Clamping device Shaft chuck - HAINBUCH · clamping devices may not be removed / disas-sembled! 1.4...

Installation manual

Clamping device

Shaft chuck

Shaft chuck

Table of contents

1 General....................................................................................................................41.1 Information about this manual........................................................................41.2 Explanation of symbols..................................................................................41.3 Limitations of liability.......................................................................................51.4 Max. RPM.......................................................................................................61.5 Copyright........................................................................................................61.6 Scope of delivery............................................................................................71.7 Spare parts.....................................................................................................71.8 Warranty terms...............................................................................................7

2 Safety......................................................................................................................82.1 Responsibility of the customer.......................................................................82.2 Personnel requirements.................................................................................92.3 Intended use.................................................................................................102.4 Personal protective equipment.....................................................................112.5 Special dangers............................................................................................122.6 Further warnings...........................................................................................152.7 Clamping force.............................................................................................172.8 Screws..........................................................................................................172.9 Functionality.................................................................................................182.10 Environmental protection..............................................................................18

3 Technical data.......................................................................................................193.1 General information......................................................................................193.2 Clamping force diagram...............................................................................19

3.2.1 Clamping force diagram – size 65/80................................................203.3 Operating conditions.....................................................................................213.4 Power specifications.....................................................................................213.5 Check............................................................................................................213.6 Type designation..........................................................................................21

4 Structure and function...........................................................................................224.1 Overview and brief description.....................................................................224.2 Optional Accessories....................................................................................23

4.2.1 Changing fixture.................................................................................234.2.2 Clamping head...................................................................................234.2.3 Work piece end-stop..........................................................................244.2.4 Grease................................................................................................24

5 Transporting, packaging and storing....................................................................255.1 Safety instructions for transporting...............................................................255.2 Symbols on the packaging...........................................................................255.3 Transport inspection.....................................................................................265.4 Unpacking and inner-company transportation.............................................265.5 Packaging.....................................................................................................275.6 Storing..........................................................................................................28

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Shaft chuck

6 Assembly...............................................................................................................296.1 Preparations.................................................................................................296.2 Installation....................................................................................................31

6.2.1 Assembly of the spindle flange..........................................................336.2.2 Assembly of the clamping unit...........................................................356.2.3 Checking and adjusting the concentricity..........................................366.2.4 Assembly of the workpiece end-stop.................................................376.2.5 Assembly of the clamping head.........................................................38

6.3 Workpiece.....................................................................................................396.4 Inspections...................................................................................................406.5 Control of the stroke position........................................................................416.6 Activities after production is concluded........................................................41

7 Disassembly..........................................................................................................427.1 Safety............................................................................................................427.2 Disassembly of the clamping head..............................................................447.3 Disassembly of the workpiece end-stop.......................................................447.4 Disassembly of the clamping unit.................................................................457.5 Disassembly of the spindle flange................................................................467.6 Subsequent storage of the clamping device................................................477.7 Disposal........................................................................................................47

8 Maintenance..........................................................................................................488.1 General.........................................................................................................488.2 Cleaning........................................................................................................508.3 Preservation.................................................................................................508.4 Use of lubricant.............................................................................................518.5 Maintenance schedule.................................................................................518.6 Bolt torque....................................................................................................52

9 Trouble shooting...................................................................................................539.1 Safety............................................................................................................539.2 Trouble shooting table..................................................................................549.3 Start-up after corrected fault.........................................................................55

10 Appendix...............................................................................................................5610.1 Service Hotline.............................................................................................5610.2 Representatives............................................................................................56

10.2.1Europe................................................................................................5610.2.2America..............................................................................................5910.2.3Asia....................................................................................................5910.2.4Australia.............................................................................................6010.2.5Africa..................................................................................................60

Index..............................................................................................................................61

EC Declaration of conformity.........................................................................................63

»Translation of original installation manual«

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Shaft chuck – General

1 General

1.1 Information about this manual

This manual enables safe and efficient handling of the clamping device.

The manual is a component of the clamping device andmust be kept in the immediate vicinity of the clamping device where it is accessible for personnel at all times. Personnel must have carefully read and understood this manual prior to starting all tasks. The basic prereq-uisite for safe work is compliance with all the safety in-structions and handling instructions in this manual.

Illustrations in this manual are provided for a basic un-derstanding and may deviate from the actual model of the clamping device.

It is assumed that the reader is familiar with standard procedures, such as cleaning the mounting surfaces.

1.2 Explanation of symbols

Safety instructions Safety instructions are indicated by symbols in thisoperating manual. The safety instructions are intro-duced by signal words that express the scope of thehazard.The safety instructions must be strictly adhered to.You must act prudently to prevent accidents, personalinjury, and material damage.

DANGER

… indicates an imminent dangerous situationthan can result in death or serious injury if it isnot avoided.

WARNING

… indicates a possible dangerous situationthat can result in death or serious injury if it isnot avoided.

CAUTION

… indicates a possible dangerous situationthat can result in minor or light injury if it es notavoided.

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NOTE

… indicates a possible dangerous situationthat can result in material damage if it is notavoided.

Tips and recommen-dations

… indicates useful tips and recommendations,as well as information for efficient and trou-ble-free operation.

1.3 Limitations of liability

All information and instructions in this operating manualhave been provided under due consideration of appli-cable standards and regulations, the current state of technology, as well as our many years of experience.

The manufacturer assumes no liability for damage due to:

Failure to follow the instructions in the manual Non-intended use Deployment of untrained personnel Unauthorized conversions Technical changes Use of non-approved spare parts

The actual scope of delivery can vary from the expla-nations and graphic representations provided in this manual in the case of special versions, if supplemental order options are desired, or on the basis of the latest technical changes.

The agreed obligations in the delivery contract, the general terms and conditions, as well as delivery condi-tions of the manufacturer, and the statutory regulations valid at the time the contract was concluded, apply.

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CAUTION!

Our clamping devices are balanced with bal-ance quality G = 4, in one level n = 1.The data on the rotation balance refers to rota-tionally symmetrical work pieces. The clamping of not rotationally symmetricalwork pieces may not be clamped and/or onlybe clamped after consultation with the manu-facturer.Balancing bolts and balancing weights at theclamping devices may not be removed / disas-sembled!

1.4 Max. RPM

CAUTION!

The maximum permissible speed is marked onthe product.By the combination of a clamping device andan add on clamping element a reduction of themaximum permissible speed may be neces-sary. Of all RPMs of the groups specified, the low-

est given RPM must always be used.Note that the clamping force is influenced bythe centrifugal force of the clamping elements. If necessary, adjust the machining force!

1.5 Copyright

This manual is protected by copyright and is provided exclusively for internal purposes.

Delivery of the operating manual to third parties, dupli-cation in any form – including excerpts – as well as ex-ploitation and/or communication of the content, are not permitted [except for internal use] without written ap-proval from the manufacturer.

Actions to the contrary make damage compensation mandatory. We reserve the right to enforce additional claims.

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1.6 Scope of delivery

All tools and accessories that are not includedin the scope of delivery are marked as option-al.

In scope of delivery of the clamping device: 1 Shaft chuck

Optionally the scope of delivery of the clamping de-vice includes: Clamping head Work piece end-stop Changing fixture for clamping head Eye bolts

1.7 Spare parts

WARNING!

Safety risk if the wrong spare parts are used!

Incorrect or defective spare parts can causedamage, malfunction, or total failure; they canalso impair safety. Only use manufacturer's original spare parts.

Only purchase spare parts from authorized dealers or direct from the manufacturer. Addresses are in the ap-pendix.

1.8 Warranty terms

The warranty terms are included in the manufacturer's terms and conditions.

Order hotline +49 7144.907-333 7

Shaft chuck – Safety

2 Safety

This section provides an overview o fall the importantsafety aspects for optimal protection of personnel, aswell as for safe and trouble-free operation.

2.1 Responsibility of the customer

The device is used in industrial applications. Conse-quently the owner of the device is subject to legal in-dustrial safety obligations.In addition to the safety instruction in this manual,generally valid safety and accident protection guide-lines, and environmental protection guidelines as wellas the machines' manual must be adhered to andcomplied with for the area of implementation of thedevice.

Note in particular that the status scans of the machinemust be adjusted to the respective clamping device.

DANGER!

Risk of injury due to thrown out parts!

Incorrect machine settings may lead to thethrowing out of parts. The status scans the machine must be set to

the respective clamping device. Regularly check the status scans of the ma-

chine, see chapter »Maintenance Schedule«.If the end position can not be reached the jaw module may no longer be used.

