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Transcript of CONVEYOR SYSTEMS - · PDF fileCONVEYOR SYSTEMS 42 ... MWT1 One Row Mini Wheel 25.4mm 1 x 54...
CONVEYOR SYSTEMS
42
Ball Transfer
Multi-directional Transfer
MINI WHEEL MINI WHEELS TRACK TRACKCODE DESCRIPTION DIAMETER PER TRACK WIDTH LENGTH
MWA Mini Wheel Assembly Only 25.4mm N/A N/A N/A
MWT1 One Row Mini Wheel 25.4mm 1 x 54 62mm 2440mm Track Complete
MWT2 Two Row Mini Wheel 25.4mm 2 x 54 90mm 2440mm Track Complete
MWT3 Three Row Mini Wheel 25.4mm 3 x 54 90mm 2440mm Track Complete
The successful MINI WHEEL system is ideal for conveying small and light to medium weight packages down shallow gradients.
Each 25mm wheel clips into it’s own nylon cradle, which then clips into the galvanized track.
Available in single, double and triple-row widths, with a standard track length 2440mm. Track widths are; single row 62mm, two & three 90mm
The maximum load capacity per Mini Wheel is 2.5kg
MWT2
These components allow products/packages to be moved in any direction. Integrated into a roller conveyor system, packages can be transferred from one conveyor to another or re-directed for off-loading, packing, stacking onto pallets and despatch.
This example shows a Ball Transfer Table integrated into
a Roller Conveyor system
Trans-wheel units integrated with a Roller Conveyor system
Trans-wheels• Black acetal core with grey acetal rollers
• Stainless steel axle
• Bore 8.2mm diameter
• Connecting piece to make double rollers (see diagram)
• 80mm model available
• Mount into tracks (as shown right)
GTW50 Trans-wheel
TB16 Ball Transfer
CODE DESCRIPTION CAPACITY SIZE BORE
GTW50 50mm Multi-directional Trans-wheel 5kg 50mm Dia. 8.2mm
CODE DESCRIPTION CAPACITY BALL SIZE HOUSING HOLE SPACING
TB16 Metal Ball Transfer Unit 50kg 25mm Diameter 55.6mm
• All steel construction
• A precision ground steel ball on a case hardened nest of ball bearings (see diagram)
• Encased in a zinc-plated outer housing
• Mounted on a steel plate
• Other models available
Mini Wheel Conveyor Track
Ball Transfer Tables are a transfer medium for the multi-directional movement of goods on a horizontal plane.
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CONVEYOR SYSTEMS
Skate Wheel Conveyors
Light-duty ABS Roller Gravity Conveyors
STANDARD FRAME INSIDE FRAME SHAFT CODE DESCRIPTION LENGTH WIDTH PITCH AVAIL. BEARING
GRC355 355mm Gravity ABS Roller
Conveyor Complete 2400mm 355mm 76, 114, 152mm RR48
GRC457 457mm Gravity ABS Roller
Conveyor Complete 2400mm 457mm 76, 114, 152mm RR48
GRC609 609mm Gravity ABS Roller
Conveyor Complete 2400mm 609mm 76, 114, 152mm RR48
Ideal for light-weight product transfer in warehouses, supermarkets, distribution centres, food Industry, factories, market gardens etc.
ABS rollers have unique free-running, anti-corrosive bearings. Roller bends can be incorporated into the production line.ABS Rollers
15kg capacitySuitable for either general use or where
temperatures reach as low as –20ºC.
ABS ROLLER CONVEYORS – Lightweight, practical, versatile.
ABS Roller Bend
Gravity ABSRoller Conveyor
Standard aluminium frame, threaded or
spring-loaded shafts. Optional roller
spacing.
WHEEL FRAME INSIDE FRAME STANDARD SHAFT SKATESCODE DESCRIPTION DIAMETER LENGTH WIDTH PITCH AVAILABLE PER SHAFT
GSWC355 355mm Gravity Skate 50mm 2400mm 355mm 38, 76, 114 152mm 4 or 6 Conveyor Complete
GSWC406 406mm Gravity Skate 50mm 2400mm 406mm 38, 76, 114 152mm 4, 6 or 8 Conveyor Complete
GSWC457 457mm Gravity Skate 50mm 2400mm 457mm 38, 76, 114 152mm 6, 8 or 10 Conveyor Complete
GSWB Gravity Skate Wheel bend
GSWC355
GSW50
CODE DESCRIPTION CAPACITY SIZE BEARING
GSW50 Gravity Skate Wheel Complete 6.7kg 50mm Dia. Bush
CODE DESCRIPTION BEARING ROLLER LENGTH OVER BEARING ENDS
ABS355 355mm ABS Roller Complete RR48 355 x 48 OD, Shaft Diameter 8mm
ABS457 457mm ABS Roller Complete RR48 457 x 48 OD, Shaft Diameter 8mm
ABS609 609mm ABS Roller Complete RR48 609 x 48 OD, Shaft Diameter 8mm
• Standard frame length 2400mm
• Frame options – 50 x 25 x 3mm
high-tensile aluminium channel
• 48mm blue high-impact plastic tubing rollers
• Threaded or spring-loaded shafts
• Rollers are available separately
• Use in conditions as low as 20ºC
Ideally suited to convey lighter, smaller packages. Products will convey with a minimum amount of pitch. Skate wheel bends (left) provide excellent package orientation due to the differential action of the wheels.
