CLIMAX CHAINS

JOHN KING

JOHN KING

CHAINS ANDSPROCKETSFOR THE SUGARINDUSTRYCHAINES ET ROUES DENTEESPOUR L’INDUSTRIE SUCRIÈRE

John King Chains LimitedNew Climax Works, Lancaster Business Park,Sherburn-in-Elmet LS25 6NS UKTel: (44) 01977 681910Fax: (44) 01977 681899Email: general@johnkingchains.co.ukWeb: www.johnkingchains.com

John King Chains (SA) (PTY) Ltd.No. 17 N12 Airport Industrial Park,Dr. Vosloo Road, Barletts, Boksburg, JohannesburgTel: 0027 1189 43570Fax: 0027 1189 43501Email: sales@jkc.co.za

John King USA Inc.200 Catherine Street, Unit 7, Box 8,East Peoria, USE IL 61611Tel: 0013 0969 89250Fax: 0013 0969 89529Email: chrisrobinson@johnking-chain.com

ACFD Distribution (John King France)Za La Noyerree 11, Zone D’Activite38200 Luzinay, FranceTel: 0033 4370 22460Fax: 0033 4741 68813Email: contact@societe-acfd.com

REG NO: FM77342

Typical Process Layout for Diffuser System

FEEDINGTABLE

CANE CARRIER

CANE ELEVATOR

SHREDDER

BAGASSE ELEVATOR

DISCHARGE CARRIER

DIFFUSER CHAIN

DEWATERING MILLJUICE TO PROCESS

BAGASSE CARRIER

BAGASSE HOUSESTEAM BOILER

JOHN KING & COMPANY

Chains and Sprockets for Sugar Mills

03

John King and Company was established in Leeds, England in 1926.

The company has a long tradition in the manufacture and supply of

conveyor chains used in both beet and cane sugar manufacture.

The most extensive programme of Conveyor and Drive chains of any

manufacturer enables King Chain to satisfy all sugar chain

requirements encountered.

King Chain is unique in being able to offer product of Engineered

Steel, Forged and Cast construction and within these categories can

utilise optimum materials and heat treatment to satisfy specific

demands of individual applications. This ensures optimum

performance, reliability and service life.

John King Chains is a worldwide operation. John King USA with their

plant in East Peoria (IL) covers North, Central and South America,

including the Caribbean. John King South Africa, with a distribution

centre in Johannesburg, serves South Africa and neighbouring

countries and partners. ACFD France are responsible for French

speaking countries worldwide. (see reverse for full contact details)

La société ‘’John King Compagny’’ futfondée en 1926 à Leeds Angleterre. Lasociété a une longue expérience dans lafabrication et la fourniture de chaines deconvoyage utilisées dans les sucreriestransformant aussi bien la canne à sucreque la betterave.

Grâce à la gamme de chaine deconvoyage et de transmission la pluscomplète du marché, King Chain peutrépondre à tous les besoins de chaînessucrières existants.

King Chain est le seul intervenant dumarché à pouvoir proposer, une gammecomplète incluant, chaînes de convoyagetubulaires, chaines de transmission,chaines forgées et moulées. Pour chaquetype de chaîne les matériaux et lestraitements thermiques sont optimiséspour chaque besoin spécifique et chacunedes applications particulières.

John King Chains est un intervenantmondial. L’usine de John King USA à EastPretoria (IL) assure le suivit de l’Amériquedu Nord, l’Amérique centrale, etl’Amérique du Sud ainsi que la zoneCaraïbes. John King South Africa grâce àsa plateforme logistique située àJohanesbourg dessert l’Afrique du Sud etl’Afrique centrale. ACFD France assure lesuivit de l’ensemble des paysFrancophone. (Voir au verso pourl’ensemble des coordonnées détaillées).

