COTS Journal
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Transcript of COTS Journal
The Journal of Military Electronics & Computing
An RTC Group Publication Volume 16 Number 4 April 2014 cotsjournalonline.com
Tech Focus: FPGA Processing Board Roundup
SDSI Technology Tackles Test Equipment Obsolescence
DoD Budget Report: Major Programs Update
PLUS:BONUS CONTENT:
Come See Us At
AUVSI 2014Booth 1160
Video Processing Subsystems Feed Situational Awareness Needs
AS9100 and ISO 9001 Certi� edGSA Contract Holder
www.rtd.com [email protected]
RTD Embedded Technologies, Inc. provides a wide range of CAN
bus products for vehicle-based and monitoring applications. Pair
the robustness of the PC/104 architecture with the benefits of
the CAN protocol including bit-wise message arbitration, simple
connectivity, and error detection. The scalability and modularity
of these CAN networks offer system designers a wide range of
solutions. Contact our engineering team to learn more.
Fiber and Twisted-Pair CAN Networks from RTDCAN Protocol Solutions
These modules are shown separately for clarity in the diagram. In real-world applications, the PC/104 modules can be stacked together to form a rugged unit. Our dual-CAN controller supports up to 32 devices on each isolated network.
8-36 VDC Input+5 V Output
8-36 VDC Input
For Additional Fiber-OpticCAN Devices
For Additional CopperTwisted-Pair CAN Devices
For Additional CopperTwisted-Pair CAN Devices
+5 V Output
Isolated CopperTwisted-PairCAN Bus #1
Isolated CopperTwisted-PairCAN Bus #2
Stackable ISA Bus
1 Mb/s Fiber-OpticCAN Devices
RXD1
TXD1
RXD2
TXD2
RXD3
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CANDevice
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RTDCANSPIDER
RTDCAN SPIDER
Dual CAN Module
CPU Module
Isolated CAN Network #1
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RTD_C2_COTS_FEB2014_FINAL.indd 1 1/30/2014 4:44:54 PM
Digital subscriptions available: cotsjournalonline.com
DEPARTMENTSCONTENTS
On The Cover: VME has a long legacy of being able to insert new computing technology into the same systems. Such VME technology upgrades have kept the B-2 Spirit bomber outfitted with advanced processing for years. Shown here, a B-2 Spirit bomber aircraft from the 509th Bomb Wing, Whiteman Air Force Base, MO. flies over Kansas. (U.S. Air Force photo).
6 Editorial The Word Business
8 The Inside Track
44 COTS Products
50 Marching to the Numbers
TECHNOLOGY FOCUSVME SBCs for Tech Refresh
38 VME SBCs Keep Refresh Alive with New Technology Jeff Child
40 VME SBCs for Tech Refresh Roundup
32 Organizations Enhance Methods of Handling Board- and IC-Level Obsolescence Jeff Child
34 Annual EOL and Component Obsolescence Directory
SYSTEM DEVELOPMENTAnnual EOL and Component Obsolescence Directory
TECH RECONTechnology Roadmap for Unmanned Ground Systems
28 DoD’s Unmanned Ground Vehicle Goals Strive for Autonomy Jeff Child
SPECIAL FEATUREPositioning OpenVPX and VME
10 VME and VPX Follow Parallel and Overlapping Paths Jeff Child
14 VME and OpenVPX Stake Out Territory along the Continuum of Choices Michel Stern, GE Intelligent Platforms
20 System Management on VPX Leveraging Established Technologies Mark Overgaard, Pigeon Point Systems
April 2014 Volume 16 Number 4
Coming in AprilSee Page 50
COTS (kots), n. 1. Commercial off-the-shelf. Terminol-ogy popularized in 1994 within U.S. DoD by SECDEF Wm. Perry’s “Perry Memo” that changed military industry purchasing and design guidelines, making Mil-Specs acceptable only by waiver. COTS is gener-ally defined for technology, goods and services as: a) using commercial business practices and specifications, b) not developed under government funding, c) of-fered for sale to the general market, d) still must meet the program ORD. 2. Commercial business practices include the accepted practice of customer-paid minor modification to standard COTS products to meet the customer’s unique requirements.—Ant. When applied to the procurement of electronics for the U.S. Military, COTS is a pro-curement philosophy and does not imply commer-cial, office environment or any other durability grade. E.g., rad-hard components designed and offered for sale to the general market are COTS if they were developed by the company and not under government funding.
The Journal of Military Electronics & ComputingThe Journal of Military Electronics & ComputingThe Journal of Military Electronics & Computing
XXX
AS9100 and ISO 9001 Certi� edGSA Contract Holder
www.rtd.com [email protected]
RTD Embedded Technologies, Inc. provides a wide range of CAN
bus products for vehicle-based and monitoring applications. Pair
the robustness of the PC/104 architecture with the benefits of
the CAN protocol including bit-wise message arbitration, simple
connectivity, and error detection. The scalability and modularity
of these CAN networks offer system designers a wide range of
solutions. Contact our engineering team to learn more.
Fiber and Twisted-Pair CAN Networks from RTDCAN Protocol Solutions
These modules are shown separately for clarity in the diagram. In real-world applications, the PC/104 modules can be stacked together to form a rugged unit. Our dual-CAN controller supports up to 32 devices on each isolated network.
8-36 VDC Input+5 V Output
8-36 VDC Input
For Additional Fiber-OpticCAN Devices
For Additional CopperTwisted-Pair CAN Devices
For Additional CopperTwisted-Pair CAN Devices
+5 V Output
Isolated CopperTwisted-PairCAN Bus #1
Isolated CopperTwisted-PairCAN Bus #2
Stackable ISA Bus
1 Mb/s Fiber-OpticCAN Devices
RXD1
TXD1
RXD2
TXD2
RXD3
TXD3
RXD4
TXD4
RXD
1
TXD
1
RXD
2
TXD
2
RXD
3
TXD
3
RXD
4
TXD
4
TXD1
RXD1
CANDevice
CANDevice
CANDevice
CANDevice
CANDevice
CANDevice
CANDevice
TXD1
RXD1
TXD1
RXD1
TXD1
RXD1
RTDCANSPIDER
RTDCAN SPIDER
Dual CAN Module
CPU Module
Isolated CAN Network #1
Isolated CAN Network #2
X10 Open
X9Open
X10 Open
X9 Open
AS91
00 - ISO 9001
CERTIFIED
Cop
yrig
ht ©
201
4 R
TD
Em
bedd
ed T
echn
olog
ies,
Inc.
All
right
s re
serv
ed.
RT
D is
a c
o-fo
unde
r of
the
PC
/104
Con
sort
ium
and
an
AS
9100
and
ISO
9001
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tifie
d C
ompa
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All
trad
emar
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r re
gist
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trad
emar
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e pr
oper
ty o
f the
ir re
spec
tive
com
pani
es.
RTD_C2_COTS_FEB2014_FINAL.indd 1 1/30/2014 4:44:54 PM
Digital subscriptions available: cotsjournalonline.com
DEPARTMENTSCONTENTS
On The Cover: Instead of a traditional periscope, the Virginia class submarines have two telescoping photonics masts. Each mast contains high-resolution cameras, along with light-intensification and infrared sensors, an infrared laser rangefinder, and an integrated ESM array. The USS Minnesota (SSN 783) is shown here during sea trials last June.
(U.S. Navy photo courtesy of Huntington Ingalls Industries/Released)
6 Editorial Unmanned Systems Investment
8 The Inside Track
44 COTS Products
50 Marching to the Numbers
TECHNOLOGY FOCUSFPGA Processing Boards
38 FPGA Processing Boards Ride Signal Processing Wave Jeff Child
40 FPGA Processing Boards Roundup
30 Synthetic Instrumentation Eases ATE Obsolescence Woes Robert Wade Lowdermilk, RADX Technologies Dr. David Carey, Wilkes University
SYSTEM DEVELOPMENTMitigating Obsolescence in Test Technologies
TECH RECONDoD Budget Report: Major Programs
22 Major DoD Programs Budget Emphasizes Cost-Effectiveness Jeff Child
SPECIAL FEATUREVideo Processing: Boards and Systems
10 Embedded Technologies Tackle Video Processing Challenges Jeff Child
16 Relaying Video to Ground Poses Bandwidth Hurdles Christopher Fadeley, Tech Source
April 2014 Volume 16 Number 4
Coming in MaySee Page 48
COTS (kots), n. 1. Commercial off-the-shelf. Terminol-ogy popularized in 1994 within U.S. DoD by SECDEF Wm. Perry’s “Perry Memo” that changed military industry purchasing and design guidelines, making Mil-Specs acceptable only by waiver. COTS is gener-ally defined for technology, goods and services as: a) using commercial business practices and specifications, b) not developed under government funding, c) of-fered for sale to the general market, d) still must meet the program ORD. 2. Commercial business practices include the accepted practice of customer-paid minor modification to standard COTS products to meet the customer’s unique requirements.—Ant. When applied to the procurement of electronics for the U.S. Military, COTS is a pro-curement philosophy and does not imply commer-cial, office environment or any other durability grade. E.g., rad-hard components designed and offered for sale to the general market are COTS if they were developed by the company and not under government funding.
The Journal of Military Electronics & ComputingThe Journal of Military Electronics & ComputingThe Journal of Military Electronics & Computing
Embedded Technologies Tackle Video Processing Challenges10
COTS Journal | April 20144
PublisherPRESIDENT John Reardon, [email protected]
EditorialEDITOR-IN-CHIEF Jeff Child, [email protected] EDITOR/ASSOCIATE PUBLISHER Sandra Sillion, [email protected] EDITOR Johnny Keggler, [email protected] EDITOR Clarence Peckham, [email protected] EDITOR Rochelle Cohn
Art/Production ART DIRECTOR Jim Bell, [email protected] DESIGNER Michael Farina, [email protected]
Advertising WESTERN REGIONAL SALES MANAGER Mike Duran, [email protected] (949) 226-2024MIDWEST REGIONAL AND INTERNATIONAL SALES MANAGER Mark Dunaway, [email protected] (949) 226-2023EASTERN REGIONAL SALES MANAGER Jasmine Formanek, [email protected] (949) 226-2004BILLING Cindy Muir, [email protected] (949) 226-2000
The Journal of Military Electronics & Computing
COTS Journal
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When You Can’t Afford to Miss a Beat!
COTS Journal | April 20146
Jeff Child, Editor-in-ChiefEDITORIALCOTS
MQ-1/MQ-9 CAPs until the full transition to an all-MQ-9 fleet is made later in the FYDP. The FY 2015 budget calls to fully resource 55 steady state MQ-9 CAPs by FY 2019. Under the BCA (Budget Control Act)-level funding, the Air Force would expect to further reduce the overall MQ-9 capacity beginning in FY 2016.
Looking at the Global Hawk, in the FY 2015 Budget Request, the Air Force alters its high-altitude ISR capacity through the restoral of the RQ-4 Block 30 and subsequent planned retirement of the U-2 in FY 2016. Investment funds are added to RQ-4 Block 30 to ensure platform viability beyond 2023, improve reliability, and improve sensor performance to close the gaps with the U-2. Finally, in accordance with the FY 2014 National Defense Au-thorization Act, the Air Force will divest the MC-12W manned medium-altitude ISR capability and transfer this capability to the U.S. Army and Air Force Special Operations Command.
In the Navy /Marines segment, investment in unmanned sys-tems will bring the first Small Tactical Unmanned Aircraft System (STUAS) aircraft and MQ-4 Triton Unmanned Aircraft System to the Fleet with the procurement of 24 systems through FY 2019. In the area of Unmanned Maritime Systems (UMS)—which com-prises unmanned maritime vehicles (UMVs), including both unmanned surface vehicles (USVs) and unmanned undersea ve-hicles (UUVs) and all the integrated sensors and payloads aboard them—funding is falling in the short turn, but future UMS inven-tories continue to rise. The thinking is that, as new littoral com-bat ships arrive in service, support for UMS designed to be used aboard them will rise.
Meanwhile for the Army, as 10 years of war wind down, DoD inventories and funding of Unmanned Ground Systems (UGSs) are expected to decrease in 2014. But in proportion, UGSs aren’t considered a Major Weapons System within the FY2015 Budget Request. That said, the dip this year is expected to be followed by a gradual upward trend in 2016 and beyond with the fielding of new programs of record (PORs) to meet expanding mission requirements. The Army has a 30-year UGS campaign plan based on the goal to coordinate and synchronize UGS RDT&E efforts with Army force modernization requirements.
While DoD plans and budgets for unmanned systems vary across its different branches, it’s clear that this category of military platforms has become both a vital part of U.S. military strategies and a technology driver at the same time.
While of course all types of military systems rely on in-creasing amounts of embedded computing and elec-tronics, to me there’s something special about the role
they serve in unmanned systems—including air, sea and ground unmanned platforms. By definition unmanned systems depend on computing architectures to provide control and automation of their activity. Moreover, while there are other subsectors of tech-nology where the defense industry is a follower, there are parts of unmanned systems development where the military is a leading technology innovator. Beyond just the military, Unmanned Aer-ial Vehicles (UAVs), for example, continue as the most dynamic growth sector of the world aerospace industry this decade.
According to market research firm Teal Group, UAV spend-ing will more than double over the next decade from current worldwide UAV expenditures of $5.2 billion annually to $11.6 billion, totaling just over $89 billion in the next ten years. If you look at the DoD’s latest Unmanned Systems Integrated Roadmap (FY2013-2038), a comparison of DoD funding plans versus in-dustry predictions shows that the DoD will not be the bulk user within that market. However, the DoD does intend to be the most innovative user. As the roadmap describes, UAVs have grown to a sizable fleet providing a variety of capabilities that the DoD will need to maintain over the near term.
On the UAV payload side of the equation, Teal Group’s re-search provides 10-year funding and production forecasts for a wide range of UAV payloads. Adding up Electro-Optic/Infrared Sensors (EO/IR), Synthetic Aperture Radars (SARs), SIGINT and EW Systems, C4I Systems, and CBRN Sensors, the total was worth $2.3 billion in Fiscal Year 2013 and forecast to increase to $4.6 billion in Fiscal Year 2022. The report says that the UAV elec-tronics market will grow steadily, with the fastest growth and op-portunities in SAR and SIGINT/EW.
An important evolution in the way the DoD views unmanned systems in recent years it to treat them as part of an overall Intel-ligence, Surveillance and Reconnaissance (ISR) strategy. The Presi-dent’s FY 2015 DoD Budget Request released last month describes them as part of what it calls Global Integrated ISR operations.