Observe the operating instructions of the ma-chine.

WARNING!

Risk of injury!

Declining operating force, for example by de-clining energy supply, may cause serious per-sonal injury. The product may be used only on machines

where it is ensured, that during use, the oper-ating force does not drop.

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WARNING!

Risk of injury!

An incorrect media supply [hydraulic, pneumat-ic], e.g. by damaged or missing seals or pipes,can cause serious personal injury. Hydraulic and / or pneumatic tubes must be

secured by the machine by check valves anda permanent pressure monitoring!

2.2 Personnel requirements

WARNING!

Danger of injury due to insufficient qualifi-cation!

Improper handling of the clamping device cancause serious injury or material damage. Only have activities performed by personnel

who are qualified to perform these activities.

The following qualifications are cited in the operatingmanual for the various activity areas.

Specialized personnelare personnel who due to their specialized training, skills, and experience, as well as knowledge of the applicable regulations, are capable of executing the tasks assigned to them and of recognizing and avoiding possible hazards on their own.

Hydraulic specialistThe hydraulic specialist has been trained for the particular task area in which he is active and is fa-miliar with the relevant standards and regulations. Due to his specialized training and experience the hydraulic specialist can perform tasks on hydraulic equipment and recognize and avoid possible dan-gers on his own.

Electric specialistThe electric specialist has been trained for the par-ticular task area in which he is active and is familiar with the relevant standards and regulations.Due to his specialized training and experience the electric specialist can perform tasks on electric equipment and recognize and avoid possible dan-gers on his own.

Only persons from whom it can be expected that they

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reliably execute their work are considered as person-nel. Persons whose capability to react is impaired, forinstance through drugs, alcohol, or medication, arenot approved.

Comply with age-specific and job-specific regula-tions that are applicable at the installation site when selecting personnel.

2.3 Intended use

The clamping device is designed for installation in amachine tool according to CE compliant. Within themachine tool the clamping device is designed exclu-sively as a through-bore chuck for bar work and / oras an end-stop chuck for chuck work.The clamping device should only be mounted, operat-ed, maintained, and cleaned by instructed, special-ized personnel.

Intended use also includes compliance with all the in-structions in this manual.

The clamping device is to be used for the case of ap-plication contractually agreed between theproducer/deliverer and the user, as well as such cas-es of application described in the product descriptionwhich are also in accordance with the technical val-ues.

The safe function of the clamping device is, as far asit can be foreseen, guaranteed when it is used for theintended purpose in accordance with the appropriatesafety regulations.

Any use that extends beyond the intended use, or anyother use of the clamping device is considered to bemisuse and can cause dangerous situations.

WARNING!

Danger due to misuse!

Misuse of the clamping device can cause dan-gerous situations.Particularly refrain from the following uses ofthe clamping device: Use in machines other than machine tools. Use in machine tools with technical data oth-

er than that specified on the clamping device.

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Claims of any type due to damage arising from non-intended use are excluded.

Unintended and improper use of the Power Chuck isfor example If workpieces are not clamped properly

If safety regulations are disregarded and persons are working at the clamping device without addition-al protective devices e.g. for machining.

If the clamping device is used for machines or tools for which it is not intended.

2.4 Personal protective equipment

Wearing of personal protective equipment is requiredto minimize health hazards when working with the de-vice. Always wear the protective equipment necessary for

the respective task when working with the device. Follow the instructions that have been posted in the

work area.

Always wear For all tasks always wear:

Protective work clothing

is tight-fitting work clothing with low resistance to tear-ing, with tight sleeves, and without projecting parts. Itis primarily used to protect against entanglement bymoving machine parts. Do not wear rings, chains, or other jewelry.

Safety footwear

for protection against heavy falling parts and slippingon slippery substrates.

For special tasks wear

Special protective equipment is required when exe-cuting special tasks. Separate reference is made tothis equipment in the specific sections of this manual.This special protective equipment is explained below:

Hard hat

to protect against falling and flying parts and materi-als.

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Protective goggles

to protect eyes from flying parts and liquid splashes.

Protective gloves

to protect hands from friction, abrasion, puncturewounds, or deeper injuries, as well as from contactwith hot surfaces.

2.5 Special dangers

In the following section residual risks are cited thatoccur due to installation of the clamping device in amachine tool. In each case the residual risks thathave been determined based on a risk analysis of themachine must be specified by the customer.

Follow the safety instructions listed here and the warnings in the other sections of this manual to re-duce health hazards and to avoid dangerous situa-tions.

Horizontal / lying parts

WARNING!

Danger of injury due to horizontal parts!

Before transporting the clamping device in hor-izontal condition: Put the clamping device on a non-slip pad Screw in the eye bolts

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Suspended loads WARNING!

Life-threatening danger due to suspended loads!

Some clamping devices must be lifted with acrane. When lifting the clamping device thereis a life-threatening hazard due to falling partsor parts swinging out of control. Never step under suspended loads. Comply with the instructions concerning the

intended attachment points. Ensure that the sling gear is securely seated!

Do not attach lifting gear in projecting compo-nents.

Only use approved hoists and sling gear withsufficient bearing capacity.

Do not use rope and belts that are torn or frayed.

Moving parts WARNING!

Danger of injury due to moving parts!

Rotating parts of the clamping device cancause serious injuries. Do not reach into moving parts or handle

moving parts during operation. Note the gap dimensions of moving parts. Do not open covers when the device is in op-

eration. Be aware of afterrun time:

Prior to opening the covers ensure that all parts have come to a standstill.

Wear tight-fitting protective work clothing in the danger zone.

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Wrong clamping of the work piece

WARNING!

Danger of injury due to incorrect clamping of the work piece!

Incorrect work piece clamping may lead to theejection of the work piece and result in seriousinjuries.Under dimensioned (tolerance) parts can leadto incorrect clamping! Check the unmachined work pieces at ran-

dom on dimensional accuracy.Too low supply pressure can lead to the reduc-tion of clamping force!Too high supply pressure can lead to damageof the components of the clamping device! Check and adjust, if necessary, the supply

pressure regularly. Do random checks of the unmachined work

pieces on dimensional accuracy.

Missing changing parts

WARNING!

Danger of injury due to missing changing parts!

When operating the clamping device withoutchanging parts [segmented clamping bushing,clamping heads, work piece end-stops] there isa higher danger of crushing injuries due to thestroke of movable components of the clampingdevice. The clamping process may not be initiated

without assembled segmented clamping bushing and/or work piece end-stop.

Parts with sharp edges

WARNING!

Risk of injury!

When screwing in individual components suchas for example work piece end-stops, threadedadapters and similar devices that are equippedwith an external thread or wear caused byburrs, there is risk of cutting. The operation must be done only by qualified

personnel. Wearing of gloves / [PSA] is required!

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CAUTION!

Risk of injury!

A special use-dependent or job-based designcan result in variations in the clamping strokesand thus the clamping force. The notes on the associated clamping situa-

tions or product drawing must always be ob-served

2.6 Further warnings

WARNING!

Risk of injury!

Never reach for the clamping device while thespindle is rotating. Before starting to work onthe mandrel, make sure the machine spindlecannot be put in motion.

WARNING!

Risk of injury!

Falling down of the clamping device or its partscan cause severe bruises and fractures.The dead weight of the clamping device or itsparts can lead to high physical stress.

WARNING!

Risk of injury!

By repeated reworking or wear and tear of theclamping surfaces sharp edges and burrs mayappear and lead to severe cutting damages.

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WARNING!

Risk of injury!

Missing o-rings or seals may cause severe injuries!

Due to missing / fallen out O-rings and sealscompressed air or hydraulic fluids which areunder high pressure may expel! Make sure that all O-rings / seals for the hy-

draulic / pneumatic connections are availableand undamaged!

If necessary lubricate them before assembly and/or during service.

Risk of injury!

Leaking [sprayed out] hydraulic oil can causeserious injury. Make sure that all O-rings / seals for the hy-

draulic and/or pneumatic connections are available and undamaged

WARNING!

Damage of clamping device!

The clamping device may be released exclu-sively in the standing condition!

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2.7 Clamping force

The achieved clamping force can vary due to the main-tenance condition of the clamping device [state of lubri-cation and degree of contamination] [see chapter »Maintenance«].

The clamping force must be checked at regular inter-vals. This requires the use of static clamping force measuring devices.

CAUTION!

Damages due to excessive draw and com-pressive force!

