Chemlog 3.1.3 SWOT FINAL Germany-Chemical Industry SWOT
Transcript of Chemlog 3.1.3 SWOT FINAL Germany-Chemical Industry SWOT
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ChemicalLogistics
Cooperation
inCentralandEasternEurope
SWOTAnalysis
Germany
(SaxonyAnhalt)
Weaknesses
Strengths
Opportunities
Threats
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TABLEOFCONTENT
1 STRUCTURE.......................................................................................................................................................................... 4
2
INTRODUCTIONTOREGION/COUNTRY......................................................................................................................................
5
3 DESCRIPTIONOFCHEMICALINDUSTRY........................................................................................................................................ 7
3.1 CHEMICALSALES........................................................................................................................................................... 8
3.2 COMPANYSTRUCTURESIZEOFENTERPRISESANDEMPLOYEES............................................................................................... 9
3.3 INTERNATIONALTRADE................................................................................................................................................... 9
3.4 REGIONALSTRUCTUREOFCHEMICALINDUSTRY................................................................................................................. 10
4 DESCRIPTIONOFCHEMICALLOGISTICSINTHEREGION/COUNTRY................................................................................................... 13
4.1 INTRODUCTION........................................................................................................................................................... 13
4.2 INTERMODALTRANSPORT............................................................................................................................................. 14
4.2.1ACTUALANDPLANNEDFIGURES...................................................................................................................................... 15
4.2.2MAINCORRIDORSANDMAJORINFRASTRUCTURE................................................................................................................ 15
4.2.3GOVERNMENTPLANSANDPOLITICALPROGRAMS
................................................................................................................
16
4.3 ROADTRANSPORT....................................................................................................................................................... 17
4.3.1ACTUALANDPLANNEDFIGURES...................................................................................................................................... 18
4.3.2MAINCORRIDORSANDMAJORINFRASTRUCTURE................................................................................................................ 19
4.3.3GOVERNMENTPLANSANDPOLITICALPROGRAMS................................................................................................................ 19
4.4 RAILWAYTRANSPORT................................................................................................................................................... 20
4.4.1ACTUALANDPLANNEDFIGURES...................................................................................................................................... 22
4.4.2MAINCORRIDORSANDMAJORINFRASTRUCTURE................................................................................................................ 22
4.4.3GOVERNMENTPLANSANDPOLITICALPROGRAMS................................................................................................................ 23
4.5 WATERWAYTRANSPORT............................................................................................................................................... 24
4.5.1ACTUALANDPLANNEDFIGURES...................................................................................................................................... 25
4.5.2MAINCORRIDORSANDMAJORINFRASTRUCTURE................................................................................................................ 25
4.5.3GOVERNMENTPLANSANDPOLITICALPROGRAMS................................................................................................................ 25
4.6 PIPELINETRANSPORT................................................................................................................................................... 26
4.6.1ACTUALANDPLANNEDFIGURES...................................................................................................................................... 26
4.6.2GOVERNMENTPLANSANDPOLITICALPROGRAMS................................................................................................................ 26
5 INTERNALSTRENGTHSOFCHEMICALCOMPANIESANDLOGISTICPROVIDERS..................................................................................... 30
5.1 STRONGINTEGRATIONOFPRODUCTIONPROCESSES............................................................................................................. 30
5.2 CENTRALISATIONOFONSITELOGISTICS........................................................................................................................ 30
5.3 INTERNALOPTIMISATIONOFSUPPLYCHAINCOSTS............................................................................................................. 30
5.4 CONTRACTLOGISTICSFORSTORINGRAWANDPACKAGINGMATERIAL....................................................................................... 30
5.5 STOCKMANAGEMENTANDCONTROL............................................................................................................................... 30
5.6 LOCATIONDEVELOPMENTCONCEPTS............................................................................................................................... 305.7 ONSITETERMINALSFORINTERMODALTRANSPORT............................................................................................................. 31
5.8 PIPELINENETWORKS.................................................................................................................................................... 31
5.9 RESPONSIBLE TREATMENT WITH MATERIALS AND PROCESSES IN THE PRODUCTION, LOGISTICS AND TRANSPORT
HIGHSAFETYSTANDARDS.............................................................................................................................................. 31
5.10 PERFORMANCEIMPROVEMENTSBYJOINTEFFORTSANDCOOPERATION.................................................................................... 31
6 INTERNALWEAKNESSESOFCHEMICALCOMPANIESANDLOGISTICPROVIDERS................................................................................... 32
6.1 HIGHSUPPLYCHAINCOST............................................................................................................................................ 32
6.2 DEPENDENCEOFMARKETVOLATILITYREGARDINGINTEGRATION............................................................................................. 32
6.3 INSUFFICIENTRELIABILITYOFSELLINGFORECASTS................................................................................................................ 32
6.4 INSUFFICIENTABILITYTOPLANTHEDEMANDOFRESOURCES.................................................................................................. 32
6.5 CUSTOMERRELATIONS................................................................................................................................................. 32
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7 EXTERNALOPPORTUNITIESANDCHANCESFORCHEMICALLOGISTICSINCENTRALANDEASTERNEUROPE................................................... 33
7.1 CENTRALLOCATIONINEUROPEATTHECROSSROADSOFTRANSPORTAXESBETWEENWESTERNEUROPEANDASIA............................ 33
7.2 POSITIVEECONOMICDEVELOPMENTANDINCREASINGFREIGHTTRANSPORT............................................................................... 33
7.3 GOODINFRASTRUCTUREESPECIALLYROADINCENTRALGERMANY.......................................................................................... 33
7.4 PARTICIPATIONINSHAPINGREGULATORYFRAMEWORK....................................................................................................... 33
8 EXTERNALTHREATS,PROBLEMSANDBARRIERSFORCHEMICALLOGISTICSINCENTRALANDEASTERNEUROPE.......................................... 34
8.1 INADEQUATEACCESSTOWATERWAYS.............................................................................................................................. 34
8.2 RAILSYSTEMSINWESTANDEASTEUROPEARENOTCOMPATIBLE......................................................................................... 34
8.3 LACKOFPIPELINECONNECTIONSFROOLEFINSBETWEENTHECHEMICALCOMPLEXES................................................................... 34
8.4 INADEQUATERAILANDROADINFRASTRUCTURE................................................................................................................. 34
8.5 LONGDURATIONOFREALISATIONOFPLANNEDINFRASTRUCTURE............................................................................................ 34
8.6 INADEQUATESTRUCTUREOFTERMINALSTRUCTUREFORINTERMODALTRANSPORT................................................................... 34
8.7 CONGESTEDPORTSINTHEBALTICANDTHEBLACKSEA........................................................................................................ 35
8.8 INSUFFICIENTHARMONIZATIONOFADMINISTRATIVEANDTECHNICALSTANDARDS,SAFETYANDSECURITY
STANDARDSANDSOCIALSTANDARDS............................................................................................................................... 35
8.9 BUROCRACYINCUSTOMSCLEARANCE(RIDSGMS)........................................................................................................... 35
8.10 ABSENCEOFEMERGENCYRESPONSEANDCRISISMGMTSYSTEMS(I.E.TUIS).......................................................................... 35
8.11 HARDTOFINDPEOPLEWITHEXCELLENTLOGISTICSBACKGROUND........................................................................................... 35
8.12 DIESELPRICE/TOLLFEES.............................................................................................................................................. 35
8.13 BEHAVIOUROFFORMERSTATEOWNEDRAILWAYCOMPANIES(BLOCKING,INTRANSPARENCYANDFREIGHTCOSTS)LIBERALISATION......35
8.14 LACKOFPARITYOFWESTEASTTRANSPORT....................................................................................................................... 36
8.15 LACKOFAWARENESSFORCHEMICALTRANSPORTS............................................................................................................... 36
9 NEEDSFORFUTUREACTIONSANDIMPROVEMENTSCONCLUSIONS................................................................................................. 37
9.1 BETTERCOORDINATIONOFPANEUROPEANINFRASTRUCTUREPROJECTS................................................................................. 37
9.2 MOREEFFECTIVEDISTRIBUTIONOFEUFUNDS................................................................................................................... 37
9.3 DEVELOPVISIONOFAPANEUROPEANOLEFINPIPELINENETWORK........................................................................................ 37
9.4 INVESTMENTSINRAILANDROADINFRASTRUCTUREINCE&EE.......................................................................................... 37
9.5 INVESTMENTSINTERMINALSFORINTERMODALTRANSPORT............................................................................................... 38
9.6 BUILDALTERNATIVEPORTSFORSHORTSEATRANSPORT....................................................................................................... 38
9.7 HARMONIZATIONOFSTANDARDS................................................................................................................................... 38
9.8 IMPLEMENTERANDCRISISMGMTSYSTEMSFORTHECHEMICALINDUSTRY............................................................................. 38
9.9 KNOWHOWTRANSFER............................................................................................................................................... 38
9.10 COORDINATIONANDBUNDLINGOFTRANSPORT............................................................................................................ 38
10 LITERATURE....................................................................................................................................................................... 39
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1 STRUCTURE
IntroductiontoRegion/Country
Descriptionof
Chemical
Industry
Descriptionoftransportinfrastructure
Descriptionofchemicallogisticsintheregion/country
Internal
Strengths
ofChemical
Companies
andLogistic
Providers
Internal
Weaknesses
ofChemical
Companies
andLogistic
Providers
External
opportunities
andchances
forchemical
logisticsin
Centraland
Eastern
Europe
External
Threats,
Problemsand
Barriersfor
chemical
logisticsin
Centraland
Eastern
Europe
Needsforfutureactionsandimprovements Conclusions
Literature
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2 INTRODUCTIONTOREGION/COUNTRYSaxonyAnhalt is one of the 16 Federal States (Lnder) in Germany. It boarders to four
neighboursBrandenburg,Saxony,ThuringiaandLowerSaxonyandhasnoboardertoforeign
countries.Saxony
Anhalt
is
the
eight
largest
(in
terms
of
surface
and
the
ten
largest
(in
terms
of population) Land in Germany. The surface of SaxonyAnhalt equals to 20.445 square
kilometres(5.7%ofthesurfaceofGermany)and2.52millioninhabitants(3.5%ofGerman
population) livehere.Thenorthernareashavearather lowdensityofpopulation,whereas
the central a southern parts of the region have more than 150 inhabitants per square
kilometre.Theaverageisapproximately123.5inhabitantspersquarekilometre.Thecapital
ofSaxonyAnhaltisMagdeburgwith229.725inhabitants.Halle/Saaleisthelargestcitywith
234.802inhabitants.
