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AN ISO 9001:2008
CERTIFIED COMPANY
NECTAR TECHNOCAST PVT.LTD.
Manufacturer,supplier&exporter of ferrous and Non-Ferrous Investment casting
Plant location
Survey No.126,Plot No.71/72,
S.I.D.C Main Road, Near Shantidham,
Opp.Akshr Cement,VERAVAL (SHAPAR)
RAJKOT-360024.GUJRAT (INDIA)
Tel.: +91-2827- 254491/90
Web site-www.nectartecnocast.com
Email [email protected]
NECTAR TECHNOCAST PVT.LTD.
Certification:- we are following international quality procedure like ISO 9001:2008, EN ISO 9001:2000,ISO , QM 02
00484 BSCIC BN6680/6409:0413 for quality assurance covering all stages of production and Coming
soon PED.
The company……….
Nectar technocast Is a leading manufacturer of ferrous and Non- Ferrous investment
casting by lost wax process, established in 2009.
Nectar technocast Is one of the best manufacturing group and pioneering
organization having in-house advanced technologies with latest technical know-how
to develop and manufacture of various Investment Castings components with highest
quality, functionality and cost effectiveness.
The company is managed by dynamic and highly technically qualified partners and
professionals with vast experience in manufacturing of Investment Casting and
metallurgical line of business.
Within the short span of time Nectar has earned good reputation in manufacturing of
Investment Casting for casting Tolerances, Surface finish, Chemical & physical
properties , Customer Satisfaction , and supply the right part at right time at right cost.
About us:
We are producing and exporting all kind of Investment castings as per customer's requirement.
We have proven track record & have ability to produce various size of castings.
We are doing cast metals as per Customer’s Specification or as per International Standard specifications like IS, ASTM, AISI,
SAE, UNI, UNE, AFNOR, EN.
We are equipped with modern manufacturing facilities and state-of-the-art technology for achieving Quality products
manufactured by us
We provide value added services such as NDT, surface treatment, and machining as per customer's requirement.
We strive to set the industry standard for on time delivery, quality and customer service.
We are working on a well defined quality Assurance Plan, each process, each material used and each stage is monitored and
checked.
Our manufacturing Castings products will be remain higher strength, greater toughness, closer tolerances and better surface
finish, Components with Improved properties and complex configurations are featuring in the newly designed products.
We have vast experience of in design and manufacture of complicated parts.
We can furnish the fully machined castings in equipped to assemble stipulation
We can provide Custom designed solutions in partnership with customer development teams with speed and accuracy
Supplying over 2500 different, near net shaped parts to almost every conceivable engineering application such as,
Automotive, Pump, Valves, Defense, Nuclear Power and General Engineering. That makes us the one stop solution for all
your casting needs.
Vision : To be leader in manufacturing of Investment casting products in India by an innovative,
entrepreneurial and empowered team constantly creating value and technologies.
Mission :
Our missions is to develop and provide cost effective and high quality of Investment casting and all the metal casting services by state-of-the-art infrastructure, innovative technology and method. Also be a partner with our customers in developing their products in an efficient and effective manner and to diversify our range of castings to various industrial segments.
Philosophy:
We strongly believe that our greatest asset is our manpower. we have extra ordinary team work .
our experienced personnel are skilled and dedicated to provide quality casting, customer
Satisfaction and deliver the precise parts at exact time competitive price.
Values:
•Quality
•Commitment
•Excellence
•Stability
•Integrity
•Honesty
•Passion
Process :
- We believe that wax patter quality is mirror of finish casting quality.
- We are using Pattern wax, and soluble wax for Accurate Pattern Making.
- We have assembly Design to produce best yield with best quality.
- We have semi Automatic Wax Injection Press with Vertical injection, fully automatic
wax injection press with vertical & horizontal injection and Runner bar extrusion press
- Fully pattern inspection ensures most preciseness in castings
Ceramic Shelling & Drying:
We are using fused silica, Zircon sand, colloidal silica (water based) binder for different
applications.
We have temperature Controlled and humidity controlled Drying room with Dehumidifiers.
Melting:
Our melting department is equipped with Electrotherm make induction furnace with 25 Kgs , 150
Kgs and 300 kgs crucibles and temperature controlled Shell Baking furnace.
We are using standard and best quality scrape to ensure best metallurgy of casting products.
.
Our fettling department is equipped with Machines for Shot Blasting, Abrasive cutting, ,
Belt grinding, Welding and other machinery.
Fettling:
Heat Treatment:
Heat treatments are used to control hardness, mechanical properties, corrosion resistance
and surface treatments. Heat treatment processes are being done as per customer
requirements.
Final Inspection:
We are doing fully visual inspection followed by dimensional inspection.
If customer requirement of Radiography and other NDT then we can provide.
