Chiller Replacement Contractor's Guide

CHILLER REPLACEMENT CONTRACTORS GUIDE

YCAL – 15 to 65 TONSAIR COOLED SCROLL CHILLER

YVAA – 150 to 500 TONSAIR COOLED SCREW CHILLER

YLAA – 70 to 175 TONSAIR COOLED SCROLL CHILLER

YCWL – 50 to 200 TONSWATER COOLED SCROLL CHILLER

AIR-COOLED

YCAL15 TO 40

YCAL41 TO 65

YLAA70 TO 90

YLAA91 TO 130

YLAA131 TO 175

YVAA150 TO 200

YVAA201 TO 500

WATER COOLED

YCWL50 TO 90

YCWL91 TO 130

YCWL131 TO 200

CHILLER REPLACEMENT CONTRACTORS GUIDE

YCAL – 15 to 65 TONSAIR COOLED SCROLL CHILLER

YVAA – 150 to 500 TONSAIR COOLED SCREW CHILLER

YLAA – 70 to 175 TONSAIR COOLED SCROLL CHILLER

YCWL – 50 to 200 TONSWATER COOLED SCROLL CHILLER

Pages 12-23

Pages 24-29

Pages 36-43

Pages 44-53

Pages 54-63

Pages 68-73

Pages 74-85

Pages 92-109

Pages 110-117

Pages 118-125

JOHNSON CONTROLS2

In-stock Chillers Ready for Quick Shipment

When You Need Cooling Fast!Complete packages for quick ‘Plug & Play’ installation

Air-cooled Scroll Chillers

Air-cooled chillers using scroll-compressor technology rang-ing from 15 to 175 tons. Standard feature include:

• Voltages: 200V, 230V, 380V, 460V, 380-415V/50Hz, 575V

• Chilled-water supply range: 40 - 55°F; brine supply to 10°F• Ambient operation between 0 - 115°F• Single-point power connection reduces wiring costs

• Non-fused disconnect switch simplifies installation and servicing

• Control transformer eliminates separate control wiring

• Micro-computer control panel is very user-friendly

• Low-noise fans reduce radiated sound

• Victaulic-grooved water connections reduce installation costs

• Complies with ASHRAE Standard 90.1 on energy efficiency

• Options are available upon request

Air-cooled Screw Chillers

Air-cooled chillers using YORK® VSD Screw technology rang-ing from 150 to 500 tons. Standard features include:

• Voltages: 200V, 230V, 380V, 400V, 460V, 380-415V/50Hz, 575V

• Chilled-water supply range: 40 - 55°F; brine supply to 15°F• Ambient operation between 0 - 125°F• Single-point power connection reduces wiring costs



• VSD increases reliability at start-up and shut-down


• Low-noise fans reduce radiated sound

• Victaulic-grooved water connections reduce installation costs



Unit Benefits

3jOHNSON CONTROLS

Water-cooled Scroll Chillers

Water-cooled chillers using scroll-compressor technology ranging from 50 to 200 tons. Standard features include:

• Voltages: 200V, 230V, 380V, 460V, 380-415V/50Hz, 575V

• Chilled-water supply range: 40 - 55°F; brine supply to 15°F• Single-point power connection reduces wiring costs





• Non-reversing heat pump function (leaving condenser temperature control)


Need more than the standard unit?

If you need a chiller quickly but need some customization of features, Johnson Controls can make it happen. Customization features include:

• Suction-pressure readouts

• Service-Isolation valves

• Hot gas by-pass

• Brine cooling as low as 10°F• Functional witness testing

• Hydronics package

• Epoxy Coated Cond. Coils


Need temporary cooling?

If you need cooling while we are customizing your unit, Johnson Controls can provide a rental unit. We make available a wide range of products including chillers, rooftop units, air handlers, towers and peripheral equipment. Our service includes delivery, installation, start-up, maintenance, and financing. If interested in this option please contact the JCI Rental Department at:

1-800-JCI-RNTL (1800-524-7685)

www.johnsoncontrols.com/rental

Need Replacement Parts?

Your brand HVAC parts source for air cooled, water cooled, and absorption chillers. We are able to ship out the HVAC parts that you need as soon as possible. If you need items urgently (for a hospital, school or other critical application) we can prioritize this requirement and work with our supplier for expediting. If you have a need for replacement parts please contact the JCI Parts Department at :

1-800-932-1701

JOHNSON CONTROLS4

Ways to Reduce Your Risk, Expand Your Business and Increase Your Profits

OPTION I Use Variable Speed Technology to Create Chiller Replacement Opportunities

Compressor motor control via a variable frequency drive allows you as the installing contractor to give your customer more tonnage without changing the electrical power supply. Also, emergency generator size can be reduced when feeding chillers with variable speed compressors.

For Example: Your customer has an existing chiller that produces 165 tons at ARI conditions. The MCA for this chiller is 374 amps and the existing wire and breaker size was installed to meet this MCA. Your customer is short on capacity during peak hours of the day. YORK has an YVAA0248CEV that produces 225 tons with an MCA of 374. This will give you an extra 61 tons without changing out the wires or breakers.

On the other hand, if your customer doesn’t have a need for additional capacity, and the installation requires electri-cal power component upgrades, the first cost savings when using smaller breakers, wire and conduit is substantial.

OPTION II Use Energy Performance to Differentiate Your Replacement Offering

The YORK Latitude variable speed air-cooled chiller allows you as the installing contractor to offer your customers a replacement alternative that is as much as 25% more efficient than existing chillers.

For Example: Your customer wants to replace an existing 350-ton chiller. You as the installing contractor can offer either a standard efficiency chiller or the YORK optimized variable speed chiller. The optimized offering will save the customer over $17,000/year*. With this level of annual savings, you can offer your customer a $21,250 additive alternate with a 1.25 year simple payback. The price premium for the optimized offering is $7,000, which allows you to capture $14,250 of additional gross profit.

*see the next page for the Average Energy Cost (AEC) calculation

$310 Average Wire Savings Potential For a Smaller Circuit Breaker Frame Size

$2,100

$3,500

5jOHNSON CONTROLS

Annual Savings / Average Energy Cost (AEC) Calculation

Input Variables:

IPLV = Integrated Part Load Value (kW/TON) = (12) / (IPLV EER)FLT = Full Load Tons (tons)ACL = Average Chiller Load (tons) = (FLT) x (0.58)RATE = Commercial Energy Cost ($/kWh)OH – Average Chiller Operating Hours (hrs)

Output Functions:

AEC = (IPLV) x (ACL) x (RATE) x (OH)Annual Savings = AEC Existing or Base Bid – AEC New

ExampleInput Variables:

IPLV Existing or Base Bid = 15.4 EER

IPLV New = 19.0 EER

FLT Existing or Base Bid = 350 tons

FLT New = 350 tons

RATE = $0.1016/kWh

OH = 5000 hrs

Calculations:

AEC Existing or Base Bid = (IPLV) x (ACL) x (RATE) x (OH)

AEC Existing or Base Bid = (12 / (IPLV EER)) x ((FLT) x (0.58)) x (RATE) x (OH)

AEC Existing or Base Bid = (12 / 15.4 EER) x (350 tons x 0.58) x ($0.1016/kWh) x (5000 hrs)

AEC Existing or Base Bid = $80,356.36

AEC New = (IPLV) x (ACL) x (RATE) x (OH)

AEC New = (12 / (IPLV EER)) x ((FLT) x (0.58)) x (RATE) x (OH)

AEC New = (12 / 19.0 EER) x (350 tons x 0.58) x ($0.1016/kWh) x (5000 hrs)

AEC New = $65,130.95

Annual Savings = AEC Existing or Base Bid – AEC New

Annual Savings = $80,356.36 - $65,130.95

Annual Savings = $15,225.41 / year

JOHNSON CONTROLS6

7jOHNSON CONTROLS

YCAL15 to 65 Tons

Air Cooled Scroll Chiller

JOHNSON CONTROLS8

9jOHNSON CONTROLS

WARNING — To ensure warranty coverage, this equipment must be commissioned and serviced by an authorized Johnson Controls Service Mechanic or a qualified service person experienced in chiller installation. Installation must comply with all applicable codes, particularly in regard to elec-trical wiring and other safety elements such as relief valves, HP cutout settings, design working pressures, and ventilation requirements consistent with the amount and type of refrigerant charge. Lethal voltages exist within the control panels. Before servicing, open and tag all disconnect switches.

Installation Check List

The following items must be checked before placing the units in operation.

1. Inspect the unit for shipping damage.

2. Rig Unit using spreader bars.

3. Open the unit only to install water piping system. Do not remove protective covers from water connections until piping is ready for attachment. Check water piping to ensure cleanliness.

4. Pipe unit using good piping practice (see ASHRAE handbook section 215 and 195).

5. Check to see that the unit is installed and operated within limitations (Refer to Operational and Voltage Limitations located in Section 1 of the YCAL Operations and Maintenance Guide [Form 150.62-NM8]).

The following pages outline detailed procedures to be followed to install and startup the chiller.

Handling

These units are shipped as completely assembled units containing full operating charge, and care should be taken to avoid damage due to rough handling.

WARNING —The unit should be lifted by inserting hooks through the holes provided in the unit base rails. Spreader bars should be used to avoid crushing the unit frame rails with lifting chains.

Inspection

Immediately upon receiving the unit, it should be inspected for pos-sible damage which may have occurred during transit. If damage is evident, it should be noted in the carrier’s freight bill. A written request for inspection by the carrier’s agent should be made at once. See Instruction manual, Form 50.15-NM for more information and details.

Location and Clearances

These units are designed for outdoor installations on ground level, rooftop, or beside a building. Location should be selected for mini-mum sun exposure and to insure adequate supply of fresh air for the condenser. The units must be installed with sufficient clearances for air entrance to the condenser coil, for air discharge away from the condenser, and for servicing access.

In installations where winter operation is intended and show accumu-lations are expected, additional height must be provided to ensure normal condenser air flow.

Clearances are listed under Dimensions in Section 1 of the YCAL Operations and Maintenance Guide form 150.62-NM8.

EXAMPLE OF PROPER LIFTING

YCAL RIGGING

JOHNSON CONTROLS10

AIR COOLED SCROLL CHILLERYCAL Style E - 15 to 65 TONS (R-410A)

BENEFITS

• Maintenance free, hermetic scroll compressor utilizes fewer moving parts to minimize breakdown• Components and circuitry designed for lower minimum circuit ampacities (MCA) to allow use of smaller

wire for reduced power wiring costs• Electronic, digital-based controls ensure reliable, solid-state monitoring and control• Units ship with full ref. charge and undergo factory pressure and operational testing to minimize field setup

time• Two refrigerant circuits on units over 35 tons allows redundant operation• Industry’s only 18-month air cooled warranty that covers all parts• Wide range of options to fit any design requirement. (Acoustical treatments, Hydrokit packages etc)

UPGRADE OPTIONS

• Remote Cooler• Power Options --> 200, 230, 380, 460, 575 (Not available on all models, refer to Engineering Guide):• Single Point Terminal Block, Non-fused Disconnect Switch, Circuit Breaker, Control Transformer• Control Options:• Low Ambient Kit extends operating range to 0 deg. F from +25 deg. F• Discharge Pressure Transducers and Readout Capability (standard) allows unit to sense and display

discharge pressure• Low Temperature Brine for chilling below 30 deg. F• Motor Current Module allows monitoring of compressor motor current, provides extra protection against

compressor reverse rotation, phase-loss and phase imbalance• Hot Gas Bypass for continuous, stable operation at capacities as low as 5% capacity• Service Isolation Valve - suction and discharge (ball type) isolation valves are added to unit per system;

includes a system high pressure relief valve in compliance with ASHRAE 15• Pre-coated, Post-coated Epoxy Dipped or Copper Fin condenser coils• Unit Enclosure Options:• Wire Panels (full unit-standard): coated, heavy gauge welded wire mesh mounted on exterior of unit to

prevent unauthorized access• Louvered Panels (full unit): to protect condenser coils, visually screen internal components and prevent

unauthorized access• Sound Attenuation:• Compressor Acoustic Sound Blanket• Ultra Quiet fans• Vibration Isolators - 1" spring, 2" spring or neoprene pad isolators for mounting under unit base rails

11jOHNSON CONTROLS

AIR COOLED SCROLL CHILLERYCAL Style E - 15 to 65 TONS

PACKAGE DESCRIPTION:

• Shipped complete from the factory ready for field installation and use

• Fully charged with HFC-410A and initial oil charge• Baked on powder paint• Heavy gauge, formed galvanized steel base• Operational and Pressure Tested

Compressors:

• Suction-gas cooled, hermetic scroll compressors• Large internal volume and oil reservoir provides

greater liquid tolerance• Crankcase heaters for extra protection against

liquid migration

Condenser:

• Low noise, direct drive, maximum efficiency fans with corrosion resistant aluminum hub and com-posite blades; statically and dynamically balanced

• Totally enclosed air over (TEAO) type fan motors, current protected and permanently sealed

• Seamless, internally enhanced copper fin & tube coils arranged in staggered rows; mechanically expanded to full-height aluminum fins

• Design Working Pressure 650 PSIG• Integral subcooling included

Cooler:

• Equipped with a heater controlled by separate thermostat for freeze protection to –20 deg. F

• Covered by closed cell foam insulation• Inlet and outlet are grooved for compatibility with

field supplied victaulic connections

Controls:

• All controls housed in a NEMA 3R/12 cabinet with gasket sealed, hinged & latched door

• LCD, 40-character display with backlight • Color coded, sealed keypad• Standard controls permit operation from 25 to

125 deg F.

JOHNSON CONTROLS12

Part Load Rating DataLoad % Ambient (°F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 15.4 17.6 10.0 / 2.950.0 70.2 9.1 6.3 16.0 / 4.7

Air Cooled Scroll ChillerPerformance Specification

Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCAL0019EE46 15.4 460/3/60 R410A

Evaporator Data Condenser Data Performance DataEWT (°F) 54.0 Ambient Temp. (°F) 95.0 EER / COP 10.0 / 2.9LWT (°F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 14.6 / 4.3Design Flow Rate (gpm) 37.0 Min. Ambient Temp. (°F) 25.0 Physical DataPressure Drop (ft.) 6.3 Max. Ambient Temp. (°F) 115.0 Rigging Wt. (lbs.) 1454Fluid Water Operating Wt. (lbs.) 1481Fouling Factor 0.00010Water Volume (gal) 3.3

Electrical DataCircuit 1 2 3 4

Compressor RLA 18.6/18.6Compressor Start Current (LRA) 114.0/114.0Fan QTY/FLA (each) 2/1.3

Single PointMin. Circuit Ampacity 44.9Min. Non-Fused Disconnect (Amps) 60Min. Dual Element Fuse Size (Amps) 50Max. Dual Element Fuse Size (Amps) 60Min. Circuit Breaker (Amps) 50Max. Circuit Breaker (Amps) 60Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#14 - #2/0Total Amps 39.8 Operating Condition Electrical DataInrush (PW) Amps 114.0 Compressor kW 17.6Starter Type Across the Line Total Fan kW 1.0

Total kW 18.6

Notes:

RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors onlyInstalling contractor must include vent and drain accommodations in the chilled water piping near the evaporator.A strainer, preferably 40 mesh, must be installed in the cooler inlet just ahead of the cooler. This is important to protect the cooler from the entrance of large particles which could cause damage to the evaporator.