The infrastructure has been constantly extended and improved in the past years. A dense
transport
network
connects
the
Land
with
its
neighbouring
countries.
The
highway
A2
(HannoverMagdeburgBerlin), A9 (NrnbergHalleBerlin) und A14 (DresdenMagdeburg)
are crossing SaxonyAnhalt. The highway through the southern Harz (A38) is under
construction. The internationalAirport is located in HalleLeipzig. Moreover SaxonyAnhalt
has important inland waterways (Elbe, Saale, Mittellandkanal, ElbeHavelKanal). Already
since the establishment of the railway network in the 19th century, several important
railway routes are crossing SaxonyAnhalt (e.g. connection NrnbergHalleDessauBerlin).
TheriverElbeisoneofthemost importantcentralEuropeanwaterwaysandconnectionof
theinlandwatertransporttotheoverseeportsinHamburg. TheElbeflowsfromSoutheast
toNorthwestofSaxonyAnhalt303kilometres
2007
InhabitantsinMio 2,5
Areainkm 20.445
GrossDomesticProductinbillionEUR:
2000 2001 2002 2003 2004 2005 2006 2007 2008
43,3 44,0 45,8 46,1 47,2 47,3 49,2 51,6 53,8
GrossDomesticProduct/capita(employee):
2000 2001 2002 2003 2004 2005 2006 2007 2008
40.892 42.331 44.787 45.703 46.937 47.733 49.381 51.030 52.790
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MapofSaxonyAnhaltanditslocationinCentralGermanyandEurope
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3 DESCRIPTIONOFCHEMICALINDUSTRYThe chemical industry is the 2
nd biggest industrial sector in SaxonyAnhalt and has high
importancefortheregionaleconomy,internationaltradeandinnovationcapacity.Sincethe
early1990s,
investments
in
the
amount
of
17
billion
euro
were
made
at
the
major
sites
in
SaxonyAnhalt Leuna, Schkopau, BitterfeldWolfen, Zeitz, Piesteritz and Bhlen (Saxony)
andSchwarzheide(Brandenburg)intorehabilitationandnewconstructionofinfrastructures
andproductionplants.TheCentralGermanChemistryTrianglehasachemistryparkareaof
more than 5,500 ha and ultramodern product integration schemes. These sites with their
synergetic potentials provide best prerequisites for new business settlements. Key
competenceareasintheregionincludefineandspecialtychemistry,polymerchemistryand
plasticsdevelopment,compositematerialsandagrochemistry,whileeminentinternational
potentials are also available in the fields of nanotechnology and material research and
developmentforthesolarindustry.
The chemical industry in the regions SaxonyAnhalt, Saxony, Thuringia and Brandenburg
haveinitiatedtheChemistry/PlasticsClusterCentralGermanyasthebusinesscommunityas
a platform of interstate collaboration at the future conference of Economic Initiative for
CentralGermanyin2003.Membershipincludeslarge,medium andsmallscaleenterprises,
their associations, education and research institutions, service providers as well as politics
and administrations. The Future Cluster builds on established network and cooperation
structuresandpromotes formationofvalueaddedchainsasare formedfromresearchvia
feedstockmaterials to finalproducts.Onegeneric featureofclusters isaconcentrationof
valueadded chains. This applies in particular to Central Germany because the corporate
landscape
in
Saxony,
SaxonyAnhalt,
Thuringia
and
Brandenburg
is
characterised
by
chemistry. The region between rivers Elbe, Saale, Havel, Spree and Neie is a land of
chemistry.
Chemicalindustryandplasticsprocessinghavewrittenanimpressivesuccessstoryfollowing
introductionofmarketeconomyinEasternGermanyandtodayareamongthemajorgrowth
branchesinCentralGermany.Thisindustrytakesacombinedshareofabout14percent in
the total sales of the processing trade in the federal states of Saxony, SaxonyAnhalt,
Thuringia and Brandenburg. Some 750 chemical and plastics companies generated a
turnover of ca. 20 billion Euros in 2007 an increase of some 15 per cent compared to
previous
year
figures.
Thus,
a
development
was
kept
up
that
has
continued
for
eleven
years.
Saleshaverisenby200percent from1995 to2006.Thechemicalandplastics industry in
Saxony,SaxonyAnhalt,ThuringiaandBrandenburghasalsoprovenanemploymentmotor
and currently provides 76,000 jobs in 2007 a growth by approximately 40 per cent
comparedto1995.Anotherproofofthesuccessfulroadisalsothesharpriseinproductivity
whichwas120percent in2006withsalesof251,000europeremployeeascompared to
1995.
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The turnover of central German chemical industry and plastic and rubber industry have
increased above average compared to German and global levels. From 20022007 the
turnover of the chemical industry has increased by 11,4 % p.a. and by 10,0 % p.a. in the
plastic and rubber industry. These growth rates are twice as high as the German average.
The leap becomes even more obvious when looking at the time before restructuring. In
Leuna,for
instance,
27,000
employees
generated
aturnover
of
the
equivalent
of
1.5
billion
euro in1990. In2006,9,000staffgeneratedsixbillioneuro, i.e.quadrupled theeconomic
performance.
The strengths and challenges but also the economic importance of the chemical industry
differsbetweenthecentralGermanLnder.InSaxonyAnhaltandBrandenburgtheturnover
productivity and export rate is higher than the German average. The Plastic Region
Thuringia ischaracterisedbymanysmallandmediumsizedcompaniesandtheChemistry
Region SaxonyAnhalt has larger companies. The joint challenges are especially the
relatively low R&D expense of the enterprises, which are important for the international
competitiveness.The
wage
level
has
seen
asmall
equalisation
to
the
Western
regions.
The
wagelevelsareinbothbrachesatapproximately70%.
