COMPLETE CONTRACT MANUFACTURING - RealWheelsREALMAG AXLE COVER CHROME PLATING FINAL FINISHING As an...

COMPLETE CONTRACT MANUFACTURING

9001:2015Certified

ISO

I.D.E.A. DIVISION

PROBLEM SOLVERS

The I.D.E.A. division (Innovative Design & Engineering

Applications) is the branch of RWC that assists with various

levels of design, engineering and fabrication. We have

effectively helped customers with tasks as simple as basic

parts manufacturing, or as detailed as complete

new product concepts and development. Customer

satisfaction is our primary strategy for customer service.

We are passionate problem solvers, consistently dedicated to

finding the best design and manufacturing solutions for our

clients. We stand behind our products 100%.

FIRE TRUCK FEATURING RWC ACCESSORIES

3

TRUCK OEMS • BODY BUILDERS • UPFITTERSCOMPLETE CONTRACT MANUFACTURING

For more information or a quote: Call 1-800-982-1180 or visit www.RealWheels.com

LASER CUTTING

FABRICATION

High speeds of operation, excellent quality of cut edges

and low heat-affected zones ensure quality laser cutting

for a broad range of applications.

NON-SLIP STEPSTRIM PIECES


STAMPINGRealWheels has a solid reputation

for developing cutting edge

processes to produce complex

metal stampings with the utmost in

precision, efficiency and quality.LIGHT

HOUSING

TRUCK GRILLE

INTERIOR HAND RAIL PIVOT COVERS

BRACKETS

TRIM PIECES • CUTOUTS • STEPS • LIGHT HOUSING • GRILLES

FRONT BUMPER WITH BULL BAR

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Our fabricating

abilities allow

flexibility to meet

your technology and

delivery requirements

while staying

within your budget

constraints.

LIGHT HOUSINGS

SIGN FOR VEHICLE

VERTICAL CNC MILLING

CNC MACHINING

Our CNC milling can create parts and components to fit

extremely precise dimensions and requirements.

BILLET HANDLES


PEDALS

CNC TURNINGOur experience and CNC turning equipment

allow for complex parts that have extremely

high repeatability of quality.

RealWheels provides

CNC Machining services

to our customers both

as standalone machined

details and as parts

of value-added

assemblies.

SHIFTER KNOBS

HANDLES • PEDALS • SHIFTERS • LIGHT COVERS • SURROUNDS

LIGHT COVER

SURROUND

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TUBE BENDING

FORMING

RealWheels’ skilled craftsmen, working with state-of-the-art

machinery, supply uniformly smooth bends—meeting the

tightest specifications and assuring your satisfaction.

HAND RAILINGS

LIGHT PYLONS


ROLL FORMING

WELDING

OEMs look to RealWheels

to economically roll form

mid to high volumes of close

tolerance parts with a broad

range of geometries.

Our skilled welders have

years of experience in

a variety of materials

and processes.

All welding fixtures

and jigs are designed

and built in-house,

which greatly

improves efficiency.

REAR LIGHT CASING

METAL SPINNINGRealWheels’ core business started

with metal spinning. We carry

that tradition into every part we

spin. The metal takes shape over

custom forms under the careful

craftsmanship of skilled hands.9

FRAME

FENDERETTE

FENDERETTE

TUBE BENDING • METAL SPINNING • WELDING • ROLL FORMINGWHEEL COVERS

COMPRESSION MOLDING

PLASTICS

Prototypes, as well as long and short production

runs, are available.


LICENSE PLATE SURROUND

LIGHT HOUSING

LUG NUT COVERS

INJECTION MOLDING

THERMOFORMING

Offering complex, high-precision injection

molded components and assemblies.

Pressure thermoforming, vacuum

thermoforming and twin sheet

thermoforming available.

HANDLE SURROUND

LIGHT HOUSINGS • LUG NUT COVERS • SURROUNDS • GRILLES

LIGHT HOUSING

LIGHT HOUSING

GRILLES

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SHIFTER ACCESSORIES

ROLL BAR

POLISHING & BUFFINGMetal buffing and polishing at RealWheels is performed

by our highly skilled and trained industrial polishers. A

combination of craftsmanship and machinery results in

truly magnificent finishes.


AXLE COVERS

AERO COVERS

SIDE STEPS

BRUSHED WHEEL COVER

FENDERETTES 13

RealWheels provides quality metal

polishing and buffing services

using the latest technology and

environmentally-friendly metal

finishing solutions.

MIRROR-SHINE • BRUSHED • VIBRATORY • GRINDING

WHEEL COVERS

REALMAG AXLE COVER

CHROME PLATING

FINAL FINISHING

As an added service, RealWheels can chrome plate your

parts. We provide a final product that meets exacting

standards and testing.


BILLET TOP GRILLE

BILLET SURROUND

BILLET SPEED SHIFT

ADAPTER

BILLET FUEL DOOR

BILLET HANDLE

POWDER COATINGAs part of a final operation, your

parts will be properly prepped before

we apply the powder coating. In fact,

proper preparation and pretreatment

are critical to achieve a long-lasting

powder-coated finish.

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AXLE COVERS & LUG NUT COVERS

FRONT GRILLE

FRONT SIMULATOR

STEPS

SUSPENSION CONTROL ARMS

TURNKEY SOLUTIONS • DURABLE • SMALL TO LARGE PARTS

• Established in 1981

• 40,000 sq. ft. facility

• Numerous U.S. patents for our uniquely engineered

mounting systems and cover designs

• Serving the commercial vehicle industry with

product innovations pertinent to the continual

changes we experience

3940 Tannahill Drive • Gurnee, IL 60031 847-662-7722 • Fax: 847-662-7744 • www.RealWheels.com

Call 1-800-982-1180 for more information.

• We stand behind our products 100%

• Outstanding customer service

• Our team is involved in many heavy truck industry

groups such as TMC, FAMA, NTEA and

Combat Challenge

• 99% of our products are proudly Made in the USA

QUALITY, INNOVATION AND EXCELLENCE SINCE 1981

9001:2015Certified

ISO

COMPLETE CONTRACT MANUFACTURING - RealWheelsREALMAG AXLE COVER CHROME PLATING FINAL FINISHING As an...

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