An excessive draw force and/or compressiveforce may damage the clamping device. The max. draw force and compressive force

may not be exceeded.

2.8 Screws

Moving parts WARNING!

Danger of injury due to screws and stud screws being accelerated out of the device!!

Screws and stud screws radially attached tothe product can be accelerated out of the de-vice and cause severe injuries. At the product radially mounted screws and

stud screws which were loosened for assem-bly and maintenance must be re-tightened with the correct tightening torque!The tightening torque is given at the product itself, near the screw or threaded pin, and/or given in chapter »Bolt torque«.

All screws or stud screws that are not marked with a tightening torque specification are tightened with the prescribed tightening torque and locked [medium-strength bonding]in the factory and should only be unscrewed after consultation with the manufacturer. If in doubt you must contact the manufacturer im-mediately do determine the subsequent pro-cedure.

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2.9 Functionality

NOTICE!

With high contamination of the clamping devicethe functionality is no longer guaranteed. The cleaning and maintenance intervals must

be observed.

2.10 Environmental protection

NOTE!

Environmental hazard due to incorrect han-dling!

Incorrect handling of environmentally haz-ardous substances, particularly improper dis-posal, can cause significant environmentaldamage. Always comply with the instructions cited be-

low If environmentally harmful substances should

inadvertently get into the environment, initiatesuitable measures immediately. If in doubt notify the responsible municipal authority about the damage.

The following environmentally harmful substances areused:

Lubricants Lubricants like greases and oils can contain toxic sub-stances. Ensure that they do not get into the environ-ment.The device must be disposed of by a specialized dis-posal company.To achieve trouble-free operational performance ofthe clamping device only use HAINBUCH lubricants.See the appendix for reference addresses.

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Shaft chuck – Technical data

3 Technical data

3.1 General information

The product is available in different sizes and vari-ants.Information about e.g. dimensions weightyou will find on the corresponding drawing that youcan order at HAINBUCH.

WARNING!

Risk of injury!

Using false technical data can lead to seriouspersonal injury and property damage. The technical data [label on the product, as-

sembly drawing] must be observed and may not be modified by the operator!

3.2 Clamping force diagram

In the diagrams, the effects of friction and the clamp-ing diameter are included.

NOTE!

The measured values for the radial clampingforce Frad may not leave the permitted area. Un-der optimal conditions, the values for Frad arebelow the top, in bad conditions above the low-er limit. If the measured clamping forces are outside

the allowed range, the maintenance is mandatory to perform. After servicing, the clamping forces have to be re-examined.

If the clamping force even after the mainte-nance is not in the permitted area please contact the manufacturer.

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Example for size 65/80:

With an axial force Fax of 25 kN the radial clampingforce Frad is, depending on the maintenance state ofthe clamping device, in the range between 29 kN and66 kN; it must not be smaller than 29 kN or higherthan 66 kN.

3.2.1 Clamping force diagram – size 65/80

Fig. 1

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3.3 Operating conditions

Environment Specification Value Unit

Temperature range 15 - 65 °C

Mechanical actuating In each possible operating condition the maximumdraw force and compressive force may not be ex-ceeded!

3.4 Power specifications

NOTE!

Material damage if the power specifications do not agree!

If the power specifications of clamping device,machine adapter and machine do not agree,severe damage extending to total damage canoccur. Only operate clamping devices and adapters

in machines with the same power specifica-tions.

Information on maximum clamping force and drawtube force is provided on the clamping device and theadapter.

3.5 Check

Static test Used coefficient: 1.25

3.6 Type designation

Fig. 2

The type designation is on the product and includesthe following information:

1 ID no. [marked with the # symbol]2 Maximum speed [rpm]3 Maximum clamping force [kN]

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Shaft chuck – Structure and function

4 Structure and function

4.1 Overview and brief description

Variant 1 – pull-back rotating

Fig. 3

1. Flange2. Clamping unit3. Cylindrical screw

4. Cylindrical screw5. Clamping element reception

Brief description The brilliance of this design is not immediately notice-able: One movement of the chucking cylinder and theclamping unit moves forward, the clamping headclamps and the work piece is pulled back onto theend-stop.

The chuck provides very high clamping forces andtherefore the possibility of machining at very high cut-ting speeds »between centers«. A simple, economicalstandard clamping cylinder is all that is required to ac-complish this.

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1 3

5

4

2


4.2 Optional Accessories

The accessories described here are not included in thescope of delivery.

Specially developed segmented clamping bushingsmatch to the respective maximum RPM are availablefor each clamping device. Trouble-free and precisefunction of HAINBUCH clamping devices is only en-sured when using original HAINBUCH segmentedclamping bushings.

Lubricating grease and grease gun are required forcleaning and preservation of the clamping device. Thelubricating grease is also specially matched for protec-tion of the vulcanized segments of the segmentedclamping bushings and increase their service life andelasticity by a significant factor.

4.2.1 Changing fixture

Fig. 4

Manual changing fixture

The pins of the changing fixture are inserted in thematching holes in the clamping head. The changingfixture is tensioned via hand force. The clamping headis firmly clamped in the changing fixture and can beinserted into the mounted clamping device with theaid of the changing fixture.

Fig. 5

Pneumatic changing fixture

The pins of the changing fixture are inserted in thematching holes in the clamping head. The changingfixture is tensioned via compressed air. The clampinghead is firmly clamped in the changing fixture and canbe inserted into the mounted clamping device with theaid of the changing fixture.

4.2.2 Clamping head

Fig. 6

The clamping heads are used to accommodate thework piece that will be machined. They consists ofhard steel and rubber segments that are connectedvia a vulcanizing process.Depending on the requirements of the work piecethere are clamping heads in different sizes and withdifferent profiles and bores.

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4.2.3 Work piece end-stop

Fig. 7

The work piece end-stop is manufactured with a end-stop dimension according to the customers request.In combination with the clamping head and the chuckit provides a functional unit.

4.2.4 Grease

Fig. 8

The universal grease for chuck and mandrel lubrica-tion is supplied in a 1000g can. The order number forthe universal grease is 2085/0003; it can be orderedfrom HAINBUCH.

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Shaft chuck – Transporting, packaging and storing

5 Transporting, packaging and storing

5.1 Safety instructions for transporting

Unbalanced package WARNING!

Danger of falling due to an unbalanced package

Packed goods can have an unbalanced pack-age. If attached incorrectly the package can tipand cause life-threatening injuries. Note the markings on the packages. Attach the crane hook in such a manner that

it is located above the center of gravity. Carefully lift and see if the load tilts. If neces-

sary change the attachment.

Transport!

For transport always use a suitable clamping means / crane.

Make sure that a rolling / falling of the clamp-ing device is not possible.

5.2 Symbols on the packaging

Fragile

Identifies packages with fragile or sensitive contents.Handle the packed goods with care; do not allowthem to fall, and do not subject them to impact.

Protect from moisture

Keep packed goods dry and protected against mois-ture.

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5.3 Transport inspection

Check delivery immediately upon receipt to ensure thatdelivery is complete and to identify any transport dam-age.

Proceed as follows it there is apparent external dam-age: Do not accept the delivery, or only accept it with

reservation. Note the extend of transport damage on the trans-

port documents or on the transport company's deliv-ery ticket.

Submit a complaint.

Report any defect as soon as it is detected.Claims for damage compensation can only beenforced during the applicable periods for giv-ing notice of lack of conformity.

5.4 Unpacking and inner-company transportation

6. x The clamping device is packed vertically andhas threaded bores in the end face.From about weight 15 kg there are also thread-ed holes in the circumference of the clampingdevice. Lifting eye bolts can be screwed intothese threaded holes.For transporting with transport trolley theclamping device must be positioned in stand-ing condition. Make sure that a non-slip padhas been laid.To safely lift the clamping device out of thepackage it must be hooked into a crane de-pending on the weight.All tools and accessories which are not inscope of delivery are marked as optional in theoperating instructions.

Two people are required for this task. Special tools required:

Crane from weight more than 15 kg Lifting eye bolts

1. Screw lifting eye bolt into the thread in the end face of the clamping device.

2. Hook the load-handling equipment into the lifting eye bolt.

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3. Use a crane to carefully lift the clamping device outof the transport packaging and put it down on a stable, level substrate.

5.5 Packaging

About the packaging Individual packages are packed according to the ex-pected transport conditions. Environmentally-friendlymaterials have been used exclusively for the packag-ing.Packaging should protect the specific componentsfrom transport damage, corrosion, and other damageuntil installation. Therefore do not destroy the packag-ing, remove it just before installation.