3.1 CHEMICALSALESSalesofchemicalindustryinMioEUR: 2000 2001 2002 2003 2004 2005 2006 2007
Manufactureofbasicchemicals*
Manufacture of pesticides and other agro
chemicalproducts
Manufacture of paints, varnishes and similar
coatings,printinginkandmastics
Manufacture of pharmaceuticals, medicinalchemicalsandbotanicalproducts**
Manufactureofsoapanddetergents,cleaning
and polishing preparations, perfumes and
toiletpreparations
Manufactureofotherchemicalproducts***
Manufactureofmanmadefibres
Manufacture of chemicals and chemical
products
3.634 3.678 3.901 3.844 4.365 4.961 5.522 6.557
Manufactureofrubberproducts**** 246
Manufactureofplasticproducts***** 1.543
Manufactureofplasticandrubberproducts 879 1.037 1.071 1.305 1.447 1.509 1.704 1.789
Share of chemical sales in processing
industry
2000 2001 2002 2003 2004 2005 2006 2007
Manufacture of chemicals and chemical
products
19% 18% 19% 16% 17% 17% 16% 17%
Manufactureofplasticandrubberproduct 5% 5% 5% 6% 6% 5% 5% 5%
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3.2 COMPANYSTRUCTURESIZEOFENTERPRISESANDEMPLOYEESNumberofenterprises 2000 2001 2002 2003 2004 2005 2006 2007
Manufacture of chemicals and chemical
products
19employees
1049employees 1.441
50249employees 5.078
250 employees 9.178
Manufactureofplasticandrubberproduct
19employees
1049employees 1.506
50249employees 4.429
250 employees 2.777
Numberofemployees 2000 2001 2002 2003 2004 2005 2006 2007
Manufacture of chemicals and chemical
products
11.676 11.896 12.486 12.773 13.141 13.663 14.217 15.697
Manufactureofplasticandrubberproduct 5.641 6.480 6.376 7.514 8.152 8.241 8.250 8.712
3.3 INTERNATIONALTRADEExportquotain% 2000 2001 2002 2003 2004 2005 2006 2007
Manufacture of chemicals and chemical
products
32% 39% 40% 42% 43% 44% 45% 42%
Manufactureofplasticandrubberproducts 23% 26% 27% 25% 25% 24% 27% 28%
ImportofchemicalsinMioEUR 2000 2001 2002 2003 2004 2005 2006 2007
Manufactureofbasicchemicals*
Manufacture of pesticides and other agro
chemicalproducts
Manufacture of paints, varnishes and similar
coatings,printinginkandmastics
Manufacture of pharmaceuticals, medicinal
chemicalsandbotanicalproducts**
Manufactureofsoapanddetergents,cleaning
and polishing preparations, perfumes and
toiletpreparations
Manufactureofotherchemicalproducts***
Manufactureofmanmadefibres
Manufacture of chemicals and chemical
products
1.177 1.426 1.552 1.619 1.883 2.196 2.458 2.763
Manufactureofrubberproducts****
Manufactureofplasticproducts*****
Manufactureof
plastic
and
rubber
products
201
269
286
324
361
363
458
505
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Geographic breakdown of chemicals
exportin%
2000 2001 2002 2003 2004 2005 2006 2007
EU27
EU15
Estonia, Latvia, Lithuania, Malta,
Poland, Slovakia, Slovenia, Czech
Republic,Hungary,Cyprus
Bulgaria,Rumania
RestofEurope
NAFTA
LatinAmericaandtheCaribbean
Asia
Africa
Australia/Oceania
Geographic breakdown of chemicals
importin%
2000 2001 2002 2003 2004 2005 2006 2007
EU27
EU15
Estonia, Latvia, Lithuania, Malta,
Poland, Slovakia, Slovenia, Czech
Republic,Hungary,Cyprus
Bulgaria,Rumania
Restof
Europe
NAFTA
LatinAmericaandtheCaribbean
Asia
Africa
Australia/Oceania
3.4 REGIONALSTRUCTUREOFCHEMICALINDUSTRYMajorCompaniesandchemicalsites Turnover2007
inMio
EUR
Location/chemical
site
Numberof
employees
DowOlefinverbundGmbH* 4.890 Schkopau 2.300
BASFSchwarzheideGmbH 1.032 Schwarzheide 1.898
SALUTASPharmaGmbH 920 Barleben 1.400
DomoCaproleunaGmbH 610 Leuna 470
BayerBitterfeldGmbH 580 BitterfeldWolfen 513
SKWStickstoffwerkePisteritzGmbH 473 Lutherstadt
Wittenberg
769
*turnoverofcompany
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Central European Chemical Network The Internationally Successful Network of the
CentralGermanChemicalSites
ThenetworkoftheCentralGermanchemicalsites,theCentralEuropeanChemicalNetwork
(CeChemNet), combines the six sites in Bitterfeld, Leuna, Schkopau, Bhlen, Zeitz and
Schwarzheide
with
about
5500
hectares.
There
are
600
companies
operating
with
27000
employees. CeChemNet isa network of chemical companies and chemical park operators,
which successfully links competencies and knowhow of chemical park management. The
network concentrates regional strengths of chemical park development, creates synergies
with the feedstock integration in the Central German chemical triangle and forces the
knowledgetransferamongitssixchemicalsitesinthreefederalstatessuchasSaxonyAnhalt,
SaxonyandBranberburg.MoreoverCeChemNetcoordinatestheexchangebetweenindustry,
sciencesandpoliticsandsupportsthemarketingofchemicalparkareainclosecollaboration
withinvestmentandmarketingagenciesatnationalandfederalstatelevel.
CeChemNetpartners
are:
ChemicalsiteLeuna/InfraLeunaGmbH
Investments and competence have made Leuna into a leading industrial site in Central
Germany. More than twenty international groups and numerous SMEs are relying on its
locationattheheartofEuropeandhaveinvestedsome5.5billioneurotodate.InfraLeuna
GmbHand itsaffiliatedcompaniesareownersandoperatorsofthe infrastructurefacilities
atthechemicalsiteLeuna.TheattractiverangeofservicesprovidedbyInfraLeunacomprises,
interalia,powergenerationandsupply,watersupplyandeffluentdisposal,securityservices,
including
fire
brigade,
analytics,
logistics,
and
telecommunications.
InfraLeuna
acts
as
site
developmentcompanyandsupportsandassistsnewfirmsineveryrespect.
ChemicalsiteBitterfeldWolfen/PDChemieParkBitterfeldWolfenGmbH
Today, The ChemiePark`s industrial profile is mainly characterized by chlorine, phosohor,
dyestuffs,pharmaceuticals,silicaglass,fineandspecialtychemicalsaswellasmetallurgy.By
thesettlementofQCellsAGtheregiondevelopedtooneofthemostefficientsolarsitesin
Europe.ThePDChemieParkBitterfeldWolfenoffersidealconditionsforcompaniestofocus
ontheircorebusinesswhiletheyarefreetobuyallservices(infrastructure,mediaetc.)as
required.230millioneurohasbeeninvestedinmodernizingthewholeinfrastructureonsite.
An
own
wastewater
treatment
plant
provides
sewage
disposal
at
reasonable
prices.
An
immediate availability of commodities due to comprehensive feedstock integration, a
favourablecoststructureandaninnovationfriendlyenvironmentattractinvestorstocome,
succeedandgrow.
DowOlefinverbundGmbH/DowValuePark
DowValueParkisfarmorethanamereIndustrialParkwheredifferentfirmsdobusinessat
the same site. As Dow is one of the biggest global players and one of the most modern
chemicalcompaniesinCentralGermany,weensurethatallpartnersareintegratedintoour
extensivematerial
flow
system,
the
supply
and
production
chains
and,
of
course,
our
joint
service and safety management system. Whether we are talking about the quality of
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feedstock,reliabilityofdeliveryoravailabilityofspecialservices,DowValueParkprovides
almosteverythinginvestorsmayneed.
Our partners here are handpicked to optimize potential synergy effects and our selection
criteria guarantee a wellbalanced mix of manufacturers, logistics service providers and
suppliers.A
broad
range
of
research
and
development
services
makes
the
Dow
ValuePark
particularlyinterestingforinnovativecompanies.www.dow.com/ValuePark
ChemicalsiteSchwarzheide/BASFSchwarzheideGmbH
LowerLusatiaoffersachemicalsiteofEuropeanstandingBASFSchwarzheideGmbH.21
stateoftheart plants produce polyurethane base products and systems, engineering
plastics, cropprotection agents, waterbased coatings and refining chemicals. There are
three attracting site advantages: the proximity to Eastern Europe markets, modern
infrastructureandtheVerbundconceptofTheChemicalCompany.15companiesdoalready
profitfrom
the
intelligent
networks.
