COMPANY PROFILE - Storehippo
Transcript of COMPANY PROFILE - Storehippo
COMPANY PROFILE
Axis inspection ltd.
+966 13 890 3019
axis-inspection.com
Eastern Province Al-Khobar Kingdom of Saudi Arabia
About UsAXIS INSPECTION LTD. is a 100% Saudi ownedcompany, registered under the law of Saudi Arabiasince 2008 to provide services to the Oil and Gas,Petrochemical, Refining & Processing plant, Fertilizers,Power Generation, Water, Manufacturing, fabricationand Heavy Construction Industries.
AXIS is an ISO 9001:2015 Certified and approvedService provider to many major clients.
AXIS is a reputable and reliable service provider forInspection, NDT, Maintenance, Telecom, Metallurgical,Mechanical Testing, Safety and Plant ReliabilityServices.
The Team from Company’s Senior Managementcontributes over 80 Man Years of industrialexperience to the Organization.
Organizational Chart
GENERAL MANAGER
HR/GOV’T RELATION
DEPARTMENT
ACCOUNTS/FINANCE
DEPARTMENT
Inspection Business
Development ManagerMaintenance Business
Development Manager
Inspection Maintenance SSD QHSECondition
Monitoring
Jubail Operations Manager
Jubail Division Division Manager
Western Area Operations Manager
Yanbu Division
Specialized Division
Support Services
Support Services Team
Support Services Supervisor
PRESIDENT
CEO
Safety Manager
Technical Manager
Technical Manager
Operations Manager
Certified & Skilled Vibration Personnel
2007
2010
2011
2015
2018
2019
Yanbu Ras Al Khair
Jubail Rabigh Turaif
Khobar
Location Timeline
COMPLETE T&I SUPPORT
Provides the complete T&I support by providingexperienced inspection personnel like:
Inspection Engineers
RBI Engineers
Corrosion Engineers
Piping and Equipment Inspectors
Welding Inspectors
CAD/Microstation Drafters
NDT Inspectors
INSPECTION SERVICES
ON STREAM INSPECTION
Provides below services to New and Existing plants as perAPI and Client standards
• Developing New/Revalidation of Corrosion Loop &Piping Circuits.
• Developing Inspection Isometric Micro station/CADDrawings.
• Developing Sub Inspection Programs such as Injectionpoints, Dead Legs, Small Bore Piping, Soil to AirInterface and Nipple Inspection.
• Assigning CML’s and preform UT ThicknessMeasurement
• Inspection of Plant Piping and Equipment(External &Internal).
• Corrosion under Insulation (CUI) & Corrosion underFire Proof (CUF) Inspection.
• Corrosion monitoring survey of Corridor piping.
• RBI Assessments for Piping and Equipment.
INSPECTION SERVICES
Turnaround/Shutdown Inspection
Our inspection team works for Pre Turnaround & Turnaround Activities to
• Preparation of Scope of work, ITP, Wall Chart & Inspection Procedures.
• Inspect the Piping and Equipment.
INSPECTION SERVICES
Project/ Third Party Inspection/ Expediting
Provides project inspection services starting from
• Procedures Review( Inspection & NDT).
• Raw Material Inspection.
• Providing Welder Qualification Test/Card(WQT)
• Providing Procedure Qualification Test(PQR)
• Stage Wise Inspection
• Construction inspection, witness hydro-testing, etc.
• Expediting Services.
• Fixed Asset Verification Services for Plant & Non Plant Assets.
INSPECTION SERVICES
Advance NDT
Provides complete Heat Exchanger inspection solution for various tube materials by following methods:• Eddy Current Testing (ECT) – for Non-
Ferromagnetic Tubes.• Internal Rotary Inspection Systems (IRIS) – any
materials for accurate wall thickness measurements.
• Magnetic Flux Leakage Testing (MFLT) – for Ferromagnetic and Fin fan Cooler tubes.
• Remote Field Eddy Current Testing (RFT) – for Ferromagnetic tubes.