13jOHNSON CONTROLS

YCAL15 TO 40

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JOHNSON CONTROLS14




Evaporator Data Condenser Data Performance DataEWT (°F) 54.0 Ambient Temp. (°F) 95.0 EER / COP 10.0 / 2.9LWT (°F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 15.5 / 4.5Design Flow Rate (gpm) 44.8 Min. Ambient Temp. (°F) 25.0 Physical DataPressure Drop (ft.) 4.9 Max. Ambient Temp. (°F) 115.0 Rigging Wt. (lbs.) 1567Fluid Water Operating Wt. (lbs.) 1597Fouling Factor 0.00010Water Volume. (gal) 3.6




48.1 Total kW 22.5

Notes:


YCAL15 TO 40

15jOHNSON CONTROLS


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,597

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 58

.5",

Y=

22.9

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

5

. A S

TRA

INER

, PR

EFER

AB

LY 4

0 M

ESH

, MU

ST B

E IN

STA

LLED

IN T

HE

CO

OLE

R IN

LET

JU

ST A

HEA

D O

F TH

E C

OO

LER

. TH

IS IS

IMPO

RTA

NT

TO P

RO

TEC

T TH

E C

OO

LER

FR

OM

TH

E EN

TRA

NC

E O

F LA

RG

E PA

RTI

CLE

S W

HIC

H C

OU

LD C

AU

SE D

AM

AG

E TO

TH

E EV

APO

RAT

OR

.

7/8

" TY

P.

VIEW

B-B

POW

ER: S

ING

LE P

OIN

T SU

PPLY

WIT

H T

ERM

INA

L B

LOC

K

5/8"

DIA

MO

UN

TIN

G H

OLE

S(TY

P)

CO

MPR

END 1 1/

16"

5"17

"2

1/4"

OR

IGIN

Y C GX

44 3

/8"

32 1

/8"

6 1/

8"

1 1/

16"

CO

NTR

OL

PA

NEL

E

ND

END

CA

PW

IDTH

FRO

NT

VIEW

109

3/16

"

RIG

GIN

G H

OLE

S(2

) 3.0

X 1

.50

BO

TH S

IDES

15 5

/8"

44 1

/2"

74 1

/2" 97

1/8

"

(2) 7

.0 X

2.2

5FO

RK

LIFT

HO

LES

BO

TH S

IDES

2 1/

4"3

3/8"

13 3

/4"

38 3

/16"

9 1/

16"

1"

CO

NTR

OL

PAN

EL

46 1

/16" 45

1/4

" 11 5

/8"

2" V

ICTA

ULI

C C

ON

N (T

YP)

LIQ

UID

IN

(2) 3

.0 X

1.5

0R

IGG

ING

HO

LES

BO

TH E

ND

S

44 5

/16"

B

ASE

WID

TH

18 3

/4"

11"

TO A

CC

ESS

PAN

EL 1

6 1/

4"

8 5/

16"

8 5/

16"

BB

2 1/

4"

434

394

366

403

2" V

ICTA

ULI

C C

ON

N (T

YP)

LIQ

UID

OU

T

R-4

10A

CH

ILLE

R

JOHNSON CONTROLS16








Total kW 30.5

Notes:


YCAL15 TO 40

17jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

3/05

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 15

0.64

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CA

L002

8EE4

6A

IR-C

OO

LED

SC

RO

LL C

HIL

LER

PRO

DU

CT

DR

AWIN

G

44 5

/16"

B

ASE

WID

TH

50 1

/16"

49 1

/4"

2 1/

4"3

3/8"

17 3

/4"

42 1

/8"

9"

44 3

/8" 32

1/8

"

15 5

/8"

50 1

/2"

80 1

/2" 10

5 1/

16"

6 1/

8"

1"

1 1/

16"

1 1/

16"

5"17

"

6 3/

4"3

1/4"

3 15

/16"

LEFT

EN

DFR

ON

T VI

EW

TOP

VIEW

495

456

423

460

5/8"

DIA

MO

UN

TIN

G H

OLE

S(TY

P)

BO

TTO

M O

F PA

NEL

CO

NTR

OL

PAN

ELCO

NTR

OL

PA

NEL

E

ND

CO

MPR

END

OR

IGIN

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

C

OIL

SID

E - 6

' CO

MPR

ESSO

R S

IDE

- 4';

CO

NTR

OL

SID

E - 6

';

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 1

,798

, OPE

RAT

ING

- 1

,835

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 63

.1",

Y=

22.9

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

5

. A S

TRA

INER

, PR

EFER

AB

LY 4

0 M

ESH

, MU

ST B

E IN

STA

LLED

IN T

HE

CO

OLE

R IN

LET

JU

ST A

HEA

D O

F TH

E C

OO

LER

. TH

IS IS

IMPO

RTA

NT

TO P

RO

TEC

T TH

E C

OO

LER

FR

OM

TH

E EN

TRA

NC

E O

F LA

RG

E PA

RTI

CLE

S W

HIC

H C

OU

LD C

AU

SE D

AM

AG

E TO

TH

E EV

APO

RAT

OR

.

Y C GX

END

CA

PW

IDTH

7/8

" TY

P.

VIEW

B-B

POW

ER: S

ING

LE P

OIN

T SU

PPLY

WIT

H T

ERM

INA

L B

LOC

K

118

5/16

"

RIG

GIN

G H

OLE

S

(2) 7

.0 X

2.2

5FO

RK

LIFT

HO

LES

BO

TH S

IDES

(2) 3

.0 X

1.5

0

BO

TH S

IDES

19"

10 3

/4"8

1/2"

1 7/

8"

2" V

ICTA

ULI

C C

ON

N (T

YP)

LIQ

UID

OU

T

BB

15 1

/2"

TO A

CC

ESS

PAN

EL 1

3 3/

8"

2 1/

4"

8 5/

16"

8 5/

16"2" V

ICTA

ULI

C C

ON

N (T

YP)

LIQ

UID

IN(2

) 3.0

X 1

.50

RIG

GIN

G H

OLE

S B

OTH

EN

DS

R-4

10A

CH

ILLE

R

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS18








Total kW 32.6

Notes:


YCAL15 TO 40

19jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

3/05

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 15

0.64

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CA

L003

3EE4

6A

IR-C

OO

LED

SC

RO

LL C

HIL

LER

PRO

DU

CT

DR

AWIN

G

44 5

/16"

B

ASE

WID

TH

50 1

/16"

49 1

/4"

2 1/

4"3

3/8"

17 3

/4"

42 1

/8"

9"

44 3

/8" 32

1/8

"

15 5

/8"

50 1

/2"

80 1

/2" 10

5 1/

16"

6 1/

8"

1"

1 1/

16"

1 1/

16"

5"17

"

6 3/

4"3

1/4"

3 15

/16"

LEFT

EN

DFR

ON

T VI

EW

TOP

VIEW

520

565

516

475

5/8"

DIA

MO

UN

TIN

G H

OLE

S(TY

P)

BO

TTO

M O

F PA

NEL

CO

NTR

OL

PAN

ELCO

NTR

OL

PA

NEL

E

ND

CO

MPR

END

OR

IGIN

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

C

OIL

SID

E - 6

' CO

MPR

ESSO

R S

IDE

- 4';

CO

NTR

OL

SID

E - 6

';

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 2

,034

, OPE

RAT

ING

- 2

,077

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 67

.1",

Y=

23.1

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

5

. A S

TRA

INER

, PR

EFER

AB

LY 4

0 M

ESH

, MU

ST B

E IN

STA

LLED

IN T

HE

CO

OLE

R IN

LET

JU

ST A

HEA

D O

F TH

E C

OO

LER

. TH

IS IS

IMPO

RTA

NT

TO P

RO

TEC

T TH

E C

OO

LER

FR

OM

TH

E EN

TRA

NC

E O

F LA

RG

E PA

RTI

CLE

S W

HIC

H C

OU

LD C

AU

SE D

AM

AG

E TO

TH

E EV

APO

RAT

OR

.

Y C GX

END

CA

PW

IDTH

7/8

" TY

P.

VIEW

B-B

POW

ER: S

ING

LE P

OIN

T SU

PPLY

WIT

H T

ERM

INA

L B

LOC

K

118

5/16

"

RIG

GIN

G H

OLE

S

(2) 7

.0 X

2.2

5FO

RK

LIFT

HO

LES

BO

TH S

IDES

(2) 3

.0 X

1.5

0

BO

TH S

IDES

19"

10 3

/4"8

1/2"

1 7/

8"

2" V

ICTA

ULI

C C

ON

N (T

YP)

LIQ

UID

OU

T

BB

15 1

/2"

TO A

CC

ESS

PAN

EL 1

3 3/

8"

2 1/

4"

8 5/

16"

8 5/

16"2" V

ICTA

ULI

C C

ON

N (T

YP)

LIQ

UID

IN(2

) 3.0

X 1

.50

RIG

GIN

G H

OLE

S B

OTH

EN

DS

R-4

10A

CH

ILLE

R

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS20

Part Load Rating DataLoad % Ambient (°F) Capacity (Tons) Compressor kW Unit Efficiency100.0 95.0 37.2 38.8 10.1 / 3.075.0 83.3 30.0 24.4 12.0 / 3.550.0 69.0 21.1 14.2 14.9 / 4.425.0 55.0 11.5 6.6 17.3 / 5.1





Compressor RLA 20.0/20.0 20.0/20.0Compressor Start Current (LRA) 125.0/125.0 125.0/125.0Fan QTY/FLA (each) 2/3.4 2/3.4


Total kW 44.4

Notes:


YCAL15 TO 40

21jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

1/02

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 15

0.62

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CA

L004

3EE4

6A

IR-C

OO

LED

SC

RO

LL C

HIL

LER

PRO

DU

CT

DR

AWIN

G

90 9

/16" 45

1/8

"

Y

C GX

1 1/

16"

OR

IGIN

END

CA

PW

IDTH

18 1

/2"

TOP

VIEW

925

9 13

/16"

1 1/

16"

611

9 13

/16"

862

569

5/8"

DIA

MO

UN

TIN

G H

OLE

S(TY

P)

VIEW

B-B

3 15

/16"3 1/

4"6

3/4" B

OTT

OM

OF

PAN

EL

7/8

" TY

P.

47 3

/4"

46 1

5/16

"

45 1

/8"

12 5

/8"

3" V

ICTA

ULI

C (T

YP)

90 1

/4"

BA

SE W

IDTH

LEFT

EN

D

LIQ

UID

OU

T

25 3

/16"

15 3

/4"

9 7/

8"

ELEC

TRIC

AL

AC

CES

S PA

NEL

LIQ

UID

IN

144

13/1

6"15

1/1

6"13

15/

16"

TWO

LIF

TIN

G H

OLE

S B

OTH

SID

ES

FRO

NT

VIEW

38"

5 5/

16"

25 3

/8"

13 5

/8"

BB

CO

ILEN

DC

OO

LER

END

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

C

OIL

SID

E - 6

' CO

MPR

ESSO

R S

IDE

- 4';

CO

NTR

OL

SID

E - 6

';

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 2

,942

, OPE

RAT

ING

- 2

,967

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 59

.6",

Y=

43.6

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

5

. A S

TRA

INER

, PR

EFER

AB

LY 4

0 M

ESH

, MU

ST B

E IN

STA

LLED

IN T

HE

CO

OLE

R IN

LET

JU

ST A

HEA

D O

F TH

E C

OO

LER

. TH

IS IS

IMPO

RTA

NT

TO P

RO

TEC

T TH

E C

OO

LER

FR

OM

TH

E EN

TRA

NC

E O

F LA

RG

E PA

RTI

CLE

S W

HIC

H C

OU

LD C

AU

SE D

AM

AG

E TO

TH

E EV

APO

RAT

OR

.

CO

NTR

OL P

AN

EL

POW

ER: S

ING

LE P

OIN

T SU

PPLY

WIT

H T

ERM

INA

L B

LOC

K

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS22








Total kW 46.6

Notes:


YCAL15 TO 40

23jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

1/02

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 15

0.62

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CA

L004

6EE4

6A

IR-C

OO

LED

SC

RO

LL C

HIL

LER

PRO

DU

CT

DR

AWIN

G

90 9

/16" 45

1/8

"

Y

C GX

1 1/

16"

OR

IGIN

END

CA

PW

IDTH

16 1

1/16

"TO

P VI

EW

941

9 13

/16"

1 1/

16"

613

9 13

/16"

875

570

5/8"

DIA

MO

UN

TIN

G H

OLE

S(TY

P)

VIEW

B-B

3 15

/16"3 1/

4"6

3/4" B

OTT

OM

OF

PAN

EL

7/8

" TY

P.

47 3

/4"

46 1

5/16

"

45 1

/8"

12 5

/8"

3" V

ICTA

ULI

C (T

YP)

90 1

/4"

BA

SE W

IDTH

LEFT

EN

D

LIQ

UID

OU

T

25 3

/16"

15 3

/4"

9 7/

8"ELEC

TRIC

AL

AC

CES

S PA

NEL

LIQ

UID

IN

144

13/1

6"15

1/1

6"13

15/

16"

TWO

LIF

TIN

G H

OLE

S B

OTH

SID

ES

FRO

NT

VIEW

38"

5 5/

16"

25 3

/8"

13 5

/8"

BB

CO

ILEN

DC

OO

LER

END

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

C

OIL

SID

E - 6

' CO

MPR

ESSO

R S

IDE

- 4';

CO

NTR

OL

SID

E - 6

';

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 2

,968

, OPE

RAT

ING

- 3

,000

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 59

.2",

Y=

43.5

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

5

. A S

TRA

INER

, PR

EFER

AB

LY 4

0 M

ESH

, MU

ST B

E IN

STA

LLED

IN T

HE

CO

OLE

R IN

LET

JU

ST A

HEA

D O

F TH

E C

OO

LER

. TH

IS IS

IMPO

RTA

NT

TO P

RO

TEC

T TH

E C

OO

LER

FR

OM

TH

E EN

TRA

NC

E O

F LA

RG

E PA

RTI

CLE

S W

HIC

H C

OU

LD C

AU

SE D

AM

AG

E TO

TH

E EV

APO

RAT

OR

.

CO

NTR

OL P

AN

EL

POW

ER: S

ING

LE P

OIN

T SU

PPLY

WIT

H T

ERM

INA

L B

LOC

K

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS24








Total kW 54.6

Notes:


YCAL41 TO 65

25jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

1/02

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 15

0.62

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CA

L005

2EE4

6A

IR-C

OO

LED

SC

RO

LL C

HIL

LER

PRO

DU

CT

DR

AWIN

G

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

C

OIL

SID

E - 6

' CO

MPR

ESSO

R S

IDE

- 4';

CO

NTR

OL

SID

E - 6

';

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 3

,170

, OPE

RAT

ING

- 3

,208

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 61

.9",

Y=

42.2

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

5

. A S

TRA

INER

, PR

EFER

AB

LY 4

0 M

ESH

, MU

ST B

E IN

STA

LLED

IN T

HE

CO

OLE

R IN

LET

JU

ST A

HEA

D O

F TH

E C

OO

LER

. TH

IS IS

IMPO

RTA

NT

TO P

RO

TEC

T TH

E C

OO

LER

FR

OM

TH

E EN

TRA

NC

E O

F LA

RG

E PA

RTI

CLE

S W

HIC

H C

OU

LD C

AU

SE D

AM

AG

E TO

TH

E EV

APO

RAT

OR

.