The packed goods are sealed in foil airtightand packed in cartons. See the »TechnicalData« section for the specific weight of the re-spective sizes.

Handling packaging materials

Dispose of packaging materials in accordance withthe respectively valid statutory regulations and localguidelines.

NOTE!

Improper disposal causes environmental damage!

Packaging materials are valuable raw materi-als and in many cases they can be reused, orthey can be effectively treated and recycled. Dispose of packaging materials in an envi-

ronmentally responsible manner. Comply with locally applicable disposal

guidelines. If necessary commission a spe-cialized company to dispose of packaging.

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5.6 Storing

Under certain circumstances instructions forstorage and subsequent storage are affixed tothe packages that extend beyond the require-ments cited here.Comply with these instructions accordingly.

Storage of packages Only store packages under the following conditions: Do not store outdoors. Store in a dry and dust-free location Do not expose to aggressive media Protect from direct sunlight Avoid mechanical vibration Storage temperature: 15 bis 35 °C Relative humidity: max. 60 % For storage periods longer than 3 months:

Check the general condition of all parts and the packaging at regular intervals.

Touch up or re-apply anti-corrosion agents as needed

Subsequent storage of the clamping device

Only re-store the clamping device under the followingconditions: Thoroughly clean the clamping device prior to sub-

sequent storage [see section »Cleaning«] Thoroughly oil and grease the clamping device.

[see section »Cleaning«] Store the clamping device in airtight foil The clamping device must be stored securely in po-

sition. If this is not guaranteed, use a suitable con-tainer for the clamping device or equip the shelf witha circumferential securing edge.

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Shaft chuck – Assembly

6 Assembly

WARNING!

During the initial installation of the clampingdevice severe injuries may occur. The initial installation must be done only by

qualified personnel. All screws remaining in the clamping must be

tightened firmly. All tools and keys must be removed after in-

stallation.

WARNING

Risk of injury due to stored energy!

The clamping device can be designed with discsprings. These disc springs are under perma-nent tension! The release of the stored energycan cause injuries! By loosening the corresponding screws they

have to be operated continuously alternately to reduce the clamping pressure to a mini-mum!

Particularly cautious approach is required! For cleaning and maintenance disassemble

the clamping device from the machine! Always wear personal protective equipment!

6.1 Preparations

The total weight of the clamping device, consisting ofspindle flange and clamping unit, depends on the sizeand can be as much as 40 kg.Depending on the weight, to safely lift the clampingdevice out of the package and position it in the ma-chine it must be hooked into a crane.

WARNING!

Danger of injury due to falling components!

When mounting components can fall andcause severe injury and material damage. Two people are always required for this task. Use a crane.

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4. x Special tools required: Allen wrench Oil stone Crane Eye bolts

Fig. 9

1. Loosen all cylindrical screws [01] with an allen wrench and remove them completely.

Fig. 10

2. Loosen all cylindrical screws [19] with an allen wrench and remove them completely.

Fig. 11

3. Remove the spindle flange [04] from the clamping unit.

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01

04

19

04


6.2 Installation

WARNING!

Danger of injury due to unintentional start-up of the tool spindle!

Unexpected start up of the tool spindle cancause severe injury. Prior to switching on automatic mode close

all protective doors or hoods that are present on the machine tool.

Unscrew all eye bolts from the clamping de-vice and remove them from the interior of themachine.

Only run the machine in set-up mode or jog mode.

Always remove immediately all the tools and wrenches from the clamping device after use.

WARNING!

Risk of injury!

By operating the clamping device withoutchanging parts [clamping head, segmentedclamping bushing, work piece end-stops ...]there is an increased risk of crushing injuriesby the stroke of the moving components of theclamping device.By uncontrolled discharge of the clampingprocess [e.g. by incorrect installation of the en-ergy supply or faulty programming] there is anincreased danger.

WARNING!

Risk of injury!

Bending in the working area of the machinecan cause severe head injuries!

CAUTION!

Risk of injury!

Unexpected start up of the tool spindle cancause severe injury. Make sure that the system is pressure-free

and that a restart of the machine can be ex-cluded!

Order hotline +49 7144.907-333 31


Risk of injury!

Contamination of the mechanism can influ-ence/reduce the stroke, thus the clampingforce is reduced and thus, the work piece is notproperly tightened and can be thrown out. Clean the product regularly [see chapter

»Maintenance and service«].

Risk of injury!

If the clamping pressure is too low clampedwork piece may be thrown out.If the clamping pressure is too high severedamages of the components of the clampingdevice may occur the throwing out of the workpiece. Before operation set the operation pressure

back to operation level. The operating pressure should be checked

and adjusted regularly! The dimension of the work pieces should be

checked regularly [clamping-ø]!

Transport!



WARNING!

Danger of injury due to vertical suspended spindle!

Bending into the machine work are when as-sembling overhead can cause severe head in-juries. Secure components prior to overhead as-

sembly. For assembly on a vertically suspended spin-

dle always use a suitable mounting aid.

32 Order hotline +49 7144.907-333


6.2.1 Assembly of the spindle flange

4. x NOTE!

Material damage due to the wrong tighten-ing torque of the cylindrical screws in the spindle flange!

The tightening torque of the cylindrical screwsis prescribed by the spindle or machine manu-facturer. Incorrect tightening torque of thecylindrical screws in the spindle flange cancause significant material damage on theclamping device and on the machine. Only tighten the cylindrical screws of the

spindle with the torque prescribed by the spindle or machine manufacturer.

1. x Danger of injury!

An unplanned starting of the machine maycause injury.Make sure that the system is depressurizedand that a starting of the machine can be ex-cluded!

Two people are required for this taskSpecial tools required: Crane Eye bolts

1. Move the drawtube into front end position and re-duce the clamping pressure to minimum.

2. Clean the mating surfaces of the machine spindle with a soft, lint-free cloth; remove all oil and greaseresidues.

Order hotline +49 7144.907-333 33


Fig. 12

NOTE!

For positioning use the positioning block at themachine spindle and the positioning groove atthe flange.

3. Screw in the transport eye bolts [A] into the circum-ference of the spindle flange [E] and secure it by a suitable transport means / crane.

4. Depending on the weight lift the spindle flange [E] by hand or by using the crane into the machine and place it onto the machine spindle.

5. Screw in the cylindrical screws [F] and tighten them only finger-tight.

6. Check the concentricity at the inner fit of the spin-dle flange [optimum ≤ 0,005 mm], correct if neces-sary carefully with a plastic hammer.

7. Tighten the cylindrical screws [F] crosswise alter-nately with the required torque, see »Maintenance«.

8. Loosen and remove the transport eye bolts [A].

34 Order hotline +49 7144.907-333

E

A

F


6.2.2 Assembly of the clamping unit

9. x Two people are required for this task.Special tools required: Crane Allen wrench Eye bolts

1. Put the machine into set up mode and reduce the clamping pressure of the machine to minimum.

2. Move the drawtube of the machine into front end position.

Fig. 13

3. Screw in the eye bolts into the radial threads of theclamping unit and secure them with a crane.

4. Depending on the weight lift the clamping unit [E] by hand or by using the crane into the machine and place it onto the machine.

5. Screw the drawtube adapter with the clamping unitonto the drawtube of the machine until the edge. Make sure that the drawtube adapter doesn't get stuck.

Do not tighten the drawtube adapter withclamping unit.

6. Turn back the clamping unit until the arrows at the balancing markings flush.

The through-bore at the clamping element re-ception and the threads at the spindle flangeflush now.

Fig. 14

7. Move the drawtube of the machine in set-up mode carefully back until the clamping unit fits complete-ly in the spindle flange.

8. Screw in the cylindrical screws [B] into the clamp-ing device [B] and tighten them only finger-tight.

9. Remove the transport eye bolts [A].

Order hotline +49 7144.907-333 35

D

AB


Fig. 15

10.Check the concentricity at the inner cone of the clamping element reception [optimum ≤ 0,005 mm], correct if necessary carefully with a plastic hammer.

11.Tighten the cylindrical screws [B] with the required tightening torque, see »Maintenance«.

The clamping device is assembled.

6.2.3 Checking and adjusting the concentricity

12.x NOTE!

Material damage due to insufficient face runand concentricity!

Due to insufficient face run and concentricitywork pieces can be damaged during process-ing. After each mounting check, and if necessary

readjust, the face run and concentricity of theclamping device.