For the Air Force part of that, the FY 2015 Budget Request re-aligns and reprioritizes capability and capacity across the ISR port-folio. For medium-altitude, permissive ISR, the Air Force plans to sustain the current capability of 50 steady state MQ-1/MQ-9 Combat Air Patrols (CAPs), with the ability to support 65 surge
Unmanned Systems Investment
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COTS Journal | April 20148
INSIDE TRACKThe
Oman C-130 Aircraft to be Upgraded with Avionics Running on LynuxWorks RTOS
LynuxWorks announced the LynxOS-178 real-time operat-ing system (RTOS) will be used in the Rockwell Collins Flight2 avionics management system.
The deployment of the Rockwell Collins Flight2 avionics system will be for the Royal Air Force of Oman’s C-130 upgrade pro-gram (Figure 2). The Rockwell Collins Flight2 avionics system will provide the Royal Air Force of Oman C-130 aircraft with unrestricted access to global airspace by meeting Communi-cation, Navigation, Surveillance/Air Traffic Management (CNS/ATM) airspace requirements that are currently identified.
Included in the avionics upgrade are new primary flight displays, a state-of-the-art flight management system, autopilot, communication radios, naviga-tion sensors and surveillance systems including MultiScan Hazard Detection Weather Radar, Traffic Alert Collision Avoidance System, Terrain Awareness and Warning System and digital map. The upgrade of
the three planes will provide the Oman Air Force with state-of-the-art capabilities consistent with the world’s leading C-130 operators.
LynuxWorks San Jose, CA. (408) 979-3900. www.lynuxworks.com
Navy Awards General Dynamics Contract for MLP 3 Afloat Forward Staging Base
The U.S. Navy has awarded General Dynamics NASSCO a $128.5 million contract for the detail design and construction of the Mobile Landing Platform (MLP) 3 Afloat Forward Staging Base (AFSB). NASSCO is a busi-ness unit of General Dynamics. Under the terms of the contract, NASSCO will provide the detail
Figure 1
G/ATOR’s open architecture design enables it to meet a multitude of ground- and ship-based radar missions and capabilities.
The Assistant Secretary of the Navy for Research Development and Acquisition approved the AN/TPS-80 Ground/Air Task Oriented Radar (G/ATOR) program for Low Rate Initial Production (LRIP) at a Depart-ment of Defense acquisition event known as Milestone C. Northrop Grumman is the G/ATOR system prime contractor. Over the past year, the system was subjected to intense test and environmental conditions, proving the capability of providing excellent situational awareness against a variety of platforms, including fixed wing aircraft, helicopters, cruise missiles and unmanned autonomous system platforms (Figure 1).
G/ATOR’s open architecture design and the ability to scale the system technology permit the product line to meet a multitude of ground- and ship-based radar missions and capabilities. The Milestone C decision follows last year’s successful completion of Developmental Testing, Operational Assessment and a formal Marine Corps Production Readi-ness Review. To ensure the system was subjected to a broad range of operational conditions, Developmental Testing was conducted in both the littoral environment at the Surface Combat Systems Center at Wal-lops Island, VA, as well as the desert and mountain environments at the Marine Corps Air Station in Yuma, AZ.
Northrop Grumman Los Angeles, CA. (310) 553-6262. www.northropgrumman.com
Northrop Grumman G/ATOR System Approved for LRIP Phase
Figure 2
The Rockwell Collins Flight2 avionics system will provide the Royal Air Force of Oman C-130 aircraft with unrestricted access to global airspace by meeting CNS/ATM requirements.
design and construction efforts to convert the MLP 3 to an AFSB variant. The work will be per-formed at NASSCO’s San Diego shipyard and is scheduled to be completed by October 2015.
The MLP AFSB is a flexible platform and a key element in the Navy’s large-scale airborne mine countermeasure mission. The ship is designed to facilitate a wide variety of future mis-sion sets in support of special operations. With accommoda-tions for 250 personnel and a large helicopter flight deck, the MLP AFSB will provide a highly capable and affordable asset to the Navy and Marine Corps.
General Dynamics NASSCO San Diego, CA. (619) 544-3400. www.nassco.com
April 2014 | COTS Journal 9
INSIDE TRACKThe
Lockheed Martin Receives Army Contract for Guided MLRS Rocket Production
Lockheed Martin received a $255 million contract in late 2013 from the U.S. Army for Lot 9 production of the Guided Multiple Launch Rocket System (GMLRS) Unitary rocket. The new allotment of rockets will be delivered to the U.S. Army, Ma-rine Corps and Republic of Italy. Delivery will begin in April 2015. Work will be performed at the Lockheed Martin facilities in Camden, AR and Dallas, TX.
GMLRS is an all-weather rocket designed for fast deploy-ment that delivers precision strike beyond the reach of most conventional weapons (Figure 3). GMLRS Unitary rockets greatly exceed the required combat reliability rate and have established a reputation for af-fordability.
Figure 4
According to Jon Peddie Research, the GPU market is up with Intel and Nvidia graphics winners in Q4 2013, while AMD was down.
GPU Market Grows as Intel, Nvidia and AMD Jockey for ShareWith GPGPU technology becoming an important solution for key military applications, the GPU chip
market is being watched closely these days. Jon Peddie Research (JPR), the industry’s research and consult-ing firm for graphics and multimedia, has estimated graphics chip shipments and suppliers’ market share for 2013 4Q. The quarter was the second quarter in a row to show a gain in shipments, up 1.6 percent quarter-to-quarter, and up 2 percent compared to the same quarter last year.
According to the report, AMD’s overall unit shipments decreased 10.4 percent, quarter-to-quarter; Intel’s total shipments increased 5.1 percent from last quarter; and Nvidia’s shipments increased 3.4 percent. The attach rate of GPUs to PCs for the quarter was 137 percent, and 34 percent of PCs had discrete GPUs, which means 66 percent of the PCs are using embedded graphics. The overall PC market increased 1.8 percent quarter-to-quarter, but declined 8.5 percent year-to-year. Most of the PC vendors are guiding down to flat for the next quarter.
The popularity of tablets and the persistent economic slowness are the most often mentioned reasons for the decline in the PC market. The one bright spot in the PC market has been the growth of gaming PCs where discrete GPUs play a significant role. The CAGR for total PC graphics from 2013 to 2017 is -1.3 percent in 2013; 446 million GPUs were shipped and the forecast for 2017 is 422 million. Overall, the trend for discrete GPUs is roughly flat with a CAGR from 2013 to 2017 of-1.3 percent. The Jon Peddie Research’s Market Watch is available now in both electronic and hard copy editions. For information about purchasing the report, con-tact Robert Dow at JPR [email protected].
Jon Peddie Research Tiburon, CA. (415) 435-9368. www.jonpeddie.com
Mil Market Watch
Total Graphics Chip Market shares
Market share this quarter
Market share last quarter
Unit Change Qtr-Qtr
Share Difference
Qtr-QtrMarket Share
Last Year
AMD 18.3% 20.7% -10.4% -2.4% 19.7%
Intel 65.1% 62.9% 5.1% 2.2% 63.0%
Nvidia 16.6% 16.3% 3.4% 0.29% 16.8%
Others 0.07% 0.12% -43.7% -0.06% 0.542%
In combat operations, each GMLRS rocket is pack-aged in an MLRS launch pod and is fired from the Lockheed Martin HIMARS or M270 family of launchers. GMLRS is an international cooperative
program among the U.S., France, Germany, Italy and the United Kingdom. Other international customers include Japan, Jordan, Singapore and the United Arab Emirates.
Lockheed Martin Bethesda, MD. (301) 897-6000. www.lockheedmartin.com
Figure 3
GMLRS is an all-weather rocket designed for fast deployment that delivers precision strike beyond the reach of most conventional weapons.
COTS Journal | April 201410
SPECIAL FEATUREVideo Processing: Boards and Systems
Jeff ChildEditor-in-Chief
With video now a critical centerpiece of situational awareness, embedded computing solutions are tasked for processing, distributing and displaying growing amounts of captured video information. A new crop of board- and box-levels solutions are feeding those needs.
Embedded Technologies Tackle Video Processing Challenges
April 2014 | COTS Journal 11
Figure 1
The Skyquest VRD1 Video Management System (VMS) provides extensive video I/O that supports a wide variety of analog and digital formats and provides on-the-fly conversion, switching, recording and network streaming of the platform’s video data.
Even in this era of tighter budgets, the move to more advanced video display technologies continues
to be strong. There are two main rea-sons for that. On the one hand there’s a fundamental shift in technology toward network-centric operations. On the other hand, there’s an acknowledgement that a reduced military will need to increase its situational awareness capabilities, and the sharing and display of information feeds into that trend. As part of that, video pro-cessing technology has moved front and center now. Driving that is the goal for ev-ery UAV, every vehicle, every aircraft, ev-ery ship and every soldier on the ground to be able to quickly share video informa-tion with almost any level of the DoD’s operation.
UAVs and other military platforms are capturing large amounts of full-mo-tion video and still imagery—a lot of that moving to high-definition (HD). That video is monitored and used in real time but also stored for later analysis. Leverag-ing cutting-edge graphics chips developed for the demanding gaming market, mili-tary graphics subsystems are now able to offer complex video and graphics func-tionality in highly integrated board-level solutions. Command and Control systems have embraced these capabilities and now rank among the most demanding users of these advanced graphics technologies.
One shift that’s been happening in the military video processing world is the idea of doing the processing on the system—such as an airborne platform—before transmitting it to the ground. Along such lines, last fall Mercury Systems announced the deployment of one of its OpenVPX-based sensor processing subsystems on an airborne intelligence, surveillance and reconnaissance (ISR) application. The subsystem can process and exploit huge amounts of sensor data in real time, store it on board for retrieval and forensic anal-ysis, and send imagery to ground stations or handheld devices. The unit integrates
Intel Xeon server-class processors, general purpose graphical processing units (GPG-PUs) and ruggedized solid state disk stor-age arrays —essentially a server-class com-puting capability in a SWaP-constrained airborne environment.
Linking to Storage SystemsAs the sheer amount of video data
grows, it has become critical that storage of captured data doesn’t become a bottleneck. Addressing that challenge, Curtiss-Wright Controls Defense Solutions has demon-strated its Skyquest VRD1 Video Manage-ment System (VMS) and Vortex Data Trans-port System (DTS) working together. The demo showed control and display of video sensor data with support for secure, remov-able storage of that video. The combined sys-tem is targeted at applications that require real-time viewing and recording of large amounts of high-definition (HD) video data and require a method for storing and en-crypting that data while being able to access it on demand for post-mission analysis.
The VRD1’s extensive video I/O sup-ports a wide variety of analog and digital formats and provides on-the-fly conversion,
SPECIAL FEATURE
COTS Journal | April 201412
SPECIAL FEATURE
age stabilization solution. Designed specifi-cally for environments in which size, weight and power are severely constrained—such as small autonomous platforms and man-portable devices—the ADEPT3100 com-bines video tracking and image stabiliza-tion in a single device. Despite its extremely small size, at 34 mm x 24 mm, it is approxi-mately the size of a microprocessor, the AD-EPT3100 can operate with PAL or NTSC analog video signals, and incorporates on-board serial links, allowing it to interface to most platforms. The module has a weight of just six grams and power consumption of only 1.5W (Figure 2).
To keep pace with the rapidly changing display needs of military system developers, mezzanine card solutions are a convenient way to swap in new video processing elec-tronics. An example is the VPP-8112 video I/O and processor XMC from Creative Elec-tronic Systems. The VPP-8112 is specifically designed as a powerful video acquisition and processing solution for harsh environmental conditions. The VPP-8112 features the Da-Vinci digital media processor from Texas In-struments. It incorporates an ARM Cortex-A8 processor, running an embedded Linux system, a floating-point VLIW DSP, a video image coprocessor for H.264 and MPEG-4 video compression, decompression, and a 3D graphics processing unit.
ers are able to securely store and encrypt all of their video data on the turn-key DTS’s 2.5-inch SATA solid state drive.
Video Tracking in Small FootprintAt the other end of the size spectrum
are subsystems that enable better video cap-ture on small platforms. An example is GE Intelligent Platforms’ ADEPT3100 rugged miniature automatic video tracking and im-
switching, recording and network stream-ing of the platform’s video data. Allowing the integrator to route all video through a VRD1, to connect all of the sources and destinations, reduces system complexity and maximizes flexibility while also reducing to-tal mass: this VMS approach has saved more than 40 lbs. of cabling in previous applica-tions (Figure 1). When a VRD1 is combined with Curtiss-Wright’s DTS, system design-
Figure 2
The ADEPT3100 combines video tracking and image stabilization in a single device. The 34 mm x 24 mm card can operate with PAL or NTSC analog video signals, and incorporates onboard serial links, allowing it to interface to most platforms.
April 2014 | COTS Journal 13
SPECIAL FEATURE
Its multiple integrated I/O peripher-als provide native support for a PCIe x1 Gen2 link, two Gigabit Ethernet links, one SATA-II interface for external storage and two USB 2.0 ports. The VPP-8112 has two stereo audio inputs and outputs to comple-ment the video capability of the module. The VPP-8112 module has options for air-cooled and conduction-cooled operating environments.
Mezzanines for Mixing and Matching
Another mezzanine-based video solu-tion example is the family of M59x graphics boards from Aitech Defense Systems. The M595 PMC and M597 XMC boards can both simultaneously drive two independent video streams in a wide variety of graphics and output formats for flexible video input and frame grabbing formats to meet users’ specific application needs. Both single-width mezzanine boards integrate multiple supporting 2D/3D hardware engines. This includes LVDS, SDI, HDI, SMPTE 292 and H.264, and graphics languages including DirectX, OpenGL and OpenCL.
The M595 and M597 use the advanced AMD/ATI E4690 graphics processing unit
(GPU) operating at 600 MHz with a 512 Mbyte on-chip GDDR3 SDRAM frame buffer. The E4690 enables multiple video outputs from its native video ports and eliminates the need for external transmit-ters or encoders. It works with an inte-grated, onboard FPGA to support a wide variety of additional video output formats, overlay, underlay and keying features as well as multiple video input formats and signal conditioning options.
The M595, a dual-head display XMC, transfers graphics and video to the host system via a high-speed eight port PCIe link. Interfaces include two RGBHV (CRT) channels, an HDTV/TV out port, an LVDS channel and four single-link DVI/HDMI/DP channels through the E4690. Both of these DO-178/DO-254-certifiable mez-zanine products are available in vibration- and shock-resistant versions as well as in conduction-cooled and air-cooled versions and to commercial, rugged and military specifications with a maximum operating temperature range of -55° to +85°C.
Flat Screen Systems in CRT SlotA lot of military video display tech-
nologies these days are replacing older sys-
Figure 3
COTS Journal’s Jeff Child is briefed on Sabtech’s Data Display Computer at an industry trade exhibition.
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SPECIAL FEATURE
microphone and headphone jacks, and an integrated speaker provides for audible alarms. Dual copper Gigabit Ethernet ports provide LAN connectivity through locking sealed connectors.
