TADBIK

GROUP

SOLUTIONS

INNOVATIONS

PRODUCTS

FAREVA PRESENTATION 01/07/2013FAREVA PRESENTATION 01/07/2013

Group Structure:

CLP is based in Kibbutz Negba Industrial Park, Israel. CLP

has built a reputation as one of the world's most

innovative manufacturers

of flexible packaging.

Owns subsidiaries in

South Africa & Russia

  CLP is renowned for its research,

development and manufacturing

excellence – the company has been at the forefront of

technologies including microwaveable retort

laminates, taste-free water packaging, the innovative

Bag Without A Box package, and many, many other

flexible packaging milestones.

Tadbik Labels was established in 1983 and steadily

grew to become a leader in self adhesive (pressure

sensitive) labeling solutions. Tadbik has become a

global provider of colorful, high-quality labels that

combine elegance, performance and cost-efficiency.

Logotech is Tadbik’s North

American subsidiary, based in

New Jersey, U.S.A. Logotech produces

pressure sensitive labels with letterpress,

rotary offset and digital technology, and is at

the forefront of the narrow web converting

industry with its work on tube stock,

unsupported film and PET lidding material.

Tadbik Pack SA is Tadbik’s

manufacturing and distributing

subsidiary in Johannesburg, South Africa. Since the

opening of our production facility in 2008, Tadbik

Pack SA has earned renown throughout the region

for high-quality shrink sleeves, in-mold labels, self

adhesive labels and flexible packaging.

Tadbik Pack branched off from Tadbik Labels. to

pioneer the shrink sleeve, in-mold label for injection

(IML-I) and in-mold label for blow mold (IML-B)

markets. Since our start in 1997, we have become

world renowned for our outstanding quality and

continual innovation

and packaging systems for a

wide variety of solutions for

the food, chemical, pharmaceutical,

agricultural and other industries.

Tadbik Systems specializes in providing custom-made

solutions for your packaging lines and designs and

manufactures reliable, cost-effective equipment for

applying pressure sensitive (self-adhesive) labels and

shrink sleeves, as well as a new line of precision

weighing

We offer a broad array of

circuitry for RFID and other “smart label”

technology, along with the expertise in

integrating electronics with high-quality labels

to ensure sophisticated labels that look

beautiful and perform beautifully.

Tadbik Advanced Technologies (TAT)

stands at the cutting edge of converting

technology. TAT develop opportunities in the

packaging industry, the company brings the

dream of sophisticated and cost-efficient printed

electronics to life.  

Our Customers:

Retort

Pouches

• CLP is a leading manufacturer of flexible packaging solutions

• Driven by sustainability, technology and innovationMotivated by in-house ideas and customers’ needsEstablished customer tailor made solutions

CLP - VISION

CLP - VISION

• Committed to excellence in customer serviceBuilding long term relationships with our customers

• Achieving long term steady growth with Professional and dedicated employees

• Global presenceMeeting all global quality assurance standards

• Strategic markets –Israel, USA, Europe, Mexico, RSA, Latin America

• Quality Assurance – Platinum award (5):• ISO 9001-2000, ISO 14000, ISO 18000• BRC (Category B), HACCP• 5113 (ISI)• FDA compliant (food packaging, diagnostics)• Environment

CLP’S - QA

Technology and Processes

General

Wipes

Baby wipesand

Cosmetic wipesSurface Care

H2Hwipes

Baby wipes –

“commodity”

Cosmetic wipes- outstanding graphics

Cleaning Wipes (floors, furniture, windows,

kitchen)

Medical segment –

Alcohol/iodine wipes

• Structure – PET/PE

• Advantages

• Quality

• Replaces plastic containers

• Small package, visibility , easy to use, reclosable, informative, light weight, reduced waste

• Filling machine – Horizontal packaging machine

Baby Wipes

Wet Wipes

• Facial wipes, nail polish remover, eye glasses cleaners• Structure – PET/PE • Advantages

• High graphics capabilities.• Replaces plastic and glass containers• Small package, visibility , easy to use, reclosable,

informative, light weight, reduced waste• Filling machine – Horizontal and vertical packaging

machines

Cosmetics Wipes

Cosmetics

Cosmetics Wipes

• Good for cleaning furniture, floors, clothes• Advantages

• minimum layers – maximum performance• Withstands aggressive liquids (lamination and

inks)• Replaces plastic containers• Small package, visibility , easy to use, reclosable,

informative, light weight, reduced waste• Filling machine – Horizontal packaging machine

Surface Care Wet Wipes

Cleaning Wipes

-Stain remover Wet Wipes

Supporting Innovation -stain remover in wipes

Cleaning Wipes- paint remover

Supporting Innovation -Paint remover in wipes

Leather Wipes

Cleaning Wipes

• Sachets for iodine, alcohol and lemon glycerin• Structures

• Alcohol – PAP/ALU/EX PE • Iodine – PAP /ALU /PET /EX PE

• Advantages • Special production processes which can promise long

shelf life and can withstand aggressive materials• Easy to use by medical staff• Replaces plastic and glass containers

• Filling machine – Horizontal and vertical packaging machine

Laminate for Medical (Alcohol wipes)

Medical Wipes

Sustainability is the capacity to endure .Sustainable development is development that meets the needs of the present without compromising the ability of future generations to meet their own needs.• Reduce packaging • Recyclable packaging• Biodegradable and compostable packaging • Renewable packaging

Sustainable development

• Paperlike mono-film based on calcium carbonate or talk and a special seal layer

• Reducing the gauge of PET from 12 micron to 9-10 micron

• Reducing the gauge of PE from 50-60 micron to 40-50 micron

Reduce packaging

• Producing laminate from identical raw materials :

• BOPP/CPP

• BOPP/BPP

• Producing laminate from mono-layer for example :

• PP – mono film

• PE – mono film

Recyclable packaging

• Traditional plastics are made up of synthetic polymers

• In fact, over 90% of all plastics produced today are made from only five polymers: polyethylene, polyvinyl chloride), polypropylene, polystyrene, and polyethylene there phthalate)

• However, environmental concerns have increased interest in green plastics that are made from biopolymers

Polymers

Biopolymers are compounds made by all living organisms including plants.