Special tools required: Dial indicator

1. Place the magnetic base of the dial indicator on the inside of the machine.

Adjusting the concentricity by using a plastic hammer

Fig. 16

1. Check the concentricity at the inner cone of the clamping element reception [optimum ≤ 0,005 mm], correct if necessary carefully with a plastic hammer.

2. Tighten the cylindrical screws [B] with the required tightening torque, see »Maintenance«.

3. Loosen and remove the transport eye bolts out of the circumference of the clamping device.

The clamping device is assembled.

36 Order hotline +49 7144.907-333

B

B


Adjusting by threaded pins

Fig. 17

1. Place the dial indicator on the front face of the clamping unit and check the concentricity [optimum≤ 0.005 mm].

2. Adjust the clamping unit by using the threaded pins[A].

Fig. 18

3. Tighten the cylindrical screws [19] crosswise with the required tightening torque, see »Maintenance«.

For exact adjustment, if necessary loosen thecylindrical

Fig. 19

4. Place the dial indicator on the clamping taper and check the concentricity [optimum ≤ 0.005 mm].

5. Adjust the clamping unit by using the threaded pins[B].

Fig. 20

6. Tighten the cylindrical screws [01] crosswise with the required tightening torque, see »Maintenance«.

For exact adjustment, if necessary loosen thecylindrical

7. Clean the taper reception with a soft, lint-free cloth;remove all oil and grease residues.

6.2.4 Assembly of the workpiece end-stop

8. x Special tools required: Allen wrench

Fig. 21

1. Put the workpiece end-stop through the assembledclamping head into the clamping device.

NOTE!

Material damage is possible if the mount-ing screws are tightened too forcefully!

Tightening the mounting screws too forceful-ly can damage or destroy them. Tighten the mounting screws by hand. Do not screw in beyond the resistance.

2. Screw in and firmly tighten mounting screws.

Order hotline +49 7144.907-333 37

01

A

19

B


6.2.5 Assembly of the clamping head

3. x Special tools required: Changing fixture

Fig. 22

1. Move the machine into reserve stroke / release po-sition.

When using a clamping head with small clamping di-ameter:2. Put the clamping head into the clamping device

with the aid of the suitable changing fixture.When using a clamping head with large clamping di-ameter:3. Assemble the corresponding protective sleeve

onto the front shaft driver.4. Put the clamping head into the clamping device

with the aid of the suitable changing fixture.

WARNING!

Risk of injury!

Tools and gages that are thrown out of the ma-chine can cause injury. Remove all tools and gages from the working

area of the machine before the machine is started up.

Risk of injury!

If the clamping pressure is too low clampedwork piece may be thrown out.If the clamping pressure is too high severedamages of the components of the clampingdevice may occur the throwing out of the workpiece. Before operation set the operation pressure

back to operation level. The operating pressure should be checked

and adjusted regularly!

38 Order hotline +49 7144.907-333


WARNING!

Slipping danger due to escaping hydraulic fluid!

Escaping (sprayed out) hydraulic oil can causeserious injuries. Make sure that all o-rings/seals for the hy-

draulic / pneumatic interfaces are available and in undamaged condition.

Make sure that the clamping device is empty and leakage of hydraulic fluid is avoided.

6.3 Workpiece

Fig. 23

WARNING!

Risk of injury due to thrown out parts!

During clamping of the work piece and the pro-cessing parts can be thrown and cause severeinjuries and property damage. Check the clamping diameter of the work

piece. Tighten only work pieces that meet the di-

mensional requirements, in this regard pay attention to the maximum utilization of the clamping reserve/reserve stroke, see chapter2.5 »Faulty workpiece clamping«.

Only clamp workpieces with a minimum clamping depth »X« ≥ 3 mm.As in this case only the area of the taper without front nose extension applies.

To clamp extremely long workpieces, in addi-tion use a tailstock/steady rest for support.

CAUTION

Risk of injury!

When placing the work piece: Make sure that the hands / fingers may not

be clamped between the flange and the workpiece!

Order hotline +49 7144.907-333 39

X


6.4 Inspections

NOTE!

Material damage due to damaged clamping devices!

A damaged, incomplete, or unbalanced clamp-ing device can significantly damage or evendestroy the machine tool and the work piece. Only install undamaged, complete, and pre-

cisely balanced clamping devices. If in doubt contact the manufacturer.

Ensure the following points prior to each installationand start-up of the clamping device: All cylindrical screws of the clamping device must

be present and tightened with the proper tightening torque.

The balance screws of the clamping device must all be present and undamaged.

All rubber segments must be intact; this means thatthey are neither torn, nor are they porous at any point.

All edges and bearing surfaces are intact; this means that they are neither broken nor do they show any signs of wear.

The set speed of the machine tool should not ex-ceed the maximum permissible speed of the clamp-ing device.

The maximum draw tube force specified on the perimeter of the clamping device must not be ex-ceeded.

The clamping pressure of the machine must be suf-ficiently high.

All mounting tools must be removed from the interi-or of the machine.

Clamping device and work piece must be compati-ble –check the clamping diameter regularly.

The work piece must be clamped into the clamping device with sufficient work piece tension.

Do a pressure loss test and a measurement of clamping force.

40 Order hotline +49 7144.907-333


6.5 Control of the stroke position

WARNING!

Crushing danger from moving parts!

Crushing danger from moving parts duringcontrolling the stroke position!Gaps, caused while controlling the stroke posi-tion, can cause severe injury. Only do the controlling of the stroke position

with assembled changing parts. Only run the machine in set-up mode or jog

mode. Do not reach into moving parts or handle mov-

ing parts during operation. Note the gap dimensions of moving parts. Wearing of gloves / [PSA] is required!

6.6 Activities after production is concluded

5. x 1. Move the clamping device into unclamped position.2. Switch off the machine tool and safeguard it from

being switched on again.3. Open the protective door or hood.4. Clean the clamping device and a possibly mounted

adaptation clamping device and adapter of chips and production residues using a soft, lint-free cloth and oil them lightly.

5. Close the protective door or hood.

Order hotline +49 7144.907-333 41

Shaft chuck – Disassembly

7 Disassembly

If there is break in production that lasts longer than 3days, the clamping device must be disassembled andproperly stored in accordance with the manufacturer'sspecifications [see section »Transport, packaging,storage«].

Prior to disassembling: Put the machine in set up mode. Remove fuels and auxiliary materials, as well as

residual processing materials and dispose of these items in an environmentally-responsible manner.

7.1 Safety

Safeguarding against restart

DANGER!

Life-threatening danger if restarted without authorization

When disassembling there is danger of the en-ergy supply being switched on inadvertently.This poses a life-threatening hazard for per-sons in the danger zone. Prior to starting the tasks switch off all energy

supplies and safeguard them from being switched on again.

WARNING!

Danger of injury due to falling components!

When mounting components can fall andcause severe injury and material damage. Two people are always required for this task. Use a crane. For assembly on a vertically suspended spin-


42 Order hotline +49 7144.907-333


WARNING!

Danger of injury due to vertical suspended spindle!

Bending into the machine work are when as-sembling overhead can cause severe head in-juries. Secure components prior to overhead as-

sembly. For assembly on a vertically suspended spin-


WARNING






Transport!



Order hotline +49 7144.907-333 43


7.2 Disassembly of the clamping head

6. x Special tools required: Changing fixture

Fig. 24

NOTE!

Material damage due to wrong machine po-sition!

When using clamping head with large clampingdiameter a protective sleeve is assembled.This protective sleeve must be disassembledbefore disassembling the clamping head toavoid damaging the clamping head and/or theprotective sleeve! Move the clamping device into release posi-

tion. Disassemble the protective sleeve.

1. When using a clamping head with large clamping diameter:Disassemble the protective sleeve from the front shaft driver.

2. Remove the clamping head out of the clamping de-vice with the aid of a suitable changing fixture.

7.3 Disassembly of the workpiece end-stop

3. x Special tools required: Allen wrench

Fig. 25

1. Loosen and remove the mounting screws.2. Remove the workpiece end-stop out of the clamp-

ing device througth the assembled clamping head

44 Order hotline +49 7144.907-333


7.4 Disassembly of the clamping unit

3. x Two people are required for this task Special tools required:

Allen wrench Crane Eye bolts

1. Move the drawtube of the machine into front end position.

2. Put the machine in set up mode and reduce the clamping pressure of the machine to minimum.

Fig. 26

3. Screw in the transport eye bolts into the radial threads at the clamping unit and secure them with a crane.

4. Loosen and remove the cylindrical screws [B].

Fig. 27

5. Unscrew the clamping unit with the drawtube adapter from the drawtube of the machine. Make sure that the drawtube adapter does not tilt.