In addition to industrial and general military applications, the SDDC is a direct replacement for the OJ-454(V)/UYK Data Display Console and ORTSNET worksta-tion used in the Aegis Operational Readiness Test System (ORTS). In this configuration, the SDDC runs ORTS Network Emulation Terminal (ORTSNET) software, providing status, maintenance direction, fault report-ing, indication and display, and readiness assessment of the Aegis Weapon System.
Aitech Defense SystemsChatsworth, CA.(888) 248-3248.www.rugged.com
Creative Electronic SystemsGeneva, Switzerland.+41 (0)22 884 51 00.www.ces.ch
Curtiss-Wright Controls Defense SolutionsAshburn, VA.(703) 779-7800.www.cwcdefense.com
GE Intelligent PlatformsCharlottesville, VA.(800) 368-2738.defense.ge-ip.com
Mercury SystemsChelmsford, MA.(866) 627-6951.www.mrcy.com
Sabtech IndustriesYorba Linda, CA.(714) 692-3800.www.sabtech.com
has a backlit 102-key keyboard with tac-tile feedback and a three-button HULA pointing device. The keyboard and point-ing device are environmentally sealed and can be operated with gloves on. It comes with one BD-DVD drive and can have up to two removable solid state hard drives. A rear-mounted USB port provides connec-tivity to any compatible peripheral device. Audio communications are supported with
tems that had quite different mechanical footprints. Large, bulky CRT-style moni-tors took up a lot more space than today’s thin HD flat screen displays. Sabtech took advantage of that in their Sabtech Data Display Computer (SDDC) product. The SDDC is a rugged, general-purpose com-puter that could fit in the volume of a CRT monitor, but features a large flat screen 19” (diagonal) display for optimal viewing. It
Untitled-18 1 5/2/12 2:03:25 PM
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SPECIAL FEATURE
Figure 1
UAVs need the feed streamed remotely in as timely a fashion as possible, otherwise the mission may be compromised. (Photo credit: Joe Lena, iStock.com).
Video Processing: Boards and Systems
The change in emphasis to a more avionics approach to the military theater has introduced a new set
of challenges in terms of technological feasibility. It is often requested to have an active video feed sent large distances back to ground, with low latency and in high definition. These criteria must be met at all times. The video feed is typically used for monitoring and/or recording of the mis-sion, so if the video feed arrives too late or in poor quality, the resulting images are of no use to control staff and the mission can be compromised.
The real challenge is dealing with the low bandwidth available to stream video. All transmissions must be sent wirelessly, and ground control may be a long distance away, especially when it involves remote-controlled UAV or intelligence gathering missions (Figure 1). Wireless transmission is usually performed in an atypical method with limited bandwidth, like a cellular relay or satellite transmission. This often puts a very strict limitation on the data transfer rate of the video.
Raw Video Bandwidth IssuesRaw video by definition is lossless,
but it is also highly wasteful in the amount of data it takes to display. A 1080p 30fps
raw video has a data rate upward of 200 Mbytes/s. Raw video has its place in the military field in the form of live local viewing and GPGPU processing on the fly. But in applications where the video needs
to be streamed remotely, raw video is not feasible.
The solution is to compress the video, but this comes with its own set of chal-lenges. Compressing video can cause a
Christopher Fadeley, Software Engineer, Tech Source
Using a customizable H.264 hardware encoder is essential to delivering the high compression ratio and guaranteed speed needed for mission-critical manned and unmanned video streaming applications.
Relaying Video to Ground Poses Bandwidth Hurdles
April 2014 | COTS Journal 17
Figure 2
Block diagram shows the full pipeline of sending video remotely and then displaying at control.
SPECIAL FEATURE
drop in quality. The bigger challenge is that video must be sent in a timely fashion and compression introduces latency. Latency is the time between the camera capturing the video and the time that data is actually displayed or recorded remotely or locally. Compression takes time, especially if high quality and/or resolution are needed.
The best way to ensure low latency with reasonable compression is to use dedicated compression hardware. And given the military field, the hardware must be ruggedized to survive in harsh envi-ronments and still consume low power. Keeping that low power while compress-ing with expected results can be difficult. Hence the hardware must also be compu-tationally efficient.
Standard EncodingThe current standard for compress-
ing video is H.264/MPEG4-Part 10 AVC. This process of compression is also called encoding. H.264 is now the most widely adopted advanced video codec in part due to its high compression ratio and highly configurable options. The strict band-width limitations make the configuration of H.264 a necessity. H.264 can encode to either a constant or variable bitrate. For more about constant vs. Variable Bitrate, see the web-only sidebar “Constant or Variable Bitrate?” in the online version of this article.
Bottleneck TroublesIf a video stream is difficult to en-
code, there is a chance the variable bitrate encoder will surpass the available band-width, and this could result in potential loss of video (dropped frames or buffered delayed frames). Therefore, constant bi-trate settings are most often used for the military space. Variable bitrate encoders do have the option to enact a strict maxi-mum size in order to limit this potential for overflow, but this can cause more strain on the encoder and is unnecessary for most military applications, and ulti-mately the variability of the bitrate is an unnecessary addition to an already com-plex system.
H.264 also has various profiles or ways in which the encoding is handled—the three primary profiles are Baseline,
Main and High. Baseline is computation-ally simple and fast to encode. Main and High add more features (like B-frames), making the resulting compression ratio better, but at the cost of computation time and hence latency.
Time Is of the EssenceCompression ratios keep getting bet-
ter and better, but this always comes at the cost of simplicity and processing time. And anything that becomes more compu-tationally difficult typically takes longer to process. The process to receive video from a sensor and send it back to ground is quite complex as Figure 2 shows. For more on the process of moving video data between a sensor and the ground, see the
Camera/SensorRaw Video Feed
Video Decoder
Decoded Video
H.264 EncoderH.264 Stream
MPEG MUX
MPEG-TS Stream
RTP PacketizerRTP Stream
UDP Packetizer
UDP Stream
Ethernet
Remote HostEthernet
UDP StreamUDP Unwrap
RTP UnwrapMPEG-TS Stream
MPEG Unwrap
H.264 VideoStream
H.264 Decode
Actual VideoData
RTP Stream
Transmit
Receive
Display Video
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Figure 3
The VC100x XMC H.264 encoder allows video to be sent remotely and in a timely fashion.
SPECIAL FEATURE
web-only sidebar “Path of Video Data” in the online version of this article.
Dedicated H.264 HardwareThe encoding time is manageable
based on hardware and settings. A dedi-cated H.264 hardware encoder is an ab-solute requirement to properly meet user expectations. CPUs are too slow due to their fundamentally serial approach. And the GPGPU approach is possible but is ultimately wasteful in power and still not as fast as a dedicated encoder. The only way to have both a high compression ratio with guaranteed speed is to have dedicated hardware to perform the tasks.
With a dedicated encoder, the time to encode and wrap into a streaming format is minimized. As mentioned before, the real user of time is the process of send-ing the encoded data back to ground. But this may be difficult to improve upon and depends on the communication method between the capture and the display sites.
This encoded video must also be de-coded on the receiving side. This means the encoded stream must be extracted from the MPEG-TS mux and decoded back to regular pixel data before being displayed. This is essentially reversing the whole encoding process already per-formed and in turn takes a similar amount of time to the encoding process. Hence, like the encoding process, this too must be optimized as much as possible to ensure a timely display of remote video. Many of the latest GPUs (graphics processing units) have built-in decoders that display applications can use.
Too Late Is UselessVideo needs to be sent back to con-
trol in a timely fashion, otherwise the entire mission could be compromised. The reality of the situation is the video being shown at ground will always be “late” when compared to what is actually happening. The goal is to limit “how late” the video is by as much as possible. If the video is too late, it is ultimately useless and decisions made back at ground are being made with a faulty reality. The result of these decisions based on incorrect data can be devastating.
The dedicated encoder on board must
then be optimized for the specific environ-ment. As previously mentioned, the strict bandwidth limitations are the real chal-lenge. And with these strict bandwidth limitations, the video will never look per-fect. And if it is a high motion video, it may not even be close. Hence, if the video isn’t time-sensitive (monitoring the video instead of controlling back at ground), certain optimizations can take place at the encoding layer that add extra time (in the magnitude of ms), but potentially ensure better quality.
As previously mentioned, implement-ing a high profile encode may take a few extra milliseconds (5-20ms), but it may be the necessary addition to make the video useable. Filters (like temporal motion fil-ters) can also be applied, which analyze the video frames for items like motion and sharp contrast and then computationally alleviate these issues. Again, any addition to the pipeline will always add some de-gree of extra time.
Tradeoff FactorsEncoded video will always have the
tradeoff between size, quality, power consumption and speed. The smaller the size, the worse the video will look. And
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SPECIAL FEATURE
that can be customized individually and bandwidth availability permits, then both encoders can be utilized to meet all needs.
For example, one encoded stream can be set to encode at the full 30 frames per second at low quality ensuring every frame is sent timely and with no frame loss. And the other encoded stream can be set to en-code at a higher quality but at a lower frame rate (5fps for example) and with more le-niency for buffering. This way a video feed can be analyzed in real time with no frame loss for live use and the second higher qual-ity stream can be recorded (locally) or ref-erenced live if there is a sudden need for high visual fidelity.
A few card and box level encoders with this dual encoding capability are available in the market today. One such example of a product is the Tech Source Condor VC 100x (Figure 3). This rugged XMC card is highly configurable and is an extremely low power hardware encoder that is used in several current programs to achieve the low encoding latency with very high effi-ciency. With two independent encoders, it achieves the dual mode configuration that is discussed here.
Another configuration is to utilize a combination of raw and encoded video utilizing the same feed. For example in a manned aircraft, the raw video can be cap-tured and analyzed locally for live motion tracking and radar display while the en-coded version can be sent back to ground for mission control, recording and analysis. Priorities and requirements must first be properly evaluated in order to implement a successful and effective system.
There will always be latency in sending video from aircraft back to ground. There is simply no way around this reality. The solution is to alleviate as many bottlenecks as possible in the pipeline prior to imple-mentation. A dedicated hardware encoder is an absolute necessity to limit this delay. Only a dedicated customizable encoder op-timized for high efficiency with low power consumption can be used in both manned and unmanned avionics streaming.
Tech SourceAltamonte Springs, FL.(407) 262-7100.www.techsource.com
limitations to ensure successful imple-mentation.
Alleviations and ImplementationBased on implementation and ap-
plication need, there is the possibility to implement a system that highly alleviates this tradeoff simply via brute force with multiple streams. If the encoding product has multiple dedicated encoders on board
the more processing that needs to be per-formed to improve this quality adds to the final latency and power. Further develop-ments in the encoding field will continue to improve this situation, but this tradeoff will always be an inherent issue.
For now and for some time, H.264 is the standard for compressing video, and military applications must work within both compression level and the bandwidth
Untitled-1 1 9/17/09 3:09:10 PM
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COTS Journal | April 201422
TECH RECONDoD Budget Report: Major Programs
With a budget deal in place, there’s at least the promise of more certainty in the year ahead. But
many advanced programs are likely to see some shifts in funding, and tech refresh and upgrade programs are already seeing an increase in activity. Looking forward, this year sees at least a more normal plan-ning cycle. For years, the President’s Budget Request for the DoD typically came mid-February. But last year, because of the un-certainty regarding sequestration, the bud-get proposal was kicked to April. This year the schedule was back to at least closer to normal, with the Budget Request going to Congress on March 4.
At $0.4 billion less than the enacted FY 2014 appropriation, the President’s proposed defense budget provides $495.6 billion in discretionary budget authority to fund base defense programs in fiscal year 2015. Within that budget, the acquisition funding request for the DoD totals $153.9 billion, which in-cludes $154.2 billion in new budget author-ity for FY 2015 offset by the cancellation of $0.3 billion of prior year funding. The $154.2 billion for the base budget includes $90.7 billion for Procurement-funded and $63.5 billion for Research, Development, Test and Evaluation (RDT&E)-funded programs. Out of that amount, $69.6 billion is for pro-grams that have been designated as Major
Defense Acquisition Programs (MDAPs). Figure 1 shows a breakdown of how major program funding is being allocated.
Within the MDAP umbrella, the ma-jor categories include: Aircraft, C4 Systems, Ground Programs, Missile Defense, Muni-tions and Missiles, Shipbuilding/Maritime Systems, and Space Based and Related Sys-tems. Mission Support and Science and Tech-nology also fall under the MDAP net. Cov-ered in this article are the details of the major DoD Weapons Systems budgeted for, high-lighting those that use the largest amounts of embedded computing and electronics.
Aircraft and Related SystemsSimilar to other segments, the budget
for aircraft comprises a blend of modern-ization plans, program terminations and program restructurings. As Figure 2 shows, investment continues in general technology UAV development, but even more invest-ment is being made in upgrading existing manned aircraft. Due to the funding con-straints, the FY 2015 budget delays the Air Force Combat Rescue Helicopter (CRH) for two years to fully investigate lower cost options. There is no funding in the FY 2015 request for CRH, but the development pro-gram for it is funded beginning in FY 2016.
Except for the CRH, all the aircraft-related program restructures in the budget
actually are among Army programs, not Air Force. The plan divests the aging OH-58 Kiowa Warrior over the next few years, be-ginning with the termination of the Cockpit and Sensor Upgrade Program and the dis-continuation of all major modifications. The lost capacity is replaced with former Guard and Reserve AH-64 Apaches and UAVs in the Active force. Procurements of UH-60 Blackhawk and UH-72 Lakota Light Utility Helicopters (LUH) are allocated in the Na-tional Guard and Army Reserve for home-land defense and theater missions.
UAVs Offer Advanced SIGINTOn the UAV side, investment contin-
ues in the U.S. Air Force (USAF) Predator and Army Gray Eagle UAVs. For Predator, the Budget Request funds for development and fielding of USAF modifications to the airframe and ground station elements con-tinue. Special Operations Command (SO-COM) divests their MQ-1s starting in FY 2015. For Gray Eagle, the Army continues development and integration of the Univer-sal Ground Control Station, a ground-based sense-and-avoid system, and a signals intel-ligence (SIGINT) capability; and procures 19 Gray Eagle aircraft.
Meanwhile, for the U.S. Air Force MQ-9 Reaper UAV Program, the plan is to continue development, transformation and
Jeff Child, Editor in Chief
The 2015 Defense Budget Request balances modernization with the need to accommodate the nation’s fiscal challenges. A focus on technology upgrades to existing platforms along with an overall network-centric strategy means embedded computing has a key role to play.
Major DoD Programs Budget Emphasizes Cost-Effectiveness
April 2014 | COTS Journal 23
Figure 1
DoD FY 2015 Major Program categories.
TECH RECON
The budget funds USAF development efforts for the Block 30, Block 40, ground stations and Multi-Platform Radar Technol-ogy Insertion programs; the U.S. contribu-tion to the NATO AGS; and the Navy MQ-4C Triton Engineering and Manufacturing Development effort and advance procure-ment for four planned Low Rate Initial Pro-duction systems in FY 2016.