They
are
not
only
using
the
supply
chains
and
selected
services; theyareevenextending thevalueaddedchainbyobtainraw materials from the
Verbundorsupplyproductsforfurtherprocessing.Companies intheplasticsandchemical
sectorareofferedinterestingprospectsatBASFsiteinSchwarzheide.
ChemicalandIndustrialParkZeitz
The Chemical and Industrial Park Zeitz is an internationally attractive and economically
successfulsite.Nationalandinternationalcompaniesinthechemicalindustries,LifeScience
andrenewableresources,ResearchandDevelopmentaswellasindustrialandconstruction
services
have
settled
at
the
site
of
232
hectares.
Apart
from
the
traditional
petrochemical
industry,theChemicalandIndustrialParkZeitzisalsofocusingon:
o promotingthecurrentestablishingoffirmsbyexpansion,realizationofoptimizedo supplyandproductionchainsandbyusingthesitessynergeticeffects.o theextensionoftheChemicalandIndustrialParkZeitzforindustrialexploitationofo renewableresources.o Developingprojectsforthematerialandenergeticexploitationofnativebrowno coal.
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4 DESCRIPTIONOFCHEMICALLOGISTICSINTHEREGION/COUNTRY4.1 INTRODUCTIONThe
country
Saxony
Anhalt
located
in
the
middle
of
Germany
owns
apowerful
transport
infrastructure. Allkindsoftraffic infrastructurearerepresented:streettraffic,railways,air
frightservices,frighttrafficontheriversElbe,Saale,ondifferentcanalsandintheportsand
atleastcombinedtraffic.
Roadtransport:
Streettrafficrangesoverasupralocalnetworkof10951km(383kmsuperhighways,2700
kmstatehighways,4000kmcountryhighways,4300kmcountyhighways).
Railwayfreight
transport:
Therailwaynetwork inSaxonyAnhaltcontains3100km(1100kmofthemarenotfederal
ownedrailways).
800kmofthemarereservedtofreighttraffic,and226kmofthemarepublicaccessible.
IntermodalTransport:
Intermodal transport i.e. freight transportation using at least two traffic carriers without
changing
the
container
is
using
5
ports
as
interface
between
railway,
road
and
waterway.
Thereexisttrimodalterminalsforcombinedtraffic.
It is planned to build a new terminal for combined traffic nearby the centre of chemical
industryinthesouthofthecountry.
Trimodalinterfacesarelocatedin:
o PortAkeno CityPortHaldenslebeno PortHalleTrothao PortDessauRosslauo HansePortMagdeburgo ValueParkSchkopau
Airfreighttransport:
CentreoftheairfrighttrafficinthecatchmentareaofSaxonyAnhaltistheAirFreightHub
Leipzig/Halle(dominatedbyDHL).
Itisplannedtorisethefrighttranshipmentwithinthenext10yearsupto1Miotonsp.a.
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In2009theprivatisationoftheAirportMagdeburg/Cochstedtwillbefinished.
INthefuturethislocationwillbedevelopedtomiddlesizedAirFrightLogisticCentre.
Freighttransportonrivers,channelsandintheports:
SaxonyAnhaltowns580kmshippablewaterwaysandispartoftheEuropeanwaterwaynet.
ThebackboneofthelocalwaterwaysistheriverElbewhichconnectsthehinterlandtothe
North Sea. The waterway net is completed by the Lower Havel Waterway, Mittelland
ChannelandtheElbeHavelChannel.
SaxonyAnhaltholds5ports.
In2007thevolumeoftranshipmentinshipfreighttrafficassessed7.5Miotons.
4.2 INTERMODALTRANSPORTIntermodal transport mainly takes place in the 5 ports of countrywide importance. Since
1995 the country government invested in the ports to guarantee the intermodality of the
ports.Forexamplereplacementsandexpansionsoftheportrailwayshappened.
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There were created powerful trimodal terminals for combined traffic. In the Value Park
Schkopau was built a new combined terminal which is working since December 2005. It
offers very good assumptions for bimodal fright transport, especially for the chemical
industryinthisarea.
Inorder
to
further
developments
of
the
chemical
industry
location
Leuna
and
in
order
to
betterconnectthecentresofthechemicalindustryandtokeepthesustainableabilityofthe
logistics industry it is planned to build a further new terminal for combined traffic nearby
Grosskorbetha.Thissiteisfacingnationalandinternationaltransports.
4.2.1 ACTUALANDPLANNEDFIGURESGoodstrafficaccordingtotransportmodes quantity
GoodstrafficinMiotons 2000 2001 2002 2003 2004 2005 2006 2007
Total
305,7
276,1
282,9
309,5
301,1
306,1
298,0
305,8
Road 268,6 238,5 240,4 261,3 251,3 250,4 245,0 254,2
Railway 30,4 31,6 36,4 41,7 42,8 47,8 45,5 44,0
Inlandwaterway 6,7 6,0 6,1 6,5 7,0 7,9 7,5 7,6
Pipeline
Goodstrafficperformancein1000tkm(quantity*km):
GoodstrafficinMiotons 2000 2001 2002 2003 2004 2005 2006 2007
Total
Road
Railway
Inlandwaterway
Pipeline
Forecastsaboutdevelopmentofintermodaltransport(quantitiesandterminals):
4.2.2MAINCORRIDORSANDMAJORINFRASTRUCTUREMain
corridors
for
road
transport
are
the
superhighways
A14,
leading
from
the
agglomerationLeipzigHalletothenorth,theEWdirectedA38inthesouthofthecountry,
A2 BerlinHannover and A9 MunichBerlin and a number of highways cross through the
country.
Logistic nodes/ terminals are located between Leipzig and Halle (Air Freight Hub Leipzig/
Halle),furthermorearetoannotatethe5portsmentionedabove.
All frightwaysare integrated in the tightlymiddle European traffic system. In the country
arecrossingoldtrafficroutesfromNtoSandEtoW.
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4.2.3 GOVERNMENTPLANSANDPOLITICALPROGRAMSExtensionplans,financing PPP,investmentvolume,focusoncorridors,etc.
Thereexistplanstoenforcetheintermodaltransport.Reasonforthisarethenecessityfora
better
use
of
capacities,
to
avoid
bottlenecks
in
road
freight
traffic
and
to
increase
the
attractivenessofthelogisticlocationsbyahighervalueadded.
Duetothenewbuiltandextended5trimodalportlocations,thenewbuiltbimodalterminal
SchkopauandthelocalimportantterminalsinLeunaandBernburgwascreatedaintermodal
network.
Federalgovernmentandthegovernmentofthecountrydosupporttheshiftoftrafficfrom
roadtorailwayandwaterway.AtleastoneoftheintermodalinlandharboursHaldensleben,
Magdeburg, Aken, DessauRosslau and HalleTrotha are accessible within 90 minutes from
everypoint
in
Saxony
Anhalt.
One example for meeting the requests is the setup of container trains from the harbour
HalleTrothatotheNorthSeaharboursHamburgandBremerhaven.Inthebeginningofthis
connectionin2002just178containersweretransported.Thisnumberwasrisinguntil2007
upto36000containers.
ExcellentconditionsforbimodaltransportexistintheterminalValueParkSchkopau,where
byhelpofafurthernewterminalespeciallychemicalproductsareshippedtoLudwighafen,
DuisburgorMunich.
ThecapacityofthefirstterminalinSchkopauwasexhaustedin2004(15000containers),but
by setting up the new terminal the transhipment did increase. More terminals of local
relevancearelocatedinLeuna,BernburgandrespectivelyinNessa.
Accordingtotheroadmapofthefederalgovernmentthecountryisinterestedinstrengthen,
extendinganddevelopingthelocations.
CombinedTraffic:
Furtherfacilitiesofthecombinedtrafficaretodevelop,ifexistingfacilitiesarenotthreaten
and
if
there
are
needs.
Principally
such
development
is
possible
in
the
Chemiedreieck
(triangleofthechemicalindustry).
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4.3 ROADTRANSPORTThefollowingmapoffersanoverviewoverthemainlyroadnetinSaxonyAnhalt.
