CLFR 1 MW THAILAND
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Transcript of CLFR 1 MW THAILAND
Compact Linear Fresnel ReflectorPower Plant 1 MW
forSoft Land, Medium Insolation
and Humid Country
By
Solar Space Frame Industrial Co.,Ltd
Bangkok, Thailand
January 30, 2012
IntroIn CSP technology such as Trough, Compact Linear Fresnel Receiver,
Solar Tower, Solar Dish Stirling, etc required large area as shading effect. Itneeds high insolation such as 1,000 W/m2 min. It is not suitable to operatein humid and medium insolation such as 500 W/m2. As the structure so longit needs good foundation in Soft-land area. It uses high power for trackingas the system has no sound weight balanced. CSP had high thermal lossesdue to long receiver tubes, long deliver fluid tubes, high temperaturethermal storage, and high working temperature. It required very goodthermal insulation. Once the structure to long it cannot prevented fromtwisting so the structure will be large and heavy.
The turbine required high pressure, temperature, and dry steam quality.Also generator required synchronous system when connected to grid. It isnot Easy to transport and assembly. As high technology the operation andmaintenance costs will be high. The material is not easy to find as thesystem use high temperature. We expect the cost of CSP should below 90THB/W, 3.0 US$/W, or 2.1 EURO/W when compare to solar cell. The SolarThermal Dish Steam Turbine with Induction Motor Farm may solve theseproblems and make it possible for commercial.
Our Mission
Develop and deploy solar energy technology to serveour customers’ who need special design for mediuminsolation, soft-land, and humid countries. For globalelectricity and thermal energy needs in a dependable,market-competitive and environmentally responsiblemanner.
Comprehensive Solar Solutions
Offer comprehensive and fully integrated CSP solutions Lowest cost and most land-efficient CSP technology Solar steam generators offer turnkey solar solutions, including
power block and balance of plant High-volume manufacturing and installation, scalable and
modular Support services in project development and EPC Life-cycle services for long-term operations and maintenance Easy to operate and maintenance Low operation and maintenance cost Operate from medium to high insolation Molten salt storage Direct Steam at saturation or superheat temperature Low tracking power Light weight structure but heavy duty Structure prepare for earthquake, and high wind High efficiency receiver Back up by biomass, biogas, LPG, CNG Could operate 24/7 min 300 days/year
Provide breakthrough innovation to lower our customers’ cost of energy
Design for monsoon climate insolation 500 – 1,000 w/m2 and soft-land country
CLFR Technology
Compact Linear Fresnel Reflector (CLFR) Arrays of optically-shaped reflector mirrors Concentrate over 50 “suns” of energy Boiler tubes generate high pressure
saturated and/or superheated steam
Application and Markets
Solar Steam Generator
Steam (Saturated or Superheated)
Standalone Solar & SolarHybrid Power Plants
Solar Steam Augmentation Industrial Processing
• Enhanced oil recovery & refining • Mining • Chemical processing & refining • Food processing • Desalination, Absorption Chiller
Customers
• Utilities • IPPs
• Utilities • IPPs
Key Product Attributes
Solar Steam Generators (SSGs) use Concentrated Solar Power(CSP) to drive steam turbines or provide process steam
Each SSG is 1200’ long, 60’ high, 120’ wide Each can produce up to 10,000 kg/hr (22,000 lbs/hr) of
saturated or superheated steam Solar boiler, ASME S-Stamp qualify. SSG will not overheat, even with coincident failure of offsite
power (feed water and reflector drive) and backup power(reflector drive) at solar noon on the summer solstice
Durable designs of standard materials can be erected rapidlyand deployed at scale
IBC/UBC structural design for Seismic Zone 4 and 90 mph wind
Engineered for Customer Needs
Performance Constructability Reliability Scalability Operability
Solar Steam Performance @ 1 MW
Temperature Up to 750 F (180 C)Up to 900 F (200 C)