Small UAV System FundingInvestment in the Small UAV category
also continues. The FY Budget Request calls for upgrades to system hardware and perfor-mance-based logistics support for the RQ-7 Shadow. The plan procures upgrades and provides training and contractor logistics support for the RQ-11 Raven. It also pro-cures three systems. Each system consists of five air vehicles, two ground control stations, payloads, launch/recovery system and asso-ciated ground support equipment. Funding is also allocated to conduct operational test and evaluation, and provides contractor lo-gistics support for the RQ-21 Blackjack.
One of the DoD’s most expensive pro-grams, the Joint Strike Fighter (JSF) (F-35),
fielding of Reaper aircraft and ground sta-tions to field and maintain 50 steady state and 65 deployed (surge) Combat Air Patrols (CAPs) in FY 2015, growing to 55 MQ-9 Reaper CAPs by FY 2019. The FY 2015 re-quest supports the procurement of 12 air-craft and 12 fixed ground control stations. Additionally, the request includes funding to support the modification of additional MQ-9s to the extended range (ER) configuration.
For the DoD’s largest UAV, the Global Hawk, the FY 2015 budget request puts the Block 30 version back into play. The Global Hawk family includes the U.S. Air Force RQ-4, Navy MQ-4C and NATO Alliance Ground Surveillance (AGS) Unmanned Aircraft System programs. The RQ-4 Block 30 includes a multi-intelligence suite for im-agery and signals intelligence collection, and the Block 40 includes multi-platform radar technology for synthetic aperture radar (SAR) imaging and moving target detection. The DoD has decided to restore the 21 Block 30 systems and fund modernization efforts to operate beyond FY 2023.The final two Block 40 USAF RQ-4s will be delivered in FY 2014.
FY 2015 Modernization – Base: $153.9 Billion ($ in billions)
Numbers may not add due to rounding
Space BasedSystems
$7.2
Shipbuilding &MaritimeSystems
$22.0
RDT&E S&T$11.5
Mission SupportActivities
$43.1
Aircraft & RelatedSystems
$40.0
C4I Systems$6.6
Ground Systems$6.3
Missile DefensePrograms
$8.2
Missiles &Munitions
$9.0
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TECH RECON
Figure 2
DoD FY 2015 Major Aircraft Program funding.
Perhaps the poster child for long-term successful technology upgrades, the M1A2 Abrams is still the Army’s main bat-tle tank. The Army has modernized it with a series of upgrades to improve its capa-bilities, collectively known as the System Enhancement Package (SEP) and the Tank Urban Survival Kit (TUSK). Currently funded modifications to the M1 Abrams include Vehicle Health Management and Power Train Improvement & Integration Optimization, which provide more reli-ability, durability and fuel efficiency. Sur-vivability enhancements include Frontal Armor upgrades.
The FY 2015 Budget Request asks for modifications and upgrades needed to maintain the armor facility at a sustain-able level and minimize loss of skilled labor. The plan procures numerous ap-proved modifications to fielded M1A2 Abrams tanks, including the Data Distri-bution Unit (DDU) and Blue Force Track-ing 2 to enable network interoperability,
in development for the Army and Marine Corps. The JLTV is intended to replace the High Mobility Multipurpose Wheeled Vehicle (HMMWV), which is the current light tactical vehicle. There are two vari-ants planned: Combat Support Vehicles (3,500 lb) and Combat Tactical Vehicles (5,100 lb). The FY 2015 budget completes engineering and manufacturing develop-ment (EMD) efforts and testing in prepa-ration for Milestone (MS) C decision in fourth quarter. It also funds Low Rate Initial Production (LRIP) following MS C decision. EMD contracts were awarded to AM General, Lockheed Martin and Os-hkosh Corporations to build 22 vehicles each. Development also continues on the Armored Multi-Purpose Vehicle (AMPV), a vehicle designated to replace the M113 Armored Personnel Carrier program that was terminated in 2007. The budget funds continued development efforts to include Milestone B decision and EMD award planned for first quarter FY 2015.
is targeted for a further development and aircraft procurement. The budget asks for continued development of the air system, F-135 single engine propulsion system, conducts systems engineering, develop-ment and operational testing, and supports follow-on development. The plan procures a total of 34 aircraft: 2 CV for the Navy, 6 STOVL for the Marine Corps and 26 CTOL for the Air Force in FY 2015.
Among the more advanced programs is the P-8A Poseidon, which is a multi-mission platform based on a derivative of the Boeing 737 aircraft. The aircraft carries sensors on board that all contribute to a single fused tac-tical situation display, which is then shared over both military standard and Internet protocol data links, allowing for seamless delivery of information between U.S. and al-lied forces. The P-8A will carry a new radar array, which is a modernized version of the Raytheon APS-149 Littoral Surveillance Ra-dar System. The budget procures eight P-8A aircraft, support equipment and spares, and provides advance procurement for 15 FY 2016 aircraft.
Major Ground ProgramsThe DoD continues to modernize its
ground force capabilities, with emphasis on existing platforms. The Department determined that the Ground Combat Vehicle (GCV) design concepts were not optimized for the future Army and can-celed the program following Technol-ogy Development efforts in FY 2014. The Army funded additional modernization and upgrades of select Major Defense Acquisition Programs (MDAPs). Stryker vehicles, Abrams Tank, Bradley Fighting Vehicle and Paladin 155mm Howitzer are all undergoing modernization. Continued technology research and concept explora-tion will benefit future Army and Marine Corps combat portfolios. The Marine’s long-term ground force development is focused on the Amphibious Combat Vehicle (ACV). This Pre-MDAP will de-liver shore- and sea-based infantry to the battlefield in vehicles designed for future operational environments. Figure 3 shows a breakdown of Ground Vehicle funding.
The only remaining major new vehi-cle in the works is the Joint Light Tactical Vehicle (JLTV)-a joint program currently
FY 2015 Aircraft & Related Systems – Base: $40 Billion($ in billions)
Numbers may not add due to rounding
SupportAircraft
$1.9
TechnologyDevelopment
$1.4
UnmannedAerial Vehicle
$2.4
AircraftModi�cation
$6.0AircraftSupport
$6.3
CargoAircraft
$8.2
CombatAircraft$13.8
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COTS Journal | April 201426
Figure 3
DoD FY 2015 Major Ground Systems funding.
TECH RECON
century. Figure 4 highlights the FY 2015 Shipbuilding Portfolio Budget Request.
Aircraft carriers remain the cen-terpiece of U.S. Naval forces. Currently there are 10 active carriers in the Navy’s fleet. The CVN 78 class ships will include new technologies and improvements so that the ship and air wings can oper-ate with fewer personnel by replacing maintenance-intensive systems with low maintenance systems. The new A1B reac-tor, Electromagnetic Aircraft Launch Sys-tem (EMALS), Advanced Arresting Gear (AAG) and Dual Band Radar, all offer enhanced capability. The Gerald R. Ford class will be the premier forward asset for crisis response and early decisive striking power in a major combat operation. FY 2015 budget funds a third year of con-struction for USS John F. Kennedy (CVN 79), completion costs for USS Gerald R. Ford (CVN 78), and continued develop-ment of ship systems.
AEGIS Destroyer ProcurementThe DDG 51-class AEGIS Destroyer
is another key vessel type in the Navy’s
Ammunition Data Link (ADL) to enable firing of the Army’s new smart 120mm ammunition, and the Low Profile Com-mander’s Remote Operating Weapon Sta-tion (CROWS).
Shipbuilding and Maritime Systems
With the shift to an Asia-Pacific de-fense strategy, Navy funding is enjoying a stronger focus. But the central principle to the U.S. Maritime Strategy remains for-ward presence. Forward presence means the idea of promoting conflict deterrence by ensuring forces are in a position to ex-peditiously respond to conflict. The Ship-building Portfolio for FY 2015 includes the funding for the construction of seven new ships (two Virginia Class SSN 774 nuclear attack submarines; two Arleigh Burke DDG 51 Class Flight IIA destroyers; and three Littoral Combat Ships (LCS). The funding in this category finances the developmental efforts, the equipment pro-curements and the construction of ships that will allow the U.S. Navy to maintain maritime superiority well into the 21st
FY 2015 Ground Systems – Base: $6.3 Billion($ in billions)
Numbers may not add due to rounding
Weapons$0.6
CombatVehicles
$1.8Heavy Tactical
Vehicles$0.1
Light TacticalVehicles
$0.3
Medium TacticalVehicles
$0.1
SupportEquipment
$3.4
April 2014 | COTS Journal 27
TECH RECON
Figure 5
DoD FY 2015 Major Command, Control, Communications and Computer Systems (C4) program funding.
Figure 4
DoD FY 2015 Major Shipbuilding and Maritime funding.
arsenal. This Arleigh Burke class is comprised of three separate variants: DDG 51-71 represent the original design, designated Flight I ships, and are being modernized to current capability standards; DDG 72-78 are Flight II ships; and DDG 79 and later ships are Flight IIA ships. The budget funds two DDG 51 AEGIS class destroyers as part of a multiyear procurement for nine ships from FY 2013 - FY 2017 and provides advance procurement for two ships beginning construction in FY 2016.
A critical part of the Navy’s strategy involves the Littoral Com-bat Ship (LCS). The LCS is a fast, agile and small surface combatant capable of anti-access missions against asymmetric threats in the littorals (coastal areas). Interchangeable mission modules for Mine Warfare, Anti-Submarine Warfare and Anti-Surface Warfare are used to counter anti-access threats close to shore, such as mines, quiet diesel submarines and swarming small boats. The seaframe acquisition strategy procures two seaframe designs, which are a separate and distinct acquisition program from the mission mod-ule program. The two programs are synchronized to ensure com-bined capability. The Budget Request funds construction of three LCS seaframes and procurement of mission modules.
Command, Control, Communications and Computer Systems (C4)
Perhaps one of the most active consumers of embedded com-puting and electronics is the C4 (Command, Control, Commu-nications and Computer) Systems part of the DoD’s Budget. The DoD is transforming and developing new concepts for the conduct of future joint military operations. The overarching goal is full spectrum dominance—defeat of any adversary or control of any situation across the full range of military operations—achieved through a broad array of capabilities enabled by an interconnected network of sensors, shooters, command, control and intelligence. Sometimes called network-centric operations, this interconnectiv-ity increases the operational effectiveness by assuring access to the best possible information by decision makers at all levels.
Net-centricity transforms the way that information is man-aged to accelerate decision-making, improve joint warfighting and create intelligence advantages. Hence, all information is visible, available, usable and trusted—when needed and where needed—to accelerate the decision cycles. Net-centricity is a service-based architecture pattern for information sharing. It is being imple-mented by the Command, Control, Communications, Computers and Intelligence (C4I) community via building joint architectures and roadmaps for integrating joint airborne networking capabili-ties with the evolving ground, maritime and space networks. It encompasses the development of technologies like gateways, wave-forms, network management and information assurance. Figure 5 shows the funding breakout of the C4 Systems category. The major programs here include JTRS and WIN-T. The JTRS Program of Record(s) was transitioned to a Military Department-management program in 2013.
Tactical Networking Radio SystemsThe former Joint Tactical Radio System (JTRS) was a joint
Department of Defense (DoD) effort to develop, produce, inte-
FY 2015 Shipbuilding and Maritime Systems – Base: $22.0 Billion($ in billions)
Numbers may not add due to rounding
SurfaceCombatant
$7.4 TechnologyDevelopment
$1.8
Out�tting &Post Delivery
$0.5
SubmarineCombat
$7.7
SupportShips$1.1
Support$3.5
FY 2015 Command, Control, Communications, Computers, andIntelligence (C4I) Systems – Base: $6.6 Billion
($ in billions)
Numbers may not add due to rounding
TheaterCombat C3 &
Services$4.4
Automation$0.6
BaseCommunications
$0.6
InformationSecurity &Assurance
$0.6
TechnologyDevelopment
$0.4
grate, test and field a family of software-defined, secure, multi-channel, digital radios that are interoperable with existing radios and increase communication and networking capabilities for mobile and fixed sites. The program encompassed ground, air-borne, vehicular, maritime and small form fit variants of the radio hardware; 15 waveforms for porting into the JTRS hardware; and network management applications.
Now under the general category of Tactical Networking Ra-dio Systems, FY 2015 budget funds include the Army’s Low Rate
COTS Journal | April 201428
TECH RECON
high-capability backbone communica-tions network, linking Warfighters in the battlefield with the Global Information Grid. The network is intended to pro-vide command, control, communications, computers, intelligence, surveillance and reconnaissance. The system is developed as a network for reliable, secure and seam-less video, data, imagery and voice ser-vices for the warfighters in the theater to enable decisive combat actions. The WIN-T program development consists of four increments. Increment 1 (Inc 1) provides
“networking at the halt” by upgrading the Joint Network Node (JNN) satellite capa-bility to access the Ka-band defense Wide-band Global Satellite (WGS). Increment 2 (Inc 2) provides networking on-the-move and delivers the network to the company level. Increment 3 (Inc 3) provides Inte-grated Network Operations development. Increment 4 (Inc 4) provides protected satellite communications on-the-move.
A lot of deployment and develop-ment activity is planned for WIN-T in FY 2015. The budget funds the upgrade of 81 WIN-T Inc 1 units with Modification kits to enhance interoperability with units fielded with WIN-T Inc 2. Also funded is the procurement of WIN-T Inc 2 for one Brigade Combat Team and one Division. The Army will continue fielding and sup-port for previously procured Low Rate Initial Production equipment. Support is planned for Development Testing that leads to a Follow-on Test and Evaluation in 1st quarter FY 2015.
The Budget Request also funds devel-opment of Network Operations software (Build 4) as part of WIN-T Inc 3. Integra-tion will be supported for 179 Modifica-tion kits for the AN/TRC-190 line of sight radio systems. The plan is to also procure and field Tactical NetOps Management Systems to 48 non-WIN-T units, along with program management support for Single Shelter Switch (SSS), High-Capa-bility Line of Sight, Battlefield Video-Tele-conferencing Center, and Troposcatter Communications systems upgrades.
intended for fielding to the AH-64 Apache. Funds continue operational testing, plat-form integration and initial sustainment support for the Mid-Tier Networking Ve-hicular Radio (MNVR) program.
WIN-T Rolls Forward in 2015The Army’s Warfighter Informa-
tion Network-Tactical (WIN-T) is the cornerstone for the Army’s high-speed,
Initial Production of the Handheld, Man-pack and Small Form Fit (HMS) Non-De-velopmental Item hardware and software, and the qualification and operational test-ing and sustainment of fielded radios and certified waveforms. The budget request funds the development efforts associated with Army waveforms and Joint Enter-prise Network Manager (JENM), and the Small Airborne Link-16 Terminal (SALT)
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SYSTEM DEVELOPMENT
Figure 1
Commercial vs. military instrumentation life cycle ("product life cycle data model," American standard ANSI/EIA-724, September 19, 1997).