6. Lift the clamping unit together with the drawtube adapter out of the machine and place it safely.

The clamping device is disassembled.

Order hotline +49 7144.907-333 45

B


7.5 Disassembly of the spindle flange

7. x Danger of injury!

An unplanned starting of the machine maycause injury.Make sure that the system is depressurizedand that a starting of the machine can be ex-cluded!

Two people are required for this task or use a crane Special tools required:

Torque wrench Allen wrench Crane Eye bolts

1. Move the drawtube into front end position and re-duce the clamping pressure to minimum.

Fig. 28

2. Screw in the transport eye bolts [A] into the circum-ference of the spindle flange [E] and secure it by a suitable transport means / crane.

3. Loosen and remove the cylindrical screws [F].4. Depending on the weight lift the spindle flange by

hand or by using the crane out of the machine and place it safely.

5. Clean the mating surfaces of the machine spindle with a soft, lint-free cloth; remove all oil and greaseresidues.

6. Remove all tools from the interior of the machine.The spindle flange is disassembled.

46 Order hotline +49 7144.907-333

E

A

F


7.6 Subsequent storage of the clamping device

The clamping device must be cleaned and treatedwith corrosion protection for subsequent storage [seesection »Cleaning«].

NOTE!

The storage conditions are specified in thesection »Transport, packaging and storage«.

7.7 Disposal

If a return or disposal agreement has not been con-cluded, then recycle disassembled components.

CAUTION!

Risk of injury due to leaking fluids!

Hydraulically or pneumatically operated clamp-ing devices may contain residues of liquids.Uncontrolled leakage of fluids can lead to se-vere injuries. Open the pressure relief screw and drain re-

maining liquid. Discard the liquid.

NOTE!

Improper disposal causes environmental damage!

Lubricants and other auxiliary materials aresubject to treatment as special waste, andshould only be disposed of by approved spe-cialist companies!

NOTE!

Composite materials!

For disposal clamping devices which includecomposite materials [mineral cast, CFK] mustbe returned at HAINBUCH!

Local municipal authorities or specialized disposalcompanies provide information on environmentally-re-sponsible disposal.

Order hotline +49 7144.907-333 47

Shaft chuck – Maintenance

8 Maintenance

Environmental protection

Comply with the following instructions for environmen-tal protection when performing maintenance work: At all lubricating points where lubricant is applied by

hand, remove escaping, used, or excess grease, and dispose of it in accordance with applicable localregulations.

Collect used oil in suitable containers and dispose of it in accordance with applicable local regulations.

8.1 General

Cleanliness of the appropriate end-stop as well as theguidance diameters are conditions for reaching theconcentricity and perpendicularity tolerances. Cleanthese surfaces with an appropriate cleaner.

CAUTION

Danger of injury due to improper handling of cleaners!

Improper handling of cleaners can causehealth impairments. Always comply with the safety data sheets

and guidelines provided by the manufacturer of the cleaning agent for handling/using the cleaners.

CAUTION

Danger of injury due to loss of clamping force!

Fouling of the clamping device can cause theclamping device to lose considerable clampingforce. Always comply with the maintenance and

cleaning intervals specified in this manual. In conjunction with the maintenance inter-

vals, regularly check the maintenance status of the clamping device through clamping force measurements.

48 Order hotline +49 7144.907-333


WARNING






Risk of injury!

Slipping while the lubricating with a grease guncan lead to severe cuts!

8.2 Cleaning

8. x NOTE!

Material damage if cleaned with com-pressed air!

Cleaning the clamping device with compressedair can force metal chips into thread andgrooves. This can damage or even destroy theclamping device. Never clean the clamping device with com-

pressed air!

Auxiliary material required: Ester-free, non-polar cleaning agent Soft, lint-free cloth

Order hotline +49 7144.907-333 49


Fig. 29

1. Disassemble the clamping device [see section »Disassembling the clamping unit«].

2. Clean all the components listed below with clean-ing agent and a cloth; remove all oil and grease residues: Spindle flange Clamping unit Taper reception and coupling area Drawtube adapter Threaded adapter [optional] Cylindrical screws

8.3 Preservation

3. x Special tools required: Universal grease 2085/0003 Grease gun Oil stone Soft, lint-free cloth

Fig. 30

1. Disassembling the clamping device [see section »Disassembling the clamping unit«].

2. Hone all the bearing surfaces of the clamping de-vice with an oil stone.

3. Lightly grease all cylindrical screws. Remove ex-cess grease with a cloth.

4. Remount the clamping device.

5. Screw all cylindrical screws into the clamping de-vice again and tighten them hand tight.

For subsequent storage tightening the cylindri-cal screws hand tight suffices. This facilitatesre-commissioning and protects the cylindricalscrews.

6. Lightly grease all interior and outer surfaces of the clamping device. Remove excess grease with a cloth.

7. Pack the clamping device airtight in foil. Place it ona level, impact-free storage location and safeguardit from falling.

50 Order hotline +49 7144.907-333


8.4 Use of lubricant

With the usage of lubricant you may only use grease that corresponds to the requirements concerning bond,pressure-stability and solubility in lubricating coolant. In addition no dirt particles may be in the grease; they cause run errors if they come in in-between two matingsurfaces.We recommend for this the following lubricant:

HAINBUCH grease

See optional Accessories

Alternatives:

Lubricant Manufacturer Product

Universal grease OKS OKS 265

MicroGleit GP 355

Klüber QNB 50

Zeller & Gmelin DIVINOL SD24440

Bremer & Leguill RIVOLTA W.A.P.

Special grease Klüber MICROLUBE GL 261

8.5 Maintenance schedule

Maintenance tasks are described in the sections abovethat are required for optimal and trouble-free operation.

If increased wear is detected during regular inspec-tions, then reduce the required maintenance intervals according to the actual indications of wear.

Contact the manufacturer, [see the service address on the back] if you have questions concerning mainte-nance tasks and intervals.

Interval Maintenance task

Daily Visual inspection and complete cleaning in case ofheavy contamination [see section »Cleaning«]

Weekly Clean the clamping unit [see section »Cleaning«]

Clean the taper reception and coupling area [see sec-tion »Cleaning«]

Grease the clamping unit [see section»Preservation«]

Every 6 months Completely disassemble and clean the clamping unit[see section »Cleaning«]

Order hotline +49 7144.907-333 51


For proper operation of the coolant feed a pre-filtering with duplex filter (mesh size 100 μm, PI3754] is necessary. The duplex filter is mount-ed on the coolant cleaning system.

8.6 Bolt torque

Metric ISO thread The guide values for bolt tightening torque for achiev-ing the highest permissible pre-tension for metric ISOthread are specified in Nm in the table. Total friction coefficient μtot = 0,12

Diameter

[mm] [mm]

Torque for screwquality 10.9

[Nm]

M 4 7 3 4

M 5 8 4 7

M 6 10 5 12

M 8 13 6 25

M 10 17 8 50

M 12 19 10 100

M 16 24 14 220

M 20 30 17 400

M 24 36 19 600

The table shows the prescribed values.Knowledge of the applicable guidelines and configu-ration criteria are the prerequisites.

52 Order hotline +49 7144.907-333

Shaft chuck – Trouble shooting

9 Trouble shooting

Possible fault causes and the tasks to correct thesefaults are described in the following section.If faults occur more frequently, the maintenance inter-vals must be shortened to correspond to the actualsystem load.Contact the manufacturer if there are faults that can-not be corrected by following the instructions below;see the service address on the back of this operatinginstruction.

9.1 Safety

Trouble shooting The following always applies:8. xx

1. For faults that pose a direct danger for personnel and or property immediately execute the emergen-cy-stop function of the machine.

2. Determine the cause of the fault.3. If correction of the fault requires work in the danger

zone, put the machine in set-up mode.4. Immediately inform the responsible parties at the

installation site of the fault.5. Depending on the type of fault, either have autho-

rized specialized personnel correct the fault, or correct it yourself.

The trouble shooting table provided below listspersonnel who are authorized to correct thefault.

6. If there is a fault that was not caused by the clamp-ing device the cause of the fault may be in the ma-chine area. See the operating manual for the ma-chine in this regard.

Order hotline +49 7144.907-333 53


9.2 Trouble shooting table

Fault Possible cause Fault correction Corrected by

Clamping headcannot be replaced

The change gap between the clamping head coupling and work piece end-stop is insufficient.