CONTENTSTypical Process Layout 03 | Cane Harvester Chains 04 |Welded Steel Chains for Feed & Washing

Tables 05 | Combination Chains for Feed & Washing Tables 06 | Drop Forged Chains for Feed

& Washing Tables 07 | Main Cane & Auxillary Carrier Chains 08 | Main Cane Cobra Style with

Outboard Rollers 09 | Intermediate Carrier Roller Chains 10 | Intermediate Carrier Cast

Link Chains 11 | Intermediate Carrier Chains (Special) 12 | Cane Carriers – Special Types 13 |

Diffuser Chains – Block & Bar Construction 14 | Bagasse Conveyor Chains 15 | Juice Strainer

& Trash Conveyor Chains 16 | Boiler Grate Chains 17 | Cane & Intermediate Carrier Slats,

Climax Sprockets 18 | Recommended Specifications for Sugar Mill Cane Carriers 19

DIAGRAM KEYSee relevant page number for further information.

Climax Works 1930’s Chain Assembly 1960’s New Climax Works 2000’s

Typical Process Layout

Typical Process Layout for Roll Mill-Type System

04 Cane Harvester Chains

05 Welded Steel Chains for Feed & Washing Tables

06 Combination Chains for Feed & Washing Tables

07 Drop Forged Chains for Feed & Washing Tables

08 Main Cane & Auxillary Carrier Chains

09 Main Cane Cobra Style with Outboard Rollers

10 Intermediate Carrier Roller Chains

11 Cane Harvester Chains

12 Welded Steel Chains for Feed & Washing Tables

13 Combination Chains for Feed & Washing Tables

14 Drop Forged Chains for Feed & Washing Tables

15 Main Cane & Auxillary Carrier Chains

16 Main Cane Cobra Style with Outboard Rollers

17 Intermediate Carrier Roller Chains

18 Cane Carrier Slats

0814

18

17

12 15 12

FEEDINGTABLE

CANECUTTER

CANE CARRIER CANEELEVATOR

SHREDDER

MILLINTERMEDIATE CARRIER

JUICE HANDLING ELEVATOR

BAGASSE ELEVATOR BAGASSECARRIER

BAGASSE HOUSE

STEAM BOILER

VACUUM PAN

SUGAR ELEVATOR

CRYSTALLIZERCLARIFIERJUICE

HEATERPRE-LIMINGTANK

MIXED JUICE

QUADRUPLE EFFECTEVAPORATOR CENTRIFUGING

MACHINERAWSUGAR BIN

05

08 09 13 18 08

08 10 11

11 1617

12 12 15 1206 07

0504

WH78

WH82

WH124

WH111

WH106

WH132

Chain No.

mm 66.3 78.2 25.4 6.4 31.8 12.7 50.8 22.2

in 2.61 3.00 1.00 0.25 1.25 0.50 2.00 0.88

mm 78.1 84.1 34.9 6.4 31.8 14.3 57.2 27.0

in 3.08 3.31 1.38 0.25 1.25 0.56 2.25 1.06

mm 101.6 108.0 38.1 9.5 88.1 19.1 74.4 31.8

in 4.00 4.25 1.50 0.38 1.50 0.75 2.81 1.25

mm 120.9 104.8 47.6 9.5 88.1 19.1 122.2 31.8

in 4.76 4.81 1.88 0.38 1.50 0.75 4.81 1.25

mm 152.4 108.0 38.1 9.5 88.1 19.1 71.4 31.8

in 6.00 4.25 1.50 0.38 1.50 0.75 2.81 1.25

mm 153.7 158.8 73.0 12.7 50.8 25.4 112.3 44.5

in 6.05 6.25 2.88 0.50 2.00 1.00 4.42 1.75

Pitch A G Dp B Dp UltimateStrength

AllowableLoadThk

Sp

Sidebars Weight

kg/m

Welded Steel Chains for Feed and Washing Tables

Welded Steel Chainsfor Feed and Washing TablesCane Harvester Chains

6.1

7.0

11.9

12.8

9.8

20.1

Hp

HeightHp

15,000kg

33,000lb

16,400kg

36,000lb

26,000kg

57,000lb

27,000kg

60,000lb

27,000kg

60,000lb

55,400kg

122,000lb

1,350kg

3,000lb

2,000kg

4,400lb

3,350kg

7,350lb

3,800kg

8,850lb

3,350kg

7,350lb

6,800kg

15,000lb

Climax harvester chains come fromthe British standard but include heattreated sidebars for ‘double strength’and case carborised pins, bushesand rollers for optimum abrasionresistance.

