Contact Solutions 4 Manufacturing [email protected] ...

E T H A N O L P L A N T A S S E T S A L E

C A P A C I T Y 5 5 M G Y V I C K S B U R G , M S

Contact

Solutions 4 [email protected]

217 245-2919

Plant Assets – No Land

E T H A N O L P L A N T 5 5 M G Y

V I C K S B U R G , M S

Solutions 4 Manufacturing

ABOUT THIS NEGOTIATED SALE

• Asset Sale Only – All Equipment in the entire Ethanol Plant is For Sale

• Plant assets and systems are now sold separately• This is a structured negotiated sale – email us for a Quote

• Plant Description• Ethanol plant – corn dry mill fermentation

• For relocation only – Selling As Is Where Is (still installed)

• Capacity 55 MGY (million gallons per year)

• Capable of 59 MGY with new Fluid-Quip enhancements

• Zero liquid discharge plant

• Delta-T design, plant built 2006 Ran from 2008 to 2012

• Reconditioned – Ran from 2015 to 2018

• Mothballed, cleaned, ready to remove & load

• All structure, piping, instruments, controls, FF&E included

• No buildings or grain handling facilities are included in this sale

• See Contents page for systems summary

• Complete List of Equipment and Systems available• Contact us – we have much more information

• All equipment is listed on our special website• Virtual Data Room (VDR) available with all detail & drawings

• Still installed – we can remove and load for you

2


[email protected]

217 245-2919




CONTENTS

• About this Asset Sale …………………....… 2

• Equipment Preservation …………………… 6

• Systems …………………..…………………… 7• Electrical & Instrumentation

• Switchgear, MCC, Transformers

• Hammermills

• Mash & Fermentation

• Centrifuges

• Fluid-Quip Systems

• Distillation system

• Ring Dryer & RTO

• Boilers & Boiler Room

• Load-Out Systems

• Spare and Spare Parts Inventory

• Other Major Equipment …………………….. 22

3

Contact


[email protected]

217 245-2919



Solutions 4 Manufacturing 4

GENERAL LISTING

• Major Equipment Cataloged

• All Pieces in Plant to be Sold• Instruments & Electrical

• Piping

• Structural

• Spares

• Controls




• Distillation system

• 10 Columns, evaporators, & reboilers

• 38 heat exchangers – especially large plate HEx & wide gap, ss

• 75 pumps – stainless

• 7 fans & blowers

• 3 compressor systems

• 1 chiller

• 38 stainless steel tanks

• 4 elevator legs

• 22 drag and screw conveyors, ss

• 3 baghouse dust collectors

• 20 HVAC units

• ss butterfly and control valves

• Piping & Structural

• Instrumentation & Controls

• Huge Spare Parts Inventory

Peruse all ethanol plant equipment on the exclusive website

5

GENERAL LISTING




Care was taken during shut down to preserve and protect the

equipment and systems from deterioration, and to ensure they could be

re-started easily

• Centrifuges dismantled and bowls crated

• All piping and tanks cleaned

Used a combination of CIP, hydro blasting, and flushing

• Nitrogen blanket on all carbon piping lines

• All large motors rotated monthly

• Spares and spare motors in protected warehouse

• Large equipment rotated monthly (by their motors) to preserve bearing life

• Boilers and Chiller drained and put dry with oxygen scavengers

6

EQUIPMENT PRESERVATION

Shutdown, Clean-out, and “Mothballing” Procedures




• Electrical and Control Rooms

• 2 electrical rooms ECR-1 and ECR-2

• All controls, plc’s, HMI, and software

• Motor Control Centers• (14) MCC’s – Siemens & Yaskawa

• 480 volt 1200 A

• (3) MCC’s – Siemens 4160v 1200A

• See one-line diagrams for VFD

placement, starter and soft starter sizes

7

SYSTEMS ELECTRICAL




• Transformers• (7) GE Prolec Transformers

• (2) GE 5000 KVA 13.8 KV to 4160 V

• (5) GE 2500 KVA 13.8 KV to 480 V

• Switchgear• (5) Cutler Hammer 480 v 1200A breakers

• Emergency Generator

• Generac 20KW Propane

8

SYSTEMS ELECTRICAL




Hammermill System• (2) Bliss 300HP hammermills 3848-TF

• Capacity each 1500 bu/hr corn (84,000 lbs/hr)

• (2) baghouses with 25 HP blower

• Rotary feeders and Incoming weigh scale

• 4800 sq in screen area (hammermills)

• Ceramic stainless steel plate magnets

• All drag conveyors, legs, and instruments

9

HAMMERMILLS




• (4) Fermenter Tanks ss 755,000 gal nominal

• (1) Beer Well ss 920,000 gal nominal

• (1) Slurry Mix Tank ss 38,000 gal nominal

• (1) Liquefaction Tank ss 172,000 gal nominal

• Heat Exchangers – Alfa Laval wide gap

• Goulds ss pumps

10

MASH & FERMENTATION




The SGT system prepares the mash and helps release oil from the germ. The SGT CC

equipment and process is designed to grind wet slurry in conjunction with liquefaction to

release more starch during liquefaction. The process is based on selectively grinding to

reduce particle size and present a narrow distribution of particle sizes so that more

starch may become hydrated and broken down to sugars during liquefaction. The

counter-current portion of the system is designed to enhance liquefaction by washing

unconverted grit starch and germ particles back to the mill for milling and washing

sugars thus improving fermentation.