Rework the work piece end-stop

Specialist

Clamping device does not open or therelease stroke is insufficient.

Fouling between the drawmechanism and the clamping unit

Remove the clamping head, move the draw tube back and clean the coupling area [see section »Disassemblingthe clamping head«].

Specialist

Dimensional deviation of the draw tube adapter

Check the dimensions of the draw tube adapter and correct them if necessary.

Specialist

Clamping forceis too low

Work piece is under-di-mensioned

Replace with a suitable clamping head

Specialist

Insufficient hydraulic pressure on the clamping cylinder

Check the machine-side hydraulic aggregate

Hydraulic specialist

Defective clamping cylinder or blocked draw tube

Contact the machine manufacturer

Machine manufac-turer

Compression springs fatigued [at permanent tension]

Replace compression springs

Specialist

Eccentric dimensional deviation on the work piece

Concentricity error of the clamping unit

Check the concentricity on the clamping taper and correct it if necessary[see section »Checking and adjusting the face run and concentricity of the clamping unit«].

Specialist

Dimensional deviation on the work piece

Contaminated coupling area

Clean the coupling area of the clamping unit [see section »Cleaning«].

Specialist

Contaminated clamping taper

Remove the clamping head and clean the clamping taper[see section »Cleaning«].

Specialist

54 Order hotline +49 7144.907-333


Fault Possible cause Fault correction Corrected by

Formal defect on the work piece

Elastic deformation of feedstock that is subject to formal defects. After machining, the work piecereturns to its original form.

Use feedstock with fewer formal defects.Use a clamping head with several sharp teeth in the clamping surface.

Specialist

Marks on the clamping surface

Point or linear work piece clamping

Replace with a clamping head that has a smoother clamping surface

Specialist

Wrong clamping head type

Replace the clamping head Specialist

Excessive dimensional difference between the work piece diameter and the clamping bore

Replace with a clamping head that has a suitable clamping bore

Specialist

9.3 Start-up after corrected fault

After correcting the fault execute the following stepsto start up again:

7. xxx

1. Reset the emergency-stop device2. Acknowledge the fault on the machine tool con-

troller3. Ensure that no one is in the danger zone4. Start the machine tool

Order hotline +49 7144.907-333 55

Shaft chuck – Appendix

10 Appendix

10.1 Service Hotline

Order Hotline

Quickly ordered and delivered. A call is all it takes:+49 7144. 907-333Schedule Hotline

Current status of your order? Just call:+49 7144. 907-22224h emergency call

Has there been a crash or other technicalemergency?Our experts are at your service around the clock:+49 7144. 907-444

10.2 Representatives

The sales partners and service employees listed be-low are available for further consultation or support.

10.2.1 EuropeAustriaHAINBUCH in Austria GmbHSPANNENDE TECHNIKPillweinstr. 165020 SalzburgPhone +43 662 825309E-mail: [email protected]: www.hainbuch.com

AustriaGGW Gruber & Co. GmbHKolingasse 61090 ViennaPhone +43 13107596-0Fax +43 13107596-31E-Mail: [email protected]: www.ggwgruber.com

BelgiumBIS Technics bvba/sprlZevenputtenstraat 203690 ZutendaalPhone +32 89518890Fax +32 89518899E-mail: [email protected]: www.bistechnics.com

Czech Republic,TMC CR s.r.o.Masná 27/960200 BrnoPhone +420 533433722Fax +420 548217219E-mail: [email protected]: www.tmccr.cz

DenmarkJørn B. Herringe A/SRamsømagleSyvvejen 314621 GadstrupPhone +45 46170000Fax +45 46170001E-mail: [email protected]: www.jbh-tools.dk

Estonia, Latvia, LithuaniaDV-Tools OÜPeterburi tee 34/411415 TallinnPhone +372 6030508Fax +372 6030508E-mail: [email protected]: www.dv-tools.ee

56 Order hotline +49 7144.907-333


FinlandOy Maanterä AbPL 70 Keinumäenkuja 201510 VantaaPhone +358 29006130Fax +358 290061130E-mail: [email protected]: www.maantera.fi

France HAINBUCH France SNCEquipements de machines-outilsZI Lons-Perrigny1600, Route de la Lième39570 Lons-le-SaunierPhone +33 384876666Fax +33 384876677E-mail: [email protected]: www.hainbuch.com

France Representative for: Haute SavoieUtilis France Sarl597, Avenue du Mont Blanc74460 MarnazPhone +33 450963630Fax +33 450963793E-mail: [email protected]: www.utilis.com

Great BritainHAINBUCH UK Ltd.WORKHOLDING TECHNOLOGY6 NewmarketKeys Business Village, Keys Park RoadHednesford, StaffordshireWS12 2HAPhone +44 1543 278731Fax +44 1543 478711Mobile +44 7980212784E-mail: [email protected]: www.hainbuch.com

GreecePAPET Papadopoulos GbRMartinstrasse 68DE-73061 Ebersbach/FilsPhone +49 71635858/530668Fax +49 716352265E-mail: [email protected]

HungaryGIMEX Hydraulik GmbHSelyem utca 1.9025 GyörPhone +36 96525588Fax +36 96427239E-mail: [email protected]: www.gimex.hut

IrelandHAINBUCH UK Ltd.WORKHOLDING TECHNOLOGY6 NewmarketKeys Business Village, Keys Park RoadHednesford, StaffordshireWS12 2HAPhone +44 1543 278731Fax +44 1543 478711Mobile +44 7980212784E-mail: [email protected]: www.hainbuch.com

Italy HAINBUCH Italia srlVia Caduti di Nassiriya 522036 Cantu [Co]Phone +39 0313355351Fax +39 031611570E-mail: [email protected]: www.hainbuchitalia.it

NetherlandsBIS Specials[Brandenburg Industry Service Dongen BV]Dreef 76996 BA DremptPhone +31 313482566Fax +31 313482569E-mail: [email protected]: www.bisspecials.com

NorwayOnstad Maskin A/SChr. H. Blomsgt. 133717 SkienPhone +47 35532373/74Fax +47 35532375E-mail: [email protected]: www.onstadmaskin.no

Order hotline +49 7144.907-333 57


PolandBIM Sp. z o.o.Złotniki, ul. Kobaltowa 662-002 Suchy LasPhone +48 616232041Fax +48 616232040E-mail: [email protected]

RomaniaBanatech srl. – connecting technologiesEp. Miron Cristea 26325400 Caransebes, Caras SeverinPhone +40 255517175Fax +40 355814125Mobile +40 749220553E-mail: [email protected]: www.banatech.ro

RussiaROSNA Engineering LLCSveaborgskaya street, 12, Letter »A«, office 20N,196105 Saint-PetersburgPhone +7 812 4016767Fax +7 812 4016767E-mail: [email protected]: www.rosna.spb.ru

SlovakiaNS s.r.o.Vácka ulica 4109/1001841 Dubnica N/VPhone +421 424450873Fax +421 424440406E-mail: [email protected]: www.tnssro.eu

SloveniaElmetool d.o.o.Prvomajska ulica 625000 Nova GoricaPhone +386 53303300Fax +386 53303304E-mail: [email protected]

Spain, PortugalATM S.LC/. Gran Bretanya, 16Pol. Ind. Pla de Llerona08520 Les Franqueses del Vallès [Barcelona]Phone +34 938700885Fax +34 938791689E-mail: [email protected]

SwedenHAINBUCH Svenska ABSPÄNNANDE TEKNIKKemistvägen 1718379 TäbyPhone +46 87327550Fax +46 87327650E-mail: [email protected]: www.hainbuch.com

SwitzerlandUtilis Müllheim AGPräzisionswerkzeugeKreuzlinger Strasse 22CH-8555 MüllheimPhone +41 527626262Fax +41 527626200E-mail: [email protected]: www.utilis.com

TurkeyHidkomOrganize Sanayi Bölgesi75. Yil CD. Demirciler Sit. B Blok No.216159 Nilüfer / BursaPhone +90 2242438292Fax +90 2242436365E-mail: [email protected]: www.hidkom.com

58 Order hotline +49 7144.907-333


10.2.2 AmericaArgentinaHAINBUCH America Corp.WORKHOLDING TECHNOLOGYW129N10980 Washington Dr.Germantown, WI 53022U.S.APhone +1 4143589550Fax +1 4143589560E-mail: [email protected]: www.hainbuchamerica.com