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Asalreadymentionedintheintroductiontheroadtrafficrangesoverasupralocalnetwork
of10951km(383kmsuperhighways,2700kmstatehighways,4000kmcountryhighways,
4300kmcountyhighways).Accordingtothepopulationdensitytheroadsareconcentrating
inthesouthofthecountry. Roadtransportusesamainlywelldevelopednetworkofroads
ofall
categories
from
superhighways
to
local
streets.
The
density
of
the
supra
local
road
net
is 4539 m/ 1000 inhabitants (date: 31.12.2007) and ranges matchable to other German
Lnder.The fractionof rebuilt,extendedandrenewedroads is94% (federalroads),54%
(countryroads).Itshowsthatthereisahigherneedforrebuildingcountryroads.
4.3.1 ACTUALANDPLANNEDFIGURESActualandplannedroadnetworkinkm inoperation inprogress planned total
Highway 383 5 108,1 496,1
Stateroad(Bundesfernstrassen) 2708 23,5 312,9 3044,4
Goods traffic in % according to traffic
area road
2000 2001 2002 2003 2004 2005 2006 2007
Domestictraffic
Crossborderentrance
Crossborderdispatch
Transit
Othertransportationabroad
The
further
development
in
the
traffic
sector,
especially
the
long
term
development
in
freighttraffic,staysachallengefortheroadinfrastructureinthecountry.Aprognosisfound
out,thattheroadfreighttrafficintotalGermanywillcontinuetoriseintheyearstocome.
Inconclusionofthisdevelopmentthevolumeoftransportedfreightswillgrowaswellasthe
distancesoftransports.
DuetotheextensionoftheEUtotheEastandthecentrallocationofthecountryweexpect
a growing of transit traffics. But also in smaller distances (up to 50 km) in reaction to
changing transport modesand thecreation of logisticnetworks (likedistribution traffics)
weexpectagrowingtransportvolumeandperformance.Regardingfederalmotorwaysthe
efforts
are
concentrating
to
the
realisation
of
the
traffic
project
German
Unity
(new
buildingandextension)andtoclosethegapoftheA14betweenthebothcountrycapitals
MagdeburgandSchwerin.FurthermorealinkbetweenA14andA38(A143)isplanned.
Maintaining achievements will rise in a noticeable amount in the next few years. The
progressing new build of B6n (up to now the half of the total length of 93 km in Saxony
Anhalt is useable) offers a capable WElink which is of enormous importance for the
development in the Harz mountains region. For the new construction of the North Harz
MountainsHighwayEU,federalgovernmentandcountrygovernmentprovide600Mio.
Accordingtothefederaltrafficwaysplan2003morecitybypassesareintheplanningphase.
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WiththeInvestmentFrameworkPlanUntil2010ForTheTrafficInfrastructureofGermany
(IRP) a guideline exists. For a need oriented traffic infrastructure the condition of the
bridges is of importance. Bridges at federal highways were almost completely renewed.
Thatiswhythefocusofbridgemaintenanceisdirectedtofederalroadsandcountryroads.
Itistonoticethattheconditionofbridgesatcountryroadsisworsethenatfederalroads.
4.3.2 MAINCORRIDORSANDMAJORINFRASTRUCTUREMaincorridorsofroadtransportarethefederalmotorwaysA14,A9(bothNSdirected)and
A38,A2(bothWEdirected).
Besidesthemanefficientnetworkofsubordinatedroadsexists.
Logisticnodes/Terminalsarelocatedat:
Location
Transport
Carrier
Interfaces
Port
Aken
Trimodal
railway/road/
waterways
KthenHalle/Magdeburg
B187a,inNheA9,A14
ElbeContainerlinie (ECL2000)
Haldensleben
CityPort
Trimodal
railway/road/
waterways
HannoverMagdeburgBerlin,
A2,A14,B71,
BrdeContainerFeeder
Port
HalleTrotha
Trimodal
railway/road/
waterways
HalleBremerhaven/Hamburg,
HalleLeipzigDresden,
A9,A14,A143,B6,B100
PortDessauRolau
Trimodalrailway/road/
waterways
MagdeburgBremen/Hamburg,
Leipzig/HalleDresden,
A9,B184,B187,
ElbeContainerlinie (ECL2000)
Magdeburg
HansePort
Trimodal
railway/road/
waterways
MagdeburgStendalBremen/
Hamburg,
MagdeburgLeipzig/Halle
Dresden,
HannoverMagdeburgBerlin,
A2,A14,B1,B71,B81
Schkopau
ValuePark
Bimodal
railway/road
HalleGrokorbethaLeipzig,
A
9,
A
38,
A
143,
B
91
ThecountriesrailwaynetworkisfullyintegratedintheEuropeannetwork.
4.3.3 GOVERNMENTPLANSANDPOLITICALPROGRAMSTheextensionoftheA14isofenormousimportancefortheroadtransportinSaxonyAnhalt.
ThetrafficministersofthecountriesBrandenburg,MecklenburgVorpommernandSaxony
Anhaltand the federalminister for traffic agreed to finance theextensionof this highway
fromMagdeburgtoSchwerin.
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The extension costs will amount 1.3 billions and will be realised in tree steps. The
extensionwillcloseagapinthehighwaynetbecauseitwillconnecttothehighwayBerlin
HamburgandtotheBalticSeaHighwayA20.
Especially for thenorthof thecountry thiswillbea improvement inaccessibility.Butalso
theaccessibility
of
the
German
Sea
Ports
will
be
improved
and
the
role
of
the
country
as
a
hinterlandhubwillbestrengthened.
Thefirstpartoftheextension(betweenWolmirstedtandStendal(rd.36km),Osterburgand
Karstdt(rd.45km)andLudwigslustSdandthehighwaytriangleSchwerin(rd.16km))will
beuseableuntil2015.
Forthisfirstphaseofrealizationcostsof775Mio.areplanned(financedatupto42%by
EUandupto29%byfundsofthecountriesandupto29%byspecialfinancing.
Thiscost
sharing
will
be
continued
after
2015
for
the
second
and
third
phases.
In
phase
B
the
parts between Stendal and Osterburg (25 km) and between Karstdt and LudwigslustSd
(22km)willberealised.At leastthepartsbetweenDahlenwarslebenandWolmirstedt(11
km)willbebuilt.ForthephasesBandCcostsof425Mio.estimated.
ThemotorwayB6nwillconnecttheA14(Bernburg)withtheA395(length94km).
4.4 RAILWAYTRANSPORTActuallytherailwaynetwork inSaxonyAnhaltextends to2000km (DBNetzAG)and1115
km
(non
federal
railways).
Approximately
800
km
of
them
are
reserved
to
freight
traffic
(226
kmofitispublicaccessible).
The railways density is 18.3 km/km and ranks over the average of the new German
countriesandisaleadingvalueworldwideatcountrybase.
BesidestheleadingenterpriseDBNetzAGthereareseveralotherprivateenterprises.
Important railway nodes are located in Magdeburg, Halle, DessauRosslau, Halberstadt,
Stendal, Bitterfeld and Wittenberg. Backbone of the railway freight traffic are 76 freight
trafficpoints,theshuntingstationHalle(whichisgoingtogetextended),thetrainbuilding
facilityMagdeburg
Rothensee
and
the
freight
station
Grosskorbetha.
Interfacesbetweenrailwaytraffic,airfreighttrafficandinlandwaterwaytrafficarerealised
by5trimodalportsandthetrimodalAirportLeipzig/Halle.
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4.4.1 ACTUALANDPLANNEDFIGURESActualandplannedrailwaynetworkinkm inoperation inprogress planned total
Mainrailroads public
Standardgauge1
public 2702
Narrowgaugepublic 169
Private 824
Total
Goods traffic in % according to traffic
area railway
2000 2001 2002 2003 2004 2005 2006 2007
Domestictraffic
Crossborderentrance
Crossborderdispatch
Transit
Explanations:
To match the rising demands of freight traffic in the future it is necessary to push the
electrificationoftheroutes,toraisethemaximumtravellingspeed,toextendrouteswith2
tracksandtoavoidthebackbuildingofrailwayinfrastructures.
Athighlyfrequentedfreightroutstheelectrificationshouldbefullyrealised.
4.4.2 MAINCORRIDORSANDMAJORINFRASTRUCTUREMaincorridorsofrailwayaretheroutes
o HannoverBerlin,o DresdenLeipzig/HalleMagdeburgStendalBremen/Hamburg,o BerlinHalle/Leipzig,o Halle/LeipzigErfurtNuernberg,o LeipzigHalleKassel,HalleEilenburgHorkaWegliniec(Poland).