Pressure Up to 150 PSIa (10 BARa)Up to 230 PSIa (16 BARa)
Annual Energy per8 Rais (12,800 Sq.m)
1,500 MWh
Standard Code Designed
ASME “S” Stamp Solar boiler standard ASME Boiler & Pressure Vessel Code
Section I, 2007 Edition, 2008a Addenda ASME B31.1 Power Piping Code
2007 Edition, 2008a Addenda Structural Codes
Uniform building code International building code
Authorized inspector
CLFR Advantages
Most land-efficient solar technology,lowest cost CSP technology
Lower land and grading costs andongoing O&M costs, less time-intensivepermitting
Easier access to contiguous, flat land, canbe built on sloping sites (<3% grade)
Reduced environmental impact (no oilcontainments), lower view shed impact
Easy to erection, operation andmaintenance, less time-intensivepermitting
Scalable by adding solar steamgenerators, greater ability to site atexisting power plants and industrial sites
CSP Reference Plant1 MW = 12,000 Sqm = 8 Rai
= 1.3 Hectares
Solar Cell 16 RaisThin Film 24 RaisSolar Trough 12 RaisCLFR 8 RaisSolar Tower 16 Rais
Modular, Scalable deployment
SSG is the building block Each SSG contains one receiver with boiler
tubes Receiver heated by reflector rows in
segments Segments comprised of factory assembled
reflectors and drives Modular System 250 kW, 1MW, 5MW, 10 MW Scalable 1MW, 5MW, 25 MW, 50 MW
Field Assembly
Downward facing receiver cavitysupports boiler tubes
25 towers support 400 m long receiver
Install on <3% grade in both E-W and N-S directions
Width ~40 m
Height ~10 m
13 Reflectors
Fast Erection
Rapid field erection Minimal grading required (3%
grade acceptable) Simple foundations Steel Truss Structural Receiver (boiler tube and housing)
assembled on ground, hoisted, hydrostatically tested and stamped
Assemble reflectors on beams and connect drive
Steam Test
Out of Focus
Aug 25/2011 Cloudy
Row No. 11.30
1 95 109 104
2 130 131 130
3 160 160 160
4 190 191 190
Row No. 13.30
1 135 135 140
2 151 150 155
3 165 165 163
4 173 175 172
Infocus
Oct 4, 2011 11:45-12:00 Cloudy
Row No. Zone1 Zone2 Zone3
1 150 180 190
2 170 210 210
3 210 270 300
4 290 350 380
Safety
Boiler Trips rotate reflected light away from receiver High exit pressure High exit temperature
UPS back-up for reflector drive power Passive thermal protection protects
against concurrent loss of Feed water AC mains UPS backup
Worst Case Summer Solstice Solar Noon Boiler is completely hot and dry
Summary
Simple, reliable, robust Design for medium
insolation, soft-land, and humid countries
Saturated or Superheated steam at pressure and temperatures that customers want
High-volume manufacturing and installation, scalable and modular
ASME Section I design Commitment to customers
world-wide Lowest cost, most land-
efficient CSP technology
Efficiency
Efficiency %Reflector 90Receiver 80Thermal Storage 85Turbine 30Generator 85Thermal to Electrical 15
STRUCTURE DESIGN
• Delta Truss
• Software Analysis
- Linear First Order
- Linear Second Order
- Non-linear First Order
- Non-linear Second Order
- Dynamic Harmonic
- Dynamic Seismic
- Dynamic Modal
- Bucking
- Stiffness
- Own weight
- Shell Stress
- Torsion
- Thermal expansion
- Moment
• Antirust treatment
• Easy to transport and erection
CLFR Diagram
Comparison of Solar Thermal Technologies
Technology Owner USD/m2 Overallefficiency
Effectivecost
Seasonalvariation
Photovoltaic 800 10 8000 1:2.5 Trough SEGSVI 250 14 1430 1:5 Trough EURO 206 12 1470 1:5 CLFR AUSRA 110 10 1100 1:5 Redressable Trough Xiao 50 20 250 1:2.5 Tower DPT1200 150 24 350 1:7Dish Stirling SOLO 150 29.5 200 1:8Dish Turbine 80 35 180 1:8
Linear Receiver
Cost for 1 MW System
Descriptions THB (Million)Foundation 3.50Steel Column 5.50Reflector Mirror 25.00Low Pressure Turbine 250 k x 4 22.001 MW XFUR with Controller 7.50Solar Boiler (Receiver Cavity) 12.50Solar Tracking 2.50Thermal Storage + Backup Burner 15.00Accessories 8.50Sub Total 102.00VAT 7.14Total 109.14
Space Frame Structure
Compact Linear Fresnel Reflector
Steam Output 400 PSI 450 C
Turbine Test
Induction Motor with Screw Turbine 250 kW
Controller Panel