Civil and Structural
-
Upload
hitendra-panchal -
Category
Documents
-
view
231 -
download
0
Transcript of Civil and Structural
-
8/12/2019 Civil and Structural
1/79
Page1of
JOB PROCEDURE FOR SOIL INVESTIGATION
(PROCEDURENO: 6724-700-50-47-JP-001)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
2/79
Page2of
(PROCEDURE NUMBER:6724-700-50-47-JP-001)
JOB PROCEDURE FOR SOIL INVESTIGATION
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
3/79
Page3of
PROCEDURE NO.6724-700-50-47-JP-001
JOB PROCEDURE FOR SOIL INVESTIGATION
1.0 PURPOSE The purpose of this procedure is for testing of soil and to ensure that proper quality control and system
is exercised at site for design of compressor /other foundations as per codes / standards.
2.0 SCOPE This procedure covers supervision and method of testing & record keeping for soil investigation.
3.0 REFERENCE As per contract specifications IS Codes / Standards
4.0 PROCEDURE: Area where soil testing to be done will be barricaded and ensured that no encumbrances are there Marking of testing location at site and same will be verified whether it is as per drawing or not Rig with mortar pump to be erected on testing points. Required water connection to be made, Drilling shall be started, Required level, required test, Samples can be collected and tested. Required test (SPT) Record to be maintained, Log book of boring to be maintained by SEL & periodic checking to be done by EIL/GAIL if required, Boring shall be done up to required depth as per contract / soil conditions All collected samples and test shall be carried out in approved lab and report generated, Finally all soil report shall be prepared. and submitted to EIL / GAIL
5.0 RECORDS: Site inspection notes / Reports of site test as per ITP No: 6724-700-50-47-ITP-001 Review test & inspection documents.
-
8/12/2019 Civil and Structural
4/79
INSPECTION & TEST PLAN FOR SOIL INVESTIGATION
DOC.NO.6724-700-50-47-ITP-001
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRESSOR ,
RATNAGIRI
SR NO ACTIVITY SEL EIL
RECORDS TO
BE
SUBMITTED/
FORMAT NO
Remarks
1 POSITION OF TEST LOCATION WC S YES
2 A) REVIEW OF CALIBRATION CERTIFICATESOF INSTRUMENTS / TESTING EQUIPMENTS
B) FIELD CALIBRATION, IF ANY
WC
WC
HP
W
YES
YES
Calibration
Certificate t
be submitted
3 BORING & SAMPLING WC W YES4
IN SITU TESTING (SPY, CPT, PILE LOAD
TEST, ETC)WC S YES
5 LAB TESTING (AS APPLICABLE) WC RW YES Test report tbe submitted
6 MONITORING OF WATER LEVEL WC SINSPECTION & TEST DOCUMENTS
REVIEW TEST & INSPECTION DOCUMENTSWC RW YES
Prepared by Reviewed by Checked by Approved by
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
5/79
Page1of
JOB PROCEDURE FOR EXCAVATION
(PROCEDURENO: 6724-700-50-47-JP-002)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
6/79
Page2of
(PROCEDURE NUMBER: 6724-700-50-47-JP-002)
JOB PROCEDURE FOR EXCAVATION
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
7/79
Page3of
JOB PROCEDURE FOR EXCAVATION
1. PURPOSE The purpose of this procedure is for supervision of all excavation works and to ensure that proper quality
control is exercised at site.
2. SCOPE This procedure covers supervision of excavation work and method of record keeping for all earth work in
soil, soft rock and hard rock.
3. REFERENCE All works relating to excavation work will be confirmed to contract document. special condition design basis
4. PROCEDURESURVEY WORK
Initial survey to be done and locate the location of earth work as per approved drawings Survey to be done with reference to the existing plant foundation and reference drawing. With reference drawing centre line co ordinate to be marked at site (pegging) Excavation boundary line with margin to be marked. Initial joint level to be recorded and joint record to be maintained by SELEXCAVATION
Initial excavation permission to be taken from plant in charge. Required barricading to be done. Location of existing underground system to be marked / if required manual trial pit will be done Earth work will be done by manually / mechanically as per the site condition. During the earth work required shoring & strutting will be done to hold the collapsed earth or foundation.
-
8/12/2019 Civil and Structural
8/79
Page4of
Required lighting arrangement will be done and other suitable measures for protection against accident duto open excavation.
Making of dewatering arrangement so that excavation area to be dry. For hard rock, breaker to be made available with all safety measures and required permission. For any underground system across the excavation, necessary clearance to be obtained from Engineer - in
charge.
Excavation to be done in slope / steps as per the site condition. Final dressing to be done as per the drawing. Excavated earth will be stored at designated location without affecting plant operation and brought back fo
back filling if found good.
5. INSPECTION AND DOCUMENTATION All the excavation area shall be inspected for firm bed sides, leaks, location as given in the drawings. All excavation will be inspected by Engineer or the contractor. All inspection to be done as per approved ITP.