• Saturated Eddy Current Testing (SECT) – for ferrous tubes (CS)
Tube Inspection
ADVANCED NDT
ADVANCED NDT
Provides techniques to detect under side corrosion of the Tank bottom plate :• Magnetic Flux Leakage (MFL) • Wave Ultrasonic Testing. Also provides technique to differentiate both top side and bottom side flaws even through coatings :• TesTex Falcon S series saturated low
frequency eddy current technique .
Tank Bottom Floor Testing
Guided Wave Ultrasonic Testing (LRUT) using the “Teletest Focus” :• To Inspect Piping/Pipeline up to 60 meters
in one shoot position.• Inspect both Above Ground and Under
Ground piping.• Reduce time and cost.
Guided Wave Ultrasonic Testing
ADVANCED NDT
Acoustic Emission Testing to inspect • Storage tanks & spheres, etc. while in-service.
Economic Benefits in terms of AET:• Minimal pre-inspection tank preparation• Tanks that are not structurally deficient remain in
service.• Structurally deficient tanks are ranked in terms of
damage and prioritized for maintenance.• Leaks are detected early, minimizing
environmental damage.• Simultaneous floor and annular ring inspection.• Large tanks are completed in one day.• Early detection of fatigue cracks in tank shell plate
and welds.
Acoustic Emission Testing
ADVANCED NDT
Ultrasonic ToFD
• To Inspect Welds of Equipment and piping.
• Fast with good Sizing Capabilities.
Time of Flight Diffraction (ToFD)
Provides ultrasonic phased array to
• Inspect welds of equipment, piping and structures.
• Detection of flaws and sizing capabilities.
• Permanent Record.
Phased Array Ultrasonic Testing
• Corrosion mapping for plant piping, equipment's and Storage tanks.
• To Identify the flaws in Parent Metal.
• Scaffolding not required (remote control access mapping)
• To inspect from 4” dia to flat surface.
• Set Resolution such as 2x2, 5x5, 10x10mm.
Corrosion Mapping
Positive Material Identification (PMI) services
• To identify or sort different types of materials.
• To determine the exact alloy composition of Materials.
Positive Material Identification
Short Range Ultrasound (SRUT) inspection to utilize while the tank is in service.
• To Inspect the critical location of tank bottom annular plate.
• It is sensitive to identify top side and underside deterioration
Annular Plate Ultrasonic Scan of the Tank
Remote Videoscopy Inspection service• To visualize/Inspection of limited access areas in heat exchangers, pressure vessels and piping..
Remote Videoscopy Inspection
ADNT• Robotic Crawler
• Saferad
• Lexi Profiler
OTHER ADVANCED NDT SERVICES:
• Electro Maagnetic Acoustic Transducer (EMAT)
• Metal Magnetic Memory (MMM)
ADVANCED NDT
3. Newly Added Services
3. Newly Added Services
AXIS is continually establishing new Advance techniques to fulfil
Clients Challenges:
1. Valve Leak Detection by Acoustic Emission.
Axis company Provide acoustic emission technology to find leaking valves for oil &
gas field. Midas Meter developed signal processing & electronics. Use Midas Meter
Acoustic Emission Leak Detector for Valves to:
1. Quickly find leaking isolation valves, control valves, PSVs and steam traps
2. Detect product losses to flare, vents and drains
3. Detect leaks as low as 0.1 liter per minute
4. Prioritize valves for maintenance
5. Benchmark valve performance during commissioning
6. Provide leakage quantification in the following fluids: Oil, Gas, Condensate,
Water, Steam, Compressed Air.
7. Provide data storage and analysis in the field via a PDA
3. Newly Added Services
2. Portable Digital Radiography (Computed radiography):
The (CR) system is built for high image quality, improved productivity and extreme portability.
HPX-PRO Computed radiography
Productivity: Faster response, Elimination of chemical processing and retakes, Automated
Inspection.
Cost: Elimination of film and consumables.
Quality: Image processing and analysis, reduce operators fatigue, consistency.
Advantages
Real-time digital imaging
Fast Analysis
Traceability
Digital Archiving
Less need for repeat exposures
Wide range of thickness by adjusting image brightness and contrast
3. Newly Added Services
3. DTG3 Remotely Operated Vehicle (ROV).
Is a mini observation-class underwater ROV built to provide operators the ability to quickly deploy and visually
inspect within underwater environments.