90 9

/16" 45

1/8

"

18 1

/2"

62 5

/8"

61 7

/8"

25 3

/16"

15 3

/4"

9 13

/16"

45 1

/8"

12 5

/8"

38"

5 5/

16"

144

13/1

6"15

1/1

6"13

15/

16"

25 3

/8"

13 5

/8"

3" V

ICTA

ULI

C (T

YP)

CO

NTR

OL

PA

NEL

TWO

LIF

TIN

G H

OLE

S

ELEC

TRIC

AL

AC

CES

S P

AN

EL

BO

TH S

IDES

90 1

/4"

BA

SE W

IDTH

Y

TOP

VIEW

C GX

FRO

NT

VIEW

LEFT

EN

D

1 1/

16"

1 1/

16"

873

623

713

999

OR

IGIN

9 13

/16"

9 13

/16"

LIQ

UID

OU

T

LIQ

UID

IN

VIEW

B-B

BB5/8"

DIA

MO

UN

TIN

G H

OLE

S(TY

P)

7/8

" TY

P.

3 15

/16"3 1/

4"6

3/4"

END

CA

PW

IDTH

BO

TTO

M O

F PA

NEL

CO

ILEN

DC

OO

LER

END

POW

ER: S

ING

LE P

OIN

T SU

PPLY

WIT

H T

ERM

INA

L B

LOC

K

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS26








Total kW 67.0

Notes:


27jOHNSON CONTROLS

YCAL41 TO 65


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

1/02

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 15

0.62

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CA

L005

6EE4

6A

IR-C

OO

LED

SC

RO

LL C

HIL

LER

PRO

DU

CT

DR

AWIN

G

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

C

OIL

SID

E - 6

' CO

MPR

ESSO

R S

IDE

- 4';

CO

NTR

OL

SID

E - 6

';

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 3

,206

, OPE

RAT

ING

- 3

,244

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 61

.5",

Y=

42.2

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

5

. A S

TRA

INER

, PR

EFER

AB

LY 4

0 M

ESH

, MU

ST B

E IN

STA

LLED

IN T

HE

CO

OLE

R IN

LET

JU

ST A

HEA

D O

F TH

E C

OO

LER

. TH

IS IS

IMPO

RTA

NT

TO P

RO

TEC

T TH

E C

OO

LER

FR

OM

TH

E EN

TRA

NC

E O

F LA

RG

E PA

RTI

CLE

S W

HIC

H C

OU

LD C

AU

SE D

AM

AG

E TO

TH

E EV

APO

RAT

OR

.

90 9

/16" 45

1/8

"

16 1

1/16

"

62 5

/8"

61 7

/8"

25 3

/16"

15 3

/4"

9 7/

8"

45 1

/8"

12 5

/8"

38"

5 3/

16"

144

13/1

6"15

1/1

6"14

"

25 3

/8"

28 9

/16"

3" V

ICTA

ULI

C (T

YP)

CO

NTR

OL

PA

NEL

TWO

LIF

TIN

G H

OLE

S

ELEC

TRIC

AL

AC

CES

S P

AN

EL

BO

TH S

IDES

90 1

/4"

BA

SE W

IDTH

Y

TOP

VIEW

C GX

FRO

NT

VIEW

LEFT

EN

D

1 1/

16"

1 1/

16"

889

625

715

1,0

15

OR

IGIN

9 13

/16"

9 13

/16"

LIQ

UID

OU

T

LIQ

UID

IN

VIEW

B-B

BB5/8"

DIA

MO

UN

TIN

G H

OLE

S(TY

P)

7/8

" TY

P.

3 15

/16"3 1/

4"6

3/4"

END

CA

PW

IDTH

BO

TTO

M O

F PA

NEL

CO

ILEN

DC

OO

LER

END

POW

ER: S

ING

LE P

OIN

T SU

PPLY

WIT

H T

ERM

INA

L B

LOC

K

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS28







Single PointMin. Circuit Ampacity 146.0Min. Non-Fused Disconnect (Amps) 200Min. Dual Element Fuse Size (Amps) 175Max. Dual Element Fuse Size (Amps) 175Min. Circuit Breaker (Amps) 175Max. Circuit Breaker (Amps) 175Wire Lugs Per Phase* 1Wire Range (Lug Size) (1)#6 - 350Total Amps 137.6 Operating Condition Electrical DataInrush (PW) Amps 250.0 Compressor kW 72.1Starter Type Across the Line Total Fan kW 6.7

Total kW 78.8

Notes:


29jOHNSON CONTROLS

YCAL41 TO 65


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

1/02

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 15

0.62

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CA

L006

6EE4

6A

IR-C

OO

LED

SC

RO

LL C

HIL

LER

PRO

DU

CT

DR

AWIN

G

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

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JOHNSON CONTROLS30

31jOHNSON CONTROLS

YLAA70 to 175 Tons

Air Cooled Scroll Chiller

JOHNSON CONTROLS32

33jOHNSON CONTROLS

YLAA RIGGING

Use spreader bars to avoid lifting chains hitting the chiller.

CAUTION — Never lift the chiller using a forklift or by hooking to the top rails. Use only the lifting holes provided.

Lifting instructions are placed on a label on the chiller and on the shipping bag.

Typical Lifting Arrangement - 8 Fan Models

Typical Lifting Arrangement - 4 Fan Models

JOHNSON CONTROLS34

AIR COOLED SCROLL CHILLERYLAA - 70 to 175 TONS

BENEFITS

• Optimized design for R-410A refrigerant (No EPA Phase out date)• Available in 2-tiers of efficiency: • Standard Efficiency: 9.6 – 10.0 EER • High Efficiency: 10.1 an above EER• Best Part Load Efficiency with an IPLV as high as 15.9.• The YLAA always qualifies for LEED credit through Enhanced Refrigerant Management. • This chiller utilizes 30-50% less refrigerant than conventional scroll chiller design.• Standard ambient operation from 30 to 115-deg F• Maintenance free, hermetic scroll compressor utilizes fewer moving parts to minimize breakdown• Components and circuitry designed for lower minimum circuit ampacities (MCA) to allow use of smaller

wire for reduced power wiring costs• Electronic, digital-based controls ensure reliable, solid-state monitoring and control• Units ship evacuated with initial oil charge and undergo factory pressure and operational testing to

minimize field setup time• Two refrigerant circuits allows redundant operation.• Industry’s only 18-month air cooled warranty that covers all parts• Wide range of options to fit any design requirement. (Acoustical treatments, Hydrokit packages etc)

UPGRADE OPTIONS

• Remote Cooler• Power Options --> 200, 230, 380, 460, 575 (Not available on all models, refer to Engineering Guide):• Single Point Terminal Block, Terminal Block with Individual Circuit Breakers, Circuit Breaker, Non-fused

Disconnect Switch or Non-fused Disconnect Switch with Individual System Circuit Breakers• Control Options: Low Ambient Kit extends operating range to 0 deg. F from +30 deg. F• Discharge Pressure Transducers and Readout Capability allows unit to sense and display discharge

pressure• Low Temperature Brine for chilling below 30 deg. F (which includes Electronic Expansion Valve)• Motor Current Module allows monitoring of compressor motor current, provides extra protection against

compressor reverse rotation, phase-loss and phase imbalance• Hot Gas Bypass for continuous, stable operation at capacities as low as 5% capacity• Service Isolation Valve - suction and discharge (ball type) isolation valves are added to unit per system;

includes a system high pressure relief valve in compliance with ASHRAE 15• Post-coated Epoxy Dipped • Unit Enclosure Options: • Wire Panels (full unit): coated, heavy gauge welded wire mesh mounted on exterior of unit to prevent

unauthorized access • Louvered Panels (condenser coils only): louvered panels mounted over exterior condenser coil faces to

protect coils • Louvered Panels (full unit): to protect condenser coils, visually screen internal components and prevent

unauthorized access • Louvered (condensers)/Wire Panels (mechanicals): Louvered steel panels on external condenser coil

faces, heavy-gauge welded-wire mesh around base• Sound Attenuation:• Compressor Acoustic Sound Blanket• Ultra Quiet fans• Vibration Isolators - 1" spring, 2" spring or neoprene pad isolators for mounting under unit base rails

35jOHNSON CONTROLS

AIR COOLED SCROLL CHILLERYLAA - 70 to 175 TONS


• Shipped complete from the factory ready for field installation and use

• Fully charged with HFC-410A and initial oil charge• Baked on powder paint• Heavy gauge, formed galvanized steel base• Operational and Pressure Tested

Compressors:

• Suction-gas cooled, hermetic scroll compressors• Large internal volume and oil reservoir provides

greater liquid tolerance• Crankcase heaters for extra protection against

liquid migration

Condenser:

• Low noise, direct drive, maximum efficiency fans with corrosion resistant aluminum hub and com-posite blades; statically and dynamically balanced

• The fan motors are Totally Enclosed Air-Over, current protected. They feature ball bearings that are double-sealed and permanently lubricated.

• Condenser coils are made of a single material to avoid galvanic corrosion due to dissimilar metals. Coils and headers are brazed as one piece.

• Design Working Pressure 650 PSIG• Integral subcooling included

Evaporator:

• Equipped with a heater controlled by separate thermostat for freeze protection to –20 deg. F

• Covered by closed cell foam insulation• Inlet and outlet are grooved for compatibility with

field supplied victaulic connections

Refrigerant Circuit:

• Independent circuits per compressor• Each refrigerant circuit includes: liquid line shutoff

valve with charging port, low side pressure relief device, filter-drier, solenoid valve, sight glass with moisture indicator, thermostatic expansion valves, and flexible, closed-cell foam insulated suction line and suction pressure transducer.

Controls:

• All controls housed in a NEMA 3R/12 cabinet with gasket sealed, hinged & latched door

• LCD, 40-character display with backlight • Color coded, sealed keypad• Standard controls permit operation from 30 to

115 deg F.

JOHNSON CONTROLS36


Unit Type and Size ID YLAA-B0070SE Number of Compressors 6 Compressor Type Scroll - Hermetic Number of Compressor Circuits 2

Technical Data Refrigerant Type R410A Cooling Capacity TR 71.8 Total Power Input kW 84.8 EER EER 10.2 IPLV EER 16 NPLV EER 16 Sound Pressure (Hemispherical Method) dB(A) 87 Sound Pressure Measured at ft 3.3

Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 5.4 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 38.7 / 38.7 Total Flow Rate USGPM 171.2 Total Pressure Drop ft H2O 11.4 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 3"

Condenser (Air Cooled) Ambient Air Temperature °F 95 Condensing Temperature °F 122.5 / 122.5 Number of Fans 4 Altitude ft 0 Total Air Flow cfm 59329 Total Fan Power kW 6.7

Electrical Data Nominal Voltage / Voltage Limits 460-3-60 / 414-506 Min. Circuit Ampacity A 160 Max. Fuse / CB Rating A 175 Min. Fuse / CB Rating A 175 Wire Lugs Per Phase 1 Wire Range (Lug Size) #4 - 500 kcmil

Weights and Dimensions Shipping Weight lb 3578 Operating Weight lb 3623 Refrigerant Charge lb 101 Overall Length in 116.1 Overall Width in 88.3 Overall Height in 94.2

YLAA70 TO 90

37jOHNSON CONTROLS

MODEL: YLAA-B0070SEAHRI CAPACITY 71.8 TONS

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Technical Data Refrigerant Type R410A Cooling Capacity TR 77.7 Total Power Input kW 94.4 EER EER 9.9 IPLV EER 15.4 NPLV EER 15.4 Sound Pressure (Hemispherical Method) dB(A) 88 Sound Pressure Measured at ft 3.3

Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 6.7 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 38.7 / 39 Total Flow Rate USGPM 185.4 Total Pressure Drop ft H2O 9 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 3"




YLAA70 TO 90

39jOHNSON CONTROLS


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Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 8.8 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 39.4 / 39.4 Total Flow Rate USGPM 199.7 Total Pressure Drop ft H2O 7 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 3"




YLAA70 TO 90

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TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 4

,169

, OPE

RAT

ING

- 4

,242

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 58

.1",

Y=

53.7

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

3" O

UTL

ET

3" IN

LET

3" O

UTL

ET3"

INLE

T

88 5

/16"

- FR

AM

E W

IDTH

88 1

3/16

" - O

VER

ALL

WID

TH


46 1

/2"

10"32 3/8"

19 5

/8"

76 5

/8"

1 1/16"

3 1/4"

81 13/16"

23 3

/16"

23 3

/16"

114

11/1

6" -

FRA

ME

LEN

GTH

121

11/1

6" -

OVE

RA

LL L

ENG

TH

5 5/

8"

42 11/16"

816

831

1,2

85 1

,310

A J

OH

NSO

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ON

TRO

LS C

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PAN

Y

JOHNSON CONTROLS42


Unit Type and Size ID YLAA-B0091HE Number of Compressors 4 Compressor Type Scroll - Hermetic Number of Compressor Circuits 2

Technical Data Refrigerant Type R410A Cooling Capacity TR 88.2 Total Power Input kW 98.3 EER EER 10.8 IPLV EER 15 NPLV EER 14.9 Sound Pressure (Hemispherical Method) dB(A) 88 Sound Pressure Measured at ft 3.3





YLAA91 TO 130

43jOHNSON CONTROLS

MODEL: YLAA-B0091HEAHRI CAPACITY 88.2 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: YL

AA

TAG

:

Dat

e : 1

2/18

/201

2 11

:54:

27R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT1

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0091

HE4

6

PRO

DU

CT

DR

AWIN

G

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

S

IDE

TO W

ALL

- 6'

REA

R T

O W

ALL

- 6'

; CO

NTR

OL

PAN

EL T

O W

ALL

- 4'

;

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 4

,718

, OPE

RAT

ING

- 4

,791

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 67

.8",

Y=

52.1

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

3" O

UTL

ET

3" IN

LET

88 5

/16"

- FR

AM

E W

IDTH

88 1

3/16

" - O

VER

ALL

WID

TH


46 1

/2"

10"32 3/8"

7 11

/16"

69 3

/4"

47 3

/8"

1 1/16"

3 1/4"

81 13/16"

23 1

/8"

23 5

/16"

142

1/4"

- FR

AM

E LE

NG

TH14

9 5/

16"

- OVE

RA

LL L

ENG

TH

5 5/

8"

42 11/16"

571

840

534

884

1,2

90 6

72

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

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JOHNSON CONTROLS44




Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 8.8 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 39.6 / 38.5 Total Flow Rate USGPM 228.2 Total Pressure Drop ft H2O 9 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 3"




YLAA91 TO 130

45jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: YL

AA

TAG

:

Dat

e : 1

2/18

/201

2 12

:55:

43R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT1

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0100

SE46

PRO

DU

CT

DR

AWIN

G

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

S

IDE

TO W

ALL

- 6'

REA

R T

O W

ALL

- 6'

; CO

NTR

OL

PAN

EL T

O W

ALL

- 4'

;

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 4

,791

, OPE

RAT

ING

- 4

,863

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 69

.6",

Y=

53.5

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

3" O

UTL

ET

3" IN

LET

88 5

/16"

- FR

AM

E W

IDTH

88 1

3/16

" - O

VER

ALL

WID

TH


46 1

/2"