Initial joint level record to be maintained by SEL
Excavation bed level to be jointly recorded by SEL Measurement of shoring to be recorded. Soft rock / hard rock initial level and measurement to be recorded jointly and record to be submitted for
information only to consultant
Record to be submitted as per ITP NO : 6724-700-50-ITP-002
-
8/12/2019 Civil and Structural
9/79
Page 1 of 2
INSPECTION & TEST PLAN FOR EXCAVATION
DOC.NO. : 6724-700-50-47-ITP-002
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR , RATNAGIRI
SR
NOACTIVITY SEL EIL
RECORDS TO BE
SUBMITTED/
FORMAT NO
Remarks
1 a. Calibration certificate of measuring &testing / Instruments
b.Field calibration, if any
W
W
HP
S
YES
YES
2 Layout checkingW S
YES As per
Drawing
3 Taking initial levels W S YES Level Record
4 Slope of excavation, benching, overburden,
shoring & Strutting (In case of deep
excavation)
W S
5 Check for sub soil water, dewatering
requirements As per specifications.W S
6 Check for bottom level of excavation W S
7 Stacking of different types of soils separatelyW S
8 List of obstacle encountered (Cables, pipes,
conduits Etc.)W S
YES Make as built
Drawing
-
8/12/2019 Civil and Structural
10/79
Page 1 of 2
9 Barricading of excavated pits for safety and
Protection from rain. W S
FOR HARD ROCK
1 Obtaining license from district authorities for
Undertaking blasting operation.W RW
YES Permission
Letter
2 Storing of explosive materials as per
explosive Rules.W S
3 Prominent display of red flags around the
area To be blasted.W S
4 Check the dimensions of bore holes. W S
5 Stacking of hard rock for useable/ non-
useableW S
INSPECTION & TEST DOCUMENTS
Completeness of inspection and test records W RW YES (As Per ITP)
Prepared by Reviewed by Checked by Approved by
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
11/79
Page1of
JOB PROCEDURE FOR BACKFILLING
(PROCEDURENO: 6724-700-50-47-JP-003)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
12/79
Page2of
(PROCEDURE NUMBER:6724-700-50-47-JP-003 )
JOB PROCEDURE FOR BACKFILLING
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. MATERIAL5. PROCEDURE6. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
13/79
Page3of
JOB PROCEDURE FOR BACKFILLING
1.0 PURPOSE The purpose of this procedure is for supervision of all backfilling works and to ensure that proper quality
control is exercised at site.
2.0 SCOPE This procedure covers supervision of job and method of record keeping for all backfilling work.
3.0 REFERENCE All works relating to backfilling work will confirm to contract document.
4.0 MATERIAL Backfilling soil to be approved by Engineer in charge. Required soil testing prior to backfilling to be done.
5.0 PROCEDURE Before backfilling area to be cleaned and backfilling permission to be obtained from EIL. Backfilling around foundation shall be with suitable soil Backfilling shall be done in layer as specified in specification and compacted till 95 % of max. Dry density i
achieved with watering, rolling and ramming by manually / mechanically by compactor up to the level
shown in drawing.
Required test of compaction shall be carried out layer by layer and recorded jointly.6.0 INSPECTION & DOCUMENTATION
Each & every layer to be inspected by Engineer as per ITP No : 6724-700-50-47-ITP-003 Required compaction test to be taken with the consultation of Engineer in charge and lab test
conducted
Compaction record to be maintained as per ITP
-
8/12/2019 Civil and Structural
14/79
INSPECTION & TEST PLAN FOR BACKFILLING
DOC. NO. - 6724-700-50-47-ITP-003
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRESSOR ,
RATNAGIRI
SR
NOACTIVITY SEL EIL
RECORDS TO BE
SUBMITTED/
FORMAT NO
Remarks
1 Checking of Materials i.e. Earth WC S Yes2
Adequate slope, benching in excavation forsafety
WC S3
Calibration certificate of measuring & testing
Field calibration, if any.
WC
WC HPS YesYes4 Layout, line & level. WC S5
Ensure proper laying & joining, grouting atManholes/ chambers prior to back filling
WC S6
Check for supports / firm bed / sub soilwater level.
WC S7 Testing for leakages by blocking pipe ends. WC W8
Hydrostatic testing and other tests, removalof Blockages, cleaning & flushing of system
WC HP Yes9 Back filling in layers consolidating & watering WC S Yes10 Compaction Test WC RM Yes11
Check for MS rungs in proper position, inlet /Outlet pipe levels in manholes.
WC S12 Soil Treatment , if any WC RM13 Preparation of As built drawings WC RW Yes
INSPECTION & TEST DOCUMENTS
Completeness of inspection and test records WC RW Yes
Prepared by Reviewed by Checked By Approved by
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
15/79
Page1of
JOB PROCEDURE FOR BLACK TOPPING(PREMIX CARPETING)
(PROCEDURENO: 6724-700-50-47-JP-004)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL EIL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
16/79
Page2of
(PROCEDURE NUMBER: 6724-700-50-47-JP-004)
JOB PROCEDURE FOR BLACK TOPPING (PREMIX CARPETING)
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
17/79
Page3of
JOB PROCEDURE FOR BLACK TOPPING (PREMIX CARPETING)
1. PURPOSEThe purpose of this procedure is for supervision of Black Topping for road work and to insure that proper
quality control is exercised at site
2. SCOPEThis procedure covers supervision of Black Topping for road work and method of record keeping for all
Black Topping at site.
3. REFERENCE All work related to Black Topping will be conformed to EIL contract document IS codes Design Basis
4. MATERIALRequired material for Black Topping shall be as per EIL specifications
5. PROCEDURE Material approval to be done Review of calibration of plant Review of calibration of instrument/ testing of equipment WBM top surface to be properly clean , and joint around aggregate to be clean properly Checking of road camber / level
Tack coat to be applied as per specification
Required thickness of premix carpeting after rolling to be spread During the spreading of premix carpet, bitumen temperature and its consumption to be check Take the premix sample for check test (as applicable) Seal coat to be spread over the premix carpet
-
8/12/2019 Civil and Structural
18/79
Page4of
Finally compacted thickness of black topping to be checked and it should be as per drawing / specifiedin specification.
Prepared the berm by sites of road in specified width Remove all surplus earth from the road sites & dumped designated area Final inspection of black topping will done jointly and any defect found to be repaired immediately.
6. INSPECTION AND TEST DOCUMENTReview of test and inspection reports as per ITP NO 6724-700-50-47-ITP-004
-
8/12/2019 Civil and Structural
19/79
INSPECTION & TEST PLAN FOR BLACK TOPPING
DOC. NO. - 6724-700-50-47-ITP-004
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR , RATNAGIRI
Sr.No.