Depth rating to 200 meters (656 feet)
Up to 8 hours hybrid power
4K Ultra HD low-light camera
Extreme mobility - Stabilization control
Integrated into BRIDGE
270 Degree Rotating Camera Head
3. Newly Added Services
4. DT340 Pipe Crawler.
Built for pipe inspections as small as 8” (203 mm) in diameter & 400 m length, the DT340 Pipe Crawler is fully
submersible. Being battery operated removes the need for a CCTV truck, generator or onsite power supply.
Operate the DT340 Pipe Crawler with its easy to use handheld controller. View and record video, document
inspections, and upload directly to an asset-management software
• No topside power or boxes required
• Portable and compact carrying cases
• Software integrations
• Fully waterproof system
• PTZ HD camera
• Wheel and track options
• All-in-one control system
3. Newly Added Services
5. Corrosion Under Insulation (CUI) solutions
CUI is the external corrosion of piping and vessels fabricated from carbon steel, low alloy and
austenitic stainless steel that occurs at the substrate under externally clad or jacketed Insulation due
to penetration by water.
CUI is a major problem for petroleum and chemical process industries. CUI can result in sudden and
hazardous leaks (safety concern), and plant shutdowns with high losses of production-volumes
(economical concern).
CUI Bracelet Pulsed Eddy Current to detect CUIGuided Wave Digital Radiography
Solutions
3. Newly Added Services
5.1 Risk Based Inspection (RBI) / OSI
Risk Based Inspection (RBI) is an Optimal maintenance business process used to examine
equipment such as pressure vessels, heat exchangers and piping in industrial plants. RBI is
a decision-making methodology for optimizing inspection plans. The RBI concept lies in that
the risk of failure can be assessed in relation to a level that is acceptable, and inspection and
repair used to ensure that the level of risk is below that acceptance limit.
The On-stream Inspection System is a Combination Inspection System capable of collecting
Metal Loss, Inertial, Geometry and High Resolution IMU data in a single survey. All with
improved data quality, reduced tool surging, and lower inspection costs.
• RBI / OSI Program
1. Develop the corrosion loop, Identify the potential damage mechanism and assessment
and report for piping and equipment systems.
2. Develop piping circuits
3. Prepare inspection isometric drawing and assign CML’s
4. Develop the inspection program for CUI, small bore piping and injection points.
5. Collect the UT thickness Data at field and upload it in Meridium software
6. Perform RBI workshop and assessment in Meridium software
3. Newly Added Services
Internal Drone
6. Drone Inspection
Axis is In process of establish Drone Inspection for their clients. We already purchased UAV. DJIM210 with ZENMUSE Z30 Camera .
The DJI M210 with the ZENMUSE Z30 Camera set up is vastly used when doing Inspection bydrone as it is the state of the art technology when performing such a task.
External Drone
3. Newly Added Services
7. Inspection of Boiler Water Wall tubes using Vertiscan™ System
The Vertiscan System is used to rapidly scan the water walls of a boiler during an outage sothat repair decisions can be made proactively.
Up to five tubes are scanned at once, at speeds up to 5m (15')/min The robotic(TubeCATTM) crawler can climb 100' up/down the water wall and handle up to1/4" of scale between the tubes.
3. Newly Added Services
8. H-Scan Inspection for reformer.
HSI has developed a complete program of inspection tools and assessment serviceswhich will allow plant operators to manage the long term asset life of plant equipment.
• Reformer Tube Inspection (External and Internal) (HSCAN®)• Remaining Life Assessment (WinTUBE™)• Header Inspection and Assessments (HSCAN®-HCAT)• Pigtail Inspection and Life Evaluation (HSCAN®-PCAT)• Bi-Metallic Weld Evaluation and Life Prediction (EMT)
3. Newly Added Services
9. Quantitative Short Range (QSR) Inspection:
The QSR1® is GUL’s quantitative short range (QSR) device, incorporating the latestguided wave technology and hardware.
The system is designed to semi-automatically scan predefined sections of straightpipelines for corrosion under pipe supports (CUPS).
The QSR1® can provide a quantitative measure of the average wall, as well as theminimum remaining wall thickness.
