CORPORATE STANDARD - beidou-se.com · CORPORATE STANDARD M15 Methanol ... Determination of vapor...
Transcript of CORPORATE STANDARD - beidou-se.com · CORPORATE STANDARD M15 Methanol ... Determination of vapor...
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
CORPORATE STANDARD
M15 Methanol Gasoline
For Motor Vehicles
QB/BD_DW·0118-2013
Authors: Mr. KUNG Kwong Ming, Mr. LIU Aiguo,
Mr. SHEN Jianliang, Mr. GUO Yibin,
Mr. LI Jialiang & Mr. XU Jianqiang
Translated By: Mr. KUNG Kit
Date of Release: 18th April, 2013
Date of Implementation: 1st May, 2013
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 2
TABLE OF CONTENT
Preface ............................................................................................... 3
1. Scope ............................................................................................. 4
2. Normative References ....................................................................... 4
3. Terms and Definition ......................................................................... 6
4. Classification and Labeling ................................................................. 6
5. Requirements .................................................................................. 7
6. Testing Methods .............................................................................. 8
7. Inspection Regulation ........................................................................ 9
8. Signs, Packaging, Transportation and Storage ...................................... 10
9. Safety ............................................................................................ 10
10. Implementation ............................................................................. 10
Appendix A (Informative): Rapid Determination for Methanol Content of
Methanol Gasoline for Motor Vehicles .................................................... 11
Appendix B (Normative): Determination for Methanol Content of M15
Methanol Gasoline for Motor Vehicles (Gas Chromatography ..................... 13
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 3
Preface This document is drafted with accordance to the regulations and standards of
“GB/T1.1-2009: Standardized Working Guidelines Part 1”.
(NOTE: Some contents of this document may involve patents. We, the issuing
organization, do not assume any responsibility for these patents.)
The standards in this document are first proposed by the Research &
Development Department of Beidou Aerospace New Energy Science &
Technology (Guangdong) Co., Ltd.
This document was first published in 2013.
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 4
M15 Methanol Gasoline for Motor Vehicles
1. Scope
The standards regulate and specify the terms and definitions, classification and
labeling, requirements, testing methods, inspection regulations, signs,
packaging, transportation and storage for M15 methanol gasoline for motor
vehicles.
The standards apply to the production and testing methods of M15 methanol
gasoline used by internally ignited combustion engines.
2. Normative References
The following documents are essential for the application of this document.
(NOTE: For dated references, only the dated editions are applicable to this
document. For undated references, the latest editions (including any
amendments) apply to this document.)
GB 190 Packaging of dangerous goods standard signs
GB/T 259 Petroleum products – Determination of water-soluble acid
and alkali
GB/T 380 Petroleum products – Determination of sulfur content
(lamp method)
GB/T 503 Determination of gasoline octane number (MON)
GB/T 511 Petroleum products and additives - Determination of
mechanical impurities (gravimetric method)
GB/T 1792 Mercaptan sulfur distillate fuel assay (Potentiometric
titration)
GB/T 4756 Petroleum liquids hand sampling method
GB/T 5096 Petroleum products copper corrosion test
GB/T 5487 Determination of gasoline octane number (Research
method)
GB/T 6536 Petroleum products - Determination of distillation
GB/T 8017 Petroleum products - Determination of vapor pressure
(Reid method)
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 5
GB/T 8018 Determination of oxidation stability of gasoline (Induction
period method)
GB/T 8019 Motor gasoline and aviation fuel gum assay (Jet
evaporation method)
GB/T 8020 Determination of lead content of gasoline (Atomic
absorption spectrometry)
GB/T 11132 Liquid petroleum products - Determination of
hydrocarbons (Fluorescent indicator adsorption method)
GB/T 11140 Petroleum products - Determination of sulfur (X-ray
spectroscopy)
GB 17930 Motor gasoline
SH 0164 Petroleum products, packaging, storage and delivery
acceptance rules
SH/T 0102 Lubricating oil and liquid fuels - Determination of copper
SH/T 0020 Determination of phosphorus content in gasoline
(Spectrophotometry)
SH/T 0174 Aromatics and light petroleum products mercaptan
qualitative test method
SH/T 0246 Light petroleum products Determination of water (Power
Law)
SH/T 0253 Light petroleum products - Determination of total sulfur
(Power Law)
SH/T 0663 Petrol certain alcohols and ethers assay (GC)
SH/T 0689 Light hydrocarbon fuel and other oil products -
Determination of total sulfur (UV fluorescence)
SH/T 0693 Aromatics content in gasoline Determination Act (GC)
SH/T 0711 Determination of manganese content in gasoline (Atomic
absorption spectrometry)
SH/T 0712 Iron content in gasoline Determination Act (Atomic
absorption spectrometry)
SH/T 0713 Determination car gasoline and aviation gasoline benzene
and toluene content (GC)
SH/T 0741 Gasoline Hydrocarbon Composition Determination
(Multidimensional gas chromatography)
SH/T 0742 Determination of sulfur content in gasoline (Energy
dispersive X-ray fluorescence spectrometry)
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 6
3. Terms and Definition
The following terms and definitions apply to this document of standards:
3.1 Anti-knock index
Anti-knock index equals to one-half of the sum of the research octane number
(RON) and motor octane number (MON).