Activities SEL EIL Record tosubmitted
Remarks
1 Approval of source of materials WC Rw
2 Review of calibration certificates of instruments / testing
equipments
Field calibration if any
WC
WC
HP
W
3 Surface preparation & check for camber / level WC S
4 Checking/ testing of material wherever required WC W
5 Tack coat application WC S
6Premix carpeting(including thickness of carpeting) and
rollingWC S
7 Seal coat (Including thickness of seal coat) WC S
8 Check for camber and levels WC S
9 Check for bitumen temperature and consumption WC S
10 Premix sample check test (as applicable) WC W
11 Removal of surplus earth WC S
12 Berm preparation WC S
13 Final inspection WC HP
INSPECTION AND TEST DOCUMENTSReview test and inspection documents
WC Rw
PREPARED BY REVIEWED BY CHECKED BY APPROVED BY
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
20/79
-
8/12/2019 Civil and Structural
21/79
Page2of
(PROCEDURE NUMBER: 6724-700-50-47-JP-005)
JOB PROCEDURE FOR CONCRETING WORK
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. MATERIAL5. PROCEDURE6. INSPECTIONS & DOCUMENTATION
-
8/12/2019 Civil and Structural
22/79
Page3of
JOB PROCEDURE FOR CONCRETING WORK
1.0 PURPOSE The purpose of this procedure is for supervision of concreting works and ensures that proper quality
control is exercised at site.
2.0 SCOPE The procedure covers supervision of concreting works and method of record keeping for concreting
work at site.
3.0 REFERENCE All plain and reinforced concrete work will comply with the requirements mentioned in EIL specification Design Basis
4.0 MATERIALAll material required for the concreting / RCC work shall be as per EIL specification
5.0 PROCEDUREFor PCC / RCC approval of design mix
Required grade concrete to be approved by mix design / RMC Trial cubes will be taken at batching plant / at site as per the design mix of specified grade of contract
as per design
Testing will be done at 3 days, 7 days, and 28 days. If results are found acceptable then design mix / RMC will be approved. Bed level of excavation shall be checked jointly by contractor and consultant and permission may be
obtained to do the PCC work.
Required shuttering to be done as per the drawing with proper supports and height. Reinforcement steel bars which are bending earlier as per the approved bar bending schedule are to be
placed as per drawings and bindings as per specified wires.
Required laps, chairs, spacer bars to be provided.
-
8/12/2019 Civil and Structural
23/79
Page4of
Required bolts, inserts, plates, openings / pockets to be fixed as per drawings. Top level of concrete to be marked on shuttering. Pre pour checking by our Engineer and consultant to be done and obtained the clearance for
concreting the next day.
Concreting will be done by mixer m/c / RMC which is required to meet quality standards Concreting will be done in layer and compaction of concrete will be done by vibrator machines in
layers.
Finally top of concrete will be finished as required in spec. drawings and shall match exact foundationtop
Required testing cubes will be taken for testing of desired strength at 7 days, & 28 days in approvedlab.
From next day onward cubes will be puts under the water filled tank/sump. Shuttering will be removed after 24 hours and surfaces to be observed and seen that concrete will be
ok or not.
Compressor foundation to be done in single pour only (monolithic)6.0 INSPECTION & DOCUMENTATION
Vibrating & compaction of concreting to be inspected during concrete. Cubes to be taken and its to be numbers, with date of casting grade, fdn. no,
Location etc
Final finishing to be observed. Pre pour cards to be filled up before concreting. Pour concrete to be filled up after concreting. Records of material / RMC to be submitted. Others will be as per ITP No : 6724-700-50-47-JP-005A, 6724-700-50-47-JP-005B, 6724-700-50-47-JP-
005C, 6724-700-50-47-JP-005D
-
8/12/2019 Civil and Structural
24/79
INSPECTION & TEST PLAN FOR PLAIN CEMENT CONCRETE (PCC)
DOC.NO.- 6724-700-50-47-JP-ITP-005A
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR , RATNAGIRI
SR
NOACTIVITY SEL EIL
RECORDS TO
BE
SUBMITTED/
FORMAT NO
Remarks
1
a. Review of calibration certificates ofinstruments / testing Equipments.
b. Field calibration, if any.
WC
WCHP
W
2Checking of layout and materials,
compaction of sub gradeWC S
3 Mix proportion. WC S
4 Check for shuttering, dewatering if any WC S5 Concreting with proper compaction. WC S6 Checking of top level of PCC. WC S YES7 Curing. WC S
INSPECTION & TEST DOCUMENTS
Review test and inspection documents. WC RW
Prepared By Reviewer by Checked By Approved by
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
25/79
INSPECTION & TEST PLAN FOR RCC ( SUB STRUCTURE)
DOC.NO.- 6724-700-50-47-JP-ITP-005B
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRESSOR ,
RATNAGIRI
SR
NOACTIVITY SEL EIL
RECORDS TO
BE
SUBMITTED/
FORMAT NO
Remarks
1 Approval of source of materials. WC RW YES2
Approval of agency for providing Ready
Mix concrete (RMC)WC W YES APPROVED
VENDOR
3
a) Calibration certificate of measuring& testing Equipments / instruments
of RMC plant
b)
Field calibration, if any
WC
WCHP
W
YES
YES
4Checking of layout & condition of PCC /
Leveling course.WC S YES
5 Checking / testing of materials. WC S YES6 Design Mix Approval WC HP YES Design mix doc7
Check for line & level of shuttering including
Its condition, quality and rigidity.WC S
8Check for sub-soil water & dewateringarrangement, if any
WC S YES
9Placing of reinforcement & covers to
reinforcement.WC W
10Check for inserts, Anchor bolts and pipe
sleeves, pockets etc.WC S YES
-
8/12/2019 Civil and Structural
26/79
-
8/12/2019 Civil and Structural
27/79
INSPECTION & TEST PLAN FOR RCC ( SUPER STRUCTURE)
DOC.NO.- 6724-700-50-47-JP-ITP-005C
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR , RATNAGIRI
SR
NOACTIVITY SEL EIL
RECORDS TO BE
SUBMITTED/
FORMAT NO
Remarks
1 Approval of source of materials. WC RW2
Approval of agency for providing Ready Mixconcrete (RMC)
WC W YES
3
a) Calibration certificate of measuring &testing Equipments / instruments of RMCPlant
b) Field calibration, if any
WC
WCHP
W
YES
YES
4 Checking of layouts WC S YES5 Checking / testing of materials. WC RW YES6 Design Mix Approval WC HP YES7
Check for line & level of shuttering andscaffolding / Vertical bracing includinghoisting arrangement.