Mitigating Obsolescence in Test Technologies
Between 1980 and 1992, the U.S. DoD spent over $50 billion on Au-tomated Test Equipment (ATE) and
Systems (ATS) procurements. During that time period, and until relatively recently, ATS were developed to support a single military weapon, an electronic warfare or communications system. This resulted in a proliferation of unique and costly ATE, all of which, like the systems they support, have life cycles of 20+ years. And similar to the weapon systems they support, military ATS face an Obsolescence Management (OM) problem that is on the order of bil-lions of dollars. With ATE, the OM prob-lem is both acute and recurring, because ATE is typically comprised of discrete, off-the-shelf General Purpose Electronic Test Equipment (GPETE)—analyzers, oscil-loscopes, meters and so on. Such GPETE have life cycles that are often far shorter (4-7 years) than the military ATE in which they are deployed (25+ years), as shown in Figure 1.
The ATE OM problem is exacerbated by the fact that, for budgetary and other reasons, OM is usually only considered once End-of-Life (EOL) for key GPETE is looming. Unfortunately, recently fielded and even new ATS procurements do not include OM as a key requirement, so the
ATE OM problem continues to grow. More-over, ATS procurements that consider OM tend to focus on component-level obsoles-cence—without examining the impact of
component changes on the ATE software and its efficacy as a whole. ATE program managers will often attempt to “bolt-on” OM when an EOL situation forces action.
Robert Wade Lowdermilk, Co-Founder and CTO RADX TechnologiesDr. David Carey, Assoc. Professor of EE, Wilkes University
ATE obsolescence can be a costly long-term problem. By moving to modular, software defined synthetic instrumentation, system developers can enjoy a new path toward efficient test operations.
Synthetic Instrumentation Eases ATE Obsolescence Woes
Demand CommercialDemand Military
Commercial Demand 4-7 Years
Government Demand: Up to 25+ Years
Growth
Maturity
Phase-Out
Decline(and Obsolescence)
Introduction
April 2014 | COTS Journal 31
SYSTEM DEVELOPMENT
Figure 2
SDSI block diagram for RF, microwave and wireless communications test and measurement.
or direct digitization of input RF signal(s). Once the signals are digitized, specific mea-surements are performed by DSP-based or numeric processing techniques within the FPGA for real-time measurements
Figure 2 contains a high-level block dia-gram of an SDSI for RF, Microwave and Wireless Comms stimulus, test and mea-surement.
The Embedded Controller (EC) pro-vides housekeeping, local and remote control for the SDSI, as well as non-real-time DSP functions, DSP post-processing on FPGA output and display processing for the system and each
“synthesized instru-ment.” The EC also hosts sequences TPS that are run locally on the SDSI. TPS are usually written in a high-level, mark-up or scripting language and typically include multiple instruments, multiple measure-ments and, in many cases, multiple Unit Under Test (UUT) settings as well.
For each TPS measurement, the EC configures signal paths and uses either RF down conversion
However, bolting-on OM in the middle of a program is more expensive and substan-tially less effective than if included from program start, since a bolt-on approach can rarely address the key elements that dominate the Life Cycle Cost (LCC). As a result, the Total Cost of Ownership (TCO) of ATE includes the rewrite and recertifica-tion of Test Program Sets (TPS), but also GPETE calibration, repair and other logis-tics expenses.
A promising capability for fundamen-tally addressing ATE OM issues that has emerged in recent years is Software De-fined Synthetic Instrumentation (SDSI). Analogous to Software Defined Radio (SDRs) that synthesize “radio” function-alities, SDSI “synthesizes” measurement capabilities or “instruments” via software that runs on a common hardware plat-form. SDSI provides a fundamental benefit in ATE OM because SDSI mitigates and in some cases can eliminate the required change and recertification of TPS—which dominates ATS TCO. SDSI can also greatly reduce the expense associated with GPETE calibration and repair, which also is a pri-mary contributor to ATS TCO. And since SDSI may also be modular and off-the-shelf (MCSDSI), the modular replacement, technology insertion, reduced logistics expenses and multi-source procurement advantages associated with modular, off-the-shelf products also accompany SDSI.
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SYSTEM DEVELOPMENT
Figure 3
MCSDI with PXIe chassis and modules and synthesized real-time spectrum analyzer. (Courtesy RADX and NI).
lescence, dominate ATE TCO—by as much as a factor of 5:1.
Because of the inevitable differences in instrument generations, as well as the underlying instrument-specific software over an ATS life cycle, TPS modification and recertification on discrete or modular instruments is virtually unavoidable. Rather than try to avoid TPS modification and re-certification, SDSI, because its software de-fined instrumentation accommodates gen-erational changes in underlying technology with relative ease and with minimal or no impact to TPS, coupled with its inherent modularity to accommodate technology insertion, provides a fundamental means to anticipate the inevitable changes that must occur over time and to minimize their im-pact and costs.
Hardware/ Software IsolationBecause an SDSI synthesizes measure-
ments using software that runs on top of its underlying hardware platform, there is inherent isolation between the SDSI hard-
troller (via GigE) using protocols such as Interchangeable Virtual Instrument (IVI). Depending on the hardware modules and Measurement Science software loaded and the RF interfaces included, the SDSI discussed earlier can replace multiple in-struments and support dozens of discrete or sequenced (automatic) tests on a wide number of different UUTs.
SDSI Improves TPS PortabilityDoD program managers certify ATE
TPS on mission-critical programs to pro-vide assurance that TPS, when conducted correctly on a given UUT, provide ade-quate functional and parametric coverage to warrant mission readiness. TPS rewrite and recertification is required when ob-solete instruments are replaced with new (and different) ones. And the cost of TPS rewrite and re-certification almost always exceeds the cost of discrete instrument replacement. Studies by the Army have shown that TPS rewrite and recertification costs, many of which stem from ATE obso-
and within the EC’s CPU for non-real-time measurements. Similarly, the SDSI supports stimulus capabilities to test the receive side of UUTs. For ATE applica-tions, the EC also supports remote control, during which the EC receives ATE com-mands from and provides individual mea-surement or TPS results to the ATS Con-
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April 2014 | COTS Journal 33
SYSTEM DEVELOPMENT
Figure 4
U.S. Army Ground Radio UUT productivity gains and repair cost reductions from SDSI use.
ware and the software defined “instrument.” Accordingly, there is also a similar degree of isolation between the SDSI hardware and the TPS that calls the synthesized in-strument to test a particular UUT. Similar to conventional instruments, SDSI will require software and hardware upgrades throughout its life cycle.
However, because hardware or soft-ware changes made internally to the SDSI, assuming they do not affect instrument pre-cision, do not affect the hardware and soft-ware interfaces to the UUT or to the TPS, the need to rewrite TPS due to SDSI hard-ware or synthesized instrument changes is greatly reduced if not eliminated entirely. In summary, properly designed SDSI should be immune to hardware and software ob-solescence from the standpoint of TPS por-tability.
SDSI’s fundamental change in TPS portability can benefit both new and legacy ATE systems into which it is inserted. For new ATE systems, TPS should only require modifications and recertification to accom-
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COTS Journal | April 201434
SYSTEM DEVELOPMENT
one would use a frequency counter, spec-trum analyzer and/or oscilloscope, each of which is housed in a separate instrument or module.
MGPETE eliminates subsystem redun-dancy and provides modular replacement by distilling instruments down to their mea-surement-specific components, with com-mon elements shared among modules. SDSI eliminates instrument-level redundancy by providing an instrument synthesis platform that can emulate a number of instruments—or measurements—with little or no addi-tional hardware. To add another measure-ment function using MGPETE, one adds another measurement-specific hardware or hardware/software module. To add another measurement function using SDSI, one simply adds another software module. Ac-cordingly, in most instances, one SDSI can replace several discrete or modular instru-ments, which leads to wholesale savings in logistics, calibration and TPS maintenance expense, all of which are important factors in ATE TCO.
GPETE, will recur over the life of the ATE. Developing and recertifying TPS on SDSI is typically about $45k/TPS, which results in a savings of approximately $105k/TPS or 70 percent per TPS. When multiplied across dozens of TPS per instrument and three to five generations of GPETE over the life of an ATS, the potential savings in TPS costs alone are very significant. In addition, as more SDSI become deployed through-out the DoD, the potential for upgrading ATE to test and diagnose faults in multiple weapon systems becomes feasible, enable further savings.
From Modular to SyntheticModular GPETE—such as VXI, LXI
and so on—emerged in the 1980s to elimi-nate subsystem redundancy by leveraging common infrastructure and thereby reduc-ing ATE Size, Weight and Power (SWaP) and supporting modular replacement, both of which reduce TCO. Like GPETE, MG-PETE is also designed to perform specific functions—to measure signal frequency,
modate new functionality. And these TPS should require recertification only if the underlying hardware or software modules change in a way that affects the measure-ment science.
Easier TPS ModificationsFor insertion into existing programs,
TPS would only have to be modified once, as opposed to several times as each legacy instrument is replaced with a successor generation. Similarly, for SDSI, TPS only re-quire recertification once to accommodate the initial replacement. In most cases, once an SDSI has been inserted into an existing ATE system, TPS modifications and recer-tification should be extremely rare, which will result in significant reductions in TPS LCC, and therefore overall ATE TCO.
In studies conducted by the author and in other studies published at IEEE Au-totestcon, the cost to rewrite and recertify TPS on discrete replacement instruments is, on average, approximately $150k/TPS. This expense, because of the life cycle of
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April 2014 | COTS Journal 35
SYSTEM DEVELOPMENT
Quantifying SDSI CostEmploying SDSI on both new and
existing ATE programs should result in substantial cost savings that stem directly from the SDSI architectural advantages (software defined instruments effected via common hardware) over discrete and non-SI-based modular instrument ATE solutions. The anticipated OM and TCO benefits from incorporating SDSI into ATE
Methodology for Enhancing Legacy TPS/ATS Sustainability via Employing Synthetic Instrumentation Technology,” IEEE Au-totestcon 2011 Proceedings, the authors identified six primary ATE OM objec-tives that rationalize the use of and would benefit from SDSI insertion. For more on that investigation, see the web-only sidebar
“ATE OM Objectives and SDSI” in the online version of this article.
Life-Cycle MismatchMGPETE also still suffers from the
relatively short life cycle of traditional GPETE, so it does not address the ATE OM problem that results from the mis-match in life cycle between off-the-shelf instruments and military ATE. Further-more, since ATE TCO is dominated by TPS maintenance and GPETE calibra-tion and repair costs, MGPETE, with a relatively short life cycle and with a con-ventional software architecture that inex-tricably connects TPS software with the underlying instrument hardware, con-tributes to the former problem and does not address the latter problem whatsoever. Modular SDSI, since it uses software to synthesize specific measurements and it supports modular replacement and poten-tially seamless tech insertion, shows great promise in addressing both problems.
Many MCSDSI today employ PXI Ex-press, the modular implementation of PCI Express with added instrumentation fea-tures that is supported by leading GPETE suppliers including National Instruments, Keysight Technologies (formerly Agilent), RADX Technologies and others. Figure 3 depicts a typical rackmount MCSDSI that includes a National Instruments PXIe chassis and modules, and a local display showing a RADX Technologies real-time synthesized Spectrum Analyzer. For more details on RADX Technologies’ family of SDSI equipment, see the web-only sidebar
“RADX LibertyGT 1200B Modular, COTS Benchtop SDSI Family” in the online ver-sion of this article.
PXIe-based MCSDSI supports field sparing at the module level, which can save substantial amounts over sparing at the instrument level. And MCSDSI that includes appropriately designed, stan-dards-compliant, measurement science software that enables technology inser-tion, may be field upgraded with software upgrades and software/hardware modules. Doing so avoids costly EOL “Last-Time-Buys” of obsolete modules while simul-taneously extending the ATE life cycle by adding new functions and capabilities not foreseen when the systems were originally deployed—all while preserving existing TPS, which is essential in avoiding costly rewrite and recertification efforts. In “A
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•Cavium™ CN6880 multi-core•Xilinx Virtex-7 FPGA•Dual CFP2 or zQSFP+ ports to front panel
The 100GB RevolutionIs Taking Off
BoardsChassis
PlatformsApplication - Ready
Platforms
The World’s Highest Performance AMC Line Cards - from VadaTechThey are here! The 100GbE Processor AMC with Cavium CN6880 and a high-end FPGA with Altera Stratix V usher in the next echelon of performance. With 100G out the front ports and 40GbE across the backplane, the market just hit a new dimension of speed, density, and options. Whether it’s the full ecosystem of MicMicroTCA-based products or a customized architecture, come to VadaTech–The Power of Vision.
COTS Journal | April 201436
SYSTEM DEVELOPMENT
are significant enough that SDSI should be considered for most, if not all new ATE programs. Furthermore, cost savings from insert-ing SDSI (especially modular SDSI) into existing ATE programs appears to be able to offset new hardware and/or software procure-ment costs associated with doing so. In addition, employing SDSI also yields productivity improvements that help reduce costs and also improve ATE program effectiveness, which ultimately en-hances weapon, EW and communication systems readiness.
In a study conducted at Tobyhanna Army Depot, we com-pared the costs of maintaining obsolete GPETE with the costs of inserting (modular) SDSI to quantify the anticipated reduction in maintenance costs. The study, which was limited in scope, but very informative nonetheless, did confirm the theory that replacing dis-crete instruments with SDSI should both increase productivity and reduce costs. Some of the data from the project on two subject U.S. Army ground radios is contained in Figure 4. As shown by the data, the increases in productivity measured 41 percent in terms of units per month repaired, while the reduction in UUT repair cost was reduced by 48 percent. With such savings and productivity gains, combined with the 3:1 savings realized from TPS rewrite and recer-tification, the return on investment for MCSDSI insertion into ATE programs with at least one more obsolescence cycle is quite clear.
Long-Term BenefitsThe reliance of ATE on off-the-shelf GPETE results in costly
obsolescence issues that, unmitigated, will continue to erode the military’s ability to provide reliable and repeatable test results and assure mission readiness of critical systems. Upgrades, enhance-ments, migration and modernization are needed for new test and measurement capabilities, improved test throughput and efficiency, and help with OM. This must be accomplished while considering the risks associated with software and TPS rewrite and recertifica-tion. Current projections indicate that the operation and sustain-ment (O&S) costs for obsolete GPETE and ATE will continue to grow, which given budget limitations, is untenable.
While it’s early in the process, the potential for SDSI to fun-damentally address the ATE OM issue and, in so doing, improve ATE program efficiency and dramatically improve the cost effec-tiveness of military ATE is significant. By deploying modular SDSI on new ATE programs, the DoD can eliminate future growth of downstream ATE OM issues. And by inserting modular SDSI into existing ATE programs that have remaining GPETE replacement cycles, the DoD can address the most costly and disruptive aspects of today’s ATE obsolescence issues.