3.2 M15 methanol gasoline for motor vehicles
When gasoline components (either Class A or Class B) added with 14-16% of
the denatured methanol, is known as M15 methanol gasoline.
4. Classification and Labelling
4.1 Products Classification
M15 methanol gasoline for motor vehicles (IV*), with accordance to the
research octane number, is classified into 4 grades: 90#, 93#, 97# and 98#.
4.2 Products Labeling
Methanol gasoline for motor vehicles shall be labeled by the following symbols:
"M15/90 gasoline", "M15/93 gasoline", "M15/97 gasoline" and "M15/98
gasoline".
Remarks:
*The national 4th generation standard of P.R.China
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 7
5. Requirements
The technological requirements for M15 methanol gasoline for motor vehicles
are shown in the below table:
Item Quality Indicator(s)
Testing Method(s) 90# 93# 97# 98#
Methanol Contenta(%) (14~16)% SH/T 0663
Antiknock
Index
(RON) ≥ 90 93 97 98 GB/T 5487
(RON+MON)/2 ≥ 85 88 Report Report GB/T 503、GB/T 5487
Lead Contentb(g/L ) ≤ 0.005 GB/T 8020
Distillation Range 10% Evaporation temp ℃ ≤ 60
GB/T 6536
50% Evaporation temp ℃ ≤ 100
90% Evaporation temp ℃ ≤ 190
Final boiling point ℃ ≤ 200
Residues %(v/v)≤ 2
Distillate Clear and transparent;
no phase separation
By observation
Saturated vapor
pressured(kPa)
1st Nov – 30th Apr ≤ 82 GB/T 8017、SH/T 0794
1st May – 31st Oct ≤ 70
Existent gum(mg/100mL)≤ 5 GB/T 8019
Induction period(min)≥ 480 GB/T 8018
Sulphur Contente (Mass fraction %)≤ 0.005 GB/T 380, GB/T 11140,
SH/T 0253, SH/T 0689
Mercaptan Dr. Experiment Passed SH/T 0174
Mercaptan sulfur content%
(Mass fraction) ≤
0.001 GB/T 1792
Copper corrosion(50℃,3h); grade ≤ 1 GB/T 5096
Water-soluble acid or alkali Nil GB/T 259
Mechanical impuritiesf Nil By observation, GB/T 511
Water Contentg(Mass fraction %) ≤ 0.10 SH/T 0246, GB/T 6283
Benzene Contenth(Volume fraction %) ≤ 1.0 SH/T 0693, SH/T 0713
Aromatic Contenti(Volume fraction %) ≤ 35 GB/T 11132, SH/T 0741
Olefin Content(Volume fraction %) ≤ 25 GB/T 11132, SH/T 0741
Manganese Contentj/(g/L) ≤ 0.002 SH/T 0711
Iron Contentk/(g/L) ≤ 0.01 SH/T 0712
Copper Contentl/(g/L) ≤ 0.010 SH/T 0102
Phosphorus Content /(g/L) ≤ 0.001 SH/T 0020
Phase anti-separation properties against low temperature
(-40℃,12h)
Clear and transparent;
no phase separation By observation
Phase anti-separation properties against water
(0.3% of water; oscillation for 3mins)
Clear and transparent; standing 8h with
no phase separation
By observation
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 8
Remarks:
a) The lower limit of methanol content cannot be less than 14%.
b) No artificial addition
c) From the initial boiling point to the end point of the period, distillate phase separation is not allowed.
d) When there is objection, the results shall be justified based on GB/T 8017
e) When there is objection, the results shall be justified based on SH/T 0689
f) Injecting the sample into a 100mL glass cylinder for observation, it should be transparent without suspended mechanical
impurities and water settlement; when there is objection, the results shall be justified based on GB/T 511
g) When there is objection, the results shall be justified based on GB/T 6283
h) When there is objection, the results shall be justified based on SH/T 0713
i) For methanol gasoline over 97#, under the circumstance that the total amounts of olefins and aromatics remain unchanged,
the maximum value (volume fraction) of aromatics can be allowed to meet the value of Euro IV (or State IV), i.e. 35%; when
there is objection, the results shall be justified based on GB/T 11132
j) No artificial addition of manganese additives
k) No artificial addition of iron-containing additives
l) No artificial addition of copper-containing additives
Table.1: Corporate Standards for M15 methanol gasoline proposed by
Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
6. Testing Methods
6.1 Phase anti-separation performance against low temperature
Samples shall be taken of each 200ml, and be dropped separately into two
250ml graduated cylinders with stoppers, and then be placed vertically into
refrigerator adjusted to -40℃ (allowable temperature difference ± 2℃ ).