HP27/0508/P

HP27/0508/R1.5

HP55/0635/P

Chain No.

mm 50.8 15.0 31.8 18.0 10.2 14.0 25.0 4.0 4.0 36.0 44.0 2,700kg4.0

in 2.00 0.59 1.25 0.71 0.40 0.55 0.98 0.16 0.16 1.42 1.73 6,000lb

mm 50.8 15.0 31.8 18.0 10.2 14.0 25.0 4.0 4.0 36.0 44.0 2,700kg4.2

in 2.00 0.59 1.25 0.71 0.40 0.55 0.98 0.16 0.16 1.42 1.73 6,000lb

mm 63.5 19.0 47.6 23.6 13.2 19.0 40.0 5.0 4.0 44.0 51.0 5,500kgn/s

in 2.50 0.75 1.87 0.93 0.52 0.75 1.57 0.20 0.16 1.73 2.01 12,000lb

Pitch G Dr Db Df Dp Hp Si Se Lm Ix UltimateStrength

Weight

kg/m

Cane Harvester Chain

King Welded Steel Chain is exclusivelymanufactured in the WH fully heat treatedspecification. All component parts arethrough hardened to ensure maximumperformance in high duty sugar millapplications. This series offers maximumflexibility to sugar mill users sinceattachments can be welded on site.

0706

Drop Forged Chainsfor Feed and Washing Tables

Combination Chainsfor Feed and Washing Tables

C102

C110

C111

C131

C132

Chain No.

mm 101.6 54.0 57.2 15.9 47.6 38.1 9.5

in 4.00 2.13 2.25 0.63 1.88 1.50 0.38

mm 152.4 52.4 55.6 15.9 47.6 38.1 9.5

in 6.00 2.06 2.19 0.63 1.88 1.50 0.38

mm 121.9 60.3 66.7 19.1 54.0 44.5 9.5

in 4.76 2.38 2.63 0.75 2.13 1.75 0.38

mm 78.1 42.9 49.2 15.9 28.6 38.1 9.5

in 3.08 1.69 1.94 0.63 1.13 1.50 0.38

mm 153.9 81.0 82.6 25.4 79.4 50.8 12.7

in 6.06 3.19 3.25 1.00 3.13 2.00 0.50

Pitch A B Dp G F Sp UltimateStrength

kg/m

Weight

Combination Chains for Feed and Washing Tables

11,900kg

24,000lb

11,900kg

24,000lb

16,400kg

36,000lb

11,900kg

24,000lb

22,700kg

50,000lb

11.15

8.79

13.87

10.00

19.52

This series employs cast block with steelsidebars. Blocks are available in KingJK/WR1 grade or stainless steel to specialorder. The one piece construction of theblock makes the combination chain anideal choice to counter impact andabrasion.

X348

X458

X678

X698

X998

Chain No.

mm 76.6 12.7 12.7 19.1 27.0 44.5

in 3.02 0.50 0.50 0.75 1.06 1.75

mm 102.4 15.9 15.9 26.2 34.9 57.2

in 4.03 0.63 0.63 1.03 1.38 2.25

mm 153.2 22.2 22.2 33.3 50.1 76.2

in 6.03 0.88 0.88 1.31 2.00 3.00

mm 153.2 25.4 22.2 39.7 68.3 95.3

in 6.03 1.00 0.88 1.56 2.69 3.75

mm 229.4 98.4 28.6 39.7 68.3 95.3

in 9.03 3.88 1.13 1.56 2.69 3.75

Pitch A Dp E F G UltimateStrength

kg/m

Weight

Drop Forged Chains for Feed and Washing Tables

10,100kg

24,000lb

21,800kg

48,000lb

38,600kg

85,000lb

59,000kg

130,000lb

59,000kg

130,000lb

3.28

4.80

9.98

17.00

13.40

This chain of robust and simpleconstruction makes it most suitable incane in feed conveyors. The chain canbe turned to provide new slidingsurfaces and pin rotated 1800allowingunworn diameter to contact with innerlink, thus increasing the effective life ofthe chain. Normally components arefrom heat treated carbon steel.