Alloy s we pour / compositions cast: - Stainless steels - Low Alloys steels - High Alloys steels - Carbon steels - Dulpex steels - Precipitated Hardened steels - Aluminium based alloy - Copper based alloys - Nickle based alloys - Super alloys - Cobalt based alloys - Tool Steel and many more………
Industrial Casting
Industry we served :
Valve Industries Pumps Industries
Marine Industries
Automobile Industries
Hardware casting Aerospace casting
Agriculture casting General Engineering
Compressors (Air&gas) casting Defense Casting Dairy equipment casting
Electrical engineering casting food processing casting taxtile casting
Facilities: Nectar technocast Plant spans with total area of land 3000 Sq. Meters with Production Area of
25000 Sq. Feet and is equipped all modern machinery.
We have an installed capacity of 50 metric tons per month out of which we are currently utilizing
35 tons per month.
We offer in-house facility for 3D modeling and 2D CAD drawings using latest CAD software.
We can also work from customer supplied 3D models in various forms like Parasolid, IGES,
STEP, UG Files.
To implement the exact product design, We have most modern tool making facility which
includes vertical machining center [VMC], Milling machines, Electo Discharge Machine,
conventional Drill Machine with use of varying of latest software.
Apart from investment casting , We have own sand casting facilities having capacity to produce
annually 1200 MT of alloys and super alloys casting. Combine Shipment of Investment and sand
casting will be the fast and cost effective logistic solution.
.
To make a better complete finished part metal component, some processes are done on the
components. i.e
- Degreasing & Cleaning - Blasting (Shot & Sand) - Pickling - Spassivating - Electro- polishing - Deburring etc. - Hardening, - Nitriding - Stress relief - Tempering - Annealing - Normalizing
Heat treatment are used to control hardness, mechanical properties, corrosion resistance and
surface treatment. Heat treatment processes are being done as per customer requirements.
Our Production department is equipped with the following equipments:
High tech wax injection presses.
State of art shelling area having environment control with respect to temperature & *humidity
Autoclaves for dewaxing.
Melting shop is equipped with medium frequency Induction furnaces of 250 KW, with
varying crucibles of 150kg & 250kg ( 2 nos of crucible).
Heat treatment shop is equipped with gas fired and electrically heated furnaces, - maximum
temperature we are attending is 1250 Deg Cent.. All heat treatment furnaces are monitored by
SCADA base software to know real trends of different zone for individual furnace.
Process capability: :
Castings in a weight range of 5 grams to 100 Kgs.
Castings in a shape & size range of 600 X 500 X 400 mm [Max] & 25x10x5 mm [Min]
Thin walled castings as low as 2 mm.
Supplied over 2500 types of different near net shaped parts to almost every conceivable
engineering application in over 225 different alloys to a host of different industries.
A wide range of batch quantities, i.e. less than 50 pcs. in case of large piece weight castings or
over a million pieces a year for automotive applications.
Pouring around 225 various alloys. Close dimensional tolerances.
Casting totally free from blow holes & good surface finish.
Castings of Radiographic quality, meeting the demand of aerospace and nuclear power
industries.
Value Added Service:
We can carry various tests like Pressure testing, Non Destructive Testing (DP and Radiography),
IGCT, and Impact testing, etc. through in house facility or out side contract laboratories.
We can also do process like Glass Bead Blasting, Vibro-finishing, Buffing, Electro Polishing,
Passivation etc. on customer demand.
core competencies:
Design & development capability for a wide variety of difficult to produce castings in shapes &
sizes.
Well qualified & skilled workforce.
Engineering support to carry out part design alterations as per changing customer needs.
In-house capability to manufacture various types of waxes & ceramic cores both
castable & injectable.
Value chain extension to give fully manufactured end product
Tool room facilities to engineer the most complex multi cavity dies for large volume
production.
Recycling of major raw materials making the company environment conscious.
We believe in taking up challenging jobs for development of new items including machined,
treated and ready to use components.
Quality Policy:
We are committed to manufacture and supply Quality Investment Castings to meet customers
need at competitive price and on time delivery.
We shall fully support continual up gradation of our systems, processes and technology to
enhance the quality of our products and services.
We maintain our market position through continual improvement of Quality management system,
process technology and employee competence
We ensure to supply complaint free products to achieve complete customer satisfaction through
continuous improvement.
We are committed to comply our quality management system as per ISO: 9001 – 2008 standards.
Our Quality control department is equipped with the following instruments:
Spectrometer for analysis of Chemical Composition of the castings
Metallurgical Microscope
Universal Testing Machine
Hardness Testing Machine
Pendulum Impact Testing Machine
Pneumatic Pressure Testing & Hydraulic Pressure Testing.
Surface finish measuring Instrument
All type of Measuring Instruments
All the instruments & equipments are regularly been calibrated as per the standards of quality
system of the company.
Our satisfied customer:-
Yogesh Patel (Managing director)
Mo- + 91 9909949953