RADX TechnologiesPalo Alto, CA.(765) 481-1430.www.radxtech.com
SYSTEM DEVELOPMENT
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COTS Journal | April 201438
TECHNOLOGY FOCUS
Figure 1
Systems that rely heavily on FPGA processing include Raytheon’s AN/SPY-3, the first U.S. shipboard Active Electronically Scanned Array (AESA) system. It operates in the X-band radar frequencies (8 to 12 GHz). It will be used in the Gerald R. Ford-class carriers. USS Gerald R. Ford (CVN-78) shown here in drydock last October.
Because several military applications have an insatiable appetite for more digital signal processing muscle, the
role of FPGAs in such systems is huge as they beef up their signal processing capabil-ities. Such systems continue to call for ever more data collection capacity. For example, they need to process captured data—in the form of radar captured video or images. To keep pace, board-level FPGA computing solutions have grown to become key en-ablers for waveform-intensive applications like sonar, radar, SIGINT and SDR. An example system relying heavily on FPGA processing includes Raytheon’s AN/SPY-3, the first U.S. shipboard Active Electroni-cally Scanned Array (AESA) system. It op-erates in the X-band radar frequencies (8 to 12 GHz frequency range). It will be used in the Gerald R. Ford-class carriers (Figure 1).
Faster FPGA-based DSP capabilities combined with an expanding array of IP cores and development tools for FPGAs are enabling new system architectures. To-day FPGAs are complete systems on a chip. And the military is hungry to use FPGAs to fill processing roles. The high-end lines of the major FPGA vendors even have general-purpose CPU cores on them. De-vices like the Xilinx Virtex-6 and -7 and the Altera Stratix IV and V are examples that have redefined an FPGA as a complete pro-cessing engine in its own right.
For its part, late last year Xilinx an-nounced a 4.4M logic cell device, more than doubling its highest capacity Virtex-7 2000T device. As the highest-end device of Xilinx’s All Programmable UltraScale portfolio, they also announced the Virtex UltraScale VU440 3D IC. Using advanced 3D IC technology, the VU440 device de-livers more at 20nm than publicly stated competitive plans at 14/16nm. The Virtex
UltraScale VU440 device delivers 50M equivalent ASIC gates for next-generation production and prototyping applications.
Among the latest Altera FPGA de-velopments, the company announced the availability of a broad range of JESD204B solutions designed to simplify the integra-tion of Altera FPGAs and SoCs and high-speed data converters in systems using the latest JEDEC JESD204B standard. The interface standard is used across many ap-plications, including radar and software defined radios. JESD204B is a high-speed serial interface standard that greatly sim-plifies circuit board design when inter-operating FPGAs with analog-to-digital converters (ADCs) and digital-to-analog converters (DACs).
Altera has validated device interoper-ability with leading data converter suppli-ers, including Analog Devices and Texas Instruments (TI), and is actively working to expand its offering by validating in-teroperability with many other data con-verter companies. Altera offers JESD204B solutions that support its latest 28 nm products, including high-performance Stratix V FPGAs; mid-range Arria V FPGAs and SoCs; and low-power, low-cost Cyclone V FPGAs and SoCs.
Jeff Child, Editor in Chief
As FPGA chip vendors continue to bulk up and enhance their offerings, FPGA processing board vendors are developing more powerful solutions aimed at military signal processing system designs.
FPGA Processing Boards Ride Signal Processing Wave
FPGA Processing Boards
Two Are BetterThan One
BXT7059 System Host Board
Trenton Systems’ BXT7059 system host board supportstwo long-life, multi-core, Intel Xeon processors. The SHB’s extensive PCI Express 3.0 interface capabilitiessupport a whole host of standard, off-the-shelf I/O optioncards. Additional BXT7059 board features include:
48GB DDR3-1600 system memory capacity
Up to 40 PCIe links including multiple x16 PCIe interfaces
I/O includes six SATA ports with RAID support, multipleEthernet ports, on-board video and eight USB interfaces.
Choose from our extensive standard backplane optionsto pair the BXT7059 with the I/O cards needed in yourunique system application. PCIe Gen3, PCI-X, and PCII/O, video, graphics, NIC and GPU cards are supported.Additional Trenton backplane features include:
Robust card interfaces maximize signal integrity
Standard and custom engineered backplane solutions
Integrated backplane I/O and network communicationscapabilities enhance system design flexibility and value
® ®
The Global Leader In Customer Driven Computing Solutions™
770.287.3100 800.875.6031www.TrentonSystems.com
Our board engineering experts are available to discuss your unique military computing application requirements.Contact us to learn more at 770.287.3100 / 800.875.6031 or www.TrentonSystems.com
COTS Journal | April 201440
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6U OpenVPX Card Has Stratix V FPGAs and Anemone Coprocessors
BittWare offers a 6U VPX board powered by Altera’s 28-nm Stratix V FPGAs. The S5-6U-VPX (S56X) is a rugged VITA 65 6U VPX card providing a configurable 48-port multi-gigabit transceiver interface supporting a variety of protocols, including Serial RapidIO, PCI Express and 10GigE, and two VITA 57 FMC sites for enhancing the board’s I/O and processing capabilities. When combined with the optional BittWare Anemone floating point coprocessors, the board packs a powerful punch for those applications requiring flexible FPGA processing in a rugged form factor.
By leveraging the Stratix V GS FPGA’s floating point DSP blocks, which deliver up to one TeraFLOP of computing performance, combined with the FPGA’s low-power, multi-gigabit transceivers and a high-density, high-performance architecture, BittWare’s S56X board delivers a rugged and completely flexible signal processing solution capable of driving innovative new capabilities in military applications. The board also sports an 800 MHz ARM Cortex-A8 control processor and two Anemone floating point coprocessors (optional). I/O includes 48 multi-gigabit transceivers along with GigE, SerDes, LVDS and RS-232 links. Up to 8 Gbytes of onboard DDR3 memory are also included.
BittWareConcord, NH.(603) 226-0404.www.bittware.com
XMC Links Virtex-6 FPGA to PCIe, SRIO and Gbit Ethernet
Acromag’s XMC-6VLX mezzanine modules feature a configurable Xilinx Virtex-6 FPGA enhanced with multiple high-speed memory buffers, I/O and numerous high-bandwidth serial interfaces. The FPGA provides rapid processing and is closely coupled to the serial interconnects to prevent data transfer bottlenecks. 10Gbit Ethernet, PCI Express, Serial RapidIO and Xilinx Aurora implementations are supported. Optional front-panel I/O adds dual SFP ports for Fibre Channel or copper Gbit Ethernet and a VHDCR connector for expanded I/O signal access. Typical uses include simulation,
communications, signal intelligence and image processing.
Build options include the choice of a Xilinx XC6LX240T or XC6LX365T FPGA device and additional front-panel I/O connectors. Base models are ready for use in air-cooled or conduction-cooled systems. The front I/O option adds two 2.5 Gbit/s SFP connectors and a 36-pin VHDCR connector for JTAG, USB and 22 SelectIO. SelectIO signals are Virtex-6 FPGA I/O pins that support single-ended I/O (LVCMOS, HSTL, SSTL) and differential I/O standards (LVDS, HT, LVPECL, BLVDS, HSTL, SSTL). All models are available with extended temperature range parts suitable for -40° to 85°C operation.
The rear I/O supports 8-lane high-speed serial interfaces on both the P15 and P16 XMC ports for PCI Express, Serial RapidIO, 10 Gigabit Ethernet, or Xilinx Aurora implementation. P16 also has 34 SelectIO channels and two global clock pairs direct to the FPGA. The P4 port adds another 60 SelectIO and two more global clock pairs. Available in a variety of configurations, models start at $8,250 with upgradeable logic, I/O and operating temperature capabilities.
AcromagWixom, MI.(248) 295-0310.www.acromag.com
Virtex-7 Boards Offered in XMC and VPX Form Factors
Two highly configurable modules feature advanced digital signal processing (DSP) capabilities and multiple I/O options and are available from 4DSP in both 3U VPX and XMC from factors. The FM780 is XMC (VITA 42.3) compliant with a PCI Express Gen 2 interconnect while the VP780 is 3U VPX form factor (VITA 46) compliant. Both modules provide an FMC (FPGA Mezzanine Card, VITA 57) site and two 4DSP Board Level Application Scalable Technology (BLAST) locations that are closely coupled to the onboard Xilinx Virtex-7 FPGA, and 2 Gbytes of DDR3 SDRAM.
The Virtex-7 FPGA device available on board is user-programmable and can implement high-end signal processing algorithms. Based on customer requirements, front-panel I/O modules may be added to enable the FM780 or VP780 to perform data acquisition and waveform generation, high-speed communication, image processing, and implement various types of complex DSP applications. In addition to 2 Gbytes of onboard DDR3 SDRAM, the FM780 and VP780 have a variety of memory options such as NAND Flash, QDRII SRAM+ and extra DDR3 SDRAM through BLAST modules. Optionally, the user-configurable BLAST mounting sites may be populated with JPEG2000 CODECs or even a customer’s specific logic devices or circuit designs. Both the FM780 and VP780 are available as conduction-cooled modules.
4DSPAustin, TX.(800) 816-1751.www.4dsp.com
FPGA Processing Boards RoundupTECHNOLOGY FOCUS:
April 2014 | COTS Journal 41
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Xilinx Virtex-7 FPGA-Based XMC and VPX Modules
Two high-performance FPGA processing modules are now available in industry-standard XMC and 3U VPX form factors. The COTS XPedite2470 3U VPX and XPedite2400 XMC modules from Extreme Engineering Solutions utilize the Xilinx Virtex-7 Family of FPGAs to merge high throughput, configurable I/O and DSP-level processing with high thermal efficiency. These modules can use the VITA 49 VITA Radio Transport (VRT) protocol, which provides an industry-standard framework for formatting the data of a digitized IF stream. This enables interoperability and simplifies system integration
because, prior to the release of VRT, each receiver manufacturer would implement its own proprietary digitized formats. Additionally, VRT data can be carried over commonly used industry-standard protocols, such as Gigabit Ethernet, 10 Gigabit Ethernet, PCI Express, Aurora, Serial RapidIO (SRIO) and Serial Front Panel Data Port (S-FPDP).
The XPedite2470 is a configurable, 3U VPX-REDI, FPGA-processing module that provides eleven high-speed GTX lanes to the backplane and eight high-speed GTX lanes to an on-card FMC site. It includes a Freescale P1010 QorIQ processor for additional signal-processing or general-purpose capabilities. The compact XPedite2400 is an FPGA-based XMC module that includes a high-speed DAC, 2 Gbyte of DDR3 SDRAM, a Gen3 PCI Express interface and up to ten high-throughput GTX lanes. The module’s integrated DAC supports a 14-bit resolution and a sample rate of up to 2.5 Gsamples/s.
Extreme Engineering SolutionsMiddleton, WI.(608) 833-1155.www.xes-inc.com
3U VPX Virtex-6 FPGA Processing VITA 57 FMC Front-End
VPX and FMC are two of the fastest growing new embedded computer form factors, and the military has its eye on both. Hitting both of those trends, Elma Electronic offers the TIC-FEP-VPX3b, an FPGA-based 3U VPX front-end processing board that provides an FMC site coupled to a large capacity Virtex-6 FPGA for extremely flexible I/O. Designed for digital signal processing (DSP), the versatile TIC-FEP-VPX3b is ideal for applications such as radar, sonar, electronic warfare, imaging and communications. The new board offers high-performance logic, increased SerDes-based I/O, and powerful DSP slice resources that help meet
higher bandwidth and performance demands, while utilizing up to 25% less power.
Supported by low-power and high-speed GTX transceivers at rates up to 6.5 Gbits/s, the board enables the application of interfaces used in today’s embedded systems. Onboard PCIe Gen 1 and Gen 2 protocols, via a hard IP block and Ethernet MAC blocks, allow PCIe x4 and GbE interfaces to be implemented from the FPGA to form data and control planes respectively. Built to the VPX specifications, the TIC-FEP-VPX3b includes four 4-lane fabric ports on the P1, connected by GTX transceivers to the main FPGA. Featuring an onboard Xilinx Virtex-6 FPGA, the board comes with two banks of 40-bit 1.25 Gbyte DDR3 memory with transfer rates of 7.5 Gbits/s and a Spartan-6 control node used to load logic images into the main FPGA. The Spartan-6 control node enables “on the fly” bitstream management for dynamic FPGA configuration. Other resources include zero bus turnaround (ZBT) SRAM with a throughput of 400 Mbyte/s for expedited read/write processing. The board comes in three environmental grades: standard, rugged and conduction-cooled. Pricing for the TIC-FEP-VPX3b depends on the choice of Xilinx FPGAs and environmental grade. The board is currently shipping.
Elma Electronic SystemsFremont, CA.(510) 656-3400.www.elma.com
ADC/DAC 6U VPX Module Targets Electronic Warfare Applications
Applications like electronic warfare have a huge appetite for low-latency, high-ADC/DAC performance combined with the highest available I/O bandwidth. With that in mind, Curtiss-Wright Controls has introduced the CHAMP-WB (“WideBand”), the Industry’s first Xilinx Virtex\-7 OpenVPX COTS DSP Engine designed for sense-and-response applications that require high bandwidth and minimal latency. In addition, Curtiss-Wright is also introducing its first module for the CHAMP-WB, the TADF-4300, featuring Tektronix Component Solutions’ 12.5 Gsample/s ADC and DAC technologies.
Combined, these two modules form the CHAMP-WB-DRFM and provide the highest bandwidth/highest resolution platform for wideband Digital Radio Frequency Memory (DRFM) processing available in the embedded defense and aerospace market, delivering an unprecedented 12.5 Gsamples/s 8-bit ADC and 12.5 Gsample/s 10-bit DAC performance from a single 6U slot. Based on Tektronix’s silicon germanium (SiGe)-based data converters, the TADF-4300, when coupled with the CHAMP-WB’s onboard Virtex7 FPGA and high-speed wideband interfaces, enables designers to develop powerful embedded DRFM solutions with 3x the performance of existing CMOS-based offerings. Memory support on the CHAMP-WB includes two 64-bit, 4 Gbyte DDR3L memory banks that provide up to 8 Gbytes of on-card data capture or pattern generation capability.
Curtiss-Wright Controls Defense SolutionsAshburn, VA.(703) 779-7800.www.cwcdefense.com
FPGA PROCESSING BOARDS ROUNDUP
COTS Journal | April 201442
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FPGA Accelerator Card Serves Up Interfacing with Network and Storage I/O
FPGA acceleration has moved beyond the benchmarking phase and is increasingly gaining acceptance for large-scale computing systems. Nallatech has announced availability of the 395 FPGA accelerator card for data-intensive network and coprocessing applications. The 395 FPGA accelerator card provides a powerful I/O and compute platform suitable for a range of applications including signals intelligence, network security and algorithm acceleration.