0908

Main Cane Cobra Stylewith Outboard Rollers

Main Cane andAuxilliary Carrier Chains

JK09060

JK09061

JK1796

JK1796/H

JK09063

Chain No.

mm 152.4 19.1 69.9 50.8 38.1 28.7 41.4 76.2 114.3 12.7 9.7 111.3 171.5

in 6.00 0.75 2.75 2.00 1.50 1.13 1.63 3.00 4.50 0.50 0.38 4.38 6.75

mm 152.4 19.1 69.9 57.2 38.1 28.7 41.4 76.2 114.3 12.7 9.7 111.3 165.1

in 6.00 0.75 2.75 2.25 1.50 1.13 1.63 3.00 4.50 0.50 0.38 4.38 6.50

mm 152.4 22.1 69.9 57.2 38.1 31.8 41.4 76.2 114.3 12.7 9.7 111.3 165.1

in 6.00 0.87 2.75 2.25 1.50 1.25 1.63 3.00 4.50 0.50 0.38 4.38 6.50

mm 152.4 22.1 69.9 57.2 38.1 31.8 41.4 76.2 114.3 12.7 12.2 111.3 165.1

in 6.00 0.87 2.75 2.25 1.50 1.25 1.63 3.00 4.50 0.50 0.43 4.38 6.50

mm 152.4 23.9 76.2 60.5 38.1 31.8 43.2 76.2 114.3 12.7 10.4 111.3 165.1

in 6.00 0.94 3.00 2.38 1.50 1.25 1.70 3.00 4.50 0.50 0.41 4.38 6.50

P Dp Dr Hp G Db Ha A La F Sp I Ix AllowableLoad

UltimateStrength

Main Cane and Auxilliary Carrier Chains

2,880kg

6,350lb

2,880kg

6,350lb

3,400kg

7,500lb

3,400kg

7,500lb

3,770kg

8,300lb

27,200kg

60,000lb

38,500kg

85,000lb

45,500kg

100,000lb

54,500kg

120,000lb

63,500kg

140,000lb

Chain No.

mm 304.8 31.8 63.5 88.9 69.9 44.5 31.8 16.0

in 12.00 1.25 2.50 3.50 2.75 1.75 1.25 0.63

mm 304.8 34.8 63.5 88.9 69.9 47.8 31.8 16.0

in 12.00 1.37 2.50 3.50 2.75 1.88 1.25 0.63

Pitch Dp Dr Hp G Db F Sp AllowableLoad

UltimateStrength

Main Cane Cobra Style with Outboard Rollers

JK2614

JK2630

8,600kg

19,000lb

9,500kg

21,000lb

63,500kg

140,000lb

135,00kg

300,000lb

Cranked Sided

Outside Skirt Plates

Carrier Rollers

Chain

Clamping BracketThrough-Bar

This most advanced design has obviated some of thetraditional problems associated with the operation ofcane carriers. Of robust construction, the OutboardRoller ‘Cobra’ style chain offers the best impactresistance, load bearing capacity, ease ofmaintenance and extended service life.

(For full details of specifications and constructioncontact JK Engineering).

Note: Popular sizes illustrated. Full programme available.

King cane carrier chains are fabricated engineeringclass designed to meet the most demanding servicerequirements in sugar mills. Experience allows Kingto select optimum materials and heat treatmentconditions to maximise reliability and service life.‘Climax’ calibration during manufactureensures accurate matching ofstrands for duplex or triplexoperation. The best possibleconditions.