WC S8
Placing of reinforcement & covers toreinforcement
WC W9
Check for inserts, bolts, pipe sleeves, MSrungs, concealed Electrical conduits, fanhooks, dowel, welding etc. if any.
WC S YES10 Check for pockets / openings WC S11 Check for expansion joints, if any WC S12
Check for water stoppers, slopes, stoppers, ifany
WC S13 Pour Card WC HP 6724-700-50-47-IR-001 &
002
14Quality records of RMC like Delivery Ticketinformation
WC RW YES15 Concreting, testing, compaction, & finishing. WC RM YES16 Casting of cubes. WC RM
17 Curing. WC S
-
8/12/2019 Civil and Structural
28/79
-
8/12/2019 Civil and Structural
29/79
INSPECTION & TEST PLAN FOR RCC (CRITICAL STRUCTURE)
DOC.NO.- 6724-700-50-47-JP-ITP-005D
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRESSOR ,
RATNAGIRI
SRNO
ACTIVITY SEL EIL
RECORDS TO BE
SUBMITTED/
FORMAT NO
Remarks
1 Approval of source of materials. WC RW YES2 Approval of agency for providing Ready
Mixed Concrete (RMC)WC RW YES
3Calibration certificate of measuring & testingequipments / instruments
WC RW YES4 Checking of layout. WC S YES5 Checking / testing of materials. WC W YES6 Soil strata below PCC WC S7 Design of Mix. WC HP YES8
Check for line & level of shuttering and
scaffolding / vertical bracing Includinghoisting arrangements, shoring and strutting. WC
S
9Placing of reinforcement & coverts toreinforcement
WC S10
Check for inserts, Anchor bolts, pipe sleeves,MS rungs, concealed electrical Conduits, fanhooks, dowel, etc. including welding if any
WC W YES11 Check or pockets / openings WC W12
Detailed work plan including equipment,manpower & other sources
WC RW YES13 Pour Card. WC HP 6724-700-50-47-IR-001 &
002
14Quality records of RMC like delivery ticket
InformationWC RW YES
15 Concreting, testing, Compaction & finishing. WC W YES
-
8/12/2019 Civil and Structural
30/79
16 Casting of Cubes WC RW
17 Curing. WC S
18
Testing of cubes. 7 Days
28 Days
WC
WC
RW
W
6724-700-50-47-IR-003
19 Removal if formwork / staging WC20
Verification of dimension viz. AFC drawingsand tolerances
WCS YES
21 Check for water tightness, rendering, if any. WC S
22 Preparation of As built drawings. WC RW YES
INSPECTION & TEST OCUMENTS
Completeness of inspection and test records WC RW YES
Note: Compressor Foundation shall be done by Single pour only
Prepared By Reviewed by Checked By Approved by
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
31/79
Page 1 of 2
POUR CARD I (PROGRAMME OF CONCRETING)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTERCOMPRESSOR , RATNAGIRI
CLIENT : M/s RGPPL, RATNAGIRI FORMAT NO: 6724-700-50-47-IR-001 REV.NO. - 0
PMC : M/s EIL REPORT NO :
DATE :
1. Reference document :
2. Type of Structure :
3. Levels From : To :
4. Grade of Concrete / Approved Design Mix
5. Brand Name, Grade and consignment no. cement
6. Estimated volume of concrete :
7. Quantity of cement required :
8. Reinforcement checking details :
No. Dia. Length
a) Laps
b) Separators
c) Chairs
d) Any other
Remarks
-
8/12/2019 Civil and Structural
32/79
-
8/12/2019 Civil and Structural
33/79
-
8/12/2019 Civil and Structural
34/79
Page 2 of 2
8. Number of cubes taken :
9. Quantity of concrete poured :
10. Pour completion time : AM/PM : Date :
11. Curing Method
Traditional Curing compound
Blankets / foils / gunny bags Others ( specify)
12. Period for removal of form work.
13. Any defect (s) observed during concreting :
M/s SAVAIR ENERGY LIMITED M/s GAIL/EIL
NAME
SIGN
DATE
-
8/12/2019 Civil and Structural
35/79
Name of work :
Reference : Type of Cement :
W / C Ratio : Max. size of Aggregate
CRUSHING STRENGTH RESULTS OF CONCRETE CUBES
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRE
CLIENT : M/s RGPPL, RATNAGIRI FORMAT NO: 6724-700-50-47-IR-003
PMC : M/s EIL REPORT NO :
DATE :
CubeNo.
Id.MarkOn
Cube
Type &Location
ofStructure
Date of Age(days)
Dimensions of Cube Vol.of
Cube(m)
Wt.of
Cube(kg)
Unit WT.(kg/m)
SurfaceArea(cm)Casting Testing L
(Cm)B
(Cm)H
(Cm)
-
8/12/2019 Civil and Structural
36/79
M/s SAVAIR ENERGY LIMITED M/s GA
NAME
SIGN
DATE
-
8/12/2019 Civil and Structural
37/79
Page1of
JOB PROCEDURE FOR MICRO GRADING
(PROCEDURENO: 6724-700-50-47-JP-006)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME Ganesh K. Rakesh P. Milind D.