Observations shall be made after 12 hours of placement.
6.2 Phase anti-separation performance against water
Samples shall be taken of each 200ml, and be dropped separately into two
250ml graduated cylinders with stoppers, vertically placed. 0.6mL of distilled
water shall be added into the containers respectively and then be oscillated for
about 3 minutes. Observations shall be made after 8 hours of placement at
room temperature.
6.3 Other tests
Other testing methods can be carried out as listed in Table 1.
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 9
7. Inspection Regulations
7.1 Batches and sampling
7.1.1 Products manufactured from the same raw materials, formulation and
process conditions is classified as one product batch.
7.1.2 Sampling is done according to GB/T 4756. 4L of samples shall be taken
for inspection and reserve sample use.
7.2 Factory inspection
7.2.1 Products shall be examined and inspected by authorized quality
inspection departments with reference to standards of this document for
standard factory inspection and compliance testing. Qualified products shall be
issued with acceptable quality inspection reports before actual sales can
process.
7.2.2 Testing items shall be all the items listed in Table 1.
7.3 Type inspection
7.3.1 When one of the following conditions occurs, type inspection shall be
carried out:
a) When a new product type is under identification;
b) Any change of raw materials, formulation or processes;
c) Normal production (once a year);
d) Restoration of production after discontinuance;
e) Required type inspection by the national quality supervision and
inspection authority
7.3.2 In case any non-compliance is found in factory test with accordance to
Section 5 (Table 1), re-testing with double amounts of samples according to
the provisions of GB/T 4756. The product is determined failed if the re-test still
results any non-compliance with accordance to Section 5 (Table 1).
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 10
8. Signs, Packaging, Transportation and Storage
8.1 According to GB 13690 and GB 12268, M15 methanol gasoline for
motor vehicles belongs to Class 3 flammable liquids and toxic substances. The
labeling, packaging, transportation, storage and delivery of products shall be
processed with accordance to the related requirements of SH 0164 and GB 190.
8.2 Significant parts of storage tanks and refueling equipment shall be
labeled correspondingly according to Section 4.2 of this document of standards.
9. Safety
9.1 The storage containers, transportation pipes, pumps, seals and
materials shall be applicable for methanol gasoline use.
9.2 Methanol gasoline is classified as Class 3 flammable liquids. The main
danger is flammable property with toxic nature. Safety management shall be
complied with the State safety administration regulations for hazardous
chemicals.
9.3 When handling and refueling methanol gasoline, volatile vapors shall
be avoided. The operator(s) shall make the appropriate protective measures in
order to avoid inhalation of harmful vapors.
9.4 Methanol gasoline is prohibited for oral contact, and shall be avoided
contact with skin. If skin or eyes are splashed on by methanol gasoline, the
contacted area shall be rinsed with plenty of water immediately. In case of
accidents, please seek medical attention promptly.
9.5 Methanol gasoline shall only be used as fuel in internally ignited
combustion engines. No other purpose is allowed.
10. Implementation
This document of standards is released on 18th April, 2013, effective from 1st
May, 2013.
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 11
Appendix A (Informative):
Rapid Determination for Methanol Content of Methanol
Gasoline for Motor Vehicles
A.1 Scope
The standards regulate the rapid determination for methanol content of
methanol gasoline for motor vehicles, where the method applies to methanol
gasoline with methanol content ranging from 4% - 32%.
A.2 Reference
GB/T 6536 Petroleum products - Determination of distillation.
A.3 Method Summary
According to GB/T 6536, 100 mL of sample shall be taken for distillation,
distillate produced before reaching 75oC shall be collected by 100mL cylinder
with stopper. The volume of the distillate shall be recorded, and then added
with 20mL of distilled water and the mixture shall be shaken into oil-water
phases. After standing 30 minutes, the gasoline volume shall be recorded for
calculating the methanol content.
A.4 Instruments
A.4.1 Distillation tester in line with GB/T 6536
A.4.2 100mL cylinder with stopper; calibrated by 0.5 mL
A.5 Reagent
Distilled water
A.6 Testing procedures
A.6.1 100mL of sample (accurate to 0.5mL; the same below) shall be
collected by 100mL measuring cylinder with stopper.