This instrument is suitable for motorized guided wave scanning on predefined sectionsof straight pipelines, with the added compatibility to operate with GUL’s cloud-basedplatform.
3. Newly Added Services
10. Gamma Scanning
Gamma Scanning is one of the most effective non-invasive methods fordiagnosing and solving production issues within the oil and petrochemicalindustries. We can identify problems in your process towers that otherscanning techniques can’t provide, furnishing your business with detailed andvaluable information so you can address and fix any problems safely andquickly.
3. Newly Added Services
11. 3D LASER SCANNING
Axis has the most trusted NDT 3D scanning technology solutions & Pipecheck software for corrosion, denting (mechanical damage), and wrinkleanalyses.
This unique 3D scanning technology and innovative software solutiongoes beyond standards and active regulations, offering fast fielddeployment, user-independent results, versatile geometry analysis, easyreporting, and a complete 3D visualization of internal and externalsurfaces.
3. Newly Added Services
12. UT WALL CRAWLER FOR THICKNESS
MEASUREMENT
The system is suitable for scanning walls of large storage tanks, usingUltrasonic inspection to map the thickness profile of the tank wall fromthe outside using for that a control box to remotely control the crawler.The system can therefore meet the requirements of API 653. The CETAL, has the ability to move over riveted plates that can be encountered invarious sites around the world. Furthermore, the design is such that itcan be manoeuvred around other obstacles easily using the controller.
CONVENTIONAL NDT
Service 1
Service 2
Service 3
Service 4
Conventional NDT Services:
Radiography testing services to
• Inspect the welds of piping and Equipment's.
• Inspect the profile of Small Bore Piping.(PRT)
Ultrasonic shear wave inspection to
• Inspect the welds of piping and equipment.
• Ultrasonic Longitudinal Wave inspection to
• Perform thickness measurement
• corrosion scanning/ mapping etc.
Radiography Testing Ultrasonic Testing
Penetrant Testing inspection to
• Detect the surface imperfections of the
welds and heat affected zone of the
piping and process equipment.
Penetrant TestingMagnetic Particle Testing to
• Detect surface and sub surface imperfections in the welds and heat affected zone of the piping and equipment.
Magnetic Particle Testing
Condition Monitoring ServicesVibration Analysis
.AXIS provides vibration analysis and diagnostic measurement consulting services. We have Level II and Level III certified vibration analysts to serve our clients by utilizing the most modern tools available today. We are accomplished in route based vibration programs, remote analysis, dual channel and cross channel vibration measurements, modal analysis, operational deflection shapes (ODS), phase analysis, shaft vibration measurement, product defect analysis, online monitoring, transient capture, torsional vibration, resonance testing, stress wave measurement, noise testing and analysis and more.
Vibration analysis can detect problems such as:• Imbalance• Bearing failures• Mechanical looseness• Misalignment• Resonance and natural frequencies• Electrical motor faults• Bent shafts• Gearbox failures• Flow issues or bubbles (cavitation) in pumps• Critical speeds
Condition Monitoring ServicesThermography Analysis
Electronics & Electrical Measure temperature distributions of smallest electronic components and electrical panels with infrared camera.
Plastic IndustryCost-efficiently control die-casting and extrusion processes by means of infrared cameras systems.
Chemical IndustrySystematically control reactive process heat and display with infrared cameras.
Glass Industry Measure correctly temperature distributions behind and on glass by using selected spectral filters.
Metallurgy Efficiently reduce the energy consumption of metallurgic processes using infrared cameras systems.
Training and Consultancy Services
Besides the NDT services, AXIS has the capability fortraining courses ANT , ASNT II & Safety training.
We also offer: NDT Procedure preparation, review and approval, NDT level III Consultancy Services, ASME Audits, etc.
Post Weld Heat Treatment Services
• In addition to inspection & NDT services, AXIS also provides andoffers weld heat treatment services for plant piping after weldingto relieve residual stress which develops during the weldingprocess and increase the toughness to avoid service cracks.