DATE
-
8/12/2019 Civil and Structural
38/79
Page2of
(PROCEDURE NUMBER:6724-700-50-47-JP-006)
JOB PROCEDURE FOR MICRO GRADING
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
39/79
Page3of
JOB PROCEDURE FOR MICRO GRADING
1. PURPOSEThe purpose of this procedure is for supervision of micro grading work and to insure that proper quality
control is exercised at site
2. SCOPEThis procedure covers supervision of micro grading and method of record keeping for micro grading work
at site.
3. REFERENCE All work related to micro grading shall be as per specification
4. PROCEDURE Review the calibrating certificate of instrument Take the initial level of micro grading area Remove the extra soil , debris, where level is higher than the required and back fill the soil where level
is lower
Area to be graded in gradient so that water can easily flow in drain Finish the area with small roller or with hand compactor Take final level & record it Final inspection will be made jointly
5. INSPECTION AND TEST DOCUMENTReview test and inspection reports with level records as per ITP No 6724-700-50-47-ITP-006
-
8/12/2019 Civil and Structural
40/79
-
8/12/2019 Civil and Structural
41/79
Page1of
JOB PROCEDURE FOR STRUCTURAL STEEL WORK
(PROCEDURENO: 6724-700-50-47-JP-007)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
42/79
Page2of
(PROCEDURE NUMBER:6724-700-50-47-JP-007)
JOB PROCEDURE FOR STRUCTURAL STEEL WORK
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. MATERIAL5. PROCEDURE6. INSPECTIONS & DOCUMENTATION
-
8/12/2019 Civil and Structural
43/79
Page3of
JOB PROCEDURE FOR STRUCTURAL STEEL WORK
1.0 PURPOSE The purpose of this procedure is for supervision of structural steel works and to ensure that proper
quality control is exercised at site.
2.0 SCOPE The procedure covers supervision and method of record keeping for structural steel work at site.
3.0
REFERENCE
All structural steel work will comply with the requirements mentioned in EIL specification and shop /field painting as per EIL specification and respective IS, BIS, SP codes and specification.
IS Codes Design Basis
4.0 MATERIAL All material shall be confirm to their respective specifications given in EIL specification and IS codes,
BIS, SP codes.
5.0 PROCEDURE Material to be procured from standard / approved vendors only with all MTC reports. If MTC are not
available / co related with materials will be tested with approved lab taking samples from received
material at site.
Qualified welder to be qualified / approved before taking up the welding job. Shop fabrication will be made before starting of actual fabrication at site and approved on the basis of
design drawings.
On the basis of shop fabrication drawing, actual fabrication of structural steel shall start. Periodical checking / inspection will be done by our Engineer & necessary approval may be obtained. Fit up checking / alignment checking will be done by Engineer & required clearance will be obtained. After complete fabrication completed final checking / clearance will be done by us / consultant as per
ITP
-
8/12/2019 Civil and Structural
44/79
Page4of
Fabricated material will be shifted to shot blasting shed and surface will be prepared by shot blasting(Sa 2.5) and primer painting as per EIL Specification, shall be done. Inspection will be by Engineer /
EIL as per ITPs
Material will be transported to site from fabrication shop after primer painting Foundation top to be chipped off properly to binding grouting material Nuts / bolt be grease level
plates to be ground.
Required capacity crane to be arranged and erection of structural will be done; proper nuts with locknuts tighten.
After alignments of main structural balance component to be fixed and final alignment to be done andapproval to be taken from consultant.
Welding work shall start as per EIL specification and on final welding completed necessary clearancewill be obtained.
No compromise shall be made on moment connections and weld length for structural steel in bracing& to which shall be as per standards & IS
After completion of all final welding, weld joints shall be cleaned & painting to be done as per EILspecification
Finally handing to be done and document to be submitted, All above work shall be done with all safety precaution
6. INSPECTION & DOCUMENTATION Periodically inspection will be got it to EIL. Final alignment report to be prepared. All fit up; weld visual, etc. record to be submitted. Handing over report to be submitted. All test reports of material to be submitted. Record to be submitted as per ITP NO : 6724-700-50-47-ITP-007
-
8/12/2019 Civil and Structural
45/79
INSPECTION & TEST PLAN FOR STRUCTURAL STEEL WORK
DOC.NO.6724-700-50-47-ITP-007
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRESSOR ,
RATNAGIRI
Sr.
NoActivity SEL EIL
Records To Be
Submitted/
Format No
Remarks
A PRE FABRICATION ACTIVITIES
1
a) Reviews\ of calibration certificates ofinstruments / testing.
b) b) Field calibration, if any.WC
HP
W
YES
2
Checking of structural steel materials supplied by
the contractor / Manufacturers test certificate /
testing (as applicable).
WC RW YES
3
Welding Filler material approval / qualification.
a) Manufacturing test certificates / documents.b) Testing, if any.
WC RW
4 WPS / PQR WC W YES5 Welders performance qualification. WC W YES6 Layout checking. WC S7 Welding equipment and accessories. WC S8 Preparation and approval of fabrication drawings. WC RW YESB FABRICATION ACTIVITIES
1 Materials as per design drawing WC RW2 Check straightness and non-warping of members. WC S3 Dimensional and fit-up checks including provision WC S YES
-
8/12/2019 Civil and Structural
46/79
-
8/12/2019 Civil and Structural
47/79
Name of Work :
Reference No. : Location / co-ordinates / gr
Layout clearance obtained : Yes / No
SL.No.
ItemNo.
