Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Automation LunchBox...

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C

Automation LunchBox 2013CompactLogix and Studio 5000 V21 Highlights

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.

One Install One Launch Point

One Activation

One Tool

Logix DesignerProgramming and configuration for Logix controllers.

Existing RSLogix 5000 user

interface retained with new shared

components.

View Designer Graphical

design environment for

View 5000 HMIs.

New User Interface

leveraging shared

components

Releasing in Version 21

Releasing in Version 22

Introducing Studio 5000


Studio 5000 – V21

Studio 5000 will be the central location to design, program and configure all aspects of Rockwell Automation’s Integrated Architecture.

Studio 5000 is a product that will include multiple capabilities under one environment sharing common functionalities.

Many of these functions will be product agnostic e.g. newly developed standalone foundational code from which each capability may access.

4

Rockwell Automation Integrated Architecture

Design

Program

Configure

Enhanced Customer ValueOne Product


Studio 5000 Logix Designer

The first capability to be integrated into Studio 5000 V21 is Logix Designer. Starting with V21, Logix Designer is the new name of RSLogix 5000.

Logix Designer will have the same functionality as RSLogix 5000, simply optimized to run in the Studio 5000 environment.

Future releases of Studio 5000 will incorporate more design capabilities of Integrated Architecture such as visualization and system wide configuration.

Studio 5000 is the product. Logix Designer is one capability of the product.

5

RSLogix 5000

V1…16,17,18,19,20

Studio 5000 Logix Designer

V21,22,23,24,25,…


Studio 5000 – On the Horizon

Studio 5000 will add View Designer The new graphical design environment for View 5000

HMI’s – PanelView 5000. It has a new user interface – it is completely new

design software

View Designer included at no additional cost. Purchases of Studio 5000 will include both Logix

Designer and View Designer for the same price, one activation, ordering one catalog number

Future Management Capabilities Examples include: Multiple Controller Systems,

Network Architectures, Security, Code Libraries and Assets.

6


What’s new in Studio 5000Logix Designer V21

7


Pre-V21 Project Documentation Storage

Comments/Descriptions Stored on PC

8

L6 Controller

CPUUser Memory

(Volatile/RAM)

Engineering PC “.ACD”

Comments

Descri

ptions

• Comments/Descriptions• Rung• Tag• UDT• AOI• Task• Program• Routine


L7 Controller

CPUUser Memory

(Volatile/RAM)

New Memory (Non-Volatile)

New V21 Project Documentation Storage

Reduce File Management Efforts

9

L6 Controller

CPUUser Memory

(Volatile/RAM)

Comments

Descri

ptions

Alarm Log

10K Alar

ms

Extended

Tag

Properties

Engineering PC “.ACD”


New Additional Non-Volatile Extended Memory

10

L7 Controller

CPU


User Memory

(Volatile/RAM)


Storage is Completely Independent of User Memory Space


V21 Project Documentation Storage OEM & End User Value

11

L7 Controller

CPUUser Memory

(Volatile/RAM)


Improved Maintenance Response Time (End User)

Improved Revision Management

Easier project maintenance Comments/Descriptions

are Always Available

Faster Time to Market (OEM) Multi-user Development No Risk to Losing Project

Documentation


FT A&E vs. ISA 18.2 terminology:• Shelve = Shelved• Suppress = Suppressed By

Design• Disable = Out Of Service

12

Updated FT A&E Alarm State Model

Source: International Society of Automation. (2009). ANSI/ISA-18.2-2009 - Management of Alarm Systems for the Process Industries. Research Triangle Park: ISA

ISA S18.2 Alarm State Transition Diagram

Simplifies Application Creation to Easily follow ISA 18.2 Recommendations


New Controller Based Alarm Log

AlarmLog

High Availability of Alarming Data Reduces Material Losses

=

Communications Loss

FT View 6.x and 7.xCircular File Stores Alarm Transitions

Copyright © 2012 Rockwell Automation, Inc. All rights reserved. 16

New Logix Profiles

Kinetics 5500Servo Drive

2100-ENET E3 PlusEthernet/IP Adapter

Bulletin 294 ArmorStart Distributed Motor Controller

842E EtherNet/IP Absolute Encoders

56 RFID


ControlFLASH V12

17

Enhanced Install Wizard Dialog

View Inventory OptionKit Manager Builds Custom Firmware Kits


V18 V19 V20 V21

1756-L61, L62, L63, L64, L65 1756-L61S, L62S, L63S

Yes Yes Yes No Firmware

1768-L43, L45 1768-L43S, L45S 1769-L35CR, L35E, L32E, L32C, L31 1769-L23-QBFC1B, L23E-QB1B, L23E-QBFC1B

Yes Yes Yes No Firmware

ControlLogixL7 Family

N/AYes

L72, L74YesL71

Yes

CompactLogixL1ER, L2ER, L3ER

N/A N/A Yes Yes

Cont

rolle

r

Firmware Available

V20

Controller Support

Roadmap

V20 is in extended maintenance mode


Knowledgebase Answer ID 67020 “RSLogix 5/500/5000 on Windows Vista and Windows 7“

