IS 941 (1985): Specification for Blower and Exhauster for ...
CHANGE HISTORY ( LAST 5 REV-MODS )...Rev/Mod A-4 Release Date 02/06/2018 Page 2 of 14...
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Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data Sheets Type REFERENCE Document No. 4-VT-110-AYA Rev/Mod A-4 Release Date 02/06/2018 Page 1 of 14 Tank Farm Maintenance Procedure MAINTENANCE USQ # N/A-4 CHANGE HISTORY ( LAST 5 REV-MODS ) Rev-Mod Release Date Justification: Summary of Changes A-4 02/06/2018 PER-2017-1743 Changes Made: Removed Title and Page 11, Retitled Figure 3 and 4, Removed Title and Page 14, Retitled Figures 6 and 7. A-3 01/15/2018 Engineering Request Update Records Section. Pages 2 and 6: Delete the following "Special Instruction: Fan motor bearings 1 & 2 are inaccessible due to scaffolding and interferences." A-2 12/21/2016 Engineering Request Changes to Data Sheets and Figures A-1 01/18/2016 Per Engineer the change adds flexibility to the procedure. Added two place holder figures (2 and 5). Pages 2 and 6 deleted references to the internal figures. The figures are called out in the parent procedure. A-0 12/03/2015 New Procedure New Procedure
Transcript of CHANGE HISTORY ( LAST 5 REV-MODS )...Rev/Mod A-4 Release Date 02/06/2018 Page 2 of 14...
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
1 of 14
Tank Farm Maintenance Procedure MAINTENANCE
USQ # N/A-4
CHANGE HISTORY ( LAST 5 REV-MODS )
Rev-Mod Release Date Justification: Summary of Changes
A-4 02/06/2018 PER-2017-1743 Changes Made: Removed Title and Page 11, Retitled Figure 3
and 4, Removed Title and Page 14, Retitled Figures 6 and 7.
A-3 01/15/2018 Engineering Request
Update Records Section. Pages 2 and 6: Delete the following
"Special Instruction: Fan motor bearings 1 & 2 are inaccessible
due to scaffolding and interferences."
A-2 12/21/2016 Engineering Request Changes to Data Sheets and Figures
A-1 01/18/2016 Per Engineer the change adds
flexibility to the procedure.
Added two place holder figures (2 and 5). Pages 2 and 6 deleted
references to the internal figures. The figures are called out in
the parent procedure.
A-0 12/03/2015 New Procedure New Procedure
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
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AY101-VTA-EF-001 EXHAUSTER SPECIFIC DATA
General Information
Exhaust Fan: Alladin Size 22; Arr 9; Type AR
Fan Bearings: 1-11/16” Grip Tight, P2B-GTMAH-111; Series 210, PN 129237; (CAT ID 642722)
Approved Lubricant: Mobilith SHC100 (Synthetic fluid with lithium complex thickener)
Alternate/Compatible Lubricants:
Shell Gadus S3 V220C 2 (Mineral Oil fluid with lithium complex thickener)
Note: Gadus S2V220 2 or Gadus S2V100 2 may be used ONLY in the event Mobilth SHC100 and
Gadus S3V220C 2 are not available in stock
Fan Motor: 15HP US Electric CAT# H15E2D; 1800 RPM; 254-T Frame
Mechanical Run Test Duration: 15 minutes
Parent Procedure: 4-VT-110, Primary and Annulus Exhauster Fan Inspection and Bearing
Monitoring Procedure.
Performance of this procedure was determined to fall under the scope of General Hazards Analysis
(GHA).
RECORDS
This procedure is performed within a work package, as such, the procedure in its entirety
will be maintained as a record per the Work Control process.
The record custodian identified in the company-level Records Inventory and Disposition
Schedule (RIDS) is responsible for record retention in accordance with
TFC-BSM-IRM_DC-C-02.
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
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Data Sheet 1
AY101-VTA-EF-001 MECHANICAL RUN TEST
Fan Running for > 30 Minutes? YES NO
Run Test
Start Time (Minimum Duration 15
minutes)
Run Test
End Time
Stable Operation
Yes No
COMMENTS:
/ /
Signature Print (First and Last) Date
Craft
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
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Data Sheet 2
AY101-VTA-EF-001 EXHAUSTER VISUAL INSPECTION YES NO N/A
Fan housing and duct interfaces damaged or degraded Fan inlet and outlet connections damaged or degraded Lubricant levels (Memo lube grease cartridge) less than 1/3 full Memo lube grease cartridge refilled or replaced?
Fan supports and attachments damaged or degraded Fan bolting and fasteners damaged or degraded Fan instrumentation damaged or degraded Fan electrical connections damaged or degraded
Fan control system components damaged or degraded THE FOLLOWING INSPECTION ITEMS INVOLVE LOCK & TAG AND
MAY BE MARKED N/A IF A LOCK & TAG IS NOT HUNG YES NO N/A
Fan drives and guards/covers damaged or degraded Interferences with moving parts
Fan shaft seal damaged or degraded
Fan drive adjustment and condition; damaged or degraded
Fan shaft bearing fasteners damaged, loose, or degraded
COMMENTS:
/ /
Signature Print (First and Last) Date
Craft
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
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Data Sheet 3
AY101-VTA-EF-001 BEARING VIBRATION DATA
SKF CMAS 100-SL EQUIPMENT PRE-CHECKS YES NO
SKF VIBRATION PEN BATTERY CHARGE 75%
(3 LIGHT BARS VISIBLE)
SKF VIBRATION PEN PROBE CABLE FREE FROM DAMAGE?