Material &Dimensionalclearance
Shop Fit up ShopWelding
Cleaning &PrimerPainting
ErectionFit Up
Alignment& Leveling
FieldWelding
Gc
SEL EIL SEL. EIL SEL EIL SEL EIL SEL EIL SEL EIL S
STRUCTURE FABRICATION AND ERECTION REPORT
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRE
CLIENT : M/s RGPPL, RATNAGIRI FORMAT NO: 6724-700-50-47-IR-004
PMC : M/s EIL REPORT NO :
DATE :
-
8/12/2019 Civil and Structural
48/79
M/s SAVAIR ENERGY LIMITED M/s GA
NAME
SIGN
DATE
-
8/12/2019 Civil and Structural
49/79
Name of work: ______________________________ Location/coordinates
Reference no : _______________________________ Layout clearance obt
Sr No Item No Material anddimensionalclearance
Plumb reading onNorth/ south face
Plumb reading onWest/ east face
Alignment &level ok/not
S
A B A B ALIGN LEVEL
STRUCTURAL COLUMN VERTICALITY CHECKING REPORT
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRE
CLIENT : M/s RGPPL, RATNAGIRI FORMAT NO: 6724-700-50-47-IR-005
PMC : M/s EIL REPORT NO :
DATE :
-
8/12/2019 Civil and Structural
50/79
M/s SAVAIR ENERGY LIMITED M/s GA
NAME
SIGN
DATE
-
8/12/2019 Civil and Structural
51/79
Page1of
JOB PROCEDURE FOR SHEETING WORK
(PROCEDURENO: 6724-700-50-47-JP-008)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME Ganesh K. Rakesh P. Milind D.
DATE
-
8/12/2019 Civil and Structural
52/79
Page2of
(PROCEDURE NUMBER:6724-700-50-47-JP-008 )
JOB PROCEDURE FOR SHEETING WORK
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
53/79
Page3of
JOB PROCEDURE FOR SHEETING WORK
1. PURPOSEThe purpose of this procedure is for supervision of sheeting work and to insure that proper quality control
exercised at site
2. SCOPEThis procedure covers supervision of sheeting work and method of record keeping for all sheeting work at site
3. REFERENCE Sheeting work will be conformed to EIL contract document Contract manual Standards Material Sheeting shall be conformed to EIL contract document IS codes Design Basis Special condition
4. PROCEDURE Shed roof structure to be completed in all respect like truss, purling, rigid ,welding, alignment, level etc Take all safety requirement before erection of sheet on roof structure Check the sufficient quantity material received at site or not Erect the sheet with proper overlapping each other by crane / rope and pulley Put the J bolt with , nut, washer, bitumen washer etc & tight properly with purling & sheet Put the wind strip as per AFC drawing Erect the ridged , drain etc as per drawing & specification Cladding to be done as per AFC drawing
-
8/12/2019 Civil and Structural
54/79
Page4of
Complete the entire work in all respect Final inspection to be done & hand over to GAIL / EIL
5. INSPECTION AND TEST DOCUMENT Site inspection reports as per ITP No : 6724-700-50-47-ITP-008 Test report of all materials
-
8/12/2019 Civil and Structural
55/79
INSPECTION & TEST PLAN FOR SHEETING
DOC. NO. - 6724-700-50-47-ITP-008
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR , RATNAGIRI
Sr.No
Activities SEL EILRecord to besubmitted
Remarks
1 Material test reports WC Rw Yes
2 Completion of structure WC W -
3 Fixing of sheets , Ridges, Corner, Gutter etc WC Rw -
4Checking of J bolt fixing wind Tie & bitumenwasher
WC W Yes
5 Final Inspection WC W Yes
INSPECTION & TESTING DOCUMENTS
Site Inspection Report WC Rw Yes
PREPARED BY REVIEWED BY CHECKED BY APPROVED BY
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
56/79
Page1of
JOB PROCEDURE FOR WBM ROAD
(PROCEDURENO: 6724-700-50-47-JP-009)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL EIL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
57/79
Page2of
(PROCEDURE NUMBER: 6724-700-50-47-JP-009)
JOB PROCEDURE FOR WBM ROAD
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
58/79
-
8/12/2019 Civil and Structural
59/79
Page4of
Dry rolling will be done Spreading the murum and rolling Spread the water and rolled till the proper binding of metal Check the thickness after compaction If the thickness found less , rectification will be done Spread the second layer with murum and rolled and sequence layer to be spread as per AFC drawing Total thickness of wbm is as per the AFC drawing
6. INSPECTION AND TEST DOCUMENTReview of test reports and site inspection documents as per ITP No: 6724-700-50-47-ITP-009
-
8/12/2019 Civil and Structural
60/79
INSPECTION & TEST PLAN FOR WBM ROAD
DOC.NO. - 6724-700-50-47-ITP-009
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRESSOR ,RATNAGIRI
Sr.No
Activities SEL EILRecord to besubmitted
1
Review of calibration Certificates of instruments & testingequipments
Field calibration , if any
WC
WC
HP
W
YES
YES
2Layout checking including road crossing and taking initiallevel
WC S
3 Approval of source & checking & testing of material(wherever required)
WC HP YES
4 Filling (if any) compaction, providing camber in sub-base including levels
WC S
5 Spreading metal to required thickness, line & level,dryrolling including spreading of screening material WC
S
6 Check for camber and levels over metalling WC S YES
7 Spreading murum / sand, watering and rolling WC S
8 Checking thickness after each layer and rectificationthereof (if any)
WC W YES
9 Checking Quantity of aggregate by excavation of trialpits as per IRC Code
WC WYES
INSPECTION AND TEST DOCUMENT
Review test and inspection document WC Rw
PREPARED BY REVIEWED BY CHECKED BY APPROVED BY
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
61/79
Page1of
JOB PROCEDURE FOR FIRE PROOFING
(PROCEDURENO: 6724-700-50-47-JP-010)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
62/79
Page2of
(PROCEDURE NUMBER: 6724-700-50-47-JP-010)
JOB PROCEDURE FOR FIRE PROOFING
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
63/79
Page3of
PROCEDURE NO. 6724-700-50-47-JP-010
JOB PROCEDURE FOR FIRE PROOFING
1. PURPOSEThe purpose of this procedure is for supervising of Fire proofing work and to insure that proper quality
control is exercised at site
2. SCOPEThis procedure covers supervision of Fire proofing work and method of record keeping for Fire proofing
work at site.