10"32 3/8"

7 11

/16"

69 3

/4"

47 3

/8"

1 1/16"

3 1/4"

81 13/16"

23 1

/8"

23 5

/16"

142

1/4"

- FR

AM

E LE

NG

TH14

9 5/

16"

- OVE

RA

LL L

ENG

TH

5 5/

8"

42 11/16"

542

836

520

800

1,4

59 7

03

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS46








YLAA91 TO 130

47jOHNSON CONTROLS

MODEL: YLAA-B0101HEAHRI CAPACITY 98.5 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: YL

AA

TAG

:

Dat

e : 1

2/18

/201

2 12

:58:

34R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT1

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0101

HE4

6

PRO

DU

CT

DR

AWIN

G

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

S

IDE

TO W

ALL

- 6'

REA

R T

O W

ALL

- 6'

; CO

NTR

OL

PAN

EL T

O W

ALL

- 4'

;

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 4

,954

, OPE

RAT

ING

- 5

,027

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 69

.8",

Y=

53.2

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

3" O

UTL

ET

3" IN

LET

88 5

/16"

- FR

AM

E W

IDTH

88 1

3/16

" - O

VER

ALL

WID

TH


46 1

/2"

10"32 3/8"

7 11

/16"

69 3

/4"

47 3

/8"

1 1/16"

3 1/4"

81 13/16"

23 1

/8"

23 5

/16"

142

1/4"

- FR

AM

E LE

NG

TH14

9 5/

16"

- OVE

RA

LL L

ENG

TH

5 5/

8"

42 11/16"

560

875

545

818

1,5

01 7

28

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS48





Condenser (Air Cooled) Ambient Air Temperature °F 95 Condensing Temperature °F 124 / 124 Number of Fans 6 Altitude ft 0 Total Air Flow cfm 88993 Total Fan Power kW 10.1



YLAA91 TO 130

49jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: New

Pro

ject

TAG

:

Dat

e : 1

2/11

/201

2 8:

18:1

9R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT0

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0115

SE46

PRO

DU

CT

DR

AWIN

G

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

NO

TES:

1. P

LAC

EMEN

T O

N A

LEV

EL S

UR

FAC

E FR

EE O

F O

BST

RU

CTI

ON

S (IN

CLU

DIN

G

SN

OW

, FO

R W

INTE

R O

PER

ATIO

N) O

R A

IR R

ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

BLE

OPE

RAT

ION

AN

D E

ASE

OF

MA

INTE

NA

NC

E.

S

ITE

RES

TRIC

TIO

NS

MAY

CO

MPR

OM

ISE

MIN

IMU

M C

LEA

RA

NC

ES IN

DIC

ATED

BEL

OW

, RES

ULT

ING

IN U

NPR

EDIC

TAB

LE A

IR F

LOW

PAT

TER

NS

AN

D P

OSS

IBLE

DIM

INIS

HED

PER

FOR

MA

NC

E. Y

OR

K'S

UN

IT C

ON

TRO

LS W

ILL

OPT

IMIZ

E

O

PER

ATIO

N W

ITH

OU

T N

UIS

AN

CE

HIG

H P

RES

SUR

E SA

FETY

CU

TOU

T;

H

OW

EVER

, TH

E SY

STEM

DES

IGN

ER M

UST

CO

NSI

DER

PO

TEN

TIA

L

P

ERFO

RM

AN

CE

DEG

RA

DAT

ION

. REC

OM

MEN

DED

MIN

UM

UM

CLE

AR

AN

CES

:

S

IDE

TO W

ALL

- 6'

REA

R T

O W

ALL

- 6'

; CO

NTR

OL

PAN

EL T

O W

ALL

- 4'

;

T

OP

- NO

OB

STR

UC

TIO

NS

ALL

OW

ED; D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

N

O M

OR

E TH

EN O

NE

AD

JAC

ENT

WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 5

,029

, OPE

RAT

ING

- 5

,102

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 68

", Y

= 53

.5"

.

4. I

NST

ALL

ING

CO

NTR

AC

TOR

MU

ST IN

CLU

DE

VEN

T A

ND

DR

AIN

AC

CO

MO

DAT

ION

S

I

N C

HIL

LED

WAT

ER P

IPIN

G N

EAR

TH

E EV

APO

RAT

OR

.

3" O

UTL

ET

3" IN

LET

88 5

/16"

- FR

AM

E W

IDTH

88 1

3/16

" - O

VER

ALL

WID

TH


46 1

/2"

10"32 3/8"

7 11

/16"

69 3

/4"

47 3

/8"

1 1/16"

3 1/4"

81 13/16"

23 1

/8"

23 5

/16"

142

1/4"

- FR

AM

E LE

NG

TH14

9 5/

16"

- OVE

RA

LL L

ENG

TH

5 5/

8"

42 11/16"

582

866

545

941

1,4

42 7

28

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS50



Technical Data Refrigerant Type R410A Cooling Capacity TR 119.6 Total Power Input kW 143.3 EER EER 10 IPLV EER 14.8 NPLV EER 14.8 Sound Pressure (Hemispherical Method) dB(A) 88 Sound Pressure Measured at ft 3.3





YLAA91 TO 130

51jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: New

Pro

ject

TAG

:

Dat

e : 1

2/11

/201

2 8:

21:2

4R

ev. D

ate

: Fo

rm :

Sold

To

: C

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urch

Ord

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: Yo

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UN

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STR

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NM

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LAA

0120

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PRO

DU

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13/1

6"46

3/8

"

CO

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OTT

OM

DET

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IDE

X 7"

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LAC

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G

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ECIR

CU

LATI

ON

EN

SUR

ES R

ATED

PER

FOR

MA

NC

E, R

ELIA

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OPE

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ION

AN

D E

ASE

OF

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INTE

NA

NC

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S

ITE

RES

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CO

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OM

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ULT

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IN U

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LOW

PAT

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D P

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INIS

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OR

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IDE

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- 6'

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; CO

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PAN

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;

T

OP

- NO

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STR

UC

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OW

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OR

E TH

EN O

NE

AD

JAC

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WA

LL M

AY B

E H

IGH

ER T

HEN

TH

E U

NIT

.

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 5

,183

, OPE

RAT

ING

- 5

,293

.

3. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 69

.5",

Y=

53.2

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN A

CC

OM

OD

ATIO

NS

IN

CH

ILLE

D W

ATER

PIP

ING

NEA

R T

HE

EVA

POR

ATO

R.

3" O

UTL

ET

3" IN

LET

88 5

/16"

- FR

AM

E W

IDTH

88 1

3/16

" - O

VER

ALL

WID

TH


46 1

/2"

10"32 3/8"

7 11

/16"

69 3

/4"

47 3

/8"

1 1/16"

3 1/4"

81 13/16"

23 1

/8"

23 5

/16"

142

1/4"

- FR

AM

E LE

NG

TH14

9 5/

16"

- OVE

RA

LL L

ENG

TH

5 5/

8"

42 11/16"

578

906

600

937

1,4

86 7

89

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS52


Technical Data Refrigerant Type R410A Net Cooling Capacity TR 129.9 Total Power Input kW 154.3 EER EER 10.1 IPLV EER 15.5 NPLV EER 16.5 Sound Power dB(A) 93

Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 10 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 37.2 / 39.6 Total Flow Rate USGPM 310.7 Total Pressure Drop ft H2O 13.4 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 4" Min Fluid Flow Rate USGPM 120 Max Fluid Flow Rate USGPM 625


Electrical Data Nominal Voltage / Voltage Limits 460-3-60 / 414-506 Min. Circuit Ampacity A 285 Max. Fuse / CB Rating A 300 Min. Fuse / CB Rating A 300 Unit Short Circuit Current Withstand [kA] 5 Wire Lugs Per Phase 1 Wire Range (Lug Size) #4 - 500 kcmil

Weights and Dimensions Shipping Weight lb 6103 Operating Weight lb 6187 Refrigerant Charge lb 146 Overall Length in 187.7 Overall Width in 88.3 Overall Height in 94.2 Software Version YW13.02a

Certified in accordance with the AHRI Air-Cooled Water Chilling Packages Using Vapor Compression Cycle Certification Program, which is based on AHRI Standard 550/590 (I-P). Certified units may be found in the AHRI Directory at www.ahridirectory.org Auxiliary components included in total KW - Oil heaters, Chiller controls. Auxiliary power is already included in the compressor and fan power


YLAA91 TO 130

53jOHNSON CONTROLS

MODEL: YLAAB0136SEAHRI CAPACITY 129.9 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: cg

ylaa

TAG

:

Dat

e : 5

/21/

2013

15:

16:1

5R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT1

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0136

SE46

PRO

DU

CT

DR

AWIN

GA

JO

HN

SON

CO

NTR

OLS

CO

MPA

NY

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

NO

TES:

1

. PLA

CEM

ENT

ON

A L

EVEL

SU

RFA

CE

FREE

OF

OB

STR

UC

TIO

NS

(INC

LUD

ING

S

NO

W, F

OR

WIN

TER

OPE

RAT

ION

) OR

AIR

REC

IRC

ULA

TIO

N E

NSU

RES

RAT

ED

P

ERFO

RM

AN

CE,

REL

IAB

LE O

PER

ATIO

N A

ND

EA

SE O

F M

AIN

TEN

AN

CE.

SIT

E R

ESTR

ICTI

ON

S M

AY C

OM

PRO

MIS

E M

INIM

UM

CLE

AR

AN

CES

IND

ICAT

ED

B

ELO

W, R

ESU

LTIN

G IN

UN

PRED

ICTA

BLE

AIR

FLO

W P

ATTE

RN

S A

ND

PO

SSIB

LE

D

IMIN

ISH

ED P

ERFO

RM

AN

CE.

YO

RK

'S U

NIT

CO

NTR

OLS

WIL

L O

PTIM

IZE

OPE

RAT

ION

WIT

HO

UT

NU

ISA

NC

E H

IGH

PR

ESSU

RE

SAFE

TY C

UTO

UT.

HO

WEV

ER, T

HE

SYST

EM D

ESIG

NER

MU

ST C

ON

SID

ER P

OTE

NTI

AL

PER

FOR

MA

NC

E D

EGR

AD

ATIO

N.

R

ECO

MM

END

ED M

INU

MU

M C

LEA

RA

NC

ES:

SI

DE

TO W

ALL

- 6'

R

EAR

TO

WA

LL -

6'

CO

NTR

OL

PAN

EL T

O W

ALL

- 4'

TO

P - N

O O

BST

RU

CTI

ON

S A

LLO

WED

D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

NO

MO

RE

THA

N O

NE

AD

JAC

ENT

WA

LL M

AY

BE

HIG

HER

TH

AN

TH

E U

NIT

.

2

. WEI

GH

TS (L

B):

SH

IPPI

NG

- 6

,102

; OPE

RAT

ING

- 6

,186

.

3

. CEN

TER

OF

GR

AVIT

Y FR

OM

OR

IGIN

: X=

82.6

"; Y

= 51

.9"

.

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN

A

CC

OM

OD

ATIO

NS

IN C

HIL

LED

WAT

ER P

IPIN

G N

EAR

TH

E

E

VAPO

RAT

OR

.

4" IN

LET

4" O

UTL

ET

88 1

/4"

- FR

AM

E W

IDTH

88 3

/4"

- OVE

RA

LL W

IDTH


5 3/

8"

10"32 3/8"

6 1/

2"69

"75

1/2

"

23 3

/16"

58"

59 1

3/16

"

1 3/16"

3 5/16"

81 5/8"

186

1/4"

- FR

AM

E LE

NG

TH

JOHNSON CONTROLS54




Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 13.2 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 39.2 / 41.5 Total Flow Rate USGPM 315.4 Total Pressure Drop ft H2O 10 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 4" Min Fluid Flow Rate USGPM 150 Max Fluid Flow Rate USGPM 625





YLAA131 TO 175

55jOHNSON CONTROLS

MODEL: YLAAB0142HEAHRI CAPACITY 132.1 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: cg

ylaa

TAG

:

Dat

e : 5

/21/

2013

15:

16:3

7R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT2

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0142

HE4

6

PRO

DU

CT

DR

AWIN

GA

JO

HN

SON

CO

NTR

OLS

CO

MPA

NY

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

NO

TES:

1

. PLA

CEM

ENT

ON

A L

EVEL

SU

RFA

CE

FREE

OF

OB

STR

UC

TIO

NS

(INC

LUD

ING

S

NO

W, F

OR

WIN

TER

OPE

RAT

ION

) OR

AIR

REC

IRC

ULA

TIO

N E

NSU

RES

RAT

ED

P

ERFO

RM

AN

CE,

REL

IAB

LE O

PER

ATIO

N A

ND

EA

SE O

F M

AIN

TEN

AN

CE.

SIT

E R

ESTR

ICTI

ON

S M

AY C

OM

PRO

MIS

E M

INIM

UM

CLE

AR

AN

CES

IND

ICAT

ED

B

ELO

W, R

ESU

LTIN

G IN

UN

PRED

ICTA

BLE

AIR

FLO

W P

ATTE

RN

S A

ND

PO

SSIB

LE

D

IMIN

ISH

ED P

ERFO

RM

AN

CE.

YO

RK

'S U

NIT

CO

NTR

OLS

WIL

L O

PTIM

IZE

OPE

RAT

ION

WIT

HO

UT

NU

ISA

NC

E H

IGH

PR

ESSU

RE

SAFE

TY C

UTO

UT.

HO

WEV

ER, T

HE

SYST

EM D

ESIG

NER

MU

ST C

ON

SID

ER P

OTE

NTI

AL

PER

FOR

MA

NC

E D

EGR

AD

ATIO

N.

R

ECO

MM

END

ED M

INU

MU

M C

LEA

RA

NC

ES:

SI

DE

TO W

ALL

- 6'

R

EAR

TO

WA

LL -

6'

CO

NTR

OL

PAN

EL T

O W

ALL

- 4'

TO

P - N

O O

BST

RU

CTI

ON

S A

LLO

WED

D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

NO

MO

RE

THA

N O

NE

AD

JAC

ENT

WA

LL M

AY

BE

HIG

HER

TH

AN

TH

E U

NIT

.

2

. WEI

GH

TS (L

B):

SH

IPPI

NG

- 6

,334

; OPE

RAT

ING

- 6

,444

.

3

. CEN

TER

OF

GR

AVIT

Y FR

OM

OR

IGIN

: X=

83";

Y=

52.1

" .

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN

A

CC

OM

OD

ATIO

NS

IN C

HIL

LED

WAT

ER P

IPIN

G N

EAR

TH

E

E

VAPO

RAT

OR

.