Logisticnodes
/Terminals
Location TransportCarrier Interfaces
Port
Aken
Trimodal
railway/road/
waterways
KthenHalle/Magdeburg
B187a,inNheA9,A14
ElbeContainerlinie (ECL2000)
Haldensleben
CityPort
Trimodal
railway/road/
waterways
HannoverMagdeburgBerlin,
A2,A14,B71,
BrdeContainerFeeder
Port Trimodal HalleBremerhaven/Hamburg,
1Regelspurstreckenffentlich
2nonfederalownednichtbundeseigeneEisenbahnen
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HalleTrotha railway/road/
waterways
HalleLeipzigDresden,
A9,A14,A143,B6,B100
Port
DessauRolau
Trimodal
railway/road/
waterways
MagdeburgBremen/Hamburg,
Leipzig/HalleDresden,
A9,B184,B187,
ElbeContainerlinie
(ECL
2000)
Magdeburg
HansePort
Trimodal
railway/road/
waterways
MagdeburgStendalBremen/
Hamburg,
MagdeburgLeipzig/Halle
Dresden,
HannoverMagdeburgBerlin,
A2,A14,B1,B71,B81
Schkopau
ValuePark
Bimodal
railway/road
HalleGrokorbethaLeipzig,
A9,A38,A143,B91
Because
of
its
central
location
in
middle
Europe
the
railway
transport
network
in
Saxony
AnhaltiswellintegratedintotheEuropeanTransportCorridors.
4.4.3 GOVERNMENTPLANSANDPOLITICALPROGRAMSRemarkable are ambitions of the DB AG to enforce the AmerikaLinie i. e. the railway
UelzenSalzwedelStendal.
ThisroutepotentiallycandevelopasabypassoftherouteHamburgSouthGermanyand
canfunctionasaxistoSeaPorthinterlandtraffic.
Another
project
called
EU4Sea
rail
focuses
the
railway
connection
of
four
seas
in
Europe.
ConcerningtheTENnetworkwerefertothestandpointofthecountry.
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4.5 WATERWAYTRANSPORT
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The waterway network in SaxonyAnhalt consists of 580 km federal water ways like Elbe,
Saale, Lower Havel waterway, Mittelland Channel and ElbeHavelChannel. It is well
integratedintotheEuropeanwaterwaynetwork.
Theriver
Elbe
is
an
international
waterway,
but
the
channels
mentioned
above
are
parts
of
thetransEuropeantrafficnetworktoo.
The five trimodal ports Magdeburg, Aken, DessauRosslau (all at the river Elbe),
Haldensleben (MittellandChannel) and Halle (river Saale) are of importance not only as
interfacesforthetrimodalfreighttraffic.
Inland navigation is a important and indispensable transport carrier for the country. The
shiptranshipmentintheportsandstevedoringpointsinSaxonyAnhaltwasrisingsince1991
(2.7Miot)to7.6Miotin2007.Theimportanceofcontainerheavycargoandprojectcargo
trafficis
going
up.
4.5.1 ACTUALANDPLANNEDFIGURESGoods traffic in % according to traffic
area waterway
2000 2001 2002 2003 2004 2005 2006 2007
Domestictraffic
Crossborderentrance
Crossborderdispatch
Transit
Explanations:
Forecastsaboutdevelopmentofwaterwaytransport(quantitiesandterminals):
4.5.2 MAINCORRIDORSANDMAJORINFRASTRUCTUREMaincorridorsofwaterwayaretheriversElbeandSaale,LowerHavelwaterway,Mittelland
ChannelandElbeHavelChannel.
LogisticnodesarethetrimodalportsHalle,DessauRosslau,Aken,Magdeburg,Haldensleben,
completedby
ship
transhipment
points
in
Piesteritz,
Bernburg,
Calbe,
Schnebeck,
Vahldorf,
Rogtz,Blstrigen,Parey,Niegripp,GenthinandArneburg.
ThewaterwaynetofthecountryiswellintegratedintheEuropeannet.Theportsalongthe
riversareimportantlogisticnodes.
4.5.3 GOVERNMENTPLANSANDPOLITICALPROGRAMSActually the port Magdeburg gets a floodgate to make the port independent from level
variationsoftheriverElbe.
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4.6 PIPELINETRANSPORTAbout pipeline transport in the country dont exist many information, because the whole
pipelinenetisprivateowned. Theattachedmapshowsthelocationofthepipelinesandthe
refineries in SaxonyAnhalt. Traditionally the pipeline net is existentially for the chemical
clusterin
Saxony
Anhalt.
Crude
oil
is
delivered
from
Russia
to
Spergau
via
Schwedt.
Product
pipelinesare leadingfromRostock,HartmannsdorfandBhlen (both located inSaxony)to
Spergau.
4.6.1 ACTUALANDPLANNEDFIGURESPipelinetransport:
Pipelinetransportinthousandsoftons 2000 2001 2002 2003 2004 2005 2006 2007
Product1
Product2
Product3
Total
Explanations:
Forecastsaboutdevelopmentofpipelinetransport(quantitiesandterminals):
4.6.2 GOVERNMENTPLANSANDPOLITICALPROGRAMSChemical
sites
in
Central
German
are
pioneers
in
the
global
restructuring
process
in
the
chemical industry The Chemistry Triangle with a chemistry park surface totalling 5 500
hectaresboastscomprehensiverawmaterialandsynergypotentialsthatarejointlyusedby
localcompanies. A430kmlongfeedstockpipelinestartingintheBalticSeaportofRostock
connectsthechemicalsitesofDowOlefinverbundGmbH inBhlenandSchkopautoglobal
material and commodity flows. A specific strength of the Central German Chemistry
Triangles is the feedstock integration of several sites, such as Leuna, Schkopau, Bhlen,
Bitterfeld,PiesteritzandSchwarzheide(seeMap).
FeedstockintegrationintheCentralGermanChemicalTriangle
TheCentralGermanChemicalTrianglehasabigrawmaterialandsynergypotentialthat is
jointly used. A complex and direct access to raw material exists with the help of the
feedstockintegrationinsideandbetweenthechemicalsitesinCentralGermany. Feedstock
integrationenhanceseachsiteintermsofattractinginternationalinvestorsbecauseitoffers
manydifferentwaystogetintegratedinthevalueaddedchain(seegraph).
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Explanation:
Shortdescriptionofchemical logistics,Transportedchemical goodsshareofmodes road/
rail/river
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Relevanceofthelogisticssectoringeneralfortheregion/country:
o numberoflogisticscompanieso grossaddedvalueofthesectoro sectoralturnovero numberofemployeeso grossinvestmentswithinlogisticssector
Chemicallogistics:
o majorlogisticcompaniesprovidingservicesforthechemicalindustryo productstransportedo developmenttrendo transportationcostsandstructureo regional/nationalpeculiaritiesofchemicallogisticso shortdescriptionofchemicallogisticsintheregion/country
Transportedchemicalgoodsshareoftransportationmodes
Transported chemical goods
thousandsoftons
2000 2001 2002 2003 2004 2005 2006 2007
Road
Railway
Waterway
Pipeline
Total
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5 INTERNALSTRENGTHSOFCHEMICALCOMPANIESANDLOGISTICPROVIDERS5.1 STRONGINTEGRATIONOFPRODUCTIONPROCESSESThe
chemical
industry
in
Central
Germany
has
due
to
its
strong
integration
and
optimised
structuresoftheproductionprocessesagoodcompetitiveposition.Highinvestmentsanda
largescalerestructuringprocessintheframeworkoftheprivatisationafterthereunification
have created the basis for a highly modern and competitive chemical industry, which has
grownaboveaverage inthepastyears.Theestablishmentandthefurtherdevelopmentof
clustersandnetworksalongsidethevalueaddedchainareanother locationadvantagesfor
thecentralGermanchemicalindustry
5.2 CENTRALISATIONOFONSITELOGISTICSImprovements
of
efficiency
of
the
chemical
logistics
have
been
especially
achieved
by
centralisationoflogisticsonthechemicalsites.Thechemicalcompanieshavedevelopedan
intensive cooperation with logistics service providers for strategic and operative logistic
activities. A large part of the operative logistic services have been outsourced in the
frameworkof newpartnershipconcepts.Strategicsteeringactivitieshaveremained in the
chemicalcompanies.