3. REFERENCE Work related to fire proofing will be conformed to EIL specification Special condition IS codes and standards Design basis
4. MATERIAL Material required for Fire proofing shall be as per respective EIL specification As per IS codes
5. PROCEDURE Required material will be procured from standard / approved vendor only with MTC report. If MTC
report not available then take the material received sample and send to approved lab for testing with
respective IS code
Approved the required grade of concrete , with its trial cubes testing result Locate the structure where fire proofing to be done Weld the squared nuts on structure at 400 mm distance all around Patch up the weld portion with specified primer, paint Put the specified welded wire mesh on structure and tied up properly with 16 gauge binding wire
-
8/12/2019 Civil and Structural
64/79
Page4of
Put the shuttering as per the specified thickness of fire proofing and standard Rigid the shuttering with clams, supports Pour the approved grade of concrete, required testing cube to be taken Finally finishing will be done with 1:2 cement mortar , if required Put the final coat of approved shed snowcem paint
6. INSPECTION AND TEST DOCUMENTReview of test reports & Inspection reports as per ITP NO 6724-700-50-47-ITP-010
-
8/12/2019 Civil and Structural
65/79
INSPECTION & TEST PLAN FOR FOR FIRE PROOFING
DOC.NO.6724-700-50-47-ITP-010
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR , RATNAGIRI
Sr.No
Activities SEL EILRecord to besubmitted
Remarks
1 Approval of source of material WC Rw
2Instrument , Testing equipment, calibratingcertificate
WC HP Yes
3 Field calibration if any WC W Yes
4 Checking/ testing of material WC W/Rw Yes
5 Design mix approval WC HP Yes
6 Checking of weld mesh fixing , nut fixing etc WC W
7 Checking of shuttering and scaffolding etc WC S
8 Pour card WC HP6724-700-50-47-IR-001&002
9 Concreting , testing , finishing WC W YES
10 Casting of cubes WC W
11 Testing of cubes 7 days 28 days
WCWC
WW
YESYES
6724-700-50-47-IR-003
12 Removal of form work / staging WC S
13 Curing WC S
14 Surface painting WC S
INSPECTION & TESTING DOCUMENTS
Review test & site Inspection reportWC Rw YES
PREPARED BY REVIEWED BY CHECKED BY APPROVED BY
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
66/79
Page 1 of 2
POUR CARD I (PROGRAMME OF CONCRETING)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTERCOMPRESSOR , RATNAGIRI
CLIENT : M/s RGPPL, RATNAGIRI FORMAT NO: 6724-700-50-47-IR-001 REV.NO. - 0
PMC : M/s EIL REPORT NO :
DATE :
1. Reference document :
2. Type of Structure :
3. Levels From : To :
4. Grade of Concrete / Approved Design Mix
5. Brand Name, Grade and consignment no. cement
6. Estimated volume of concrete :
7. Quantity of cement required :
8. Reinforcement checking details :
No. Dia. Length
a) Laps
b) Separators
c) Chairs
d) Any other
Remarks
-
8/12/2019 Civil and Structural
67/79
9. Pre pour inspection details Checked NA
a) Survey / Layout.
b) Sub soil compaction.
c) Completion of underground works.
d) Cleanliness.
e) Cover to reinforcement.
f) Anchor bolt.
g) Sleeves / pockets.
h) Water stopper.
i) Formwork.
j) Slopes.
k) Construction / Expansion joints.
l) Admixtures.
m) Any other.
Remarks
10. Clearance for Electrical / MechanicalWorks required / not required
Electrical Mechanical
11.The above structures finally inspected on at AM/PM and found / not found satisfaction for
concreting.
Remarks, if any
M/s SAVAIR ENERGY LIMITED M/s GAIL/EIL
NAME
SIGN
DATE
Page 2 of 2
-
8/12/2019 Civil and Structural
68/79
Page 1 of 2
POUR CARD II (OBSERVATIONS DURING CONCRETING)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR , RATNAGIRI
CLIENT : M/s RGPPL, RATNAGIRI FORMAT NO: 6724-700-50-47-IR-002 REV.NO. - 0
PMC : M/s EIL REPORT NO :
DATE :
1. a) Quality of course aggregates
Satisfactory Not to Satisfactory
b) Quality of fine aggregates
Satisfactory Not to Satisfactory
c) Bulk of sand taken into account
Yes No
2. Quality of Water
Satisfactory Not Satisfactory
3. Machinery mobilization
a) Mixture machine
b) Ready mix concrete dumpers
c) Vibrators
d) Pumps
e) Hoists
4. Pour start time AM/PM : Date :
5. Slump
6. W/C Ratio
7. Type Of Weather
Normal Abnormal
Detail of abnormality :
(Precautions taken for < 5 C and > 40 C, rainy season)
-
8/12/2019 Civil and Structural
69/79
Page 2 of 2
8. Number of cubes taken :
9. Quantity of concrete poured :
10. Pour completion time : AM/PM : Date :
11. Curing Method
Traditional Curing compound
Blankets / foils / gunny bags Others ( specify)
12. Period for removal of form work.
13. Any defect (s) observed during concreting :
M/s SAVAIR ENERGY LIMITED M/s GAIL/EIL
NAME
SIGN
DATE
-
8/12/2019 Civil and Structural
70/79
Name of work :
Reference : Type of Cement :
W / C Ratio : Max. size of Aggregate
CRUSHING STRENGTH RESULTS OF CONCRETE CUBES
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRE
CLIENT : M/s RGPPL, RATNAGIRI FORMAT NO: 6724-700-50-47-IR-003
PMC : M/s EIL REPORT NO :
DATE :
CubeNo.