Safety & Security Services
• Information Protection
• Workshop Seminars
• VAL Systems Integration
• Security Management System (SMS)
• Honeywell
• Siemens
• Edwards
• Notifier
• Simplex
• ITT/Aurora/Goulds
• Viking/TYCO
• Sprinkler System
• Novec 1230/FM 200
• Kidde/Ansul/Chemetron
• HCIS Directives Compliant Consultants
• Trainings & Seminars on HCISDirectives & Safety
• Fencing Systems & Security Lightings
• Industrial & Commercial DecorativeFence and Gates
• Security Communications
• Security Doors & Locks and AccessControl Gate Turnstile
• Access Control Systems withBiometrics
• Security Guard House Systems
• Intrusion Detection Systems (PIDS /FIDS / MIDS) “GE” Fireworks
• “Honeywell” EBI
• “Siemens” CSGM
• Edwards /UTC
• Notifier
• Simplex
• Kidde
• Ansul
• Pyrochem
• Chemitron
• ITT/Aurora/ Goulds Pumps
• Viking/Tyco Sprinkler System
• NOVAC1230/FM200
Industrial Maintenance Services• Hydraulically Driven Dozer• Sludge Extraction• Sludge Pre – Treatment• Manway Cannon Systems• Centrifuge Technology• Orbital Tank Spinning• Water Jetting• Catalyst Handling• Surface Cleaning & Preparation• Lagoon Remediation• Specialist Cleaning• Cold Cutting• Chemical Cleaning
Global Diving Services
Underwater and Diving Services:• Underwater Inspection and Survey• Underwater High-Pressure Water Blasting • Contaminated Environment• Underwater Cleaning• Underwater Concrete Repair• Underwater Mechanical Works• Underwater Ship repairs • Underwater Cleaning of Intake Pipelines • Underwater Isolation Works• Underwater Salvage & Recovery• Confined Space Diving Works• Other Services & Materials
We offer a broad range of specialized diving services to provide high-quality andprofessional team at competitive prices to fully meet each client’s individualrequirements. Industrial plants frequently turn to us for our services. During shut-down maintenance works our divers can provide underwater inspection cleaningand video photography, anode replacements, dredging, internal pipe photographicand video inspections, high pressure water blasting of intake screens and dischargeoutlets, concrete scour remediation works, and underwater coring and drilling.
UnderwaterInspection & Survey
Underwater and Diving ServicesUnderwater high-pressure water blasting is a veryeffective means of cleaning and removing fouling orscale from underwater structures.
Pipelines and intakes Commercial vessels Bridge piles and piers (road and rail) Dam outlet screens Stop log guides and rails Wharf structures
Contaminated Environment
Underwater High-Pressure Water Blasting
Contaminated water diving operations are available. A thorough,specific Job Safety Analysis (JSA) is always performed prior todeployment of divers to address working conditions.
The divers are fully trained in performing contaminated waterdiving operations in a variety of environments including:
• Petrochemical plants• Sewage plants Power Plants
Underwater welding is a safe, reliable and cost-effective technique for temporary and permanentunderwater repairs and construction. We are thatcommitted to providing the very best underwaterdiving services that, no matter how experienced ourcommercial divers are, we diligently test new materialsand methods in our own simulated underwaterenvironment training tank in order to maximize thebenefits of the very latest technology.Underwater Welding
Underwater Drilling
Underwater and Diving ServicesWe have the capability to drill into various materials suchas metal, rock, reinforced concrete and timber. All ofthese materials require different drilling apparatus andtechniques. Fine drilling, large-diameter and deep-drilllengths are also our specialty. We frequently performunderwater drilling for the following tasks:
• Structural investigation • Fixing and fastening • Crack stopping • Anode installation • Rope guard replacement • Sea chest repairs
ROV and Survey Operations provides high-quality, extensive, portable andrapidly deployable ROV inspection services for all offshore oil and gasinstallations, pipelines, overseas communication cables, ships, anchor and chainrecovery, sewer outfalls, mine tailing outfalls and dams throughout the SaudiArabia region, both inshore and offshore.
Remotely Operated Vehicles (ROV)
Safety and Security The safety and security of our divers and all staff on site duringany operation are foremost on our minds, both during theplanning and execution stages of all work undertaken. Weconstantly and consistently strive to maintain our excellentsafety record, which can be examined at any time. Our goal isto complete all our projects to the total satisfaction of ourclients and without incident. Our tried-and-tested safetymanagement system can be tailored to suit each project on anindividual basis, will always involve a thorough riskassessment, and all relevant international safety legislation willbe adhered to.