4" IN

LET

4" O

UTL

ET

88 1

/4"

- FR

AM

E W

IDTH

88 3

/4"

- OVE

RA

LL W

IDTH


5 3/

8"

10"32 3/8"

6 1/

2"69

"75

1/2

"

23 3

/16"

58"

59 1

3/16

"

1 3/16"

3 5/16"

81 5/8"

186

1/4"

- FR

AM

E LE

NG

TH

JOHNSON CONTROLS56




Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 10 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 36.9 / 38.7 Total Flow Rate USGPM 351.9 Total Pressure Drop ft H2O 16.7 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 4" Min Fluid Flow Rate USGPM 120 Max Fluid Flow Rate USGPM 625





YLAA131 TO 175

57jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: cg

ylaa

TAG

:

Dat

e : 5

/21/

2013

15:

16:5

8R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT3

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0156

HE4

6

PRO

DU

CT

DR

AWIN

GA

JO

HN

SON

CO

NTR

OLS

CO

MPA

NY

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

4" IN

LET

4" O

UTL

ET

NO

TES:

1

. PLA

CEM

ENT

ON

A L

EVEL

SU

RFA

CE

FREE

OF

OB

STR

UC

TIO

NS

(INC

LUD

ING

S

NO

W, F

OR

WIN

TER

OPE

RAT

ION

) OR

AIR

REC

IRC

ULA

TIO

N E

NSU

RES

RAT

ED

P

ERFO

RM

AN

CE,

REL

IAB

LE O

PER

ATIO

N A

ND

EA

SE O

F M

AIN

TEN

AN

CE.

SIT

E R

ESTR

ICTI

ON

S M

AY C

OM

PRO

MIS

E M

INIM

UM

CLE

AR

AN

CES

IND

ICAT

ED

B

ELO

W, R

ESU

LTIN

G IN

UN

PRED

ICTA

BLE

AIR

FLO

W P

ATTE

RN

S A

ND

PO

SSIB

LE

D

IMIN

ISH

ED P

ERFO

RM

AN

CE.

YO

RK

'S U

NIT

CO

NTR

OLS

WIL

L O

PTIM

IZE

OPE

RAT

ION

WIT

HO

UT

NU

ISA

NC

E H

IGH

PR

ESSU

RE

SAFE

TY C

UTO

UT.

HO

WEV

ER, T

HE

SYST

EM D

ESIG

NER

MU

ST C

ON

SID

ER P

OTE

NTI

AL

PER

FOR

MA

NC

E D

EGR

AD

ATIO

N.

R

ECO

MM

END

ED M

INU

MU

M C

LEA

RA

NC

ES:

SI

DE

TO W

ALL

- 6'

R

EAR

TO

WA

LL -

6'

CO

NTR

OL

PAN

EL T

O W

ALL

- 4'

TO

P - N

O O

BST

RU

CTI

ON

S A

LLO

WED

D

ISTA

NC

E B

ETW

EEN

AD

JAC

ENT

UN

ITS

- 10'

.

NO

MO

RE

THA

N O

NE

AD

JAC

ENT

WA

LL M

AY

BE

HIG

HER

TH

AN

TH

E U

NIT

.

2

. WEI

GH

TS (L

B):

SH

IPPI

NG

- 7

,269

; OPE

RAT

ING

- 7

,352

.

3

. CEN

TER

OF

GR

AVIT

Y FR

OM

OR

IGIN

: X=

95.8

"; Y

= 51

.2"

.

4

. IN

STA

LLIN

G C

ON

TRA

CTO

R M

UST

INC

LUD

E VE

NT

AN

D D

RA

IN

A

CC

OM

OD

ATIO

NS

IN C

HIL

LED

WAT

ER P

IPIN

G N

EAR

TH

E

E

VAPO

RAT

OR

.

88 1

/4"

- FR

AM

E W

IDTH

88 3

/4"

- OVE

RA

LL W

IDTH


5 3/

8"

10"32 3/8"

7 11

/16"

69"

42 1

/2"

93 5

/8"

23 3

/16"

58"

43"

82 7

/8"

1 3/8"

3 5/16"

81 5/8"

230

1/4"

- FR

AM

E LE

NG

TH

JOHNSON CONTROLS58




Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 10 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 37 / 37 Total Flow Rate USGPM 407.4 Total Pressure Drop ft H2O 22.1 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 4" Min Fluid Flow Rate USGPM 120 Max Fluid Flow Rate USGPM 625





YLAA131 TO 175

59jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. :

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: cg

ylaa

TAG

:

Dat

e : 5

/21/

2013

15:

17:1

8R

ev. D

ate

: Fo

rm :

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

UN

IT4

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

LAA

0170

SE46

PRO

DU

CT

DR

AWIN

GA

JO

HN

SON

CO

NTR

OLS

CO

MPA

NY

13/1

6"46

3/8

"

CO

NTR

OL

PAN

ELB

OTT

OM

DET

AIL

POW

ER E

NTR

Y13

" W

IDE

X 7"

HIG

H

OR

IGIN

Y

C GX

5/8"

DIA

MO

UN

TIN

GH

OLE

S (T

YP)

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JOHNSON CONTROLS60



Technical Data Refrigerant Type R410A Net Cooling Capacity TR 176 Total Power Input kW 211.1 EER EER 10 IPLV EER 15.1 NPLV EER 16 Sound Power dB(A) 97

Evaporator Evaporator Type Plate Heat Exchanger Fluid Volume USGAL 14.3 Fluid Type Water Entering Liquid Temperature °F 54 Leaving Liquid Temperature °F 44 EvaporatingTemperature °F 39.6 / 39.6 Total Flow Rate USGPM 420 Total Pressure Drop ft H2O 16.4 Fouling Factor h.ft².F/Btu 0.0001 Fluid Connection Diameter in 4" Min Fluid Flow Rate USGPM 180 Max Fluid Flow Rate USGPM 650

Condenser (Air Cooled) Ambient Air Temperature °F 95 Condensing Temperature °F 122 / 122 Number of Fans 10 Altitude ft 0 Total Air Flow cfm 150440 Total Fan Power kW 16.8




YLAA131 TO 175

61jOHNSON CONTROLS

MODEL: YLAAB0175HEAHRI CAPACITY 176 TONS

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JOHNSON CONTROLS62

63jOHNSON CONTROLS

YVAA150 to 500 Tons

Air Cooled Screw Chiller

JOHNSON CONTROLS64

Lifting Unit

Container lugs should be inserted into the holes provided in the bottom of the frame rail.

Use spreader bars to avoid lifting chains hitting the chiller. Various methods of spreader bar arrangements may be used; keeping in mind the intent is to keep the unit stable and to keep the chains from hitting the chiller and causing damage.

WARNING — Never lift the chiller using a forklift or by hooking the top rails. Use only the lifting holes provided.

Lifting instructions are placed on a label on the chiller and on the shipping bag.

YVAA RIGGING

65jOHNSON CONTROLS

Delivery and Storage

To ensure consistent quality and maximum reliability, all units are tested and inspected before leaving the factory. Units are shipped completely assembled and containing refrigerant under pressure. Units are shipped without export crating unless crating has been specified on the Sales Order.

If the unit is to be put into storage, prior to installation, the following precautions should be observed.

• The chiller must be “blocked” so that the base is not permitted to sag or bow.

• Ensure that all openings, such as water connections, are securely capped.

• Do not store where exposed to ambient air temperatures exceeding 43°C (110°F).

• The condensers should be covered to protect the coils and fins from potential damage and corrosion, particularly where building work is in progress.

• The unit should be stored in a location where there is minimal activity in order to limit the risk of accidental physical damage.

• To prevent inadvertent operation of the pressure relief devices the unit must not be steam cleaned.

• It is recommended that the unit is periodically inspected during storage.

Inspection

Remove any transit packing and inspect the unit to ensure that all components have been delivered and that no damage has occurred during transit. If any damage is evident, it should be noted on the carrier’s freight bill and a claim entered in accordance with the instructions given on the advice note.

Major damage must be reported immediately to your local Johnson Controls representative.

Moving the Chiller

Prior to moving the unit, ensure that the installation site is suitable for installing the unit and is easily capable of sup-porting the weight of the unit and all associated services.

The units are designed to be lifted using shackles or safety hooks. A spreader bar or frame should be used in order to prevent damage to the unit from the lifting chains. (Refer to Figure 4 on Page 20 of the Operations and Maintenance Guide [Form 201.28-NM1.1 (812)] for hooks.)

Units are provided with lifting eyes in the sites of the base frame, which can be attached directly using container lugs, shackles or safety hooks (Refer to Figure 4 on Page 20 of the Operations and Maintenance Guide [Form 201.28-NM1.1 (812)] for proper lifting illustration).

WARNING — The unit must only be lifted by the base frame at the points provided. Never move the unit on rollers, or lift the unit using a forklift truck.

Care should be taken to avoid damaging the condenser cooling fins when moving the unit.

Lifting Weights

For details of weights and weight distribution, refer to the data shipped in the chiller information packet and unit nameplate.

JOHNSON CONTROLS66

AIR COOLED SCREW CHILLERYVAA - 150 to 500 TONS (R-134A)

BENEFITS

• Continuous function, microprocessor controlled Variable Speed Drive (VSD) for valve less, smooth capacity control to 10% of chiller capacity

• Chiller speed matched to system requirements at off-peak conditions resulting in lower energy usage• Use of VSD reduces compressor moving parts by 50%• Soft motor start with no electrical inrush reduces components stress, heat buildup• Operating efficiencies at off-design conditions results in IPLVs as high as 19.8 EER• Standard full load power factor of 95%, maintained throughout operating range resulting in improved

energy savings• Superior acoustic operation at off-design conditions• HFC-R134a standard for long term availability and zero ODP• Wide range of options to fit any design requirement• Competitors MCA is an average of 10% higher than YORK’s• Lower MCA allows for smaller wiring and smaller circuit breakers therefore lower costs• Allows for replacing chiller and increasing tonnage without replacing electrical components• Industry’s only 18-month air cooled warranty that covers all parts.

UPGRADE OPTIONS

• Remote Cooler• Factory mounted non-fused disconnect switch or circuit breaker • Epoxy Post Coated, Pre Coated or Post Coated for tube and fin• Seamless internally enhanced copper fin & tube coils arranged in staggered rows; mechanically bonded to

full eight aluminum fins• Evaporator Options: • 1-1/2" Insulation (double thickness) • Raised Face Flange Accessory for cooler nozzles• Flow Switch Accessory: Vapor proof, SPDT, NEMA 3R switch, 150psig• Suction service isolation valve per circuit (discharge valve standard)• Unit Enclosure Options: • Wire Panels (full unit): coated, heavy gauge welded wire mesh mounted on exterior of unit to prevent

unauthorized access to refrigerant components • Louvered Panels (condenser coils only): Painted to match unit; louvered panels mounted over exterior

condenser coils faces to visually screen unit, protects coils • Louvered Panels (full unit): Painted to match unit; to protect condenser coils, visually screen internal

components and prevent unauthorized access • Louvered (condensers)/Wire Panels (mechanicals): Louvered steel panels on external condenser coil

faces, heavy-gauge welded-wire mesh around base to prevent unauthorized access• Sound Attenuation:• SilentNightTM controls to force lower sound levels on demand or per user schedule• Ultra quiet fans, compressor sound blankets and/or acoustical enclosures• Vibration Isolation: Neoprene, 1" spring isolators or 2" spring isolators

67jOHNSON CONTROLS

AIR COOLED SCREW CHILLERYVAA - 150 to 500 TONS


• Self contained, designed for outdoor installation• Baked on powder paint• Heavy gauge, formed galvanized steel base• Factory mounted control transformer• ARI-Standard 550/590-11 Rated & Certified• All exposed wiring routed through liquid-tight,

non-metallic conduit

Compressors:

• Reliable VSD driven semi-hermetic twin screw• High efficiency, accessible hermetic motor with

redundant overload protection• Temperature actuated body cartridge heater• Acoustically tuned discharge gas muffler• Design pressure of compressor 450 PSIG

Condenser:

• Low noise, full airflow cross section fans for maximum efficiency; statically & dynamically bal-anced for low vibration operation; positioned in extended orifices for low sound

• High efficiency, direct drive, 3-phase totally enclosed fan motors with double sealed, perma-nently lubricated ball bearings

• Condenser coils are made of a single material to avoid galvanic corrosion due to dissimilar metals. Coils and headers are brazed as one piece

• Design Working Pressure 450 PSIG

Electrical:

• Competitors MCA is an average of 10% higher than YORK’s

• Lower MCA allows for smaller wiring and smaller circuit breakers therefore lower costs

• Allows for replacing chiller and increasing ton-nage without replacing electrical components

Evaporator:

• High efficiency Hybrid falling film cooler; refrigerant in shell and water in tubes

• Removable heads to access copper tubes• Air vent and water drain connections• Heater protection to -20 deg. F ambient• Insulated with ¾" closed cell foam• Design working pressure 150 PSIG water side

and 235 PSIG on refrigerant side

Refrigerant circuit:

• Independent circuits per compressor• Computer controlled bending of refrigerant pipe

reduces over 60% of pipe brazed joints• Liquid line components include: manual shutoff

valve with charging port, removable core filter-drier, solenoid valve, sight glass with moisture indicator, electronic expansion valves

• Discharge line proided with manual compressor shutoff service valve

• External Oil separators with no moving parts, 450 PSIG design working pressure

Controls:

• All controls housed in a NEMA 3R cabinet with gasket sealed, hinged & latched door

• VSD section includes dedicated inverter for each compressor

• Control display accessible without opening main cabinet doors

• LCD, 80-character display with backlight• Color coded, sealed keypad• Standard controls permit operation from 0 to

125 deg F ambient temperature

JOHNSON CONTROLS68

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0153BAF46 ( Equipped with Low Sound Fans )

Load % Ambient (°F) 63 125 250 500 1K 2K 4K 8K dBA100.0 95.0 68.0 68.0 69.0 71.0 68.0 60.0 56.0 51.0 72.075.0 80.0 68.0 68.0 69.0 68.0 65.0 59.0 55.0 51.0 70.050.0 65.0 67.0 67.0 68.0 67.0 64.0 58.0 54.0 50.0 69.025.0 55.0 64.0 64.0 65.0 64.0 61.0 55.0 51.0 46.0 65.0

** Chiller is assumed to be a point source on a reflecting surface (hemispherical radiation)

SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0153BAF46 ( Equipped with Low Sound Fans )

Load % Ambient (°F) 63 125 250 500 1K 2K 4K 8K LWA100.0 95.0 95.0 95.0 96.0 98.0 95.0 87.0 83.0 78.0 99.075.0 80.0 95.0 95.0 96.0 95.0 92.0 86.0 82.0 78.0 97.050.0 65.0 94.0 94.0 95.0 94.0 91.0 85.0 81.0 77.0 96.025.0 55.0 91.0 91.0 92.0 91.0 88.0 82.0 78.0 73.0 92.0


Performance at AHRI ConditionsYVAA0153BAF46

Evaporator Data Condenser Data Performance DataEWT (°F) 54.0 Ambient Temp. (°F) 95.0 EER / COP 10.1 / 3.0LWT (°F) 44.0 Altitude (ft.) 0 EER IPLV/COP IPLV 15.1 / 4.4Flow Rate (gpm) 359.6 Capacity (Tons) 150.0Pressure Drop (ft.) 5.6 Fluid WaterFouling Factor 0.00010Water Volume (gal) 58.0

Air Cooled Screw ChillerPerformance Specification

Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0153BAF46 150.0 460/3/60 R134a

Evaporator Data Evaporator Data (Cont.) Performance DataEWT (°F) 54.0 Min. Flow Rate (gpm) 250.0 EER / COP 10.1 / 3.0LWT (°F) 44.0 Max. Flow Rate (gpm) 950.0 IPLV 15.1 / 4.4Design Flow Rate (gpm) 359.6 Minimum Unit Capacity 10 %Pressure Drop (ft.) 5.6 Condenser Data Physical DataFluid Water Ambient Temp. Design (°F) 95.0 Rigging Wt. (lbs.) 11518Fouling Factor 0.00010 Altitude (ft.) 0 Operating Wt. (lbs.) 11979Water Volume (gal) 58.0 Ambient Temp. Min (°F) 0.0


Compressor RLA 109 109Fan QTY/FLA (each) 4/3.3 4/3.3

Single PointMin. Circuit Ampacity 275

Recommended Fuse/CB Rating 350Max. Inverse Time CB Rating 350

Max. Dual Element Fuse Size (Amps) 350Unit Short Circuit Withstand (STD) 30kAWire Lugs Per Phase* 2Wire Range (Lug Size) #2 - 600 KCMUnit Power Factor 0.95Control KVA 2.0 Operating Condition Electrical DataStarter Type VSD Compressor kW 162.6

Total Fan kW 14.8Total kW 177.4

Notes: RATED AND CERTIFIED IN ACCORDANCE WITH AHRI STANDARD 550/590.* Use Copper Conductors only

Pin: BASE MODEL POWER CONTROLS PIPING COMP EVAPORATOR COND CABINET MISC WARR

YVAA0153BAF46BA VSXX XTAXLXXXX60 44XOXXX S189W 1SXXA2B MXF PXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65

If you need a model or capacity between nominal sizes shown here, we can configure units within 1 ton increments. Please contact you JCI Sales Representative for selections and pricing.