• Standard frame length 2400mm – 50 x 25 x 3mm high-tensile aluminium channel. Standard widths (inside frame) 355mm, 406mm, 457mm
• Maximum 6.75kg load capacity per skate wheel
ABS ROLLER OR SKATE WHEEL CONVEYOR UNITS CAN BE MADE TO SUIT REQUIREMENTS
Light-duty ABS Roller Gravity ConveyorsRoller widths: 355, 457 & 609mm
CONVEYOR SYSTEMS
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Medium-duty Steel Roller Gravity Conveyors
SPECIAL PURPOSE CONVEYORS ARE OUR SPECIALTY – Talk to a Sales Engineer at the design stage
FRAME INSIDE FRAME STANDARD SHAFT CODE DESCRIPTION LENGTH WIDTH PITCH AVAILABLE BEARING
GMR355 Medium Duty, 2400mm 355mm 76, 114, 152mm Ball 355mm Gravity Steel Roller Conveyor complete
GMR457 Medium Duty, 2400mm 457mm 76, 114, 152mm Ball 457mm Gravity Steel Roller Conveyor complete
GMR609 Medium Duty, 2400mm 609mm 76, 114, 152mm Ball 609mm Gravity Steel Roller Conveyor complete
Steel roller bends Ideally incorporated into the
production line where movement of goods around a bend is required.
Medium-dutysteel roller conveyors
Medium-dutysteel bearing
Medium-dutysteel roller
Galvanised plated finish with spring loaded shaft.
Load capacity: 90kg
Medium-duty steel roller conveyors deliver a superior performance at the right price. Easy to install, dismantle and relocate, the clean profile, modular units provide efficient materials handling at a low cost. A variety of roller widths are available.• Pressed steel zinc-plated frames – 2400mm standard length
• 48mm galvanised tube rollers
• Standard widths (inside frame) 355mm, 457mm & 609mm
• Spring-loaded shaft standard (threaded shaft option available)
• Rollers are available separately
CODE DESCRIPTION BEARING ROLLER LENGTH OVER BEARING ENDS
GSR305 305mm Medium Duty Steel Roller Complete Ball 305 x 50 OD, Shaft Diameter 8mm
GSR355 355mm Medium Duty Steel Roller Complete Ball 355 x 50 OD, Shaft Diameter 8mm
GSR457 457mm Medium Duty Steel Roller Complete Ball 457 x 50 OD, Shaft Diameter 8mm
GSR609 609mm Medium Duty Steel Roller Complete Ball 609 x 50 OD, Shaft Diameter 8mm
• All stainless steel frames & stands
• 51mm stainless steel tube rollers
• Plastic bearings with S/S balls
• Units are 600mm inside width
• Optional guide rails
• Stands fitted with adjustable pedestal feet
• Low roller resistance
SPECIAL PURPOSE:
STAINLESS STEEL‘EASY ROLL’CONVEYOR
STEELROLLERBENDS
All conveyors are available in stainless steel…
Roller widths: 355, 457 & 609mm
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CONVEYOR SYSTEMSHeavy-duty Steel Roller Gravity Conveyors
STEEL ROLLER GRAVITY CONVEYOR UNITS CAN BE MADE TO SUIT UNIQUE REQUIREMENTS
Heavy-duty steel roller conveyors are designed to handle medium to heavy loads. The modular units provide efficient gravity conveying in heavy industry.