For example : rubber, starch , cellulose , proteins and DNA.

Biopolymers are renewable, sustainable, and can be carbon neutral.

What are biopolymers?

A renewable resource is a natural resource that iscreated in the environment faster than it is used upby people .Biopolymers are renewable, because they are madeFrom plant materials which can be grown year onyear indefinitely

Renewable packaging

• Biopolymers are biodegradable, and some are also compostable

• Some biopolymers are biodegradable : they are broken down into CO2 and water by microorganisms

• Some of these biodegradable biopolymers are compostable: they can be put into an industrial composting process and will break down by 90% within 6 months (under European Standard EN 13432 2000)

Biopolymers

• Biodegradation is a process where something breaks down into simple compounds as a result of the action of microorganisms (like bacteria, fungi, or algae)

• Hydro-biodegradable materials are first broken down by interaction with water (a process call hydrolysis)

• Photo-biodegradable materials are first broken down by interaction with sunlight (a process call photolysis)

• Oxo-degradable materials created from traditional polymers and additives and become degradable

Biodegradation

Plant Management

PRODUCTIONPRODUCTIONPLANT MANAGER

MAINTENANCE DEPT.

FINISHING DEPT.LAMINATION DEPT.PRINTING DEPT.

PLANT ENGINEER PLANNING & CONTROL

FINISHED GOODSWAREHOUSE

RAW MATERIALSWAREHOUSE

PRODUCTION ENGINEERING

LABORATORY

PLANT DATA

• PLANT AREA - 24,000 sq. meters

• BUILT AREA - 12,000 sq. meters

• IN-SITE WAREHOUSE - 1,5sq. meters 00

• SHDEROT WAREHOUSE- sq. meters 6,200

• NUMBER OF EMPLOYEES- 270

FLEXOGRAPHIC PRESSES

• 8 COLOR CENTRAL IMPRESSION UTECO + GRAVURE UNIT,1270 mm (2003)

• 8 COLOR CENTRAL IMPRESSION W&H 1270 mm (2009)

LAMINATION DEPARTMENT

3 DIFFERENT LAMINATION TECHNOLOGIES:

• 3 SOLVENT BASED LAMINATORS.

• 1 SOLVENTLESS LAMINATOR.

• 1 EXTRUDER LAMINATOR.

• 1 HOT MELT COATING MACHINE.

FINISHING DEPT. – SLITTERS

• 7 SLITTERS, 4 OF THEM MODELS 1991 – 2010.

• 3 SLITTERS WITH LASER SCORING CAPABILITIES (STRAIGHT & SHAPED LINES).

FINISHING DEPT. – POUCHMAKING MACHINES

7 TOTANY MACHINES, 1994 TO 2007 MODELS.

2 MACHINES CAPABLE OF MAKING POUCHES WITH ZIPPER,

1 MACHINE FOR SHAPED POUCHES.

1 W & H MACHINE FOR LARGE BAGS.

1 SPOUT INSERTION MACHINE.

.

CENTRAL LABORATORYMain equipment :

Gas Chromatograph.

FTIR – Analysis of substrates and materials.

Tensiometers.

Optical density.

MOCON - OTR Analysis.

Micrometer.

Digital Meter.

ADDITIONAL ISSUES

1. QUALITY.

2. HACCP – BRC CERTIFICATION.

3. TRACEABILITY.

4. ISO 18000 / 14000.

5. PROCESS CONTROL.

DATA QUALITY = PRODUCT QUALITY

SALES Vs. PRODUCTION“CONTRACT”

Quality Concept

To fulfill customers requirements and expectations, in an effective and profitable way, thus creating a

win win situation for both companies

Quality Target

The Target is reached by a constant

endeavor to reduce variations

along the supply chain .

Quality Concept

• Raw materials• Production facilities• Human factors• Production systems• Environmental factors

Quality Variation Causes

• Human Factor:1. Prerequisite language and education level

2. On the job training

3. Professional training

4. Adequate salary and benefits

5. Periodic feedback

6. Safe working environment

7. Managerial involvement in major projects

How CLP Copes with Quality Variation

• Production System:1. ISO 9000, 14001, 18000, HACCP, BRC certification2. Production managed according to Theory of Constraints principles3. Field laboratories4. Highly equipped central laboratory5. BOM and Scheduling software6. Computerized Data Collection7. LLI Forecasting System.8. Full Traceability.9. Quality plan for major projects.10. Every major defect is investigated and followed by CAPA procedure.11. CAPA measures are periodically checked for effectiveness

How CLP Copes with Quality Variation

• Environmental factors :1. Air conditioned production halls2. Closed, protected production area3. Regenerative Thermal Oxidation System4. Solvent retention tracking5. Solvent recycling

How CLP Copes with Quality Variation

• Environmental factors :1. Air conditioned production halls2. Closed, protected production area3. Regenerative Thermal Oxidation System4. Solvent retention tracking5. Solvent recycling

How CLP Copes with Quality Variation

Quality ControlINTERNAL

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INTERNAL LAB

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RAW MATERIALPRINTING LAMINATION FINAL PRODUCT

incomingstorage storage packing

&shipment

Thank youThank you