YVAA150 TO 200

69jOHNSON CONTROLS

MODEL: YVAA0153BAF46AHRI CAPACITY 150.0 TONS

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52

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(TYP

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41 1

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B

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B

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15 1

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26 9

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6" (W

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44 1

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6 15

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and

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ntat

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for f

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and

effi

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.

JOHNSON CONTROLS70

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0183ABF46 ( Equipped with Low Sound Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0183ABF46 ( Equipped with Low Sound Fans )



Performance at AHRI ConditionsYVAA0183ABF46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0183ABF46 175.0 460/3/60 R134a










YVAA0183ABF46BA VSXX XTAXLXXXX60 44XOXXX S192W 1SXXA2B MXF PXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA150 TO 200

71jOHNSON CONTROLS

MODEL: YVAA0183ABF46AHRI CAPACITY 175.0 TONS

Dw

g. S

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: N

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Dat

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94 1

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77 1

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38 3

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66 1

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42 1

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B

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14 1

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25 9

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6" (W

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)

44 1

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17 1

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A J

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YVA

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ntat

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for f

urth

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apac

ities

and

effi

cien

cies

.

JOHNSON CONTROLS72

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0213ADF46 ( Equipped with Low Sound Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0213ADF46 ( Equipped with Low Sound Fans )



Performance at AHRI ConditionsYVAA0213ADF46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0233BEF46 200.0 460/3/60 R134a










YVAA0233BEF46BA VSXX XTAXLXXXX60 44XOXXX S176W 1SXXA2B MXF PXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA150 TO 200

73jOHNSON CONTROLS

MODEL: YVAA0233BEF46AHRI CAPACITY 200.0 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

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C

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ect N

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: stp

TAG

:

Dat

e : 1

2/6/

2012

12:

52:2

6R

ev. D

ate

: Fo

rm :

201.

28-E

G1

Sold

To

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S

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TO W

ALL

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47 5

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94 1

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291

3/16

"

77 5

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76 1

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"

(5) R

IGG

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HO

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EA

CH

SID

E 3

X 2

60"

14 1

/8"

51 3

/4"

38 3

/4"

41 5

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66 1

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10 3

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1 1/

4" (T

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670

2,2

47 1

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933

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2,2

30 1

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NG

HO

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42 1

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B

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B

AA

57 5

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72 5

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670

659

VSD / POWER PANEL

15 1

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26 9

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6" (W

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INLE

T)

6" (W

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OU

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)

44 1

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73 5

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A J

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and

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ntat

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for f

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apac

ities

and

effi

cien

cies

.

JOHNSON CONTROLS74

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0213ADF46 ( Equipped with Low Sound Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0273DGF46 ( Equipped with Low Sound Fans )



Performance at AHRI ConditionsYVAA0273DGF46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0273DGF46 250.0 460/3/60 R134a

Evaporator Data Evaporator Data (Cont.) Performance DataEWT (°F) 54.0 Min. Flow Rate (gpm) 300.0 EER / COP 10.8 / 3.2LWT (°F) 44.0 Max. Flow Rate (gpm) 1150.0 NPLV 16.0 / 4.7Design Flow Rate (gpm) 598.3 Minimum Unit Capacity 10 %Pressure Drop (ft.) 15.2 Condenser Data Physical DataFluid Water Ambient Temp. Design (°F) 95.0 Rigging Wt. (lbs.) 16275Fouling Factor 0.00010 Altitude (ft.) 0 Operating Wt. (lbs.) 17103Water Volume (gal) 82.0 Ambient Temp. Min (°F) 0.0







Notes: * Use Copper Conductors only


YVAA0273DGF46BA VSXX XTAXLXXXX60 44XOXXX S188W 1SXXA2B MXF XXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA201 TO 500

75jOHNSON CONTROLS

MODEL: YVAA0273DGF46AHRI CAPACITY 250.0 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

1/11

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TAG

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Dat

e : 3

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8:56

:2R

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201.

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To

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0273

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5, O

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103.

3

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OF

GR

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OR

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: X=

168.

3", Y

= 44

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4

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AR

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TAU

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ON

.

88 3

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47 1

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94 1

1/16

"

335

3/16

"

60 3

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48 5

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12 3

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(6) R

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EA

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SID

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X 2

60"

14 1

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100

5/16

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16"

70 5

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10 3

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1 5/

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1,5

18 1

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3,0

36 1

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78 1

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NG

HO

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(TYP

)

60 1

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B

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B

AA

VSD / POWER PANEL

83 1

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59 1

/8"

15 5

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26 3

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6" (W

ATER

INLE

T)

6" (W

ATER

OU

TLET

)

44 1

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42 7

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YVA

A ca

n be

tailo

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and

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ntat

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for f

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ities

and

effi

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.

A J

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JOHNSON CONTROLS76

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0343EKF46 ( Equipped with Low Sound Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0343EKF46 ( Equipped with Low Sound Fans )



Performance at AHRI ConditionsYVAA0343EKF46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0343EKF46 300.0 460/3/60 R134a










YVAA0343EKF46BA VSXX XTAXLXXXX60 44XOXXX S179W 1SXXA2B MXF PXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA201 TO 500

77jOHNSON CONTROLS

MODEL: YVAA0343EKF46AHRI CAPACITY 300.0 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

1/11

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: stp

TAG

:

Dat

e : 1

2/6/

2012

13:

34:3

3R

ev. D

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.

JOHNSON CONTROLS78

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0373FJF46 ( Equipped with Low Sound Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0373FJF46 ( Equipped with Low Sound Fans )



Performance at AHRI ConditionsYVAA0373FJF46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0373FJF46 350.0 460/3/60 R134a

Evaporator Data Evaporator Data (Cont.) Performance DataEWT (°F) 54.0 Min. Flow Rate (gpm) 460.0 EER / COP 10.4 / 3.0LWT (°F) 44.0 Max. Flow Rate (gpm) 1540.0 NPLV 15.0 / 4.4Design Flow Rate (gpm) 837.7 Minimum Unit Capacity 10 %Pressure Drop (ft.) 11.2 Condenser Data Physical DataFluid Water Ambient Temp. Design (°F) 95.0 Rigging Wt. (lbs.) 22346Fouling Factor 0.00010 Altitude (ft.) 0 Operating Wt. (lbs.) 23405Water Volume (gal) 96.0 Ambient Temp. Min (°F) 0.0









YVAA0373FJF46BA VSXX XTAXLXXXX60 44XOXXX S196W 1SXXA2B MXF XXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA201 TO 500

79jOHNSON CONTROLS

MODEL: YVAA0373EKF46AHRI CAPACITY 350.0 TONS

Dw

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JOHNSON CONTROLS80

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0443FMF46 ( Equipped with Low Sound Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0443FMF46 ( Equipped with Low Sound Fans )



Performance at AHRI ConditionsYVAA0443FMF46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0443FMF46 400.0 460/3/60 R134a




Single PointMin. Circuit Ampacity 398 398

Min. Non-Fused Disconnect (Amps) 600 600Min. Dual Element Fuse Size (Amps) 600 600

Max. Dual Element Fuse Size (Amps) 600 600Min. Circuit Breaker (Amps) 600 600Max. Circuit Breaker (Amps) 600 600Wire Range (Lug Size) * #2 - 600 KCM #2 - 600 KCMUnit Power Factor 0.95 0.95Control KVA 3.0 Operating Condition Electrical DataStarter Type VSD Compressor kW 414.4




YVAA0443FMF46BA VDXX XTAXLXXXX60 44XOXXX S172W 1SXXA2B MXF PXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA201 TO 500

81jOHNSON CONTROLS

MODEL: YVAA0443FMF46AHRI CAPACITY 400.0 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

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For :

C

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TAG

:

Dat

e : 1

2/6/

2012

13:

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ev. D

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201.

28-E

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.

JOHNSON CONTROLS82

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0523HMF46 ( Equipped with Low Sound Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0523HMF46 ( Equipped with Low Sound Fans )



Performance at AHRI ConditionsYVAA0523HMF46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0523HMF46 450.0 460/3/60 R134a










YVAA0523HMF46BA VDXX XTAXLXXXX60 44XOXXX S183W 1SXXA2B MXF PXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA201 TO 500

83jOHNSON CONTROLS

MODEL: YVAA0523HMF46AHRI CAPACITY 450.0 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. : 0

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For :

C

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TAG

:

Dat

e : 1

2/6/

2012

13:

57:1

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JOHNSON CONTROLS84

SOUND PRESSURE LEVELS in dB at 30.0 (ft.) ** YVAA0523HMG46 ( Equipped with High Airflow Fans )



SOUND POWER LEVELS (In Accordance with AHRI 370) – Octave Band Center Frequency, Hz YVAA0523HMG46 ( Equipped with High Airflow Fans )



Performance at AHRI ConditionsYVAA0523HMG46



Unit Tag Qty. Model No. Capacity (Tons) Volts/Ph/Hz Refrigerant1 YVAA0523HMG46 500.0 460/3/60 R134a










YVAA0523HMG46BA VDXX XTAXLXXXX60 44XOXXX S200W 1SXXA3B MXG XXXXX XXXX BXSX 5 10 15 20 25 30 35 40 45 50 55 60 65


YVAA201 TO 500

85jOHNSON CONTROLS

MODEL: YVAA0523HMG46AHRI CAPACITY 500.0 TONS

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JOHNSON CONTROLS86

87jOHNSON CONTROLS

YCWL50 to 200 Tons

Water Cooled Scroll Chiller

JOHNSON CONTROLS88

89jOHNSON CONTROLS

Delivery and Storage

To ensure consistent quality and maximum reliability, all units are tested and inspected before leaving the factory. Units are shipped completely assembled and containing refrigerant under pressure. Units are shipped without export crating unless this has been specified on the Sales Order.

If the unit is to be put into storage, before installation, the following precautions should be observed:

Ensure that all openings, such as water connections, are securely capped.

Do not store where exposed to ambient air temperatures exceeding 107°F (42°C).

The unit should be stored in a location where there is minimal activity to limit the risk of accidental physical damage.

To prevent inadvertent operation of the pressure relief devices the unit must not be steam cleaned.

It is recommended that the unit is periodically inspected during storage.

Inspection

Immediately upon receiving the unit, it should be inspected for pos-sible damage which may have occurred during transit. If damage is evident, it should be noted in the carrier’s freight bill. A written request for inspection by the carrier’s agent should be made at once. See “Instruction Manual”, Form 50.15-NM for more information and details.

Major damage must be reported immediately to your local Johnson Controls representative.

Moving the Unit

Before moving the unit, ensure that the installation site is suitable for installing the unit and is capable of supporting the weight of the unit and all associated services.

The units are designed to be lifted using either lifting chains or a fork lift.

Lifting by Crane / Hoist

A spreader frame should be used to prevent damage to the unit from the lifting chains (Refer to page 34 of the Operations and Maintenance Guide [Form 201.26-NM1]).

NOTE: The unit must only be lifted a the points provided.

YCWL RIGGING

JOHNSON CONTROLS90

WATER COOLED SCROLL CHILLERYCWL - 50 to 200 TONS

BENEFITS

• IPLV as high as 25.4 EER provide cost effective operation• Designed for low acoustics without additional sound treatment• Wide range of options to fit any design requirement• HFC-410A Standard for zero ODP and low global warming potential; long service life• Multiple scroll compressors offer redundancy and accurate capacity matching• Native BACnet MSTP & Modbus communications for BAS integration

UPGRADE OPTIONS

• Low temperature brine chilling to 15°F• Power Options: • Single Point Power Connection to Terminal Block, Non-fused Disconnect or Circuit Breaker • Multiple Point Power Connection to Circuit Breakers for retrofit projects • Compressor Overloads to limit MCA (ideal for retrofit applications)• Heat Pump (non-reversing) option to 130°F leaving condenser water temperature for energy conservation• Remote Condenser YCRL variant for remote condenser applications• Evaporator Options: • Victaulic Flange Accessory for cooler nozzles • Flow switch: Vapor proof, SPDT, NEMA 4X switch, 150 psig• Vibration Isolators - Neoprene isolators, 1" spring isolators or 2" spring isolators

91jOHNSON CONTROLS

WATER COOLED SCROLL CHILLERYCWL - 50 to 200 TONS


• Completely assembled with all piping and wiring ready for field installation

• Pressure and operational tested• Provided with HFC-410A charge and initial oil

charge• Can be provided with optional overspray coat of

Caribbean Blue enamel paint

Compressors:

• Reliable suction-gas cooled hermetic scrolls • High efficiency motors with redundant overload

protection• Microprocessor controlled compressor staging

regulates chiller capacity to 15% of maximum• Design Working Pressure 560 PSIG

Condenser:

• Cleanable, thru-tube type with removable heads• Integral subcooling standard• Equipped with relief valves• Steel shell and copper tubes

Evaporator:

• High efficiency DX cooler, refrigerant in tubes and chilled liquid through baffled shell

• Two independent circuits per chiller• Removable heads to access copper tubes• Water vent and drain connections• Insulated with 3/4" closed cell foam• Design working pressure 150 PSIG waterside and

400 PSIG on refrigerant side

Refrigerant Circuit:

• Tandem or trio compressors per circuit• Liquid line components include: shut-off valve

with charging port, high-absorption removable core filter-drier, solenoid valve, sight glass with moisture indicator, thermal or electronic expan-sion valves (depending on options)

• Entire suction line and liquid line between ex-pansion valve and cooler insulated with flexible closed-cell foam insulation

Controls:

• All controls housed in a NEMA 1 cabinet with gasket sealed, hinged & latched door

• LCD, 40-character display with backlight • Color coded, 32-button sealed keypad

JOHNSON CONTROLS92

Part Load Rating DataLoad % Capacity (Tons) Cond. EWT (°F) Cond. LWT (°F) Compressor kW Unit Efficiency100.0 52.4 85.0 95.0 39.2 16.1 / 4.775.0 41.1 76.4 84.0 26.3 18.8 / 5.550.0 29.0 67.1 72.4 15.4 22.6 / 6.625.0 14.2 65.0 67.6 7.3 23.3 / 6.8