5.3 INTERNALOPTIMISATIONOFSUPPLYCHAINCOSTSThe chemical enterprises have undertaken successful efforts in the past years to improve
internalprocess
and
structures
for
the
optimisation
of
logistics
costs.
5.4 CONTRACTLOGISTICSFORSTORINGRAWANDPACKAGINGMATERIALConsignmentstoresforrawandpackagingmaterial increaseflexibilityofchemical logistics
and reduce costs for the producing company. The supplier can develop a more intensive
connection with the producing company. In this respect the selection of qualified and
reliableenterprises(SQAScertification)isveryimportant
5.5 STOCKMANAGEMENTANDCONTROLThe chemical enterprises have developed innovative solutions for the stock management
andcontrolinordertocontributetooptimisationoflogisticprocesses.Anefficientplanning
allowstoearlyinfluenceproductionandlogisticprocesses.
5.6 LOCATIONDEVELOPMENTCONCEPTSThedevelopmentofspecific locationconceptscontributestothe improvementof location
attractivenessandinternationalcompetitivenessbysettlingenterprisesalongsidethevalue
addedchain.Theoptimisationoflogisticprocesseshasaspecialimportanceinthisarea.
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5.7 ONSITETERMINALSFORINTERMODALTRANSPORTSomechemicallocationshaveestablishedpublicterminalsforintermodaltransportontheir
sites or in their proximity. These terminals are especially specialised for the handling of
chemicalgoodsandplayacentralrolefortheimprovementofchemicallogistics.
5.8 PIPELINENETWORKSSelected chemical location in Central Germany and larger chemical companies have
developedextensivepipelinenetworks, inordertoensurecosteffectiveandsafetransport
of raw and intermediate materials. Pipelines are also an active contribution to
environmentalprotectionandavoidanceoftransportonroadandrailway.
5.9 RESPONSIBLE TREATMENT WITH MATERIALS AND PROCESSES IN THE PRODUCTION,LOGISTICSANDTRANSPORTHIGHSAFETYSTANDARDS
The chemical industry in Central Germany has achieved a high safety standard in the
production,logisticandtransportinthepastyears.Thisensuresaresponsibletreatmentof
chemical products and processes in relation to the employees, clients and environment.
InitiativesuchasResponsibleCareandSQASplayanimportantroleinthisrespect.
5.10PERFORMANCEIMPROVEMENTSBYJOINTEFFORTSANDCOOPERATIONIn close cooperation between chemical enterprises and logistic service providers, a clear
improvementofperformanceofthechemicallogistichasbeenachievedbyactivesupportof
theprocesses.
There
are
alot
of
best
practice
solutions
in
this
area.
The
chemical
logistic
is
inaconstantprocessofoptimisation.
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6 INTERNALWEAKNESSESOFCHEMICALCOMPANIESANDLOGISTICPROVIDERS6.1 HIGHSUPPLYCHAINCOSTThe
logistic
costs
are
8to
12
%
of
the
turnover
of
the
chemical
enterprises
(or
even
higher).
These costs are an important factor; its optimisation plays an important for the
improvementofcompetitiveness.
6.2 DEPENDENCEOFMARKETVOLATILITYREGARDINGINTEGRATIONThe specific product portfolio of the enterprises is underlying different market changes.
Changesinproductionandexchangeofproductscauseincreasinglogisticcosts.
6.3 INSUFFICIENTRELIABILITYOFSELLINGFORECASTSTheenterpriseshaveproblemswithan insufficientreliabilityofsellingforecasts,whichare
the basis for planning of the production. A high optimisation of production processes
reducesinthisframeworktheflexibilityandmarketvolatilitycancauseproblems.
6.4 INSUFFICIENTABILITYTOPLANTHEDEMANDOFRESOURCESTherearegeneralproblemscausedbymodestpossibilitiestoplanthedemandforresources.
6.5 CUSTOMERRELATIONSThe stability of customer loyalty in Central and Eastern Europe is lower than in Western
Europe.
o ReliabilityandfulfilmentofagreementsInthebusinessrelationstoCentralandEasternEuropetherearepartiallyproblems
withreliabilityandfulfilmentofagreements.
o OftenchangingcontactpersonsThe often change of responsible employees and contact persons of customers in
CentralandEasternEuropeisabigproblem
o CommunicationandLanguageBarriersThe communication and language barriers especially for international business
activitiesareaweakness,whichhastobeespeciallyrespected.
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7 EXTERNAL OPPORTUNITIES AND CHANCES FOR CHEMICAL LOGISTICS INCENTRALANDEASTERNEUROPE
7.1 CENTRAL LOCATION IN EUROPE AT THE CROSSROADS OF TRANSPORT AXES BETWEENWESTERNEUROPEANDASIA
The central location of the chemical industry in central Germany at the crossroads of
transportaxesisastrategicadvantage.ThecentralGermanchemicallocationscantakeover
aturningplatformfunctionfor logistics inCentralEuropewithspecialproximitytoEastern
Europe.
7.2 POSITIVEECONOMICDEVELOPMENTANDINCREASINGFREIGHTTRANSPORTDespite
the
current
financial
and
economic
crisis,
the
expected
positive
long
term
economic
developmentandtheincreasingfreighttransportvolumesareachanceforthegrowthand
the further development of the central German chemical enterprises. This can be an
important contribution for the stabilisation of markets and the improvement of customer
satisfaction.
7.3 GOODINFRASTRUCTUREESPECIALLYROADINCENTRALGERMANYIntheyearsafterreunificationamodernandcapable infrastructurehasbeendeveloped in
CentralGermany.EspeciallytheconnectionofchemicalenterprisestotheHighwayandroad
networkisgood.
7.4 PARTICIPATIONINSHAPINGREGULATORYFRAMEWORKIn the harmonisation and standardisation process the chemical enterprises have the
opportunity to actively participate in the definition ofjoint standards and the transfer of
knowledge.Inajointdialogueprocessjointeffortsforthecoordinationoftransportroutes
canbeimplemented.
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8 EXTERNALTHREATS,PROBLEMSANDBARRIERSFORCHEMICALLOGISTICS INCENTRALANDEASTERNEUROPE
8.1 INADEQUATEACCESSTOWATERWAYSThe central German chemical industry has a location disadvantage due to the inadequate
access towaterwaysand the overseeports. Therefore theconnection to the international
commodityflowsismorecomplicatedandexpensive.Hence,theinlandtransportviarailway
androadplayamoreimportantrole.
8.2 RAILSYSTEMSINWESTANDEASTEUROPEARENOTCOMPATIBLETheincompatibilityofrailwaynetworksandthedifferenttrackwithinWesternandEastern
Europeareaspecialproblemforchemicalenterprises.Anadditionalreloadingcauseshigher
costs,abiglossandhighersafetyrisks.
8.3 LACKOFPIPELINECONNECTIONSFROOLEFINSBETWEENTHECHEMICALCOMPLEXESTheinadequatepipelinenetworkforOlefinsisabigcompetitivedisadvantageforthecentral
German chemical industry in comparison to the Western European competitors. The
enterprises are forced to transport a large share of their products on the road and the
railway,whichleadstohighercostsandlongertransporttimes.
8.4 INADEQUATERAILANDROADINFRASTRUCTURETheinadequaterailwayandroadinfrastructureinCentralandEasternEuropeisabigbarrier
forchemicaltransportinthisregion.Alargeshareofthechemicalgoodsaretransportedon
theroads,becausetherailwaycanonlybeusetoalimitedextend.Butthecapacitylimitsof
theroadsarealreadyexceeded.Aspecialweaknessoftherailwaytransportisthereloading
attheboarderstations.
8.5 LONGDURATIONOFREALISATIONOFPLANNEDINFRASTRUCTUREThe closing of identified railway infrastructure gaps in Central Germany is delayed due to
time
consuming
procedures
for
planning
and
realisation.
An
inadequate
coordination
betweentheneighbouringstates leads tofurtherdelaysanddiscontinuity inthetransport
routes.
8.6 INADEQUATESTRUCTUREOFTERMINALSTRUCTUREFORINTERMODALTRANSPORTAt the moment there is no well developed structure for intermodal terminals in Eastern
Europe.Thiscircumstance leadsto lossofefficiency inchemical logistics forthecombined
transportofrailwayandroad.