The four SFP+ network interfaces of the 395 enable applications that require real-time
data processing, filtering and inspection of network traffic. The 395 also supports the Altera Software Development Kit (SDK) for OpenCL, which allows users to combine the OpenCL programming model with Altera’s massively parallel FPGA architecture for high-performance, energy-efficient computing. This combination enables dramatic acceleration of compute-intensive applications while reducing power consumption and total cost of ownership. An 8-lane PCI Express 3.0 interface provides high-bandwidth communications to the host platform. Four SFP+ ports support 1GbE, 10GbE, 10G SONET and various OTU standards. Four banks of DDR3 SDRAM provide up to 16 Gbytes directly coupled to the Stratix V FPGA. Two banks of QDR-II SRAM offer random memory access.
NallatechCamarillo, CA.(805) 383-8997.www.nallatech.com.
XMC Module Does Advanced Mixed-Signal Processing
The Echotek Series DCM-V6-XMC Module from Mercury Systems implements a flexible FPGA-based architecture in a space-efficient mezzanine form factor. The modules combine the latest wideband high-performance ADC with a high-speed, high-resolution DAC, both working in conjunction with powerful Xilinx Virtex-6 technology. With this unique set of features, the Wideband DCM-V6-XMC Module delivers an ultra-high-speed digitizer and processing solution that addresses a range of demanding signal requirements.
Dual Xilinx Virtex-6 FPGAs assist with the
signal processing and data movement functions, while the EchoCore FPGA Development Kit (FDK) streamlines the development of FPGA-based applications. The card does direct digitization of L-Band signals. Its advanced mixed-signal capability is suited for EW, SIGINT, ELINT, SDR, radar and wireless test and measurement. The board’s single channel 12-bit ADC samples at up to 3.6 GSPS. Another option is a dual channel 12-bit DAC at up to 1.6 GSPS. The single channel 14-bit DAC offers up to 2.5 GHz. The Virtex-6 LX240T has 241,152 logic cells, 37,680 slices and 768 DSP blocks in an 1156 pin-package FPGA.
Mercury SystemsChelmsford, MA.(978) 967-1401.www.mrcy.com.
FPGA PMC/XMC Module Blends Digitizing and Processing
Innovative Integration has announced its X6-250M, a PMC/XMC I/O module that integrates digitizing with signal processing. The module has a powerful Xilinx Virtex-6 FPGA signal processing core and high-performance PCI Express/PCI host interface. Applications include software-defined radio, radar receivers and multi-channel data recorders. The card has eight simultaneously sampling A/D channels that sample at rates up to 310 Msamples/s (14-bit). The A/Ds have matched input delays and response. The A/D are supported by a programmable sample clock PLL and triggering
that support multi-card synchronization for large scale systems.
A Xilinx Virtex-6 SX315T (LX240T and SX475T options) with four banks of 1 Gbyte DRAM provides a very high-performance DSP core with over 2000 MACs (SX315T). The close integration of the analog I/O, memory and host interface with the FPGA enables real-time signal processing at extremely high rates.
The X6-250M has both XMC and PCI interfaces, supporting PCI Express or older PCI systems. The PCI Express interface provides up to 3.2 Gbyte/s sustained transfers rates through an x8 PCIe Gen2 interface. System expansion is supported using secondary PCI Express or Aurora port used as a private data channel or second system bus. The X6-250M power consumption is 23W for typical operation. The module may be conduction-cooled using VITA20 standard and a heat spreading plate. Ruggedization levels for wide-temperature operation are from -40° to +85°C (conformal coating) and 0.1 g2/Hz vibration.
Innovative IntegrationSimi Valley, CA.(805) 578-4260.www.innovative-dsp.com.
FPGA PROCESSING BOARDS ROUNDUP
April 2014 | COTS Journal 43
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VXS/VME Board Provides High-Speed 12-Bit ADCs and DACs
VXS continues to provide a “here and now” solution for high-speed VME-based military embedded computing. Feeding that need, TEK Microsystems has announced the latest member of our QuiXilica product family. The new Gemini-V6 supports either one 12-bit analog-to-digital converter (ADC) input channel at 3.6 Gsamples/s (GSPS) or three input channels at 1.8 GSPS, combined with a 12-bit DAC output channel operating at up to 4.0 GSPS.
Gemini-V6 is based on the National Semiconductor ADC12D1800RF device, which supports either a pair of channels in non-
interleaved mode or a single channel using 2:1 interleaved sampling. Gemini-V6 contains two ADC devices, supporting a total of either three channels plus trigger at 1.8 GSPS, or one channel plus trigger at 3.6 GSPS, plus a separate 12-bit DAC output channel based on the Euvis M653D that operates at up to 4.0 GSPS. The Gemini-V6 contains two front-end FPGA devices, one attached to the ADCs and one to the DAC. The front-end FPGAs can be configured with LX240, SX315, or SX475 devices, providing both the highest FPGA processing density available in any 6U form factor today as well as the only VME / VXS platform supporting Virtex-6 FPGAs.
The two front-end FPGAs are supplemented with a “back-end” FPGA that can be used for additional processing or for backplane or front panel communications. The Gemini-V6 includes six banks of DDR3 memory with total capacity of 5 Gbytes and aggregate throughput of 32 Gbytes/s, supporting a wide range of signal processing algorithms with deep memory buffering of the entire signal acquisition stream.
TEK MicrosystemsChelmsford, MA.(978) 244-9200.www.tekmicro.com
PCIe/104 Card Sports Spartan-6 User Programmable FPGA
The FPGA35S6101 is a PC/104 FPGA module with a PCIe/104 stackable bus structure. This module provides a platform for customer developed FPGA code. It is based on a Xilinx Spartan-6 with a hardware PCIe x1 endpoint to provide an interface to the host CPU. On-board DDR2 memory provides dedicated storage space for the FPGA application. This board features four RS-232/422/485 transceivers connected to FPGA pins which enable custom serial port implementations.
A total of 96 I/O pins interface the FPGA to the outside world, and allow for a variety
of signal levels including 5V tolerant LVTTL, LVDS, and RS-232/422/485. The Spartan-6 device offers 101,261 logic cells and 5,800 Kb of internal RAM. Example FPGA code is included to demonstrate I/O pins, DDR memory, and the PCI Express interface. With a -40 to +85°C operating temperature, this embedded FPGA board is ready for deployment in a variety of military and industrial applications.
RTD Embedded TechnologiesState College, PA.(814) 234-8087.www.rtd.com
Wideband Software Radio Module for UAV, Radar and Communications
A single-channel, high-speed data converter XMC FPGA module can receive and transmit at the same sampling rate, supporting signal bandwidths up to 400 MHz. The Model 71730 from Pentek is a 1 GHz 12-bit A/D, 1 GHz 16-bit D/A module that is based on the high-density Xilinx Virtex-7 FPGA. The Model 71730 appeals to customers that need the wider symmetrical bandwidth for both input and output signals. In combination with the Virtex-7 FPGA, additional memory and the PCIe Gen 3 interface, this Onyx board offers the performance that many
wideband communications systems require.The Model 71730 comes preconfigured with
a suite of built-in functions for data capture, synchronization, time tagging and formatting, making the board an ideal turn-key interface for radar, communications or general data acquisition applications. The Model 71730 features an A/D acquisition intellectual property (IP) module for easy capture and data moving and a sophisticated D/A waveform playback IP module that allows users to easily play back waveforms from onboard memory or the PCI Express interface. These modules greatly enhance the functionality of the Model 71730 and reduce the development time and effort to module deployment. Software support packages are available for Linux and Windows operating systems. Pricing starts at $19,495.
PentekUpper Saddle River, NJ(201) 818-5900.www.pentek.com
FPGA PROCESSING BOARDS ROUNDUP
COTS Journal | April 201444
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Intel Core i7-Based System Is Flight-QualifiedExtreme Engineering Solutions has announced another flight-qualified Intel Core i7-based
multiprocessor system. The XPand4208 includes two Intel Core i7-based 3U VPX modules, an XPm2120 VITA 62 3U VPX power supply, and two XPort6193 removable SSDs that allow for quick, tool-less insertion and extraction. The system utilizes an XChange3013 3U VPX Gigabit Ethernet switch mated with the XPedite5205 Cisco IOS-based router XMC to provide its backplane fabric and secure networking capabilities. This system also simplifies future upgrades and additional configurations with two 3U VPX expansion slots for additional I/O or processing capabilities and an open architecture based on the use of 3U OpenVPX (VITA 65)-compatible modules.
The SWaP-optimized XPand4200 Series systems utilize a compact, lightweight and extremely rugged forced-air heat exchanger design to maximize high-temperature performance in the most demanding environmental conditions, while minimizing size and weight. They
also integrate a dynamic fan controller, allowing them to run nearly silent in controlled environments. For this deployment, the XPand4208 LRU was qualified to comply with MIL-STD-810F and DO-160F environmental specifications for temperature, altitude, vibration, shock, humidity, sand and dust, waterproofness, magnetic effects, explosive atmosphere, fluid susceptibility, fungus resistance, and salt fog. It was also qualified for EMI compliance according to MIL-STD-461F for conducted, as well as radiated, emissions and susceptibility.
Extreme Engineering Solutions, Middleton, WI. (608) 833-1155. www.xes-inc.com
Small 25-Watt DC/DC Converter Provides 2:1 Input
ConTech has announced the “QMS” Series of DC/DC converters. The QMS Series offers up to 25 watts of fully regulated output power. The series offers a 2:1 input range with nominal input voltages of 12, 24 and 48 VDC. Single outputs offered are 3.3, 5, 12 and 15 VDC. Dual outputs are +/-12 and +/-15 VDC. The footprint used on the 1 x 1-inch package is same as that of an industry standard 1 x 2-inch. The QMS Series operates with efficiencies as high as 90 percent. Features include Remote On/Off, Output Trim and Short Circuit Protection. The operating ambient temperature range of the QMS is -40° to +50°C with no de-rating.
ConTech, Concord, CA. (925) 609-1193. www.contech-us.com
SBC Marries CompactPCI Serial and QorIQ Quad Core ProcessingMEN Micro offers the G51, a 3U CompactPCI Serial SBC equipped with a high-performance QorIQ processor
and a multitude of standard I/O interfaces on both the front and rear of the board. The G51 is ideal for a number of high computing functions including data acquisition and encryption as well as simulation and process control. Soldered components, high shock and vibration tolerance and a -40° to +85°C operating temperature enable its use in harsh environments.
Using CompactPCI Serial’s full mesh architecture, all of the board’s eight Gigabit Ethernet channels—three on the front and five on the back—can be switched to the backplane, if needed, without hardware modification. The board provides solid connectivity. Additional rear I/O includes four PCIe ports and two SATA II ports, one of which can control an mSATA disk, as well as six USB 2.0 ports. Two additional USB 2.0 ports on the front can also be led to the backplane.
Other design options include M12 Ethernet front connectors as well as conformal coating for use in dusty and humid environments. Based on Freescale’s P3041 QorIQ quad-core processor, the G51 offers up to 1.5 GHz of processing speed with or without encryption as well as four high-performance Power Architecture e500mc cores. The SBC offers up to 8 Gbytes of soldered DDR3 SDRAM system memory with ECC as well as several board management functions and a Linux BSP. The G51 is compliant to EN 50155 (railway) and is prepared for ISO 7637-2 E-mark compliance (automotive). Pricing for the G51 is $1,895.
MEN Micro, Ambler, PA. (215) 542-9575. www.menmicro.com
Rugged Embedded Computer Suits Harsh, Space-Constrained Applications
Crystal Group announced the release of the RE0814 Rugged Embedded Computer. This new computer is the ideal fit in environments with restrictions on moving parts and physical footprint. The unit has an exceptional operating temperature of 85°C and it encloses a new powerful processor—Intel Core i3, i5, or i7. It is packaged into a small rugged 1U short chassis that is 11 x 14 inches. The RE0814’s billet construction is made from machined strain hardened 6061T651 structural aircraft aluminum. This compact construction weighs only 7.5 lbs. with the ability to include 4 SATA 2.5-inch solid state drives and 5 USB ports, 4 on the back and 1 on the front. The unit is also available with up to 4 Ethernet ports and a VGA or DVI-I port.
Crystal Group, Hiawatha, IA. (319) 378-1636. www.crystalrugged.com
Military DC-DC Power SuPPlieS
Field Proven
VITA 62 Compliant
High efficiency: 90% at full load
3U: 500W total output power
6U: 1000W and 800W total output power
Active current share through backplane
MIL-STD-461F, MIL-STD-704, and MIL-STD-810G Compliant
Qualified to the most stringent VITA-47 levels
Made in the United States of America.
1-978-849-0600 www.SynQor.com
VITA 62 CompliantHigh Efficiency
COTS Journal | April 201446
COTS PRODUCTS
FIND the products featured in this section and more atwww.intelligentsystemssource.com
Fully Managed Network Switch Rides PCI/104-ExpressCurtiss-Wright has announced that its Defense Solutions division has introduced the new Parvus SWI-22-10,
the industry’s first 20-port Gigabit Ethernet (GbE) Switch PCI/104-Express card. With 2x the ports previously provided by earlier designs, this fully managed COTS GbE switch reduces slot-count while adding advanced Layer 2 network management features. With significantly reduced power and cost-per-port, the SWI-22-10 is ideal for use in rugged deployed manned and unmanned military and civilian sensitive mobile, tactical, airborne and vehicle platforms for situational awareness and network-centric operations.Designed to meet MIL-STD-810G environmental requirements, the SWI-22-10 delivers optimal
performance in extended temperature (-40° to +85°C) and high shock and vibration airborne and ground vehicle applications. The SWI-22-10 is an ideal solution for connecting a large number of IP-enabled embedded devices, including
computers, cameras, sensors, and command-and-control equipment, deployed in manned and unmanned system platforms at the network edge. The SWI-22-10 is a fully managed Layer 2 switch card and supports IPv4 and IPv6 multicast traffic, Virtual Local Area Networks (VLANs), port control (speed / mode / statistics / flow control), Quality of Service (QoS) traffic prioritization, Link Aggregation (802.3ad), SNMPv/1/v2/v3 management, secure authentication (802.1X, ACLs, Web/CLI), redundancy (RSTP/MSTP), precision timing (IEEE-1588v2), port monitoring, IGMP Snooping, and data zeroization.