Water Cooled Scroll ChillerPerformance Specification

Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCWL0056SE46 52.4 460/3/60 R410A

Evaporator Data Condenser Data Performance DataEWT (°F) 54.0 EWT (°F) 85.0 EER / COP 16.1 / 4.7LWT (°F) 44.0 LWT (°F) 95.0 EER IPLV/COP IPLV 21.3 / 6.2Flow Rate (gpm) 125.6 Flow Rate (gpm) 153.2 Physical DataPressure Drop (ft.) 12.2 Pressure Drop (ft.) 10.6 Rigging Wt. (lbs.) 3515Fluid Water Fluid Water 0.0 Operating Wt. (lbs.) 3648Fouling Factor 0.00010 Fouling Factor 0.00025Water Vol. (gal) 22.4 Water Vol. (gal) 19.4


Compressor RLA 23.1/23.1 23.1/23.1Compressor Start Current (LRA) 150.0/150.0 150.0/150.0

Single PointMin. Circuit Ampacity 98.0Min. Non-Fused Disconnect (Amps) 150.0Min. Circuit Breaker (Amps) 110.0Max. Circuit Breaker (Amps) 110.0Wire Range (Lug Size) * (1)#12 - #1Grounding Wire Lug SizeTotal Amps 92.4 Operating Condition Electrical DataInrush (PW) Amps 150.0 Compressor kW 39.2Starter Type Across the Line Total kW 39.2


YCWL50 TO 90

93jOHNSON CONTROLS

MODEL: YCWL0056SE46AHRI CAPACITY 52.4 TONS

Dw

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JOHNSON CONTROLS94







Single PointMin. Circuit Ampacity 114.0Min. Non-Fused Disconnect (Amps) 150.0Min. Circuit Breaker (Amps) 125.0Max. Circuit Breaker (Amps) 125.0Wire Range (Lug Size) * (1)#10 - 300Grounding Wire Lug SizeTotal Amps 107.6 Operating Condition Electrical DataInrush (PW) Amps 187.0 Compressor kW 45.7Starter Type Across the Line Total kW 45.7


YCWL50 TO 90

95jOHNSON CONTROLS


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ON

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

30 3

/8"

107

3/4"

5 1/

8"

84 1

/2"

8 5/

8"OR

IGIN

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS96



Model No. Capacity (Tons) Volts/Ph/Hz RefrigerantYCWL0064HE46 62.4 460/3/60 R410A






YCWL50 TO 90

97jOHNSON CONTROLS

MODEL: YCWL0064HE46AHRI CAPACITY 62.4 TONS

Dw

g. S

cale

: N

TSD

wg.

Lev

. : 1

0/07

For :

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ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

1.26

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1

Sold

To

: C

ust P

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er#

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: U

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STR

UC

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NO

TES:

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RA

NC

ES -

REC

OM

MEN

DED

MIN

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M C

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RA

NC

ES T

O

SER

VIC

E TH

E U

NIT

S A

RE

AS

FOLL

OW

S:

REA

R T

O W

ALL

: 20"

FR

ON

T TO

WA

LL: 3

6"

T

OP:

43"

TU

BE

CLE

AR

AN

CE

AN

D R

EMO

VAL,

4 C

OM

PR U

NIT

S: 1

32"

(NO

T SH

OW

N)

TU

BE

CLE

AR

AN

CE

AN

D R

EMO

VAL,

6 C

OM

PR U

NIT

S: 1

56"

(NO

T SH

OW

N)

2

. WEI

GH

TS (L

B):S

HIP

PIN

G -

4,5

33, O

PER

ATIN

G -

4,8

48.

3

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CH

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LD B

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PED

IN A

MA

NN

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ON

SIST

ENT

WIT

H

A

SHR

AE

/ AN

SI 1

5 A

ND

ALL

LO

CA

L C

OD

E R

EQU

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ENTS

SO

TH

AT IF

TH

E

V

ALV

E IS

AC

TIVA

TED

TH

E R

ELEA

SE O

F H

IGH

PR

ESSU

RE

GA

S A

ND

LIQ

UID

C

AN

NO

T B

E A

DA

NG

ER O

R C

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SE IN

JURY

. REF

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OR

M 2

01.2

6.EG

1

4. C

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R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 50

.8",

Y=

10.2

"

4 1/

2" C

ON

DEN

SER

WAT

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UTL

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4 1/

2" C

ON

DEN

SER

WAT

ER IN

LET

VIC

TAU

LIC

CO

NN

ECTI

ON

1 1/

2" R

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ING

HO

LES

6 5/

8" E

VAP

LIQ

UID

INLE

TVI

CTA

ULI

CC

ON

NEC

TIO

N67

5/8

"

29"

35 1

/2"

29"

14 1

/2"

11 3

/4"

TO C

OO

LER

CO

NN

33 1

3/16

"O

VER

ALL

WID

TH

17 1

1/16

"

12 1

/4"

TO R

IGG

ING

HO

LES

50"

34"

23 1

/2"

1"

9"

POW

ER E

NTR

Y IS

ON

TO

P O

F PA

NEL

12"

WID

E X

6" H

IGH

9 7/

8"

9 7/

8"

25 7

/8"

50"

101

13/1

6"19

13/

16"

124

3/8"

1,1

74 (L

B)

1,1

74 (L

B)

1,2

50 (L

B)

1,2

50 (L

B)

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

X

Y

OR

IGIN 32

"

8 1/

4"

7 1/

8"

6 5/

8" E

VAP

LIQ

UID

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

85"

107

3/4"

8 3/

8"

5 1/

8"

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS98









YCWL50 TO 90

99jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 1

0/07

For :

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ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

1.26

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1

Sold

To

: C

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er#

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CR

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RPR

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RAW

ING

X

Y

34"

50"

23 1

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1"

9"

35 1

/2"

29"

68 7

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4 1/

2" C

ON

DEN

SER

WAT

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1 1/

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LES

6 5/

8" E

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6 5/

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LIC

CO

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NO

TES:

1. C

LEA

RA

NC

ES -

REC

OM

MEN

DED

MIN

IMU

M C

LEA

RA

NC

ES T

O

SER

VIC

E TH

E U

NIT

S A

RE

AS

FOLL

OW

S:

REA

R T

O W

ALL

: 20"

FR

ON

T TO

WA

LL: 3

6"

T

OP:

43"

TU

BE

CLE

AR

AN

CE

AN

D R

EMO

VAL,

4 C

OM

PR U

NIT

S: 1

32"

(NO

T SH

OW

N)

TU

BE

CLE

AR

AN

CE

AN

D R

EMO

VAL,

6 C

OM

PR U

NIT

S: 1

56"

(NO

T SH

OW

N)

2

. WEI

GH

TS (L

B):S

HIP

PIN

G -

4,0

61, O

PER

ATIN

G -

4,1

94.

3

. EA

CH

REL

IEF

VALV

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OU

LD B

E PI

PED

IN A

MA

NN

ER C

ON

SIST

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WIT

H

A

SHR

AE

/ AN

SI 1

5 A

ND

ALL

LO

CA

L C

OD

E R

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SO

TH

AT IF

TH

E

V

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E IS

AC

TIVA

TED

TH

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SE O

F H

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PR

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GA

S A

ND

LIQ

UID

C

AN

NO

T B

E A

DA

NG

ER O

R C

AU

SE IN

JURY

. REF

ER T

O F

OR

M 2

01.2

6.EG

1

4. C

ENTE

R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 50

.9",

Y=

10.4

"

POW

ER E

NTR

Y IS

ON

TO

P O

F PA

NEL

12"

WID

E X

6" H

IGH

29"

14 1

/2"

15 1

/2"

TO C

OO

LER

CO

NN

33 1

3/16

" O

VER

ALL

WID

TH

8 15

/16"

TO

RIG

GIN

G H

OLE

S

17 1

1/16

"

84 1

/2"

107

3/4"

5 1/

8"

8 5/

8"30 3

/8"

9 1/

16"

5 1/

2"

125

15/1

6"

101

13/1

6"

50"

990

(LB

) 9

90 (L

B)

25 7

/8"

21 3

/8" 1

,106

(LB

) 1

,106

(LB

) 5

/8"

MO

UN

TIN

G H

OLE

S (T

YP)

9 7/

8"

9 7/

8"

OR

IGIN

A J

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ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS100









YCWL50 TO 90

101jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 1

0/07

For :

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ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

1.26

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1

Sold

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: C

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1 1/

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LES

1,4

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1,4

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B)

5/8

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OU

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LES

(TYP

)

OR

IGIN

1,2

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B)

1,2

94 (L

B)

Y

XN

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S:

1

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AR

AN

CES

- R

ECO

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END

ED M

INIM

UM

CLE

AR

AN

CES

TO

S

ERVI

CE

THE

UN

ITS

AR

E A

S FO

LLO

WS:

R

EAR

TO

WA

LL: 2

0"

F

RO

NT

TO W

ALL

: 36"

TO

P: 4

3"

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 4

CO

MPR

UN

ITS:

132

" (N

OT

SHO

WN

)

T

UB

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LEA

RA

NC

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ND

REM

OVA

L, 6

CO

MPR

UN

ITS:

156

" (N

OT

SHO

WN

)

2. W

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HTS

(LB

):SH

IPPI

NG

- 4

,911

, OPE

RAT

ING

- 5

,406

.

3. E

AC

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ELIE

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LVE

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ULD

BE

PIPE

D IN

A M

AN

NER

CO

NSI

STEN

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ITH

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RA

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15

AN

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OC

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BE

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EG1

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. CEN

TER

OF

GR

AVIT

Y FR

OM

OR

IGIN

: X=

50.8

", Y

= 10

.3"

123

5/16

"

18 3

/4"

101

13/1

6"

50"

29"

9 7/

8"

9 7/

8"

POW

ER E

NTR

Y IS

ON

TO

P O

F PA

NEL

12"

WID

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6" H

IGH

1"

23 1

/2"

9"

34"

50"

8 5/

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VAP

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TAU

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CO

NN

ECTI

ON

33 1

/4"

9 3/

8"83

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107

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8"

8 5/

8" E

VAP

LIQ

UID

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N

7 1/

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74 5

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2" C

ON

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WAT

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LET

VIC

TAU

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CO

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ECTI

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4 1/

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CC

ON

NEC

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N

33 1

3/16

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VER

ALL

WID

TH

17 1

1/16

"

12 3

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TO R

IGG

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HO

LES

29"

40"

29"

16"

TO C

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LER

CO

NN

14 1

/2"

A J

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N C

ON

TRO

LS C

OM

PAN

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JOHNSON CONTROLS102









YCWL50 TO 90

103jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 1

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For :

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ontr

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r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

1.26

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1

Sold

To

: C

ust P

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er#

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CR

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T D

RAW

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1 1/

2" R

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HO

LES

1,2

49 (L

B)

1,2

49 (L

B)

5/8

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OU

NTI

NG

HO

LES

(TYP

)

OR

IGIN

1,0

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B)

1,0

93 (L

B)

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INIM

UM

CLE

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ERVI

CE

THE

UN

ITS

AR

E A

S FO

LLO

WS:

R

EAR

TO

WA

LL: 2

0"

F

RO

NT

TO W

ALL

: 36"

TO

P: 4

3"

T

UB

E C

LEA

RA

NC

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ND

REM

OVA

L, 4

CO

MPR

UN

ITS:

132

" (N

OT

SHO

WN

)

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 6

CO

MPR

UN

ITS:

156

" (N

OT

SHO

WN

)

2. W

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HTS

(LB

):SH

IPPI

NG

- 4

,489

, OPE

RAT

ING

- 4

,684

.

3. E

AC

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ELIE

F VA

LVE

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ULD

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NER

CO

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STEN

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15

AN

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TER

OF

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OM

OR

IGIN

: X=

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= 10

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14 1

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15 1

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TO C

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NN

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29"

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TO

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GIN

G H

OLE

S

17 1

1/16

"

33 1

3/16

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VER

ALL

WID

TH

68 7

/8"

8 1/

4"

7 1/

8"

5 1/

8"10

7 3/

4"

84 1

/2"

8 5/

8"30 3

/8"

50"

34"

9"

23 1

/2"

1"

9 7/

8"

9 7/

8"

25 7

/8"

50"

101

13/1

6"

125

15/1

6"

21 3

/8"

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS104









YCWL50 TO 90

105jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 1

0/07

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

1.26

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CW

L008

4HE4

6W

ATER

-CO

OLE

D S

CR

OLL

CH

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RPR

OD

UC

T D

RAW

ING

1 1/

2" R

IGG

ING

HO

LES

1,4

74 (L

B)

1,4

74 (L

B)

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

OR

IGIN

1,3

18 (L

B)

1,3

18 (L

B)

Y

XN

OTE

S:

1

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AR

AN

CES

- R

ECO

MM

END

ED M

INIM

UM

CLE

AR

AN

CES

TO

S

ERVI

CE

THE

UN

ITS

AR

E A

S FO

LLO

WS:

R

EAR

TO

WA

LL: 2

0"

F

RO

NT

TO W

ALL

: 36"

TO

P: 4

3"

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 4

CO

MPR

UN

ITS:

132

" (N

OT

SHO

WN

)

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 6

CO

MPR

UN

ITS:

156

" (N

OT

SHO

WN

)

2. W

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HTS

(LB

):SH

IPPI

NG

- 5

,089

, OPE

RAT

ING

- 5

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.