Style A

Roller conveyor with AS2 attachments

Style B

1110

Intermediate CarrierCast Link Chains

Intermediate Carrier Roller Chains

JK0904

JK09060

JK2184

JK09061

JK1796

JK09063

Chain No.

mm 101.6 17.5 50.8 44.5 50.8 25.4 79.5 82.6 108.0 9.7 7.9 77.7 44.5

in 4.00 0.69 2.00 1.75 2.00 1.00 3.13 3.24 4.25 0.38 0.31 3.06 1.75

mm 152.4 19.1 69.9 50.8 38.1 28.7 111.3 82.6 114.3 12.7 9.7 88.9 50.8

in 6.00 0.75 2.75 2.00 1.50 1.13 4.38 3.24 4.50 0.50 0.38 3.50 2.00

mm 152.4 22.4 76.2 50.8 35.0 31.75 143.0 88.9 127.0 12.7 9.7 92.2 50.8

in 6.00 0.88 3.00 2.00 1.38 1.25 5.63 3.50 5.00 0.50 0.38 3.63 2.00

mm 152.4 19.1 69.9 57.2 38.1 28.7 111.3 82.6 114.3 12.7 9.7 88.9 50.8

in 6.00 0.75 2.75 2.25 1.50 1.13 4.38 3.24 4.50 0.50 0.38 3.50 2.00

mm 152.4 22.4 69.9 57.2 38.1 31.8 111.3 82.6 114.3 12.7 9.7 88.9 50.8

in 6.00 0.88 2.75 2.25 1.50 1.25 4.38 3.24 4.50 0.50 0.38 3.50 2.00

mm 152.4 23.9 76.2 60.5 38.1 31.8 143.0 88.9 127.0 12.7 10.4 100.1 50.8

in 6.00 0.94 3.00 2.38 1.50 1.25 5.63 3.50 5.00 0.50 0.41 3.94 2.00

Pitch Dp Dr Hp G Db Ha A La F Sp I Ix AllowableLoad

UltimateStrength

Intermediate Carrier Roller Chains

King intermediate carrier chains operate inthe most corrosive conditions brought aboutby continuous operation in raw sugar juice.As a consequence chains employ corrosionresistant materials. The engineering classroller conveyor chains are generallyemployed on scraper style carriers.

2,200kg

4,850lb

2,900kg

6,350lb

3,200kg

7,100lb

2,900kg

6,350lb

3,400kg

7,500lb

3,800kg

8,300lb

18,200kg

40,000lb

27,200kg

60,000lb

36,300kg

80,000lb

38,600kg

85,000lb

45,400kg

100,000lb

63,500kg

140,000lb

JK5174E4

JK901E42/E44

JK902E42/E44

JK907E51

Chain No.

mm 59.9 13.5 28.7 19.0 25.4 139.7 9.7 7.87 16.0 16.8

in 2.36 0.53 1.13 0.75 1.00 5.50 0.38 0.31 1.06 0.66

mm 80.1 16.0 34.0 19.8 – 146.0 16.0/9.7 9.14 38.1 23.9

in 3.15 0.63 1.34 0.78 – 5.75 0.63/0.38 0.36 1.75 0.94

mm 80.1 16.0 34.0 19.8 – 146.0 16.0/9.7 9.14 39.6 23.9

in 3.15 0.63 1.34 0.78 – 5.75 0.63/0.38 0.36 1.56 0.94

mm 80.6 16.0 35.8 18.3 – 146.0 16.0 9.14 38.1 23.9

in 3.17 0.63 1.41 0.72 – 5.75 0.63 0.36 1.50 0.94

Pitch Dp Db Ha A La F Sp I IxAllowableLoad

UltimateStrength

Weight

kg/m

Intermediate Carrier Cast Link Chains

Style

A

B

B

B

3,300lb

1,500kg

4,200lb

1,900kg

4,200lb

1,900kg

4,200lb

1,900kg

22,500lb

10,200kg

30,000lb

13,600kg

30,000lb

13,600kg

35,000lb

15,900kg

17.4

18.6

18.6

20.0

Style A

Style B

Kings greatest expertise lies in the extensivemetallurgical experience notably in chains of castconstruction. This series is available in standardJK/WRI or a wider variety of materials enhancedthrough alloy addition finally to full austeniticstainless steel. Where the pintle class chainsinclude a pressed bushing this allowsfor a combination of materialsto maximise suitabilityand economy.