11

FLUID QUIP SGT CC SYSTEM

Selective Grind Description

Benefits of SGT CC

• Improved ethanol yields

• Release of oil from the corn

germ.

Efficiency Gain

The plant averaged at least 2.85

gallons per bushel (undenatured)

once optimized




FLUID QUIP BOS SYSTEM

Corn Oil Recovery DescriptionThe Brix Oil Separation (BOS) system design:

Recover raw corn oil from the liquefaction slurry prior

to fermentation.

The BOS system recovers a lower Free Fatty Acid (FFA)

corn oil than other systems which only recover oil post

fermentation and beer column. Oil not recovered

prior to fermentation is later recovered in backset from

thin stillage utilizing the Backset Clarification System

(BCS) and returned to liquefaction where is can be

recovered by the BOS. The process utilizes Fluid-Quip

multi-phase dewatering screens, Triton disc stack 3-

phase centrifuge, and a polishing 3-phase decanter

to process the stream and recover the oil.

Benefits of BOS:

• Designed to recover 1.0 lb of corn oil per bushel

• Actually achieved 0.8 lb/bu for a test run• Averaged 0.3 lb/bu during multi-month operation




FLUID QUIP PHOTOS

Centrifuge, Screeners, Polisher, Grind Mills Not Shown: Clarifier

Fluid-Quip Grind Mills

Fluid-Quip Polisher

Fluid-Quip Paddle Screeners Fluid-Quip Triton Centrifuge




• (3) Alfa Laval Centrifuge

Decanters

• CHNX 706B-31G

• All controls

• 200 HP primary motor

• Fluid-Quip Separators

• Triton 3-phase FQC-950M-BF

• 350 HP motor

• A-L Polisher NX4451-11G

• Fluid-Quip Clarifier FQC-950T-E

• 300 HP motor

14

CENTRIFUGE

See Fluid-Quip Equipment Photos

– previous page




• (2) Mole Sieve Columns 8’ dia x 36’

• Beer Column 72” x 108” x 69 ft 27 trays ss304L

• Rectifier Column 120” dia x 42’ 20 trays ss304L

• Stripper Column 60” dia x 42’ 20 trays ss304L

• (3) Evap Condenser 7 ft dia x 50’ ss304L

• Acid Reduction Column 36” dia x 39’

• Stripper Reboiler 552 tubes ss304

• Beer Column Reboiler 1140 tubes ss304

• Heat exchangers, pumps, separators

• Condensate Tanks

15

DISTILLATION SYSTEM




• Ring Dryer GEA Barr Rosin

• Hot gas burner and fan – Ring design

• 67,109 lb/hr wet grain feed IN

• 45,752 lb/hr syrup from evaps IN

• Approx 65% moisture IN

• Rate 46,398 lb/hr DDGS OUT

• Moisture 11% (typically it is 10%)

• Evap rate 66,463 lb/hr

• Robinson Fan 189,339 scfm 1300 HP

• Heat requirement 83.1 MMBTU

16

RING DRYER & RTO

RTO Nestec emissions control

• Nestec Regenerative Thermal Oxidizer

• 2 chambers - 122,750 scfm fan 700 HP

Ancillary Equipment• Barr Rosin Fluid Bed Cooler

• MAC Baghouse Filter 3719 sf area 22,100 cfm




• CO2 Scrubber• 60” ID x 32 ft tall

• ss304

• Stack

• Process Scrubber• 48” ID x 32 ft tall

• ss304

• Stack

• Ancillary Equipment• Structure

• Pumps

• Blower

17

CO2 & PROCESS SCRUBBER




• Boilers• (2) Superior Fire Tube 2200 HP ea (76,000 #/hr ea)

• Scotch Marine type

• Steam at150 psig, Natural Gas fired

• Cleaver Brooks Burners

• Boiler room• Deaerator

• Water Softener

• Boiler Feedwater Pumps

18

BOILERS




• Chiller System• York model YK Max E

• 2766 ton capacity

• Motor 1463 HP at 4160v

• Chilled water circ pumps 8x10 -19 600HP

• Evaporator & Condenser

• Chilled Water Tank 10,000 gallons

19

CHILLER 2766 TON




• Cooling Tower• SPX Marley 2-cell 163.5 MMBTU

• Design water flow to plant 17,500 gpm

• Operating flow approx 17,500 gpm in warm months

• Size approx. 36 ft x 84 ft

• (5) Circulating pumps 5,185 gpm each

• 350 HP 4160v each, run 4 of 5 pumps

• (1) Booster pump to Beer Column 20 HP

20

COOLING TOWER




• Oil Load-Out System• (2) tanks 30,000 gallons ea

• Bottom loading system

• OPW arm

• Syrup Load-Out System• Carbis pneumatic platform

• OPW arm

21

SYSTEMS LOAD-OUT




• Spares

• Huge Spares Inventory

• Approx 100 pallets of spares

• Motor Spares

• Complete redundant spares

22

SPARES




• SS Tanks• (4) Fermenters 755,000 gallons ea

• (1) Beer Well 920,000 gallons

• (1) Liquefaction 172,000 gallons

• (38) tanks in all

• Air Compressors• (2) Atlas Copco Rotary Screw GA75

• 150 psi 410 cfm each

• (1) Atlas Copco Rotary Screw ZE4B

• (1) Atlas Copco

• GA22 Rotary Screw

• at Hammermill

• 150 psi 118 cfm

• Air Dryer Systems

• (20) HVAC Systems

23

OTHER EQUIPMENT

Refer to S4M website for full details

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