BrasilSSanposs TecnologiaSuprimentos e Consultoria Internacional Ltda.Rua Cândia n° 65 - Jardim do MarCEP: 09726-220São Bernardo do Campo - São PauloPhone +55 11 41266711Fax +55 11 41266710E-mail: [email protected]: www.sanposs.com.br

CanadaHAINBUCH America Corp.WORKHOLDING TECHNOLOGYW129 N10980 Washington Dr.Germantown, WI 53022U.S.APhone +1 4143589550Fax +1 4143589560E-mail: [email protected]: www.hainbuch.com

CanadaRepresentative for: Ontario, QuébecJ.Winkel & Associates Inc.6516 Warbler LaneL5N 6E1 Mississauga, OntarioU.S.APhone +1 4143589550Fax + 1 4143589560E-mail: [email protected]: www.hainbuch.com

MexicoHAINBUCH America Corp.WORKHOLDING TECHNOLOGYW129 N10980 Washington Dr.Germantown, WI 53022Phone +1 4143589550Fax +1 4143589560E-mail: [email protected]: www.hainbuch.com

USAHAINBUCH America Corp.WORKHOLDING TECHNOLOGYW129 N10980 Washington Dr.Germantown, WI 53022Phone +1 4143589550Fax +1 4143589560Se habla español:Tel +1 2143268081E-mail: [email protected]: www.hainbuch.com

10.2.3 AsiaChinaHAINBUCH Shanghai Co. Ltd.WORKHOLDING TECHNOLOGYRoom 611-612 BaoHong CenterNo. 7755 Zhongchun RoadMinhang District, Shanghai 201101Phone +86 2120916384Fax +86 2120916383E-mail: [email protected]: www.hainbuch.cn

IndiaM´la Sales Corporation5, YeshwantnagarTelco-Century Enka RoadPimpri, Pune 411018Phone +91 20 27477405Fax +91 20 27464249E-mail: [email protected]: www.mla-sales.com

IndiaA.H. RaoTechnical Consultant to HAINBUCHGround Floor, # 4157, 14th MainHAL 2nd Stage, IndiranagarBangalore 560 008Phone +91 8041463972Mobile +91 9986997959E-Mail: [email protected]

IndonesiaPT. STAHL ARBEITWTC Mangga Dua 2nd Floor A-6JL. Mangga Dua Raya No. 8Level 2 Blok C No. 41-45Jakarta 14430Phone +62 21 3777 6622Fax. +62 21 3001 8070E-mail: [email protected]: www.stahl-arbeit.com

Order hotline +49 7144.907-333 59


IsraelM.T.M. Machine Tools Marketing Ltd.26 Hakishor St.Holon 58867Phone +972 36479560Fax +972 36479578E-mail: [email protected]: www.mtm.co.il

JapanNK Works Co LTD2-17-17 Iwamoto-cho, Chiyoda-kuTokyo, 101-0032Phone +81 338645411Fax +81 338646752E-mail: [email protected]: www.nk-works.co.jp

KoreaKimi Co.B-101 98 Okgucheondongro Siheung-Si429-925 Gyeonggi-DoPhone +82 24137911Fax +82 24137910E-Mail: [email protected]

Malaysia, Singapore & VietnamJebsen & Jessen Technology [S] Pte Ltd.Process Engineering Division18 Enterprise RoadSingapore 629824Phone +65 63053692Fax +65 63053699E-mail: [email protected]: www.jjsea.com

TaiwanGSTC Technology Co., Ltd.No. 418, Youn-Chun East 1st RdTaichung City 40877, Taiwan'Phone +88 6423805678Fax +88 6423805511E-mail: [email protected]: www.gstctech.com.tw

ThailandHAINBUCH [ Thailand ] Co. LtdWORKHOLDING SOLUTIONS2/25 Sukhapiban 2 Road Prawet,Prawet, Bangkok 10250Phone +662329 0622/23Fax +662329 0624E-Mail: [email protected]: www.hainbuch.com

10.2.4 AustraliaAustraliaRomheld Automation Pty LtdUnit 30 115 Woodpark RoadSmithfield . NSW. 2164Phone +61 297211799Fax +61 297211766E-mail: [email protected]: www.romheld.com.au

10.2.5 AfricaSouth AfricaSouth Africa Retecon [PTY] Ltd.P.O. Box 14721620 Kempton ParkPhone +27 119768600Fax +27 113942471E-mail: [email protected]: www.retecon.co.za

60 Order hotline +49 7144.907-333


IndexAAccessories.............................................

Clamping head................................23Grease.............................................24optional............................................23Work piece end-stop.......................24

Assembly.................................................Clamping head................................38Clamping unit..................................35Concentricity....................................36Workpiece.......................................39Workpiece end-stop........................37

BBolt torque...........................................52Brief description...................................22CChanging fixture.......................................

Manual.............................................23pneumatic........................................23

Check...................................................21Cleaning...............................................49Control of the stroke position...............41DDisassembly............................................

Clamping head................................44Clamping unit..................................45Spindle flange..................................46

Disposal...............................................47EEnvironmental protection.....................18IInspections...........................................40Installation................................................

Preparations....................................29Spindle flange..................................33

Intended use........................................10MMaintenance schedule.........................51

OOperating conditions............................21Overview..............................................22PPackaging............................................27Personal protective equipment................

Hard hat...........................................11Protective gloves.............................12Protective goggles...........................12Protective work clothing..................11Safety footwear...............................11

Personnel requirements........................9Power specifications............................21Preservation.........................................50RRepresentatives.......................................

Africa...............................................60America...........................................59Asia..................................................59Australia...........................................60Europe.............................................56

SScope of delivery...................................7Spare parts............................................7Special dangers...................................12Storing.................................................28Structure..............................................22Symbols on the packaging..................25TTransport inspection............................26Transport, inner company....................26Trouble shooting..................................53Trouble shooting table.........................54Type designation.................................21UUnpacking............................................26

Order hotline +49 7144.907-333 61


62 Order hotline +49 7144.907-333


EC Declaration of conformityEG-Konformitätserklärung im Sinne der EG-Richtlinie 2006/42/EG über Maschinen [Anhang II A] /EC Declaration of conformity according to EC directive 2006/42/EC on machinery [Annex II A]

Original-Konformitätserklärung / Translation of original declaration of conformity

Hersteller / manufacturer: HAINBUCH GmbH Spannende TechnikErdmannhäuser Straße 5771672 MarbachDeutschland

Diese Erklärung bezieht sich nur auf die Maschine in dem Zustand, in dem sie in Verkehr gebracht wurde; vom Endnutzer nachträglich angebrachte Teile und/oder nachträglich vorgenommene Eingriffe bleiben unberücksichtigt. Die Erklärung verliert ihre Gültigkeit, wenn das Produkt ohne Zustimmung umgebaut oder verändert wird.This declaration relates exclusively to the machinery in the state in which it was placed on the market, and excludes components which are added and/or operations carried out subse-quently by the final user. The declaration is no more valid, if the product is modified without agreement.Hiermit erklären wir, dass die nachstehend beschriebene MaschineHerewith we declare, that the machinery described below

Produktbezeichnung / product denomination:

Shaft chuck

allen einschlägigen Bestimmungen der Maschinenrichtlinie 2006/42/EG entspricht.is complying with all essential requirements of the Machinery Directive 2006/42/EC.

Angewandte harmonisierte Normen / Harmonised Standards used: EN ISO 12100:2011-03 Sicherheit von Maschinen – Allgemeine Gestaltungsleit-

sätzeSafety of Machinery – Basic concepts

DIN EN 1550:1997 Sicherheitsanforderungen für die Gestaltung und Konstruktion von Spannfuttern für die Werkstückaufnahme /Safety requirements for the design and construction of work holding chucks

Bevollmächtigter für die Zusam-menstellung der technischen Unterlagen / The person authorized to compile the relevant technical documen-tation:

HAINBUCH GmbH Spannende TechnikKonstruktionsleitungErdmannhäuser Straße 5771672 MarbachDeutschland

Marbach, August 2015 Konstruktionsleitung / Head of engineering

Ort, Datum / Place, Date

Funktion / function of signatory

Order hotline +49 7144.907-333 63

HAINBUCH GMBH ・SPANNENDE TECHNIKPO Box 1262 ・71667 Marbach / Erdmannhauser Strase 57 ・71672 Marbach ・GermanyPhone +49 7144.907-0 ・Fax +49 7144.18826 ・[email protected] ・www.hainbuch.com24h-Emergency call +49 7144.907-444

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Clamping device Shaft chuck - HAINBUCH · clamping devices may not be removed / disas-sembled! 1.4...

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