1312

Cane Carriers - Special TypesIntermediate Carrier Chains (Special)

C5973

This new generation Intermediate Carrier Chain isa ‘roller less’ combination chain of robust andsimple construction. Pin and bush from heat-treated ferritic stainless steel, side plates fromcarbon steel, cast block link secondary heat treatedJK/HT1. This austempered ductile iron othersoptimum mechanical properties and strengthweight ratio exhibiting work hardening qualities.

100B Plain Link

100B Link with Special ATT. to beused as left and right hand strands

Chain No.

mm 228.6 35.0 70.0 42.0 51.0 100.0 140.0 16.0 80.0 130.0

in 9.00 1.38 2.76 1.65 2.01 3.94 5.51 0.63 3.15 5.12

mm 304.8 45.0 100.0 57.0 74.0 108.0 187.0 16.0 92.0 127.0

in 12.00 1.77 3.94 2.24 2.91 4.25 7.36 0.63 3.62 5.00

Pitch Dp Hp Db C E F W X

Cane Carriers - Special Types

JK229

JK305

Bolt Dia.H

UltimateStrength

60,000kg

132,200lb

88,200kg

194,000lb

Attachment link

Plain link

This non standard chain is a variation onDin 654 and associated with oneEuropean original equipmentmanufacturer. The chain link is producedin an uprated cast steel offering enhancedmechanical properties over the originalmalleable iron specification wherestrength and wear performance wasinsubstantial. The version utilises handedattachment with outboard carrier rollers.

Kings unique ability to produce bespokechains covering the whole spectrum ofconstruction, material and manufacturingprocesses allows the company to offerdirect replacements of “bespoke chain”.This series is a good demonstration of thiswhere the link is produced as a high carbonsteel casting with alloy steel heat treatedline bush and bolted construction. In thisprocess there is always the opportunityto introduce improvements forimproved performance and costeffectiveness.

1514

Bagasse Conveyor ChainsDiffuser Chains -Block and Bar Construction

Type III

Type II

Type I

Type II

Type III

Chain No.

mm 250.0 47.0 150.0 20.0 60.0 110.0 111.0 35.0

in 9.84 1.85 5.91 1.18 2.36 4.33 4.37 1.38

mm 250.0 47.0 161.5 30.0 60.0 110.0 111.0 35.0

in 9.84 1.85 6.36 0.79 2.36 4.33 4.37 1.38

mm 250.0 42.0 100.0 12.0 40.0 80.0 100.0 30.0

in 9.84 1.65 3.94 0.47 1.57 3.15 3.98 1.18

Pitch D L T1 T2 H A B UltimateStrength

Weight

kg/m

Diffuser Chains - Block and Bar Construction

175,000kg

385,000lb

205,000kg

450,000lb

n/s

n/s

52

60

n/s

JK0904

JK09060

JK2184

JK09061

JK1796

JK09063

Chain No.