Underwater and Diving Services
International Strategic Technology Partners
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AWESOMESLIDE
UltraAnalytix Innovative proven process with the needs of end-users as thePriority
• Non-destructive, non-intrusive, Ultrasonic method to inspect FRP Assets (Tanks, Pipe, Scrubbers, etc…)
• Quantitative, Repeatable, Reproducible o Validated by University of Alabama and York University,
Customers, and UTComp
• Used on New and In-Service Equipment• No plant shut-down required• Ongoing updating of Remaining Service Life• Cost Effective • Mobile• Available since 2008
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AWESOMESLIDE
Gamma Scan ScanTech’s Gamma Scanning service is a quick and reliable
technique for evaluating the operating characteristics inside trayed or packed towers. Gamma Scans are used for measuring the process fluid characteristics inside the vessel, non-intrusively, in real time.
The Gamma Scan provides valuable information that cannot be obtained through any other method. This technique is classified as a primary investigation tool in tower diagnostics and troubleshooting due to the quality and quantity of information obtained. The information from a Gamma Scan is used by the operator to determine problems, schedule resources and make informed decisions.
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AWESOMESLIDE
Saturated Eddy Current
Eddy current is a very efficient tool for manyNDT inspection tasks. As long as the objectto be tested is electrically-conductive, asurprisingly extensive range ofinspections can be carried out.• ferrous tubes
o Carvon steel
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AWESOMESLIDE HSI Company History dates back to the formation of IESCO by founder Brian
Shannon. The HSCAN Technology division within IESCO was separated into aseparate company HSI, initially focused on bringing comprehensive servicesofferings to operators of Hydrogen and Syngas plants worldwide.
With superior expertise in NDE and Materials Engineering, HSI has beendeploying inspection services worldwide to a vareity of industries including:
• Oil Refining• Ammonia• Methanol• Syngas• DRI
In all cases, proper assessment is required to improve the lifetime use of tubeassets. HSI, The only company dedicated to the assessment of Hydrogen andSyngas plants.
Manpower
Source Qualification Level Quantity
ASNT NDT Level III III 7
Kacare Radiation Protection Officer 13
API Plant & Equipment Inspector API 510, 570, 653 30
AXIS NDT Inspectors II 250
AXIS Advanced NDT Inspectors 42
Khidmah Maintenance 348
MetallurgyAsset Integrity, Metallurgy & Mechanical Testing services
11
Current Total Technical Manpower
697
Admin and Support Staff 50
Additional Approved Visa’s 83
List of Major Contracts
S. No. Client Name Service Details
1 SABIC Contract for Regular Advanced Non-Destructive Testing Including providing Engineers
2 SABIC Contract for Providing Conventional (Non Destructive Testing) and Inspection Services to all SABIC Affiliates.
3 SABIC Preventive Maintenance Services for SABIC Assets & Royal Commission (RCPC)
4 SABIC Contract for Hydro-jetting Services to all SABIC Affiliates.
5 SADARA Contract for Advanced NDT Services
6 SADARA Contract for Advanced UT Services
7 SADARA Contract for Conditional Monitoring Services
8 SADARA Contract for Conventional NDT Services
9 YASREF Contract for NDT Services
10 PETRORABIGH Contract for CNDT & Specialized NDT Services
11 SIPCHEM Contract for providing Non-Destructive Testing (NDT) & Inspection Services
12 MARAFIQ Contract for Vibration & Condition Monitoring for Rotating Equipment
14 MARAFIQ NDT Services
15 MA’ADEN Condition Monitoring Contract
16 GASCO Inspection Services
17181920
SEC (Western OA)SABIC
MARAFIQTihama
NDT ServicesContract for Chemical Cleaning to all SABIC AffiliatesContract for Chemical Cleaning ServicesNDT Services
How to Reach Us?Eastern Province Al-Khobar Kingdom of Saudi Arabia
+966 13 890 3019
axis-inspection.com