Mould Department has about 120 skilled workers. There is very strict quality control program and excellent management procedure. Thisensures finish mould in time and guarantee quality.

COMPANY PROFILE

SUNWAY MOULD PLASTIC CO.,LTDPlastic injection mould and molding manufacturer and exporter

Sunway Mould Plastic Co.,Ltd was founded in 1988. It transferred to Dongguan city in 2004. It has a plant area of 20,000 square meters and 400 employees now.

There are departments of Mould Production, Molding, Quality, Engineering insides, composed of a lot of high-level management staff and technicians. Under strict management and advanced equipment, Sunway Mould provides best services and quality guarantee to customers.

Sunway Mould has passed ISO9001:2000 in 2003. The capability is 80~100 moulds per month. Business mainly covers Hope Appliance, Automotive, Industrial building, Medical, Electronic. Moulds have been mainly exported to Japan, Europe and North America. Due to high quality and good after-sale services, Sunway Mould has established a long-term partnership with a lot of customers and provided products to end users like Sony, Panasonic, Canon, Phillip and Nikon etc.

Taking” Quality first, Customer first, Price reasonable, cooperation faithful" as tenet, Sunway always commits itself in providing new and old customers with best moulds and moldings services.

Company Introduction

Border of Director

General Manager

Organization Charter

Marketing Department

Engineering Department

Production Department

Quality Department

Finance Department

Administration Department

Logistic Department

Design Section

Project Section

QA IQC Human Resource

General Affairs

Mould Dept.

Molding Dept.

ProcessSection

Assembly Section

InjectionSection

ProcessSection

Assembly Section

Programming Section

Engineering Department

For each individual project, we provide:1. Mould Design2. Mould Flow Analysis3. Weekly Process Reports4. Samples Inspection Report

Engineering Department is composed of experienced and pioneer engineers. They are engaged in designing moulds and plastic parts, as well as managing projects. It is equipped with advanced UG, Pro-E, Solidworks, AutoCAD software.

Each mould is required specially taken care by an experienced project manager. He can communicate in English, and discuss with customer on every technical problem.

Project Procedure Customer Places Order

Marketing Department Confirms Order

Engineering Departmentstarts to manage the project

Assign a special Project Engineer

Analyze Product Structure and Function

Do Mould Design

Customer Approve Mould Drawing

Mould Manufacturing

Do Mold Trials &Inspect Samples &

Send Samples to Customer

Mould Delivery

Assign a production group

Discuss way of mouldlayout design

Tooling Structure &Component Design&Mould Flow Analysis

CNC Programming

EDM/Drilling and others

Mould Inspecting

Mould Fitting

Mould Assembling

Mould Trial T1Inspecting Samples Sizes&Doing Mold Modification

if required

Mould Trial T2

Mould Trial T3

2D Drawing: 1) AutoCAD 2002~2007 2) Edrawing2008

Moldflow Analysis ReportMoldflow Analysis Report

Page 52008.7Analysis by MAC

Plastic Material Introduction

1. Melt Density 0.94627 g/cu.cm2. Solid Density 1.1322 g /cu.cm3. Ejection Temperature 180 deg.C4. Recommended Mold Temperature 50 deg.C5. Recommended Melt Temperature 290 deg.C6. Absolute Max. Melt Temperature 300 deg.C

7. Melt Temperature Minimum 280.0 deg.C8. Melt Temperature Maximum 300.0 deg.C9. Mold Temperature Minimum 40.0 deg.C

10. Mold Temperature Maximum 60.0 deg.C11. Maximum Shear Rate 60000.00 1/s12. Maximum Shear Stress 0.500 MPa

PA66 Ultramid A3K : BASFPA66 Ultramid A3K : BASFThe customer not supply the grade of material,so we choose a genThe customer not supply the grade of material,so we choose a general materal.eral materal.

Viscosity model

PVT profile

Moldflow Analysis ReportMoldflow Analysis Report

Page 212008.7Analysis by MAC

Fill time series

Moldflow Analysis ReportMoldflow Analysis Report

Page 92008.7Analysis by MAC

C o o l i n g s y s t e m d e s i g n

Cooling system design is show by picture,the diameter of all channels is 8mm,the diameter of bafflers is 15mm.