mm 101.6 17.5 50.8 44.5 50.8 25.4 79.5 82.6 108.0 9.7 7.9 77.7 44.5

in 4.00 0.69 2.00 1.75 2.00 1.00 3.13 3.24 4.25 0.38 0.31 3.06 1.75

mm 152.4 19.1 69.9 50.8 38.1 28.7 111.3 82.6 114.3 12.7 9.7 88.9 50.8

in 6.00 0.75 2.75 2.00 1.50 1.13 4.38 3.24 4.50 0.50 0.38 3.50 2.00

mm 152.4 22.4 76.2 50.8 35.0 31.75 143.0 88.9 127.0 12.7 9.7 92.2 50.8

in 6.00 0.88 3.00 2.00 1.38 1.25 5.63 3.50 5.00 0.50 0.38 3.63 2.00

mm 152.4 19.1 69.9 57.2 38.1 28.7 111.3 82.6 114.3 12.7 9.7 88.9 50.8

in 6.00 0.75 2.75 2.25 1.50 1.13 4.38 3.24 4.50 0.50 0.38 3.50 2.00

mm 152.4 22.4 69.9 57.2 38.1 31.8 111.3 82.6 114.3 12.7 9.7 88.9 50.8

in 6.00 0.88 2.75 2.25 1.50 1.25 4.38 3.24 4.50 0.50 0.38 3.50 2.00

mm 152.4 23.9 76.2 60.5 38.1 31.8 143.0 88.9 127.0 12.7 10.4 100.1 50.8

in 6.00 0.94 3.00 2.38 1.50 1.25 5.63 3.50 5.00 0.50 0.41 3.94 2.00

Pitch Dp Dr Hp G Db Ha A La F Sp I Ix AllowableLoad

UltimateStrength

Bagasse Conveyor Chains

Roller conveyor with AS2 attachments

Style A

Style B

2,200kg

4,850lb

2,900kg

6,350lb

3,200kg

7,100lb

2,900kg

6,350lb

3,400kg

7,500lb

3,800kg

8,300lb

18,200kg

40,000lb

27,200kg

60,000lb

36,300kg

80,000lb

38,600kg

85,000lb

45,400kg

100,000lb

63,500kg

140,000lb

Bagasse conveyor chains are engineering class designedto cover the entire range of Bagasse Conveyors. Thechain in ‘user-friendly’ in its dismountable construction.The swivel bracket allows for compensation for anymismatch between strands during operation. Two swivellugs can be fixed at longitudinal centres as desired(normally 4 or 6 pitch spacings).

Type I

1716

Boiler Grate ChainsJuice Strainer andTrash Conveyor Chains

488F2

4103F29

E2103

Chain No.

mm 66.3 11.2 77.7 22.4 25.4 35.1 51.6 73.9 7.9 8.0 36.1 50.8

in 2.61 0.44 3.06 0.88 1.00 1.38 2.03 2.94 0.31 0.31 1.42 2.00

mm 78.0 19.0 92.2 31.8 38.1 50.8 62.0 83.3 12.7 11.0 67.1 67.1

in 3.07 0.75 3.63 1.25 1.50 2.02 2.44 3.00 0.50 0.44 2.64 2.64

mm 78.0 19.0 79.5 31.8 38.1 53.1 88.9 124.0 10.0 6.4 16.0 69.9

in 3.07 0.75 3.13 1.25 1.50 2.09 3.50 4.88 0.40 0.25 0.63 2.75

Pitch Db B Ha A La F Sp I Ix AllowableLoad

UltimateStrength

dia length

Weight

Plain F2/29kg/m

Juice Strainer and Trash Conveyor Chains

Dp

820kg

1,800lb

1,600kg

3,500lb

2,200kg

4,900lb

5,000kg

11,000lb

10,000kg

22,000lb

13,100kg

40,000lb

5.2

9.2

8.8

9.2

13.1

13.9

488F2

4103F29

E2103

D472

JK5063

JK5109

Chain No.

mm 101.0 17.0 38.0 25.4 50.8 10.0 119.0

in 3.98 0.67 1.50 1.00 2.00 0.38 4.69

mm 101.6 15.7 38.0 25.4 54.1 10.0 179.3

in 4.00 0.63 1.50 1.00 2.13 0.38 7.06

mm 101.6 15.7 38.0 25.4 55.6 10.0 178.6

in 4.00 0.63 1.50 1.00 2.19 0.38 7.03

Pitch Dp Hp Db G Sp X UltimateStrength

Boiler Grate Chains

n/s

n/s

22,700kg

50,000lb

30,500kg

67,000lb

Kings cast chain tradition has allowed them toapply expertise in the development of improvedmaterials for moving grate applications. This hostileenvironment demands a material that can performat elevated temperatures and conditions of highabrasion. In addition to the running gear,the related grate castings arealso available.

Babcock styleD472

Thompson styleJK5063JK5109

Cast pintle chains have been the traditional selectionfor juice strainers and trash elevators. Engineered steelchains have also been developed as a directalternative. (E.g. 4103 F29 and E2103) to allow forhigher mechanical characteristic and enhancedcorrosion resistance. In addition Kings plastic divisionoffer non-metallic alternatives that have provenperformance in similar applications.