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8.7 CONGESTEDPORTSINTHEBALTICANDTHEBLACKSEADuetothecongestionofportsintheBalticandBlackSea,theseportscanonlybeusedfor
chemicaltransportsinalimitedway.FurthermoreacapableportintheMediterraneanSee
is missing. Therefore chemical goods have to be transported via the cost intensive inland
routes.
8.8 INSUFFICIENTHARMONIZATIONOFADMINISTRATIVEANDTECHNICALSTANDARDS,SAFETYANDSECURITYSTANDARDSANDSOCIALSTANDARDS
Aninsufficientharmonisationoftechnicalandadministrativestandardsforthetransportof
chemicals causes increased costs and time for the handling of crossboarder transports.
Differentsafetyandsecuritystandards for the transportofchemicalgoods lead todouble
redtapeandfurtherdelays.Differentsocialstandardsdistorttheequallevelplayingfieldsto
thedisadvantageoftheCentralGermanchemicalindustry.
8.9 BUROCRACYINCUSTOMSCLEARANCE(RIDSGMS)Complex custom clearance and partially different interpretation of regulations by the
custom authorities are a handicap for crossboarder chemical transports. Under these
conditions,contractlogisticsisalmostnotpossibleandinterferenceshaveanegativeimpact
onthecustomersatisfaction.
8.10ABSENCEOFEMERGENCYRESPONSEANDCRISISMGMTSYSTEMS(I.E.TUIS)There
is
no
common
Emergency
Response
and
Crisis
Management
System
in
the
Eastern
European States outside the European Union (especially Russia and Ukraine). This is a big
threattothesafetyofchemicaltransports.
8.11HARDTOFINDPEOPLEWITHEXCELLENTLOGISTICSBACKGROUNDAgeneralproblemistheavailabilityofqualifiedemployeesforchemicallogistics.
8.12DIESELPRICE/TOLLFEESThe
development
of
the
diesel
price
and
toll
fees
is
an
important
cost
factor
for
chemical
logistics.Increasingpricescauseadditionalcostburden.NationalandEuropeanregulations,
which lead to higher prices and fees compared to the global market, are a specific
competitivedisadvantageforEuropeanchemicalenterprises.Thediscriminationandmissing
equaltreatmentofforeignersforthecollectionoftollfeesisaspecialprobleminRussia.
8.13BEHAVIOUR OF FORMER STATEOWNED RAILWAY COMPANIES (BLOCKING,INTRANSPARENCYANDFREIGHTCOSTS)LIBERALISATION
Thebehaviourofformerstateownedrailwaycompaniesisbeingconsideredasabarrierfor
the chemical industry.An intransparentmethod ofoperation,anattitude ofblockadeandhighfreightchargesaswellasanarbitrarilypricepolicyareamongthebiggestproblems.
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8.14LACKOFPARITYOFWESTEASTTRANSPORTThecomparisonoftransportflowsshowsanimbalancefortheEastWesttransport.Todaya
largeamountofchemicalgoodsistransportedfromWesttoEast.
8.15LACKOFAWARENESSFORCHEMICALTRANSPORTSEspecially in Russia there is an inadequate awareness for the specific characteristics and
needs of chemical transports. There are especially deficits in the mentality and
consciousness.
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9 NEEDSFORFUTUREACTIONSANDIMPROVEMENTSCONCLUSIONS9.1 BETTERCOORDINATIONOFPANEUROPEANINFRASTRUCTUREPROJECTSAbettercoordinationofthepanEuropean infrastructureplansinWestEastandEastWest
directionis
necessary
to
agree
on
common
priorities
for
the
development
of
transport
routs
andtospeeduptherespectiveextensionof infrastructure.Therelevantstakeholdersfrom
policy, industry and administration have to be actively integrated in this coordination
process in order to ensure high chances for implementation and the focus of planning
according to the expected needs. The different political levels regional, national and
European have to be involved according to their specific regulatory and decision making
competencies.TheChemLogprojectwantstodeliveraspecialcontributionfortheareaof
chemical logistics in this respect. At the same time the project aims to develop close
cooperationwithsimilarinitiativessuchastheprogrammeoftheChamberUnionElbeOder
for the development of infrastructure, ensuring mobility and access, strengthening of
economicdevelopment.
9.2 MOREEFFECTIVEDISTRIBUTIONOFEUFUNDSThe development of crossboarder infrastructure projects in Central and Eastern Europe
shouldbesupportedbyamoreefficientuseofEUStructuralFundsininteractionwithother
regionalandnationalfundingsources.Thisshouldcontributetothe integrationofthenew
MemberStatesintheEuropeanUnionandtostrengthencompetitivenessoftheCentraland
Eastern European industry. The EU funding has due to its leverage effects for the
mobilisation of further public and private investments a special importance. In the
framework
of
the
use
of
EU
funds
a
prioritisation
on
especially
important
infrastructure
projectsisnecessary.
9.3 DEVELOPVISIONOFAPANEUROPEANOLEFINPIPELINENETWORKThe development of a vision for a pan European Olefin pipeline network in Central and
EasternEuropeisanimportantcontributionforthestrengtheningofcompetitivenessofthis
region especially in comparison with the highly integrated Western European chemical
locations.Thepipelinenetworkcanonlybeimplementedunderconsiderationoftheinterest
of private enterprises in close cooperation with the political level. The pipelines can
contribute
to
avoidance
of
transport
especially
on
the
congested
roads
and
railway,
to
improvesafetyofchemicaltransportsandtoreducecostsforchemicallogistics.
9.4 INVESTMENTSINRAILANDROADINFRASTRUCTUREINCE&EEExtensive investments intherailwayandroad infrastructure inCentralandEasternEurope
are necessary for an improvement of chemical logistics. Especially the barriers at the
boarder crossing and at identified bottlenecks should be overcome. Important transport
corridors for the chemical industry are starting from Central Germany to the economic
centres and growth markets in St. Petersburg, Moscow, Vladimir, Kiev or Odessa and
furthermoreto
China.
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9.5 INVESTMENTSINTERMINALSFORINTERMODALTRANSPORTInvestments in Terminals for intermodal transport have a special importance for the
chemical industry. The combined use of different transport modes especially railway and
roadareespeciallyimportantforanefficientinlandchemicallogisticsinCentralandEastern
Europe.
Intermodal
Terminals
have
to
be
developed,
extended
and
connected
especially
closetotheeconomiccentresalongsidetheimportanttransportcorridors.
9.6 BUILDALTERNATIVEPORTSFORSHORTSEATRANSPORTTheextensionofalternativeportsfortheshortseestransportisimportantforthechemical
industry,toimprovetheaccesstotheinternationaltransportflowsandtobypasscongested
existingports.
9.7 HARMONIZATIONOFSTANDARDSTheharmonisationofstandardsinthetechnicaladministrativeareaaswellasinthesafety,
security and social dimension are necessary to improve efficiency of chemical logistics for
crossboardertransports,toreducecosts,toreducedeliverytimes,tominimisesafetyrisks
andtoensureanequallevelplayingfield.
9.8 IMPLEMENTERANDCRISISMGMTSYSTEMSFORTHECHEMICALINDUSTRYIn the area of safety standards, best practice solutions from Western Europe can be
transferredtoCentralandEasternEurope.
9.9 KNOWHOWTRANSFERTheknowhowtransfertoCentralandEasternEuropecancontributetoanimprovementof
chemical logistics.Theexperiencesoftheconstantoptimisationprocessof logisticscanbe
usedinclosedcooperationbetweentherelevantstakeholdersinmutualadvantage.
9.10COORDINATIONANDBUNDLINGOFTRANSPORTThecoordinationandbundlingofchemicaltransportsfromoneregiontoaselectedtarget
destinationcan
produce
synergies
and
cost
advantages.
This
approach
requires
ahigh
level
ofcooperationbetweentherelevantchemicalenterprisesand logisticprovidersacrossthe
boarders.
Solutions can only be developed and implemented in close cooperation between
Enterprises/LogisticProvidersandPoliticsandAdministrationat regional,nationaland
EuropeanLevel
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10LITERATUREListofrelevantliterature,studies,surveys,policydocuments
ListofexpertsinRSM