3. E

AC

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ELIE

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SHO

ULD

BE

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NER

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STEN

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AN

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CO

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VA

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RES

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AS

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9 7/

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4 C

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VAL,

6 C

OM

PR U

NIT

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11 3

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LES

33 1

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11/

16"

125

15/1

6"

50"

25 7

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1,2

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1,2

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101

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9 7/

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9 7/

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21 3

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8 1/

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Dat

e :

Rev

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T

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RA

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L, 6

CO

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):SH

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1"

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8"

9 7/

8"

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50"

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trac

tors

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:

Dat

e :

Rev

. Dat

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POW

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WID

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LES

29"

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4"

7 1/

8"

6 5/

8" E

VAP

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VAP

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VIC

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8 3/

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" 107

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NC

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DED

MIN

IMU

M C

LEA

RA

NC

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O

SER

VIC

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NIT

S A

RE

AS

FOLL

OW

S:

REA

R T

O W

ALL

: 20"

FR

ON

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WA

LL: 3

6"

T

OP:

43"

TU

BE

CLE

AR

AN

CE

AN

D R

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VAL,

4 C

OM

PR U

NIT

S: 1

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OW

N)

TU

BE

CLE

AR

AN

CE

AN

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EMO

VAL,

6 C

OM

PR U

NIT

S: 1

56"

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OW

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2

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GH

TS (L

B):S

HIP

PIN

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3

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C

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JURY

. REF

ER T

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OR

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01.2

6.EG

1

4. C

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R O

F G

RAV

ITY

FRO

M O

RIG

IN: X

= 50

.8",

Y=

10.8

"9

7/8"

9 7/

8"

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

1,4

76 (L

B)

1,4

76 (L

B)

1,2

60 (L

B)

1,2

60 (L

B)

50"

25 7

/8"

101

13/1

6"124

1/8"

19 9

/16"

OR

IGIN

X

Y

14 1

/2"

A J

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ON

TRO

LS C

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PAN

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YCWL91 TO 130

113jOHNSON CONTROLS


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: N

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neer

: Lo

catio

n :

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trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

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1

Sold

To

: C

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34"

23 1

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1"9"

POW

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TO

P O

F PA

NEL

12"

WID

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71 3

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29"

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2" C

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LET

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1 1/

2" R

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ING

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LES

33 1

3/16

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VER

ALL

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TH

17 1

1/16

"

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/4"

TO R

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ING

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LES

29"

15 1

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TO C

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NN

8 1/

4"

7 1/

8"

6 5/

8" E

VAP

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6 5/

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VAP

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8 3/

8"85

" 107

3/4"

5 1/

8"

NO

TES:

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RA

NC

ES -

REC

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DED

MIN

IMU

M C

LEA

RA

NC

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O

SER

VIC

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NIT

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RE

AS

FOLL

OW

S:

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R T

O W

ALL

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FR

ON

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WA

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6"

T

OP:

43"

TU

BE

CLE

AR

AN

CE

AN

D R

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VAL,

4 C

OM

PR U

NIT

S: 1

32"

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OW

N)

TU

BE

CLE

AR

AN

CE

AN

D R

EMO

VAL,

6 C

OM

PR U

NIT

S: 1

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N)

2

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TS (L

B):S

HIP

PIN

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4,9

83, O

PER

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3

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M O

RIG

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Y=

10.8

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7/8"

9 7/

8"

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

1,4

13 (L

B)

1,4

13 (L

B)

1,2

36 (L

B)

1,2

36 (L

B)

50"

25 7

/8"

101

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1/8"

19 9

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IGIN

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Y

14 1

/2"

A J

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LS C

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PAN

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YCWL91 TO 130

115jOHNSON CONTROLS


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For :

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neer

: Lo

catio

n :

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ect N

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: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

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Sold

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: C

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urch

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STR

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2" R

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LES

1,6

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1,6

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B)

5/8

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OU

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LES

(TYP

)

OR

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1,5

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1,5

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R

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TO

WA

LL: 2

0"

F

RO

NT

TO W

ALL

: 36"

TO

P: 4

3"

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 4

CO

MPR

UN

ITS:

132

" (N

OT

SHO

WN

)

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 6

CO

MPR

UN

ITS:

156

" (N

OT

SHO

WN

)

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 5

,733

, OPE

RAT

ING

- 6

,372

.

3. E

AC

H R

ELIE

F VA

LVE

SHO

ULD

BE

PIPE

D IN

A M

AN

NER

CO

NSI

STEN

T W

ITH

ASH

RA

E / A

NSI

15

AN

D A

LL L

OC

AL

CO

DE

REQ

UIR

EMEN

TS S

O T

HAT

IF T

HE

VA

LVE

IS A

CTI

VATE

D T

HE

REL

EASE

OF

HIG

H P

RES

SUR

E G

AS

AN

D L

IQU

ID

CA

NN

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BE

A D

AN

GER

OR

CA

USE

INJU

RY. R

EFER

TO

FO

RM

201

.26.

EG1

4

. CEN

TER

OF

GR

AVIT

Y FR

OM

OR

IGIN

: X=

50.8

", Y

= 10

.7"

POW

ER E

NTR

Y IS

ON

TO

P O

F PA

NEL

12"

WID

E X

6" H

IGH

8 5/

8" E

VAP

LIQ

UID

OU

TLET

VIC

TAU

LIC

CO

NN

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ON

8 5/

8" E

VAP

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UID

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TVI

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CC

ON

NEC

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N

5 9/

16"

CO

ND

ENSE

RW

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INLE

TVI

CTA

ULI

CC

ON

NEC

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N

5 9/

16"

CO

ND

ENSE

RW

ATER

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

15"

16"

TO C

OO

LER

CO

NN

30"

42"

29"

12 3

/4"

TO R

IGG

ING

HO

LES

17 1

1/16

"

33 7

/8"

OVE

RA

LL W

IDTH

76 5

/8"

8 1/

2"

8 5/

8"

5 3/

16"

108

3/4"

83"

9 3/

8"

35 1

/4"

50"

34"

9"

23 1

/2"

1"

9 7/

8"

9 7/

8"

25 7

/8"

50"

101

13/1

6"

123

5/16

"

18 3

/4"

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS116









YCWL91 TO 130

117jOHNSON CONTROLS


Dw

g. S

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: N

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wg.

Lev

. : 1

0/07

For :

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Engi

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: Lo

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S:

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: 20"

FR

ON

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6"

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43"

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CLE

AR

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(NO

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VAL,

6 C

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AT IF

TH

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JURY

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F G

RAV

ITY

FRO

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= 50

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Y=

10.7

"

5 9/

16"

CO

ND

ENSE

RW

ATER

INLE

TVI

CTA

ULI

CC

ON

NEC

TIO

N

5 9/

16"

CO

ND

ENSE

RW

ATER

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

8 5/

8" E

VAP

LIQ

UID

INLE

TVI

CTA

ULI

CC

ON

NEC

TIO

N

8 5/

8" E

VAP

LIQ

UID

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

29"

108

1/4"

16"

TO C

OO

LER

CO

NN

29"

40"

74 1

/2"

1 1/

2" R

IGG

ING

HO

LES

17 1

1/16

"

12 3

/4"

TO R

IGG

ING

HO

LES

33 1

3/16

"O

VER

ALL

WID

TH

23 1

/2"

34"

50"

9"1"

9 7/

8"

9 7/

8"

X

YO

RIG

IN

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

25 7

/8"

50"

101

13/1

6"18

3/4

"

123

5/16

"

1,4

15 (L

B)

1,4

15 (L

B)

1,5

98 (L

B)

1,5

98 (L

B)

POW

ER E

NTR

Y IS

ON

TO

P O

F PA

NEL

12"

WID

E X

6" H

IGH

83"

9 3/

8"5

1/4"

33 1

/4"

8 1/

8"

7 3/

4"

14 1

/2"

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS118







Single PointMin. Circuit Ampacity 231.6Min. Non-Fused Disconnect (Amps) 400.0Min. Circuit Breaker (Amps) 250.0Max. Circuit Breaker (Amps) 250.0Wire Range (Lug Size) * () -Grounding Wire Lug SizeTotal Amps 218.0 Operating Condition Electrical DataInrush (PW) Amps 310.0 Compressor kW 104.7Starter Type Across the Line Total kW 104.7


YCWL131 TO 200

119jOHNSON CONTROLS


JOHNSON CONTROLS120







Single PointMin. Circuit Ampacity 231.6Min. Non-Fused Disconnect (Amps) 400.0Min. Circuit Breaker (Amps) 250.0Max. Circuit Breaker (Amps) 250.0Wire Range (Lug Size) * () -Grounding Wire Lug SizeTotal Amps 218.0 Operating Condition Electrical DataInrush (PW) Amps 310.0 Compressor kW 104.3Starter Type Across the Line Total kW 104.3


YCWL131 TO 200

121jOHNSON CONTROLS


JOHNSON CONTROLS122


Part Load Rating DataLoad % Capacity (Tons) Cond. EWT (°F) Cond. LWT (°F) Compressor kW Unit Efficiency100.0 166.6 85.0 95.0 117.1 17.1 / 5.080.0 141.0 78.8 87.1 80.8 20.9 / 6.160.0 108.3 71.0 77.2 52.8 24.6 / 7.240.0 73.3 65.0 69.1 31.0 28.4 / 8.320.0 35.6 65.0 67.0 15.2 28.2 / 8.3




Compressor RLA 49.2/49.2/49.2 49.2/49.2Compressor Start Current (LRA) 242.0/242.0/242.0 242.0/242.0



YCWL131 TO 200

123jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 1

0/07

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

1.26

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

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NM

OD

EL: Y

CW

L017

7SE4

6W

ATER

-CO

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D S

CR

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CH

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RPR

OD

UC

T D

RAW

ING

1 1/

2" R

IGG

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HO

LES

2,2

29 (L

B)

2,2

29 (L

B)

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

OR

IGIN

1,9

02 (L

B)

1,9

02 (L

B)

Y

XN

OTE

S:

1

. CLE

AR

AN

CES

- R

ECO

MM

END

ED M

INIM

UM

CLE

AR

AN

CES

TO

S

ERVI

CE

THE

UN

ITS

AR

E A

S FO

LLO

WS:

R

EAR

TO

WA

LL: 2

0"

F

RO

NT

TO W

ALL

: 36"

TO

P: 4

3"

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 4

CO

MPR

UN

ITS:

132

" (N

OT

SHO

WN

)

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 6

CO

MPR

UN

ITS:

156

" (N

OT

SHO

WN

)

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 7

,318

, OPE

RAT

ING

- 8

,262

.

3. E

AC

H R

ELIE

F VA

LVE

SHO

ULD

BE

PIPE

D IN

A M

AN

NER

CO

NSI

STEN

T W

ITH

ASH

RA

E / A

NSI

15

AN

D A

LL L

OC

AL

CO

DE

REQ

UIR

EMEN

TS S

O T

HAT

IF T

HE

VA

LVE

IS A

CTI

VATE

D T

HE

REL

EASE

OF

HIG

H P

RES

SUR

E G

AS

AN

D L

IQU

ID

CA

NN

OT

BE

A D

AN

GER

OR

CA

USE

INJU

RY. R

EFER

TO

FO

RM

201

.26.

EG1

4

. CEN

TER

OF

GR

AVIT

Y FR

OM

OR

IGIN

: X=

62.9

", Y

= 11

.7"

POW

ER E

NTR

Y IS

ON

TO

P O

F PA

NEL

12"

WID

E X

6" H

IGH

8 5/

8" E

VAP

LIQ

UID

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

8 5/

8" E

VAP

LIQ

UID

INLE

TVI

CTA

ULI

CC

ON

NEC

TIO

N

5 9/

16"

CO

ND

ENSE

RW

ATER

INLE

TVI

CTA

ULI

CC

ON

NEC

TIO

N

5 9/

16"

CO

ND

ENSE

RW

ATER

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

15"

16"

TO C

OO

LER

CO

NN

30"

41"

29"

17 3

/4"

TO R

IGG

ING

HO

LES

17 1

1/16

"

34 1

3/16

"O

VER

ALL

WID

TH

77 1

/2"

9"

7 1/

8"

5 3/

16"

132

3/4"

102"

11 7

/8"

36 1

/4"

50"

34"

9"

23 1

/2"

1"

10 3

/8"

10 3

/8"

37 5

/8"

50"

125

13/1

6"

143

7/16

"

14 7

/8"

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS124


Part Load Rating DataLoad % Capacity (Tons) Cond. EWT (°F) Cond. LWT (°F) Compressor kW Unit Efficiency100.0 198.4 85.0 95.0 141.9 16.8 / 4.983.3 172.0 79.7 88.1 106.6 19.4 / 5.766.7 144.2 74.1 81.0 76.0 22.8 / 6.750.0 110.2 67.2 72.4 50.6 26.1 / 7.633.3 73.0 65.0 68.4 31.5 27.8 / 8.116.7 35.8 65.0 66.7 15.5 27.7 / 8.1




Compressor RLA 49.2/49.2/49.2 49.2/49.2/49.2Compressor Start Current (LRA) 242.0/242.0/242.0 242.0/242.0/242.0



YCWL131 TO 200

125jOHNSON CONTROLS


Dw

g. S

cale

: N

TSD

wg.

Lev

. : 1

0/07

For :

C

ontr

acto

r :

Engi

neer

: Lo

catio

n :

Proj

ect N

ame

: Con

trac

tors

Gui

de

TAG

:

Dat

e :

Rev

. Dat

e :

Form

: 20

1.26

-EG

1

Sold

To

: C

ust P

urch

Ord

er#

: Yo

rk C

ontr

act#

: U

NIT

NO

T FO

R C

ON

STR

UC

TIO

NM

OD

EL: Y

CW

L019

8SE4

6W

ATER

-CO

OLE

D S

CR

OLL

CH

ILLE

RPR

OD

UC

T D

RAW

ING

1 1/

2" R

IGG

ING

HO

LES

2,3

71 (L

B)

2,3

71 (L

B)

5/8

" M

OU

NTI

NG

HO

LES

(TYP

)

OR

IGIN

1,9

38 (L

B)

1,9

38 (L

B)

Y

XN

OTE

S:

1

. CLE

AR

AN

CES

- R

ECO

MM

END

ED M

INIM

UM

CLE

AR

AN

CES

TO

S

ERVI

CE

THE

UN

ITS

AR

E A

S FO

LLO

WS:

R

EAR

TO

WA

LL: 2

0"

F

RO

NT

TO W

ALL

: 36"

TO

P: 4

3"

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 4

CO

MPR

UN

ITS:

132

" (N

OT

SHO

WN

)

T

UB

E C

LEA

RA

NC

E A

ND

REM

OVA

L, 6

CO

MPR

UN

ITS:

156

" (N

OT

SHO

WN

)

2. W

EIG

HTS

(LB

):SH

IPPI

NG

- 7

,673

, OPE

RAT

ING

- 8

,617

.

3. E

AC

H R

ELIE

F VA

LVE

SHO

ULD

BE

PIPE

D IN

A M

AN

NER

CO

NSI

STEN

T W

ITH

ASH

RA

E / A

NSI

15

AN

D A

LL L

OC

AL

CO

DE

REQ

UIR

EMEN

TS S

O T

HAT

IF T

HE

VA

LVE

IS A

CTI

VATE

D T

HE

REL

EASE

OF

HIG

H P

RES

SUR

E G

AS

AN

D L

IQU

ID

CA

NN

OT

BE

A D

AN

GER

OR

CA

USE

INJU

RY. R

EFER

TO

FO

RM

201

.26.

EG1

4

. CEN

TER

OF

GR

AVIT

Y FR

OM

OR

IGIN

: X=

62.9

", Y

= 11

.7"

POW

ER E

NTR

Y IS

ON

TO

P O

F PA

NEL

12"

WID

E X

6" H

IGH

8 5/

8" E

VAP

LIQ

UID

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

8 5/

8" E

VAP

LIQ

UID

INLE

TVI

CTA

ULI

CC

ON

NEC

TIO

N

5 9/

16"

CO

ND

ENSE

RW

ATER

INLE

TVI

CTA

ULI

CC

ON

NEC

TIO

N

5 9/

16"

CO

ND

ENSE

RW

ATER

OU

TLET

VIC

TAU

LIC

CO

NN

ECTI

ON

15"

16"

TO C

OO

LER

CO

NN

30"

41"

29"

17 3

/4"

TO R

IGG

ING

HO

LES

17 1

1/16

"

34 1

3/16

"O

VER

ALL

WID

TH

77 1

/2"

9"

7 1/

8"

5 3/

16"

132

3/4"

102"

11 7

/8"

36 1

/4"

50"

34"

9"

23 1

/2"

1"

10 3

/8"

10 3

/8"

37 5

/8"

50"

125

13/1

6"

143

7/16

"

14 7

/8"

A J

OH

NSO

N C

ON

TRO

LS C

OM

PAN

Y

JOHNSON CONTROLS126

Printed on recycled paper

Form: 050.05-TD1 (313) Supersedes: 050.05-TD1 (309) © 2008 Johnson Controls, Inc. P.O. Box 423, Milwaukee, WI 53201 Printed in USAwww.johnsoncontrols.com

Chiller Replacement Contractor's Guide

Documents

Transcript of Chiller Replacement Contractor's Guide