Chapter 11 - Materials

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    Chapter 11

    Materials

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    Materials

    Materials which form

    part of the cost ofmaking the product

    Materials which cannot

    be allocated to a specific

    cost of the product Small components on

    the cost unit due to their

    immaterial value Example: machine

    lubricant, screws and

    bolts

    Direct materials Indirect materials

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    Coding

    A code is a system of words,

    letters, figures, or symbols

    used to represent others.

    Codes can be alphabetical

    and/or numerical.

    The length and complexity of

    codes depends on the needs

    and complexity of the

    organisation.

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    Documents for buying and selling materials

    Prime sources of cost and revenue information

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    Purchase requisition

    Prepared by the person who wants to buy the

    goods, e.g. the storekeeper

    Must be countersigned (authorised) by the

    supervisor or department head

    Then, passed to the

    buyer (purchase

    department)

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    Letter of enquiry

    Prepared by the

    purchase department tofind the appropriate

    suppliers, prices, and

    other related details

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    Quotation

    Customer

    Supplier A

    Supplier C

    Supplier B

    Quotation

    Catalogue

    Price list

    /estimate

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    Purchase order

    Prepared when the appropriate suppliers

    have been selected

    To ask for the goods to be

    suppliedCopies of the order are sent

    to: the supplier, the accounts

    department. the stores section,

    and the goods received section

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    Advance note

    Prepared by the

    supplier to say

    when the goods

    will be delivered

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    Delivery note

    Prepared when

    goods is delivered

    Confirmed by the

    driver for the

    customer

    One copy sent to the

    supplier

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    Consignment note

    Used if the supplier

    does not use its own

    transport

    Provide the same

    evidence as the

    advice note

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    Goods Received Note (GRN)

    Prepared and sent toother department to let

    them know that the goods

    have arrived Copies sent to: the

    account department, the

    stores section, the buyer,

    and the goods received

    section

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    Invoice

    Sent from the suppliers sales department,

    detailing the amount that the customer have

    to pay

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    CUSTOMER SUPPLIER

    Step 1

    Step 2

    Step 3

    Step 4

    Step 5

    Step 6

    Step 7

    Step 8

    Purchase requisition to tell buyer whatis required

    Enquiry to suppliersCatalogue, quotation, letter of reply

    Select supplier and send purchase order

    Advice note of delivery date

    Delivery or consignment note to detailgoods delivered and signature on

    delivery

    Invoice to tell the customer what to pay

    Check invoice and make payment

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    Documents for recording materials

    Help to manage material inventory level after

    every transaction occurred

    Can be either manual or computerised

    Two main types: bin cards and store ledger

    account which are both updated from the same

    sources: GRNs and MRNs

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    Bin card

    Be manual records that are written up and

    kept in the stores department

    Include information about:

    Description of inventory recorded

    Inventory code

    Inventory units

    Bin number

    Details of movements

    Reorder level

    Max/Min level

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    Store ledger account

    Be computerised Record cost details so

    that the unit cost and

    total cost of each issue

    and receipt is shown

    The balance after each

    movement is shown.

    Be kept in the costing

    department separate

    from the store.

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    Free stock

    Inventory on hand + Inventory on order

    Inventory thathas been scheduled for used

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    Material requisitions

    Be completed when materials are needed by

    the production department

    Be sent to the store before materials are

    issued

    Be used as a source document for

    Updating the bin card in stores

    Updating the store ledger account

    Charging costs to the department or job

    that is using the materials

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    Materials Returned Note (MRN)

    Accompany any unused material back to

    stores

    Contain the same details as the materials

    requisition

    Be used as the source document

    A reduction from the job original charged

    with the material issued

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    Stock checking

    BIN CARD

    STORE LEDGER ACCOUNTS

    Check theaccuracy of the

    records

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    Material Control Cycle

    Orders from the storesdepartments using amaterials requisitionnote

    Delivers goods

    to storesdepartment

    Issues goods toproduction department

    PURCHASINGDEPARTMENTEXTERNAL SUPPLIER

    Production Department

    The user of the goods

    Stores Department

    Requisition goods frompurchasing departmentusing a purchaserequisition

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    Accounting for Materials

    Direct materials

    Materials issued

    DEBIT Work in Progress Control AccountCREDIT Materials Control AccountIndirect materials

    DEBIT Production overheadCREDIT Materials Control Account

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    Accounting for Materials

    Direct materials

    Materials returned

    DEBIT Materials Control AccountCREDIT Work in Progress Control AccountIndirect materials

    DEBIT Materials Control AccountCREDIT Production overhead

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    Revision

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    Question 1

    Extract from code list

    Telephone expenses 5500-5599

    5510 General administration

    5530 Sales and marketing

    5570 Manufacturing

    Telephone numbers and locations

    020 7668 9923 Managing director

    020 7668 9871 Marketing manager

    020 7668 9398 Factory floor

    020 7668 9879 Accounting office

    0879 6534 Salespersons mobile

    Which telephone lines would you charge to code 5510?

    A. Sales persons mobile and the marketing manager

    B. Managing director and accounts officeC. Factory floor and accounts office

    D. Managing director and marketing manager

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    Question 1

    Extract from code list

    Telephone expenses 5500-5599

    5510 General administration

    5530 Sales and marketing

    5570 Manufacturing

    Telephone numbers and locations

    020 7668 9923 Managing director

    020 7668 9871 Marketing manager

    020 7668 9398 Factory floor

    020 7668 9879 Accounting office

    0879 6534 Salespersons mobile

    Which telephone lines would you charge to code 5510?

    A. Sales persons mobile and the marketing manager

    B. Managing director and accounts officeC. Factory floor and accounts office

    D. Managing director and marketing manager

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    Question 2

    You work for the accounts department of AbacusLtd and have received invoice number 1340 from a

    supplier for checking. Which documents will you

    need to check the details of the invoice to?A. Purchase order and goods received note

    B. Goods received note and purchase requisition

    C. Delivery note and purchase requisitionD. Advice note and despatch note

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    Question 2

    You work for the accounts department of AbacusLtd and have received invoice number 1340 from a

    supplier for checking. Which documents will you

    need to check the details of the invoice to?A. Purchase order and goods received note

    B. Goods received note and purchase requisition

    C. Delivery note and purchase requisitionD. Advice note and despatch note