VIBRATION READINGS
BEARING
#
VERTICAL
VELOCITY
(IPS)
VERTICAL
ENVELOPED
ACCELERATION
(gE)
HORIZONTAL
VELOCITY
(IPS)
HORIZONTAL
ENVELOPED
ACCELERATION
(gE)
TEMPERATURE
F
3
4
AXIAL VELOCITY (IPS) NONE NONE
FAN SHAFT SPEED
(RPM)
Comments:
Vibration Pen M&TE #____________________ Calibration Due Date______________
IR Thermometer M&TE #____________________ Calibration Due Date______________
Stroboscope M&TE #____________________ Calibration Due Date______________
/ /
Signature Print (First and Last) Date
Craft
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
6 of 14
AY102-VTA-EF-002 EXHAUSTER SPECIFIC DATA
General Information
Exhaust Fan: Alladin Size 22; Arr 9; Type AR SN 13089-1
Fan Bearings: 1-11/16” Grip Tight, P2B-GTMAH-111; Series 210, PN 129237; (CAT ID 642722)
Approved Lubricant: Mobilith SHC100 (Synthetic fluid with lithium complex thickener)
Alternate/Compatible Lubricants:
Shell Gadus S3 V220C 2 (Mineral Oil fluid with lithium complex thickener)
Note: Gadus S2V220 2 or Gadus S2V100 2 may be used ONLY in the event Mobilth SHC100 and
Gadus S3V220C 2 are not available in stock
Fan Motor: 15HP US Electric; 1800 RPM; 254-T Frame
Mechanical Run Test Duration: 15 minutes
Parent Procedure: 4-VT-110, Primary and Annulus Exhauster Fan Inspection and Bearing
Monitoring Procedure.
Performance of this procedure was determined to fall under the scope of General Hazards Analysis
(GHA).
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
7 of 14
Data Sheet 4
AY102-VTA-EF-002 MECHANICAL RUN TEST
Fan Running for > 30 Minutes? YES NO
Run Test
Start Time (Minimum Duration 15
minutes)
Run Test
End Time
Stable Operation
Yes No
COMMENTS:
/ /
Signature Print (First and Last) Date
Craft
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
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Data Sheet 5
AY102-VTA-EF-002 EXHAUSTER VISUAL INSPECTION YES NO N/A
Fan housing and duct interfaces damaged or degraded Fan inlet and outlet connections damaged or degraded
Lubricant levels (Memo lube grease cartridge) less than 1/3 full Memo lube grease cartridge refilled or replaced? Fan supports and attachments damaged or degraded Fan bolting and fasteners damaged or degraded
Fan instrumentation damaged or degraded Fan electrical connections damaged or degraded Fan control system components damaged or degraded
THE FOLLOWING INSPECTION ITEMS INVOLVE LOCK & TAG AND
MAY BE MARKED N/A IF A LOCK & TAG IS NOT HUNG YES NO N/A
Fan drives and guards/covers damaged or degraded Interferences with moving parts Fan shaft seal damaged or degraded Fan drive adjustment and condition; damaged or degraded
Fan shaft bearing fasteners damaged, loose, or degraded
COMMENTS:
/ /
Signature Print (First and Last) Date
Craft
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
9 of 14
Data Sheet 6
AY102-VTA-EF-002 BEARING VIBRATION DATA
SKF CMAS 100-SL EQUIPMENT PRE-CHECKS YES NO
SKF VIBRATION PEN BATTERY CHARGE 75%
(3 LIGHT BARS VISIBLE)
SKF VIBRATION PEN PROBE CABLE FREE FROM DAMAGE?
VIBRATION READINGS
BEARING
#
VERTICAL
VELOCITY
(IPS)
VERTICAL
ENVELOPED
ACCELERATION
(gE)
HORIZONTAL
VELOCITY
(IPS)
HORIZONTAL
ENVELOPED
ACCELERATION
(gE)
TEMPERATURE
F
3
4
AXIAL VELOCITY (IPS) NONE NONE
FAN SHAFT SPEED
(RPM)
Comments:
Vibration Pen M&TE #____________________ Calibration Due Date______________
IR Thermometer M&TE #____________________ Calibration Due Date______________
Stroboscope M&TE #____________________ Calibration Due Date______________
/ /
Signature Print (First and Last) Date
Craft
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
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Figure 1 - AY101-VTA-EF-001/AY102-VTA-EF-002 BEARING
IDENTIFICATION
Data collection points are numbered from the driver to the driven. On electrically driven equipment, all
data collection points will always start at the bearing nearest the closed end of the drive motor and will
always be considered point number 1. The next bearing will always be considered point number 2 and
so on down the power transmission train. Field labeling is not required.
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
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Figure 2 - AY101-VTA-EF-001 BEARINGS #3 & #4 TEST POINTS
Vertical Test Points#3 Bearings #4
Horizontal Test Points#3 Bearings #4
Special Instruction - Readings taken on east side of pedestal.
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Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
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Figure 3 - AY101-VTA-EF-001 AXIAL READING TEST POINT
Axial Test Point – On side ofMotor Mount – In-Line with the Motor Drive
Shaft
Special Instruction - Reading taken from south side of pedestal.
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
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Figure 4 - AY102-VTA-EF-002 BEARINGS #3 & #4 TEST POINTS
Vertical Test Points#3 Bearings #4
Horizontal Test Points
#3 Bearings
#4
Special Instruction - Readings are taken on west side of pedestal.
Appendix AY, Annulus Exhauster Fan Inspection and Bearing Monitoring Data
Sheets
Type
REFERENCE Document No.
4-VT-110-AYA Rev/Mod
A-4 Release Date
02/06/2018 Page
14 of 14
Figure 5 - AY102-VTA-EF-002 AXIAL READING TEST POINT
Axial Test Point – On vertical side of Motor
Mount – In-Line with the Motor Drive Shaft
Special Instruction - Readings are taken on south side of exhauster.