Operating System Support


V21 MOTION FEATURES

20


EtherNet/IP CIP Motion Encoder

21

EtherNet/IP DLR support 18 bit resolution Single-turn and multi-turn absolute

842EM-S 842EM-M

IP67 Packaging, M12 connectors Solid and Hollow shaft options CIP Motion Feedback Only axis

support Use as master axis for gear, PCAM,

MDSC Provides a master axis solution

when using the Kinetix 350 drive or Kinetix 5500 drive

March/April 2013

Eliminate Extra Wiring and Complexity


High Performance Position Driven Outputs (PLS)

Position based output control MAOC motion instruction with RSLogix 5000 graphical

profile editor Map to any output - boolean or physical Advanced PLS features

More points per Output Cam from 8 to 16

Output Cam Function

Benefits Any axis can control outputs using position & velocity

Physical or virtual axes Scheduled Output modules in both ControlLogix & CompactLogix

Standard or Scheduled Outputs Outputs with CIP Sync for high performance

1756-OB16IS» 8 Scheduled Outputs/module

1756-OB16IEFS» 16 Scheduled, E-fused Outputs/module

1732E-OB8M8SR» EtherNet/IP DLR » Use with ControlLogix or CompactLogix» 8 outputs/module


Kinetix 5500 Servo DriveRelative Positioning

Kinetix 5500 / VPL

Kinetix 350 / TLY

Performance and Features

Price

Kinetix 6500 / MPL

• Lowest cost solution supports TLY motor

• 600 W to 3 kW

• 600 W to 15 kW• Single cable and hybrid

power topology• VPL motor support at

release

• 1.2 kW to 22 kW• Supports entire motor

portfolio• Advanced safety

features


Kinetix 5500 CIP Motion Servo Drive

Lower Installation Costs 50% less cabinet space 70% fewer wiring terminations 60% less cable runs required VPL Servo motor single cable connection

Flexible Machine Architecture Single or Multiple Axis configurations Shared AC/DC Bus configurations Servo or V/Hz – Induction and PM motors Embedded switch DLR support

Meets Global Machine Standards 195-528 VAC Input Voltage Hardwired Safe Torque Off 1A to 23A continuous

24


Kinetix VPL Servo Motor

25

Single cable27% lower cable cost

60% less wiring

Integrated Mechatronic functions simplify commissioning and

reduce operational costsEnergy efficient drive/motor

match and green shunt50% less energy15% lower costs

Windings options matched to drive ratings allow for optimized system sizing

and costs

Flat speed/torque curves deliver twice as much power at high speeds

delivering 20% savings

Based on proven magnetic core MP technology for market leading

reliability and performance

.4-31.5 NM Continuous Torque Range


High Performance I/O in ControlLogix®


1756-OB16IEF

Fast Peer Output

1756-LSC8xIB8I

8 Chnl Peer Counter

1756-IB16IF

Fast Peer Input

World Class DC I/O Solution

Advanced Input / Output functionality built into the Digital modules:• Inputs: Event Task triggers with Input Pattern Matching / CIPSync Timestamps with 4uS

accuracy• Outputs: Per-point Pulse Width Modulation / Per-point Scheduling within 10uS of desired time• Arguably the fastest field-side hardware with symmetrical On/Off performance in the industry

More capable solution for multiple Counter applications Chassis Peer-Peer solution featuring screw to screw thruput of <100uS

1756-OB16IEFS

Scheduled Output


What is Peer-to-Peer I/O Control?

Peer-to-Peer I/O Control is output actuation based on input data, independent of the programmable automation controller (PAC).

Throughput speeds are drastically reduced as outputs are turned on and off without intervention from the PAC.

Here’s how it works: 1. the input module is configured to “produce” data 2. the output module establishes a connection to the input module 3. the output module “listens” for the data the input module is producing 4. the output module energizes outputs when it “hears” the required parameters

Configuration

Configuration

Input Module produces data

Controller InfoOutput


Example Use CasesPeer-to-Peer I/O Control

*S

*S

*S

*S

*S

*S

*S

*S

Simple Counter / Solenoid Valve Control

Peer control allows outputs on the 1756-OB16IEF module to energize within 50µS of input peer pre-conditions being met.