3D Models: 1) Pro-E(2001&wildfire4.0) 2) SolidWorks 2004~20083) Unigraphics NX2.0~6.0

MoldFlow: MoldFlow MPI 4.0

Quality Department

Quality Department is strictly control and monitor all the dimensions and tolerances of the individual mould parts, accessories, and molded plastic parts. The QC Engineers and technicians use Co-ordinate Measuring Machine / Projector and other measuring equipments to take measures on all the locations which are specified on the drawings. It ensures that all the mould parts and accessories assembled onto the mold should meet the specifications and requirements from Engineering Department. The molded plastic part should meet the expectation of the customers.

Projector

Hardness Tester Microscope

CNC

EDM Wire-cut

Grinding

Precision mould

Big & Medium mould

Precision Parts

Automobile products

Medical products

44cm 22cm

Office Parts

Home Appliance

IT Products

Industrial Pipe

Two shots/Over molding Die casting parts

Other products

ITEM EQUIPMENT NAME BRAND&MODEL ORIGIN QTY

KIWA EXCEL CENTER-4L TAIWAN 1

LEBLOND MAKINO TAIWAN 1

LEADWELL MCV-OP TAIWAN 1

ACCURATE ATC-1050 HONGKONG 1

KAFO VMC-21100 TAIWAN 1

CNC ENGRAVING MACHINE JDPMS TAIWAN 4

MAZAK MM-2000 JAPAN 1

MAZAK MM-2500 JAPAN 1

MAZAK FJV-250UHS JAPAN 1

MAKINO V33 JAPAN 1

FANUC ROBODRILL-T14 JAPAN 3

DOPHEN FCNP-26+E50P HONGKONG 1

DOPHEN (RICKO)P-30+E50A HONGKONG 1

DOPHEN JSEDM M505N HONGKONG 1

DOPHEN ZNC36+50AN HONGKONG 2

SODICKBM5 JAPAN 1

SODICK40-NC JAPAN 1

ACCURATE ZDC-450 HONGKONG 2

ACCURATE LS-650 HONGKONG 1

ACCURATE ZNC-450 HONGKONG 3

AGIE COMPART2 SWISS 1

ACCURATE ZNC-300 HONGKONG 7

EDM PUNCHER DB703 CHINA 1

L-5 CHINA 2

C625G CHINA 1

CL61320A CHINA 1

C2-6130K2 CHINA 1

3 LATHE MACHINE

EDM MACHINE2

HIGH SPEED CNC MILLING MACHINE

CNC MILLING MACHINE

1

Equipment List

Z512B CHINA 3

H5-3C CHINA 1

Z3032x10/1 CHINA 1

H5-32 CHINA 1

HZ-150 CHINA 1

TATUNG CHINA 1

LAKNO-618 CHINA 1

M7140(8) CHINA 1

PFG-50100AHR CHINA 1

KGS-618 CHINA 4

KXM10 CHINA 5

PRESICE GRINDING MACHINE OKAMTO SINGAPORE 2

6 ENGRAVING MACHINE HENGTAI HONGKONG 1

RICKO TAIWAN 4

CM-35 TAIWAN 6

BEEGEE TAIWAN 4

FULL MARK TAIWAN 1

LAGUN(FT-IS) TAIWAN 1

P-3V TAIWAN 6

LIDPHEN TAIWAN 6

UH-100A TAIWAN 1

TRANSTAR TAIWAN 1

BOM-2HG TAIWAN 6

DK7740 CHINA 2

AGIE CC100 CHINA 1

DK7732 CHINA 1

DK7763 CHINA 1

FANUC ROBOCUT 〥OIB JAPAN 1

9 PROJECTOR DOPHEN VP200 HONGKONG 1

10 COORDINATE MEASURING MACHINE MITUTOYO CRT-PM7160 JAPAN 1

8 WIRE CUTTING MACHINE

7 MILLING MACHINE

GRINDING MACHINE5

4 DRILLING MACHINE

STRONG CUSTOMER RELATIONSHIPS

• Moulds have been mainly exported to Europe, North America and Japan

Contact us

Thank you ~~

SunWay Mould plastic co., Ltd.Add: Sha Tou Tang Xia Industry Estate, Dong GuanGuangdong, China Tel: 0086-755-27923556 Fax: 0086-755-27923008E-mail: Info@sunwaymould.comEngineering Manager: Sammy@sunwaymould.comhttp://www.sunwaymould.com