• 50 x 50 x 5 angle iron frame – 2400mm standard length
• Standard widths (inside frame) 305mm, 355mm, 457mm and 609mm
• 48mm galvanised pipe rollers
• Spring-loaded shafts
• Rollers are available separately
• Roller bends are available
FRAME INSIDE FRAME STANDARD SHAFT CODE DESCRIPTION LENGTH WIDTH PITCH AVAILABLE BEARING
GHR305 Heavy Duty, 2400mm 305mm 76, 114, 152mm Ball 305mm Gravity Steel Roller Conveyor complete
GHR355 Heavy Duty, 2400mm 355mm 76, 114, 152mm Ball 355mm Gravity Steel Roller Conveyor complete
GHR457 Heavy Duty, 2400mm 457mm 76, 114, 152mm Ball 457mm Gravity Steel Roller Conveyor complete
GHR609 Heavy Duty, 2400mm 609mm 76, 114, 152mm Ball 609mm Gravity Steel Roller Conveyor complete
Heavy-dutysteel bearing
CODE DESCRIPTION BEARING ROLLER LENGTH OVER BEARING ENDS
GSHR305 305mm Heavy Duty Steel Roller Complete Ball 305 x 48 OD, Shaft Hex 11mm AF
GSHR355 355mm Heavy Duty Steel Roller Complete Ball 355 x 48 OD, Shaft Hex 11mm AF
GSHR457 457mm Heavy Duty Steel Roller Complete Ball 457 x 48 OD, Shaft Hex 11mm AF
GSHR609 609mm Heavy Duty Steel Roller Complete Ball 609 x 48 OD, Shaft Hex 11mm AF
Heavy-duty steel roller conveyorsStandard 50 x 50 x 5 angle iron frame.
Heavy-dutysteel roller
Galvanised plated
finish with spring loaded
shaft – threaded or drilled.Load capacity: 160kg
Roller widths: 305, 355, 457 & 609mm
All conveyors are available in stainless steel…
CONVEYOR SYSTEMS
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Extendaflex Conveyor Series Roller/shaft widths: 355, 457 & 609mm
ALL EXTENDAFLEX CONVEYORS ARE AVAILABLE IN NON-STANDARD LENGTHS
SKATES/ROLLERS LEG SETS LOAD CAPACITY WEIGHT OFCODE DESCRIPTION WIDTH PER SHAFT PER CONVEYOR KG/M2 CONVEYOR (kg)
EXTS355 355mm Extendaflex 355mm 4 5 195 84 Skate Conveyor 355mm 7 5 244 87
EXTS457 457mm Extendaflex 457mm 6 5 293 109 Skate Conveyor
EXTS609 609mm Extendaflex 609mm 9 7 293 153 Skate Conveyor
SKATE MODELS - Closed Length 1830mm, Extended Length 7310mm
EXTR355 355mm Extendaflex 355mm 2 5 244 95 Roller Conveyor
EXTR457 457mm Extendaflex 457mm 2 5 293 120 Roller Conveyor
EXTR609 609mm Extendaflex 609mm 2 7 293 168 Roller Conveyor
ROLLER MODELS - Closed length 2440mm, Extended Length 7310mm
THE EXTENDAFLEX IS A UNIQUE EXPANDING, FLEXIBLE CONVEYOR SYSTEM WHICH ENSURES VERSATILITY AND COST EFFICIENCY.Designed to expand up to four times their closed length – stretch them, bend into an S-shape, a U-shape or around an obstacle. With any configuration parcels being conveyed will remain on the conveyor due to the differential action of both skate wheels and ABS rollers. Skate conveyors are ideal for general purpose application for all products with a smooth base. Roller conveyors are designed for cans, tins and boxes with an irregular base.
• Standard widths – 355mm, 457mm and 609mm
• Maximum height 1090mm. Minimum height 720mm
• Mounted on adjustable leg sets for full height and slope variation
• Standard models have five leg sets per conveyor
• 125mm braked castors for maximum mobility and to lock in position
The closed Extendaflex at 1830mm in length (skate wheels) and 2440mm (ABS rollers) is very compact and easily manouevred due to the 125mm rubber-tyred swivel castors.
EXTS ExtendflexSkate Wheel Conveyor
Model shown – 457mm wide,6 skate wheel per shaft.
EXTR ExtendflexABS Roller Conveyor
Model shown – 355mm wide,2 rollers per shaft.
SKATE WHEELSOR
ABS ROLLERS
AUNIQUE
FLEXIBLEUNIT
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CONVEYOR SYSTEMSAdjustable Conveyor StandsFor Frame widths: 355, 457 & 609mm
Fully adjustable Conveyor Stands are constructed from steel and are zinc plated. Star-knobs provide a quick height adjustment. Free-standing on a 505 x 310mm base, they are double necked for added stability and load bearing.
• Three top-bar width options – 410mm, 517mm and 699mm
• Double neck for greater stability
• Height adjustment from 670mm lower height to 1070mm fully raised.
• Load capacity is 80kg at 1200mm centres.
CSTANDFSupporting a 609mm ABS Roller Gravity Conveyor bend.
TOP BAR TO SUIT CODE WIDTH CONVEYOR WIDTH
CSTANDD 410mm 355mm
CSTANDE 517mm 457mm
CSTANDF 669mm 609mm
Height adjustment from 670mm to 1070mm fully raised CSTANDD Top bar width 410mm.
Woodworkers Roller TableA strong robust unit designed to suit most Mitre and Radial Arm saws.