Max # of PulsesPer Cycle Limit

Glue

Apply Glue NowSensor

Glue Gun Control

Variable Pulse train to HeatingElement from PID Calculation

Temp Feedback to Analog Input

Heated Vessel

Time-Proportioned Control Applications

Trigger an Event Based Task Single Input OR a Combination of Inputs

PID in PAC


CompactLogix™ 5370 L1 Programmable Automation Controllers


Hardware Overview

9-Pin D-shell serial port replaced with USB Type B port USB 2.0 communicating at full-speed (12mb/s) Device port (temporary connection only) Improved performance for flashing firmware, uploads and downloads, on-line edits,

and bridging to the backplane Device only, Not a host

No ASCII communications via USBFor ASCII applications use CompactLogix 5370 L2 or L3 /

1769-ASCII or 1769-SM2

No connection to visualization or other USB devices Connect to PC using a standard USB Type B cable Used for

Flashing firmware Upload/Downloads Bridging to the backplane Online edits and mode changes

Enhanced SDRAM memory Provides faster and more robust reads and writes

Performance improvement for firmware flashing existing 1769 PACs to v20 via Serial port >= 15 mins CompactLogix 5370 L1 PACs via USB port ~ 4.5 min


New faster CPU >2x performance improvement for standard

applications over current CompactLogix controller

>2.5x performance improvement for motion applications over current CompactLogix controller

Integrated Motion support – CIP Motion Up to 2 axis supported on unmodified Ethernet

network 2-3axis/ms with 2-2.5x faster application

program execution Kinematics support (Same as ControlLogix®) Kinetix 350 Single Axis Servo Drive

Safe Torque Off 240V single phase, 240/460V three

phase 400w – 3Kw

Hardware Overview

CompactLogix

High performance, scalable motion solution at a lower acquisition cost for value-driven applications


Star

Dual Ethernet Port 10/100 Mbps Ethernet switch that supports Device Level Ring (DLR)

Allows user to connect the Ethernet network in a ring topology

Resiliency from loss of one network connection allows to replace devices/drives one at a time without stopping production – similar to star topology

Ring supervisor capability (same as ETAP or 1756-EN2TR)

Reduces the number of Ethernet switches in the system which reduces cost

CIP Motion capability (ERM models only) Supports all motion instructions including

kinematics Open socket capabilities

Up to 32 sockets available Supported in the embedded Ethernet ports Supports packets size of up to 500bytes Send using existing MSG command

Hardware Overview (cont.)

Linear

Ring

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Removable Secure Digital (SD) memory card Industrially rated and certified Secure Digital card

1784-SD1 (1GB) 1784-SD2 (2GB)

Faster reads and writes compared to Compact Flash Rated for use in SIL 2 applications New capabilities in the CompactLogix 5370 L1 controllers

Application/Project storage

Firmware Supervisor

Runtime tag data read/write

1GB SD card ships with every CompactLogix 5370 L1 PAC

Battery-less Energy Storage Solution Eliminates maintenance, transportation and environmental

issues associated with lithium batteries Embedded in every new CompactLogix 5370 L1 controller


Product Features

1769-L16ER-BB1B 1769-L18ER-BB1B 1769-L18ERM-BB1B

User memory 384 KB 512 KB 512 KB

Controller tasks 32 32 32

Programs per task 100 100 100

Integrated Motion 3401L AMCI stepper 3401L AMCI Stepper 2 axis CIP motion

Package Size 100mm wide x 130mm high x 105mm deep

CertificationscULH (Class I Division 2), KCC

UL (UL 508), ULH (Class I & II, Division 2 and Class III, Divisions 1 & 2)ATEX, CE, C-Tick

Marine and GOST certifications anticipated in 2012

Local Expansion Modules (1734 I/O) 6 8 8

Local Expansion I/O points (includes embedded I/O) 72 96 96

Built-in Communication Ports USB and EtherNet/IP (2 ports supporting DLR)

Flash Memory Card Industrially rated and certified Secure Digital (SD) memory card (1 and 2 GB options); all controllers shipped with 1 GB card


Product Features (cont.)