1918

Recommended Specifications forSugar Mill Cane Carriers

Cane andIntermediate Carrier Slats

There has been a progressive increase in cane throughput insugar mills with evolution in processing techniques that havecreated increased chain exposure to the sugar juice. Thesesugars are notoriously corrosive, notably within the articulatingparts of the chain, resulting in a combination of corrosion andabrasion accelerating chain wear. The increase in mechanicalharvesting and pre-washing has also increased chain exposureto corrosive conditions.

This has seen a progression towards the employment of corrosionresistant materials within chain round parts. KING has long

Standard

JK 09060

6,350

2,880

60,000

27,200

PinBushRoller

CTICCCC

Chain NumberAllowableChain Pulllb. Kgf.

BreakingLoad

lb. Kgf.

Climax Selection Table Recommendations for use in Carrier Types

Component Material Code AuxiliaryCarrier

IntermediateCarrier

BagasseCarrier

Main Carrier

Stainless

JK 09060

6,350

2,880

60,000

27,200

PinBushRoller

STSTCC

Standard

JK 09061

6,350

2,880

85,000

38,600

PinBushRoller

ATSTCC

Stainless

JK 09061

6,350

2,880

85,000

38,600

PinBushRoller

STSTCC

Standard

JK 1796

7,500

3,405

100,000

45,400

PinBushRoller

ATSTCC

Stainless

JK 1796

7,500

3,405

100,000

45,400

PinBushRoller

STSTCC

Standard

JK 1796H

7,800

5,450

120,000

54,500

PinBushRoller

ATSTCC

Not Applicable

Stainless

JK 1796H

7,800

5,450

120,000

54,500

PinBushRoller

STSTCC

Not Applicable

Standard

JK 09063

8,300

3,768

140,000

63,500

PinBushRoller

ATSTCC

Not Applicable

Stainless

JK 09063

8,300

3,768

140,000

63,500

PinBushRoller

STSTCC

Not Applicable

C.O.B.R.A Carrier Outboard Roller Assembly having 6" (152mm) dia. on tread renewable Outboard Rollers and Sleeves in heat treated White Iron.

JK 261419,000

8,626

140,000

63,500

PinBushRoller

ATSTCC

Not ApplicableNot Applicable

JK 263021,000

9,550

300,000

136,400

PinBushRoller

ATSTCC

Not ApplicableNot Applicable

Components – Material & Heat Treatment AbbreviationsCC Carbon steel case hardenedCT Carbon steel heat treatedCTI Carbon steel heat treated & induction hardenedAC Alloy steel case hardenedAT Alloy steel heat treatedST Stainless steel heat treated

Recommended

Not Recommended

Only used in wet or corrosive conditions

King plate conveyor slats are manufactured for Main, Auxiliary and Intermediate Carrierchains. Using a progressive die-forming process a high degree of accuracy can bemaintained to ensure consistency. The slats can be galvanised for increasedresistance to the corrosive action of sugar cane acids.

Style JKAD

For Cane CarriersDirectionof Travel

Style JKAA

Style JKAB

Style JKAC

Style JKA

Climax Sprockets

King operate a dedicated in house sprocketmanufacturing division where chain sprockets areproduced using latest technology. These are availablein cast or fabricated form.

Options of segmental or split construction allow foreasy and cost effective replacement.

Sprocket - Segmental Construction Sprocket - Split Construction

For Intermediate Carriers

Style JKBB

Style JKBC

Style JKB

Directionof Travel

experience in material selection to achieve the best combination ofwear and corrosion resistance. Heat treatable ferritic stainless steeland precipitation hardening stainless steels has proven to be mosteffective in the difficult working environment encountered in wetSugar Mills.

If chains are operated in dry conditions then traditional specificationsshould be employed since the Stainless (SS) specification will notoffer the best performance where abrasion is the predominantselection criteria. The CLIMAX table combined with mill engineer’slocal experience will enable an appropriate selection to be made.