Roller lengths are constructed using high tensile aluminium side channels with 48mm diameter ABS rollers. Two 2400mm lengths, one for each side of the saw, are fitted with fold-away legs which allow for easy transportation and storage. This strong but lightweight unit has a quick set-up and dismantle time.
IDEAL FOR:Carpenters, cabinetmakers, shopfitters, timber yards etc.
TABLE ROLLER CONVEYOR CAPACITY ATTACHMENTCODE SIZE WIDTH LENGTH (per roller) BRACKET
WWRT 362 600mm x 700mm 355mm 2 x 2400mm 15kg Adjustable height
WWRT 362Two 2400mm roller units and one 600 x 700mm saw table.
Saw Table legs are quickly attached or removed when
setting-up or dismantling.
Fold-away legs may differ slightly to those pictured.
Drop-saw not included
Heightadjustment
from 670mmto 1070mmfully raised
CSTANDFDouble neck for greater stability and load bearing capacity.Top bar width 669mm.
CONVEYOR SYSTEMS
48
Tranzband – Powered Conveyor Systems
ACCESSORIES
Chain Transfer (above) – transfers packages
onto another conveyor-line at 90º.
Roll-over Stop – a physical stop that comes
up between rollers to stop packages
Policeman, Merge & Oscillator. The above
merge is a low friction transfer. The
oscillator angles the rollers so the product
runs straight on the second conveyor. The
policeman stops collisions.
Line Brake – brakes a series of rollers to
lower accumulation pressure
Accelerator – speeds up a series of rollers
to create a gap between packages
Whether straight transfer, accumulation, around bends
or through gates, TRANZBAND powered conveyors
have been proven in many industrial situations.
The basis of the system is the tough polyurethane bands
which enables each grooved roller to be independently
driven from a common line shaft.
A simple concept which provides the entire system
with reliablity and flexibility, plus minimum power
consumption due to no loss of energy
through skid friction. The only friction
point is the long-life acetal spools
slipping on the line shaft during
accumulation.
MODULAR• Tranzband’s modular construction
allows the system to be altered or added to easily
• Standard lengths are 2400mm and 1200mm
• Easy height adjustment on the stands – 600 to 900mm
ACCUMULATION• Rollers under the product/package
stop when it comes up against a physical stop.
• Accumulation pressure is adjustable using a Line Brake
BENDS• Standard bends are 90º and 45º with
other angles available.
• 800mm inside radius
• Tapered rollers on Bends give accurate, powered transfer
This Conveyor System, complete with Chain Transfers, demonstrates the simplicity and
modular nature of the Tranzband
Tapered Rollers give accurate, powered transfer around bends
Line shaft
Grooved roller
Frame cross-memberPolyurethane belt
This elevation shows the basic concept of the Tranzband system
An under-view showing the acetal spools around the line shaft
SAFE,EFFICIENT
QUIET
49
CONVEYOR SYSTEMSInner Drive – Belt Conveyors
Incline Conveyors are specifically designed for the Packaging and Engineering Industries.
We can custom design an individual conveyor similar to those pictured below, or can design and quote a complete conveyor system to meet your requirements.
With the drive motor inside the conveyor pulley,
InnerDrive Conveyors offer extremely compact,
totally enclosed and highly efficient belt
conveyor drives that are unaffected by dust,
water, oil, grease or other harmful substances.
Quick and simple to install they require virtually
no maintenance. Low profile InnerDrive
Conveyors can fit almost any application.
• Quiet, efficient 24vdc motor located
inside the drive pulley, maximum torque is
provided by integrated internal gears for
speeds up to 18 metres per minute and
loads up to 45kg.
• Safe and maintenance-free. This unique
conveyor design frees you from lubricating
bearings and gearboxes.
• Variable speed control card easily
integrates with automation systems for
‘run on demand’ applications, using inhibit/
run controls from devices such as timers
and photo-eyes. Lighted indicators identify
status at a glance.
Low profile, versatile and reliable
Used in airport baggage and customs control.Ideal for use in the food industry.
Waste metal conveyed from machine to bin
Incline Conveyors SystemsOPERATIONAL FLEXIBILITYOur conveyors work within
many different types of
applications. We can provide
small component and scrap
removal conveyors that will
convey products or waste out of
a machine. Also, our conveyors
work in conjunction with main
trunk line systems collecting
product from multiple machines.
Conveyors feature sturdy
construction, heavy-duty
bearings and drives, and a
simple straight forward design
that is both reliable and easy to
maintain. Electrical components
and variable speed drives are
available to match your power
and production needs. A whole
realm of cleated, inclined, high
temperature, modular and
standard economical belts are
available for your application.
Gooseneck Conveyors receive
parts discharged beneath
machines and convey them to
totes or other conveyors.
Safe,EfficientSpace-
saving & Quiet