1769-L16ER-BB1B 1769-L18ER-BB1B 1769-L18ERM-BB1B

Controller/TCP connections 256 / 120 256 / 120 256 / 120

Ethernet I/O IP nodes 4 8 8

Total number of axes (CIP) 100 100 100

Servo Drives (position loop CIP) -- -- 2

Virtual axes 100 100 100

Feedback only, torque, velocity (max CIP motion drives) -- -- 8

Axes/ms -- -- 2

Kinematics support -- -- yes

Software / Firmware RSLogix 5000 V20 and RSLinx Classic V2.59Firmware v20.11.70 or later


Anatomy

38

Mode Switch

USB Port

Dual Ethernet Port w/ DLR EtherNet/IP - CIP Motion

Reset Switch

SD card

IP & MAC address label

LED Indicators

SD Card Door

Embedded 16pts Input and Output


Embedded Ethernet switch that supports Device Level Ring (DLR) Allows user to connect the Ethernet network in a ring topology Provides resiliency from loss of one network connection Allows replacement of devices/drives one at a time without stopping

production Reduces the number of Ethernet switches in the system which

reduces cost

Integrated Motion on EtherNet/IP (ERM models only) Supports all motion instructions including kinematics

Open socket capabilities Easily add Ethernet devices to your control system such as printers,

robotos, RFID devices, etc.

Single Network Architecture


CPU Enhancements 2x performance improvement for standard

applications over current L2x series controller 2x performance improvement for motion

applications over current L4x series controller

Integrated Motion on EtherNet/IP Scalable motion solution providing just enough

control Supports up to 4 axes integrated motion on

EtherNet/IP “Right-sizes” your machine when used with

Kinetix 350 Single Axis Servo Drive Kinematics support eliminates the need for

additional robot controllers and software

High Performance

Kinetix 350 Single Axis Servo Drive


Removable Secure Digital (SD) memory card Faster reads and writes compared to Compact Flash Improves data integrity Provides easy, portable transfer of machine programs without

software download Offers configurable parameters to enable automatic program load

from SD card on power up

9-Pin D-shell serial port replaced with USB port Improved performance for flashing firmware, uploads and

downloads, on-line edits, and bridging to the backplane Connect to PC using a standard USB cable

Performance improvement for firmware flashing Existing 1769-L2x to v20 via Serial port >= 15 mins. CompactLogix 5370 L2 PACs via USB port ~ 01 min.

High Performance (cont.)



LED IndicatorsSD Card Door

Anatomy

Mode Switch

USB Port

Dual Ethernet PortDLR capabilityEtherNet/IP - CIP Motion

Reset Switch

SD card

Embedded 16pts Input and Output

Input for embedded power supply

I/O LED Indicators

Embedded Universal Analog Input and Output and High Speed Counter inputs


New faster CPU >2x performance improvement for standard applications over

current L3x series controller >2.5x performance improvement for motion applications over

current L3x series controller

Integrated Motion support – CIP Motion

Up to 16 axis supported on unmodified Ethernet network

2-3axis/ms with 2-2.5x faster application program execution

Kinematics support (Same as ControlLogix®)

Kinetix 350 Single Axis Servo Drive

Safe Torque Off

240V single phase, 240/460V three phase

400w – 3Kw

Hardware Overview

CompactLogix

High performance, scalable motion solution at a lower acquisition cost for value-driven applications


Dual Ethernet Port 10/100 Mbps Ethernet switch that supports Device Level Ring (DLR)

Allows user to connect the Ethernet network in a

ring topology Resiliency from loss of one network connection

allows to replace devices/drives one at a time without stopping production – similar to star topology

Ring supervisor capability (same as ETAP or

1756-EN2TR)

Reduces the number of Ethernet switches in the

system which reduces cost CIP Motion capability (ERM models only)

Supports all motion instructions including kinematics

Open socket capabilities

Up to 32 sockets available

Supported in the embedded Ethernet ports

Supports packets size of up to 500bytes

Send using existing MSG command


Star

Linear

Ring










9-Pin D-shell serial port replaced with USB Type B port USB 2.0 communicating at full-speed (12mb/s) Device port (temporary connection only) Improved performance for flashing firmware, uploads and

downloads, on-line edits, and bridging to the backplane Device only, Not a host

No ASCII communications via USBFor ASCII applications use 1769-ASCII or 1769-SM2

or 1734 ASCII module No connection to visualization or other USB devices

Connect to PC using a standard USB Type B cable Used for

Flashing firmware Upload/Downloads Bridging to the backplane Online edits and mode changes

Enhanced SDRAM memory Provides faster and more robust reads and writes

Performance improvement for firmware flashing existing 1769-L32E/35E to v20 via Serial port >= 15 mins CompactLogix 5370 L3 PACs via USB port ~ 1 min




Removable Secure Digital (SD) memory card Industrially rated and certified Secure Digital card

1784-SD1 (1GB) 1784-SD2 (2GB)

Faster reads and writes compared to Compact Flash Rated for use in SIL 2 applications New capabilities in the CompactLogix 5370 L3 controllers