Id.MarkOn
Cube
Type &Location
ofStructure
Date of Age(days)
Dimensions of Cube Vol.of
Cube(m)
Wt.of
Cube(kg)
Unit WT.(kg/m)
SurfaceArea(cm)Casting Testing L
(Cm)B
(Cm)H
(Cm)
-
8/12/2019 Civil and Structural
71/79
M/s SAVAIR ENERGY LIMITED M/s GA
NAME
SIGN
DATE
-
8/12/2019 Civil and Structural
72/79
Page1of
JOB PROCEDURE FOR UNDERGROUND PIPING
(PROCEDURENO: 6724-700-50-47-JP-012)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
73/79
Page2of
(PROCEDURE NUMBER:6724-700-50-47-JP-012)
JOB PROCEDURE FOR UNDERGROUND PIPING
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
74/79
Page3of
JOB PROCEDURE FOR UNDERGROUND PIPING
1. PURPOSEThe purpose of this procedure is for supervising of under ground piping work (RCC/ CI) to insure that
proper quality control is exercised at site
2. SCOPEThis procedure covers supervision of under ground piping (RCC/ CI) and method of record keeping for
underground work at site.
3. REFERENCE WORK RELATED TO UNDER ground piping (RCC/CI) work will be conformed to EIL contract document Special condition IS codes Design Basis Approved drawing for construction
4. MATERIALRequired material for underground piping work (RCC/CI) shall be as per respective EIL specifications
5. PROCEDURE Material to be procured from standard / approved vendor only , with all MTC report If MTC report not available / co related with material will be tested in approved lab , by sending of
sample from received material at site
Review of calibration certification of instrument / testing equipment Field calibration will be done if required Layout for piping , manhole to be done at site as per AFC drawing Before excavating the trench or manhole, underground obstruction will be checked. If found anything
necessary precaution will be taken to protect it.
-
8/12/2019 Civil and Structural
75/79
Page4of
Joint level to be taken if required After excavated trench for piping and for manhole/ chamber bed level to be checked and recorded Lay the pipe line as per AFC drawing and jointing will be done Make the manhole / chamber as per AFC drawing and grouting with pipe line All joints will be curved Before hydro test all joints, bed , supports etc will be visually checked Hydro test will be done by filling of water in line & manhole chambers for leaking of joints Record to be maintained Removal of any blockages , cleaning and flushing of the system Back filling will be done in specified layers and complexion test will be carried out Checking of MS rings in manhole chambers , proper grouting with pipes for inlet / outlet pipes, and
level of inlet / outlet and manhole to be checked
Finally as built drawing will be prepared and hand over the system to EIL / GAIL6. INSPECTION AND TEST DOCUMENTS as per ITP No: 6724-700-50-47-ITP-012
REVIEW TEST AND INSPECTION DOCUMENTS
-
8/12/2019 Civil and Structural
76/79
INSPECTION & TEST PLAN FOR UNDERGROUND PIPING
DOC.NO. - 6724-700-50-47-ITP-012
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER COMPRESSOR ,RATNAGIRI
Sr.No
Activities Contractor EILRecord to be
submittedRemarks
1 Checking of material WC W YES
2 Adequate slope, benching in excavation for safetypurposes if required
a) review of calibration certificates ofinstruments / testing equipments
b) Field calibration, if any
WC
WC
S
HP
YES
YES
3 Layout Line & level WC W
4 Laying & joining, grouting at manhole/chambers WC S
5 Check for supports/firm bed / sub soil water level WC S YES
6 Testing for leakages by blocking pipe ends WC S YES
7 Hydro-testing and other test, Removal ofblockages, Cleaning & flushing of system
WC W YES
8 Back filling in layers WC HP
9Check for MS rungs in proper position, inlet/outletpipe levels in manholes
WC S
10 Preparation of As Built Drawings WC S YES
INSPECTION & TESTING DOCUMENTS
Review test & Inspection DocumentWC Rw
PREPARED BY REVIEWED BY CHECKED BY APPROVED BY
SEL SEL SEL EIL
-
8/12/2019 Civil and Structural
77/79
Page1of
JOB PROCEDURE FOR DISMANTLING OF RCC (EXISTING)
(PROCEDURENO: 6724-700-50-47-JP-013)
PROJECT : PROCUREMENT AND INSTALLATION OF ADDITIONAL BOIL OFF GAS (BOG) BOOSTER
COMPRESSOR, RATNAGIRI
CLIENT : M/s RATNAGIRI GAS AND POWER PRIVATE LIMITED
. (Promoters: M/S NTPC Limited & GAIL (INDIA) Limited)
CONSULTANT : M/s ENGINEERS INDIA LIMITED
CONTRACTOR : M/s SAVAIR ENERGY LIMITED
PREPARED BY CHECKED BY REVIEWED BY APPROVED BY
ORGANIZATION SEL SEL SEL EIL
SIGNATURE
NAME GANESH K. RAKESH P. MILIND D.
DATE
-
8/12/2019 Civil and Structural
78/79
Page2of
(PROCEDURE NUMBER: 6724-700-50-47-JP-013)
JOB PROCEDURE FOR DISMANTLING OF RCC (EXISTING)
CONTENTS
1. PURPOSE2. SCOPE3. REFERENCE4. PROCEDURE5. INSPECTIONS & RECORDS
-
8/12/2019 Civil and Structural
79/79
JOB PROCEDURE FOR DISMANTLING OF RCC (EXISTING)
1. PURPOSEThe purpose of this procedure is for supervising of dismantling of RCC (Existing) and to insure that proper
safety and other damages could not be at site
2. SCOPEThis procedure covers supervision of dismantling of RCC (Existing) and record keeping for dismantling of
RCC work at site.
3. REFERENCE Work related to dismantling of RCC (Existing) will be conformed to EIL specification
4. PROCEDURE Mark the structure to be dismantled Disconnect all the services like power gas supply , water etc Barricading the area where dismantling work placeVerify & ensure the all workers should used appropriate PPE Keep the fire fighting arrangement Check the gas cutter , Jack hammer, Air compressor condition Mark or decide the where initial debris of dismantling to be stored Make the disposal arrangement from the mark or decided area to designated area Take all the precautions so that neighboring structure could not be damage