A.6.2 The sample shall be transferred to a distillation flask, allow distillation
according to GB/T 6536. The distillate is collected using plug measuring cylinder
with stopper until the distillation temperature reaches to 75 oC. Heating process
is stopped at 75oC. Taking away the plug cylinder and record the distillate
volume (V1).
A.6.3 20mL of distilled water is added to the measuring cylinder where the
mixture shall be shaken up and down for 10 times (about 0.5 minute) for even
distribution. The mixture shall then be allowed to stand for 30 minutes to
become oil-water two-phase conditions. The volume of the upper layer of liquid
(oil) shall be recorded (V2).
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 12
A.7 Calculation
Methanol content in the sample is calculated as follows:
X =𝑉1 − 𝑉2
100
Where,
X: Methanol content in the sample (volume fraction; %);
V1: Distillate from the sample before reaching 75oC (mL);
V2: The volume of the upper layer after water phase separation (mL)
A.8 Results
Repeat the experiment twice where the relative error shall be less than 0.5%.
The result shall be the average value of the experiments.
Remarks:
NOTE 1: Danger (Warning) - the sample is flammable and shall be kept away from heat
and open flame. The sample vapor is toxic, inhalation shall be carefully avoided. Containers
shall be sealed, keeping environment ventilated when used.
NOTE 2: When shaking the sample, volatile gases will be produced. Therefore the mixture
shall be uniformly mixed with a loose stopper cylinder, allowing the gas to be evaporated,
preventing pop-out.
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 13
Appendix B (Normative):
Determination for Methanol Content of M15 Methanol Gasoline
for Motor Vehicles (Gas Chromatography)
B.1 Scope
B.1.1 This method is applicable to determine the methanol content of M15
methanol gasoline by gas chromatography.
B.1.2 This method can complete the qualitative and quantitative
determinations of methanol content, but not all components, in methanol
gasoline for motor vehicles.
B.2 Method summary
B.2.1 This method uses a packed column, hydrogen flame ionization detector.
The sample is added with standard anhydrous ethanol, and then be
quantitatively diluted with distilled water, standing for static separation.
According to internal standard method, the methanol content of M15 methanol
gasoline can be calculated by analyzing the content of methanol in aqueous
phase.
B.3 Instruments and equipment
B.3.1 Gas Chromatograph
B.3.2 Detector: Hydrogen flame ionization detector (FID)
B.3.3 Chromatography workstation
B.3.4 Column: Porapark T packed column Φ3mm × 1m
B.3.5 Micro-injector: 10μL or 5μL
B.3.6 Nitrogen: high-pressure gas bottles
B.3.7 Hydrogen: Hydrogen generator or high-pressure gas bottles
B.3.8 Air: air compressor
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 14
B.4 Reagents and materials
B.4.1 Anhydrous ethanol (purity of 99.5%)
B.4.2 Anhydrous methanol (purity of 99.5%)
B.5 Chromatographic conditions
B.5.1 Column length: 2m
B.5.2 Column temperature: 50oC
B.5.3 Detection temperature: 200oC
B.5.4 Injection volume: 1μL
B.5.5 Detector: FID
B.5.6 Nitrogen: 30 mL / min
B.5.7 Hydrogen: 30 mL / min (carrier gas)
B.5.8 Air: 300 mL / min
B.6 Testing procedures
B.6.1 Sample preparation
The sample and the internal standard substances are extracted by 20.00mL
and 4.00mL respectively, and then diluted accurately to 100mL with distilled
water as the solvent, standing for separation. The aqueous phase separated
from the solution shall then be collected.
(NOTE: The sample, internal standard substances, solvent and any other
instruments for volume calculations, shall be used at the same temperature.)
B.6.2 Chromatography
The chromatography shall be started according to adjusted testing conditions,
until the instrument becomes stable, the water-containing solution of the
sample (which contains internal standard substances) shall be directly injected
of 1μL by a micro-injector.
Jointly Released by: Beidou Aerospace New Energy Science & Technology (Guangdong) Co., Ltd
China Power & Pride New Energy Technology Co., Ltd
P. 15
B.6.3 For determining the relative correction factor of methanol and internal
standard substances, anhydrous methanol and gasoline shall be accurately
formulated to M15 methanol gasoline of exactly 30.0% methanol content. The
sample and the internal standard substances are extracted by 20.00mL and
4.00mL respectively, and then diluted accurately to 100mL with distilled water
as the solvent, standing for separation. The aqueous phase separated from the
solution is collected by 1μL by a micro-injector for analysis. The experiment
shall be repeated for 3 times, and the average of the peak values of area ratio
of methanol to internal substances shall be the relative correction factor.
B.6.4 Typical chromatogram of sample
Fig.1. Typical chromatogram of sample
B.6.5 Depending on different equipment, selecting the best chromatographic
testing conditions through experiments. The results are most accurate when
achieving complete separation of methanol and the remaining components.