Application/Project storage

Firmware Supervisor

Runtime tag data read/write

1GB SD card ships with every CompactLogix 5370 L3 PAC

Battery-less Energy Storage Solution Eliminates maintenance, transportation and environmental

issues associated with lithium batteries Embedded in every new CompactLogix 5370 L3 controller


Product Features

1769-L30ER 1769-L30ERM 1769-L30ER-NSE 1769-L33ER 1769-L33ERM 1769-L36ERM

User memory 1 MB 1 MB 1 MB 2 MB 2 MB 3 MB

Controller tasks 32 32 32 32 32 32

Programs per task 100 100 100 100 100 100

Integrated Motion -- 4 axis CIP motion -- -- 8 axis CIP motion 16 axis CIP

motion

Package Size 67.5mm wide x 118mm high x 105mm deep

CertificationscULH (Class I Division 2), KCC

UL (UL 508), ULH (Class I & II, Division 2 and Class III, Divisions 1 & 2)ATEX, CE, C-Tick

Marine and GOST certifications anticipated in 2012

Local Expansion Modules 8 8 8 16 16 30

Local Expansion I/O points (max) 256 256 256 512 512 960

Built-in Communication Ports USB and EtherNet/IP (2 ports supporting DLR)

Communication Module Additions DeviceNet with 1769-SDN or 3rd party

Flash Memory Card Industrially rated and certified Secure Digital (SD) memory card (1 and 2 GB options); all controllers shipped with 1 GB card


Product Features (cont.)

1769-L30ER 1769-L30ERM 1769-L30ER-NSE 1769-L33ER 1769-L33ERM 1769-L36ERM

Controller/TCP connections 256 / 120 256 / 120 256 / 120 256 / 120 256 / 120 256 / 120

Ethernet I/O IP nodes 16 16 16 32 32 48

Total number of axes (CIP) 100 100 100 100 100 100

Servo Drives (position loop CIP) -- 4 -- -- 8 16

Virtual axes 100 100 100 100 100 100

Feedback only, torque, velocity (max CIP motion drives)

-- 16 -- -- 32 48

Axes/ms -- 2 -- -- 2 2

Kinematics support -- yes -- -- yes yes

Software / Firmware RSLogix 5000 V20 and RSLinx Classic V2.59Firmware v20.1x or later


Anatomy

51

Mode Switch

USB Port

Dual Ethernet Port w/ DLR EtherNet/IP - CIP Motion

Reset Switch

SD card


LED Indicators

SD Card Door


Positioning

52

Controllers without Integrated Motion Controllers with Integrated Motion

L30ER/L30ER-NSE

L33ER

L30ERM

L33ERM

L36ERM

4 axis with Kinematics



Note: NSE – No Storage Energy (No RTC SuperCap)

L27ERM-QBFC1B4 axis with Kinematics

L24ER-QB1B

L24ER-QBFC1B

L18ERM-BB1B2 axis with Kinematics

L16ER-BB1BL18ER-BB1B

General Purpose Machine Controller

Small Stand-Alone & Ancillary Equipment Controller

Small Machine Controller


CompactLogix 5370 PACs Hardware Overview

Faster CPU to meet a wider variety of application requirements ~2x Performance Improvement over CompactLogix L2x/L3X

controller

Integrated Motion support (ERM models) for up to 16 axis Supports all motion instructions including Kinematics

EtherNet/IP standard on all CompactLogix 5370 controllers Dual Ethernet Port for topology flexibility (DLR)

USB Type B port for improved connection speed from PC to controller

Eliminate maintenance, transportation & environmental concerns with battery-less energy storage

54


CompactLogix 5370 PACs Hardware Overview

CompactLogix 5370 L1 Highlights: Utilizes 1734 Point Backplane and 1734 Point I/O for I/O expansion 16 DI/16DO embedded on all L1ER controllers+ embedded power

supply

CompactLogix 5370 L2 Highlights: 40% smaller package size vs. L2x 50% more I/O expansion capacity vs. L2x 16DI/16DO or 16DI/16DI/4AI/2A/4HSC + embedded power supply Enhanced Analog resolution + NEW universal analog capability

CompactLogix 5370 L3 Highlights: Support for up to 16 axis of Integrated Motion Up to 3MB user available memory Add up to 30 1769 I/O expansion modules

55

Like Uncle Drew – more performance than expected………………..


Automation LunchBox 2013CompactLogix and Studio 5000 V21 Highlights

Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Automation LunchBox...

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Transcript of Copyright © 2012 Rockwell Automation, Inc. All rights reserved.Rev 5058-CO900C Automation LunchBox...