Curtiss-Wright Controls Defense Solutions, Ashburn, VA. (703) 779-7800. www.cwcdefense.com
Module Sports an ARM Cortex-A9 with Dual and Quad Core CPUs
Toradex has introduced its latest product offering in the Apalis family of
ARM computer modules, the attractively priced Apalis iMX6. The module houses an ARM Cortex-A9 with dual and quad core CPU, on a Freescale i.MX 6 System-on-Chip (SOC), running at up to 1.2 GHz per core. The Apalis COM family is based on NVIDIA Tegra 3 and Freescale i.MX 6 multicore ARM processors. Designed as a complement to Toradex’ Colibri module family, Apalis supports a large variety of industry standard interfaces. Apalis brings to market various new technologies, among them is Direct Breakout, which considerably simplifies routing of high-speed signals on the carrier board. The new Apalis iMX6 comes in -40° to +85°C versions and offers a compelling price for this form factor.
Toradex, Altsagenstrasse, Switzerland +41 41 500 48 00 1. www.toradex.com
Rugged PCI/104-Express SBCs Sport Interchangeable QSeven COMsDiamond Systems, a leading global developer of compact, rugged, I/O-rich embedded computing solutions
for a broad range of real-world applications, unveiled Quantum, a conduction-cooled PCI/104-Express SBC (single board computer) family with interchangeable, full size QSeven COMs processors and a highly integrated I/O baseboard. The processors available on the new Quantum SBCs include the 1 GHz AMD Fusion G-T40E
CPU, the 1 GHz AMD G-Series eKabini GX-210HA SOC and ARM A9 i.MX6 single/dual/quad cores up to 1.2 GHz.
The SBCs fully utilize the latest serial high-speed buses available with QSeven for extended product viability as well as the concept’s modular plug and play function that enhances performance scalability. The new PCI/104-Express-based family offers a wide range of onboard I/O including data acquisition with A/D, digital I/O, counter/timers and pulse width modulators. Standard PC I/O includes USB 2.0, RS-232/422/485, Gigabit Ethernet, SATA and digital I/O.
Designed to excel in harsh environments including industrial, on-vehicle and military applications, Quantum SBCs feature a bottom-side heat spreader that mounts directly to the baseboard, relieving stress on the Qseven
module and enhancing durability. Most I/O is provided on latching connectors for increased ruggedness. The boards also incorporate a 6V to 34V wide voltage power input. Quantum SBCs support I/O expansion with PCI-104, PCIe/104 and PCI/104-Express I/O modules. A new miniature, low-cost PCIe connector supports both PCIe/104 Type 1 and Type 2 modules and provides compatibility with existing PCIe/104 I/O modules. The compact connector also enables the board to accommodate more I/O features than other PCI/104-Express SBCs. The Quantum SBC was designed with rugged applications in mind from its extended operating temperature of -40° to +85°C on most models and the onboard DDR3 SDRAM to the latching I/O connectors.
Diamond Systems, Mountain View, CA. (800) 367-2104. www.diamondsystems.com
Turnkey Instrument Offers Digital Receiver/Recording Solution
Innovative Integration has announced the Digital Receiver Instrumentation Series, turnkey solutions providing integrated digital downconversion (DDC), FFT, spectrum monitoring and digital beam-forming functions. The solutions consist of three parts: an FPGA-based analog digitizer module, a PC-based host controller, plus an optional firmware development kit to allow customization. The digitizer module is provided with software examples and C++ API, plus pre-compiled firmware bit image and a comprehensive manual. The module may be installed onto an XMC-PCIe adapter to allow use within a conventional PC. Alternately, it can be used within Innovative’s Andale Data Recorders to capture extremely long time sequences. Or, the module may be installed within an Innovative ePC or VPXI-ePC embedded computer to create a miniature, self-contained instrument.
Regardless, the application software may be used to capture and analyze the data immediately—a turnkey solution. First in the series is 90401 Digital Receiver with eight independent DDC channels and one 32K FFT, a great solution for Digital Receiver/Recording, Spectrum Analysis, Surveillance, or Software Defined Radio. A development kit is available to support creation of advanced custom firmware.Innovative Integration, Simi Valley, CA. (805) 578-4260 www.innovative-dsp.com
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articles, and whitepapers from industry leading manufacturers---and it's even connected to the top 5 distributors. Go to Intelligent Systems Source now so you
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COTS Journal | April 201448
Index
Special Feature: Target Report: Upgrades and Modernization in Military VehiclesWith the Ground Combat Vehicle program canceled and budgets tightening—especially for the Army—decision makers continue to rethink and revamp their plans. Onboard communications and control electronics are still expected to multiply in sophistication for both next-generation and Current Force fighting vehicles. But in the short term tech upgrades of existing ve-hicles will be the dominant activity in this space. Articles in this section explore the latest requirements and how these changes may be influenced by technology and the latest products available.
System Development: Trends in Memory Storage Interface and Media Technologies As military systems continue to rely more and more on compute- and data-intensive software, the storage subsystem is now a mission-critical piece of the puzzle. This section examines the emergence of Ethernet and IP-based storage interfaces, while comparing how traditional interface schemes like SATA, Fibre Channel and SCSI are positioned these days. Rotating drives still offer the best density, but flash-based solid-state disks (F-SSDs) are able to operate under the harshest conditions.
Tech Focus: Small Non-standard BoardsWhile standard open-architecture board form factors continue to dominate in military systems, non-standard form factors free designers from the size and cost overheads associated with including a standard bus. Portable military gear, unmanned ground vehicles and small UAVs are just some of the systems that rely on such technologies. Articles in this section look at the trade-offs between standard and non-standard form factors. A product album compares the latest repre-sentative small non-standard boards.
ADVERTISERS INDEX
COTS Journal (ISSN#1526-4653) is published monthly at 905 Calle Amanecer, Suite 250, San Clemente, CA 92673. Periodicals Class postage paid at San Clemente and additional mailing offices. POSTMASTER: Send address changes to COTS Journal, 905 Calle Amanecer, Ste. 250, San Clemente, CA 92673.
Coming Next Month
Tech Recon: PCI Express and 10 Gbit Ethernet as System Interconnects10 Gbit Ethernet is becoming entrenched as a favorite data plane interconnect fabric in compute-intensive applications like sonar, radar or any application that networks sensor arrays together. But PCI Express has inherent advantages that make it better for control functions than Ethernet. This section updates readers on the product and technology trends driving board-level Ethernet switch products, and explores how system designers can benefit from the marriage of Ethernet and PCI Express with embedded computing form factors like VPX, VXS, Compact PCI Express, MicroTCA and AMC.
Access I/O Products, Inc. .............. 14 ......................... http://accesio.com/
Acromag ...................................... 12 ......................... www.acromag.com
Adlink........................................... 11 .......................www.adlinktech.com
AUVSI ..........................................47 ........................ www.auvsishow.org
Ballard Technology, Inc..................52 ......................www.ballardtech.com
Cots Product Gallery .....................49 ......................................................
Creative Electronic Systems ..........33 ....................................www.ces.ch
Critical IO .....................................25 ..........................www.criticalio.com
Data Bus Products, Corp. ..............20 ............. www.databusproducts.com
Data Device Corporation ...............36 ......................... www.ddc-web.com
EDT...............................................4 .................................. www.edt.com
Extreme Engineering Solutions ......51 ........................... www.xes-inc.com
GE Intelligent Platforms .................29 ..................... defense.gp-ip.com/isr
Innovative Integration ....................28 .................www.innovative-dsp.com
Interface Concept .........................26 ............. www.interfaceconcept.com
LCR Embedded Systems, Inc. ........49 .......www.lcrembeddedsystems.com
Mercury Systems, Inc. ...................7 ................................www.mrcy.com
North Atlantic Industries ............. 21, 23 ..............................www.naii.com
One Stop Systems, Inc. ..............32, 37 ........... www.onestopsystems.com
Pentek, Inc. ...................................5 .............................www.pentek.com
Phoenix International Systems, Inc. .4 ...........................www.phenxint.com
Pico Electronics, Inc. ..................... 13 ................www.picoelectronics.com
RTD Embedded Technologies, Inc. ..2 ...................................www.rtd.com
Sealevel .......................................31 .......................... www.sealevel.com
SynQor, Inc. ..................................45 ............................ www.synqor.com
TE Connectivity Ltd. ...................... 17 ................................... www.te.com
Trenton Systems, Inc. ....................39 ................www.trentonsystems.com
WinSystems, Inc. .......................... 15 .....................www.winsystems.com
TQ Systems GmbH ........................ 18 ......................................................
......................www.convergencepromotions.com/TQ-USA
Vadatech Incorporated ..................35 .........................www.vadatech.com
VPT .............................................. 19 .........................www.vptpower.com
Z Microsystems ............................34 ......................www.zmicro.com/rtev
April 2014 | COTS Journal 49
75ARM1 – 3U cPCI ARM Cortex-A9 SBC• ARM Cortex™ - A9 Dual Core 800MHz Processor
• Up to three I/O or comms configurations
• 40+ modules to choose from
• 128 MB DDR3 SDRAM
• 4 GB SATA II NAND Flash
• 2x 10/100/1000Base-T Ethernet ports
• Wind River® VxWorks® or Linux and Altera Linux OS Support
North Atlantic Industries, Inc.Phone: (631) 567-1100Email: [email protected]: (631) 567-1823Web: twww.naii.com
Diamond SystemsPhone: (650) 810-2500Email: [email protected]: http://www.diamondsystems.com/
products/minicards.php
Rugged PCIe MiniCard Family from Diamond SystemsPCIe Minicards with a rich set of benefits including industry leading functionality at a competitive price, modular and field-swappable cards, lightweight and compact design, latching connectors, and wide temperature operation.
Modules available with:
• 4-port high speed serial • 4-port opto-isolated serial • Dual CAN 2.0 ports • Data acquisition • Digital I/O • Gigabit Ethernet
COTS PRODUCT GALLERY
LCR Embedded System’s complete line of integrated rugged industrial and military systems, from off-the-shelf to fully customized, are ideal for all aspects of mission-critical computing. To learn more about what we can do for you and your application, contact us today.
For chassis, backplanes and integrated systems, LCR Electronics is now LCR Embedded Systems.
(800) 747-5972 e-mail [email protected] www.lcrembeddedsystems.com
Our integrated systems feature VME, VPX, ATCA and CompactPCI architectures
cPCI-6530 Series 6U CompactPCI® Processor Blade Plus I/O• Quad-core 4th Generation Intel® Core™ i7
processor with ECC
• Dual channel DDR3L ECC memory, soldered and SO-CDIMM, up to 16GB
• Supports three independent displays
• Dual PMC/XMC sites
• Remote management and TPM support
• Conduction-cooled version available, CT-6530
ADLINK TechnologyPhone: (408) 360-0200Email: [email protected]: www.adlinktech.comENews Link: http://cm.adlinktech.com/login/EventAnalytics.asp?code=0614032101&no=1
50 COTS Journal | April 2014
10MARCHING TO THE NUMBERS
or Mach 5, the speed requirement for the Ar-my’s Advanced Hyper-sonic Weapon (AHW) technology effort. AHW is part of an effort to develop a conventional “Prompt Global Strike” capability. Conventional means non-nu-clear. The AHW can be launched from the United States and can hit a target anywhere in the world. In August, the Army expects to again test its AHW Demonstration. The results of that test will help determine the system’s future.
Number of flight hours a MQ-8C Fire Scout unmanned helicopter surpassed after a test flight at Point Mugu, CA on March 10. It will continue to undergo testing at Point Mugu this year. In July, the Navy will conduct dynamic interface testing with the MQ-8C aboard USS Jason Dunham (DDG 109) to test the vehicle’s take-off and landing procedures. Initial deployment for MQ-8C is planned for 2015.
The total number of production orders for Low Band Transmitters (LBT) that Cobham is now up to, thanks to a $21.8 million contract modification awarded by the U.S. Naval Air Systems Command. LBTs are a variety of antennas and adapter interface modules for the AN/ALQ-99 Tactical Jamming System to be used by the U.S. Navy and the Australian military. It is flown on U.S. Navy EA-6B Prowler and EA-18G aircraft (shown) and Marine Corps EA-6B aircraft, and has been used in combat operations.
The number of members that the director of the Joint Improvised Explosive Device Defeat Organization, or JIEDDO, says he plans to shrink the organization to by the end of the fiscal year. The director, Lt. Gen. John D. Johnson, said he was asked by former-Deputy Defense Secretary Ashton Carter to “scale the current 3,000-member JIEDDO down and to draw up plans for what an ‘enduring’ JIEDDO might look like in the future.” Johnson said that one of the areas he’s looking to protect is the intelli-gence integration functions of the JIEDDO.
100 HOURS
333
Value of contract the U.S. Navy has awarded Gen-eral Dynamics Bath Iron Works to construct an ad-ditional Arleigh Burke-class destroyer. The award brings the total number of ships to be constructed by Bath Iron Works under a multi-year procurement to five, and the total value of the contract to approxi-mately $3.4 billion. There are currently two DDG 51 destroyers in production at Bath Iron Works, Rafael Peralta (DDG 115) and Thomas Hudner (DDG 116).
$642.5 million
1,000
Above 3,600 mph...
Designed, manufactured, and supported in the USA
Extreme Engineering Solutions608.833.1155 www.xes-inc.com
Module and System-Level Solutions from
Rugged, SWaP-Optimized, COTS-Based Systems
XPand4200Sub-½ ATR, 6x 3U VPX slot system
with removable SSDs
XPand6000SFF Intel® Core™ i7 or Freescale
QorIQ-based system with XMC/PMC
XPand6200SFF 2x 3U VPX system with removable
SSD and integrated power supply
Intel® and Freescale™ Single Board Computers
Secure Ethernet Switches and IP Routers
XPedite75704th Gen Intel® Core™ i7-based 3U VPX
SBC with XMC/PMC
XPedite5205Secure Gigabit Ethernet router XMC
utilizing Cisco™ IOS®
XCalibur1840Freescale QorIQ T4240-based 6U VPX
SBC with dual XMC/PMC
XChange30183U VPX 10 Gigabit Ethernet managed
switch and router
High-Performance FPGA and I/O Modules
High-Capacity Power Supplies
XPedite2400Xilinx Virtex-7 FPGA-based XMC
with high-throughput DAC
XPm22203U VPX 300W power supply with EMI
filtering for MIL-STD-704 & 1275
AS9100 / ISO 9001 Registered
www.ballardtech.com/USB
A reliable USB interface from Astronics Ballard Technology
does it all – databus test, analysis and simulation. Use it in
the lab or in the field – it’s fully powered by a single USB port.
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Portable Avionics Databus Interfaces
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· MIL-STD-1553, EBR 1553· ARINC 429, 708, 717· Serial, Discrete
Advertiser: Astronics Ballard TechnologyContact: Jeff Solberg, 425-339-0281 x125, [email protected] Title: Jet - The industry’s most trusted and widely used USB interfacesAd Size: Full page, 8.375 x 10.875 inches
BTAC_Jet_COTS_Full_Pg.indd 1 3/21/2014 3:36:18 PM