CFD ANALYSIS AND SHAPE MODIFICATION IN ORDER TO...

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i CFD ANALYSIS AND SHAPE MODIFICATION IN ORDER TO DEVELOP AN EFFICIENT FISHING VESSEL HULL André Georges Monteiro de Carvalho Projeto de Graduação apresentado ao Curso de Engenharia Naval e Oceânica da Escola Politécnica, Universidade Federal do Rio de Janeiro, como parte dos requisitos necessários à obtenção do título de Engenheiro. Orientador: Paulo Tarso Themistocles Esperança, D.Sc. Rio de Janeiro Outubro de 2018

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CFD ANALYSIS AND SHAPE MODIFICATION IN ORDER TO

DEVELOP AN EFFICIENT FISHING VESSEL HULL

André Georges Monteiro de Carvalho

Projeto de Graduação apresentado ao Curso de Engenharia Naval e

Oceânica da Escola Politécnica, Universidade Federal do Rio de

Janeiro, como parte dos requisitos necessários à obtenção do título

de Engenheiro.

Orientador: Paulo Tarso Themistocles Esperança, D.Sc.

Rio de Janeiro

Outubro de 2018

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CFD ANALYSIS AND SHAPE MODIFICATION IN ORDER TO

DEVELOP AN EFFICIENT FISHING VESSEL HULL

André Georges Monteiro de Carvalho

PROJETO DE GRADUAÇÃO SUBMETIDO AO CORPO DOCENTE DO CURSO

DE ENGENHARIA NAVAL DA ESCOLA POLITÉCNICA DA UNIVERSIDADE

FEDERAL DO RIO DE JANEIRO COMO PARTE DOS REQUISITOS

NECESSÁRIOS PARA A OBTENÇÃO DO GRAU DE ENGENHEIRO NAVAL E

OCEÂNICO.

Examinado por:

Orientador: Prof. Paulo Tarso Themistocles Esperança , D.Sc.

Profa. Marta Cecilia Tapia Reyes, D.Sc.

Prof. Carl Horst Albrecht, D.Sc.

RIO DE JANEIRO – RJ – BRASIL

SETEMBRO DE 2018

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Georges Monteiro de Carvalho, André

CFD analysis and shape modification in order to develop

an efficient fishing vessel hull / André Georges Monteiro

de Carvalho. – Rio de Janeiro: UFRJ/Escola Politécnica,

2018.

XIX, 87 p.: il.; 29,7 cm

Orientador: Paulo Tarso Themistocles Esperança

Projeto de Graduação – UFRJ/POLI/Engenharia Naval e

Oceânica, 2018.

Referências Bibliográficas: p. 86-88

1. CFD. 2. Modificação de geometria de casco. 3. Análise

hidrodinâmica. I. Tarso, Paulo Themistocles Esperança. II.

Universidade Federal do Rio de Janeiro, Escola Politécnica, Curso de

Engenharia Naval e Oceânica. III. CFD analysis and shape

modification in order to develop an efficient fishing vessel hull

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AGRADECIMENTOS

Eu gostaria de agradecer a Adrian por me dar a oportunidade de fazer meu estágio em

Vicusdt e por confiar em mim este projeto muito interessante e importante como parte do

meu treinamento para me tornar um engenheiro completo.

Sou profundamente grato ao meu colega de trabalho Marcos Meis, por usar todas as suas

habilidades didáticas de professor comigo, explicando a teoria CFD e a parte prática de

usar StarCCM + e Aitor também, por me dar conselhos muito importantes sobre a

construção de um casco em Rhinoceros e usar sua experiência para modelar a nova

geometria final do casco utilizado nesse estudo.

Agradeço ao professor Jean-Marc Laurens por ter me encorajado a fazer minha tese de

mestrado à Vicusdt e me orientado ao longo dos anos de intercâmbio e ao professor Paulo

de Tarso por ter me orientado ao longo desse trabalho de conclusão de curso.

Agradeço a Capes por ter me dado a oportunidade de fazer o Duplo Diploma na ENSTA

Bretagne, que foi sem dúvida a experiência de vida mais enriquecedora que poderia ter

tido no campo acadêmico, profissional e pessoal. Além disso, é importante agradecer as

professoras Anna Carla Araújo e Marta Cecilia Tapia Reyes, que sempre se mostraram

disponíveis para oferecer suporte e nos ajudar a resolver os mais diversos problemas que

surgiram ao longo do intercâmbio.

Eu também gostaria de agradecer a todas funcionárias da secretaria de curso, aos meus

colegas da Equipe Solar Brasil e da turma de 2012.2 que dividiram muitos momentos de

risadas, noites sem dormir e formaram uma grande família para mim. Vocês estarão

sempre presentes em minha memória.

Por fim, agradeço a minha família que tanto se esforçou para me proporcionar a melhor

educação e que muitas vezes abdicou de seu próprio sonho para que seus filhos pudessem

alcançar os deles.

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Resumo do Projeto de Graduação apresentado à Escola Politécnica/UFRJ como

parte dos requisitos necessários para a obtenção do grau de Engenheiro Naval e Oceânico.

Análise CFD e modificação da geometria de casco para o desenvolvimento de um navio de

pesca mais eficiente

André Georges Monteiro de Carvalho

September/2018

Orientador: Paulo Tarso Themistocles Esperança, D.Sc.

Curso: Engenharia Naval e Oceânica

Mais barato e mais rápido do que os testes experimentais, os estudos numéricos são muito

importantes na fase de projeto de uma nova embarcação por diversos motivos e o que será

abordado neste estudo é a redução do consumo de combustível. Esses estudos não devem

ser vistos como custo, mas sim como um investimento, porque se for bem feito, pode ajudar

o armador a economizar milhões de dólares durante a fase operacional e definir se o projeto

é lucrativo ou não. Este projeto baseia-se num pedido feito por um armador para renovar a

sua frota de navios de pesca. Antes de passar para a fase de construção, o armador solicitou

um estudo de um novo formato do casco e sistema de hélice para reduzir o consumo de

combustível. Para isso, foi utilizada uma série de softwares indispensáveis no campo de

engenharia naval. O projeto foi iniciado usando rhinoceros para modelar a geometria do

casco, seguido de Starccm + para fazer as análises hidrodinâmicas numéricas e finalmente

concluir com o uso de NavCad para prever a potência necessária que deve ser instalada na

embarcação, bem como a primeira estimativa de um projeto de hélice. Este relatório cobrirá

a explicação de todos esses passos importantes, abordando os principais pontos teóricos que

existem por trás desses códigos e expondo os resultados obtidos com este estudo.

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Abstract of the Course Conclusion Project presented to the Department of Naval and

Oceanic Engineering of the Polytechnic School as a partial fulfillment of the requirements

for the degree of Bachelor in Naval and Oceanic Engineering (B.Sc.)

CFD analysis and shape modification in order to develop an efficient fishing vessel hull

André Georges Monteiro de Carvalho

September/2018

Advisor: Paulo Tarso Themistocles Esperança, D.Sc.

Course: Naval Engineering

Cheaper and faster than experimental tests, numerical studies are very important in the

project phase of a new vessel for many reasons and the one that will be approached in this

study is the reduction of fuel consumption. It shouldn’t be seen as cost, but rather as an

investment, because if it is well done, it can helps the shipowner save thousands euros during

the operational phase and define if the project is profitable or not. This project is based on a

request made by a shipowner to renew his fleet of fishing vessels. Before move into the

construction phase, the shipowner asked for a study of a new hull shape and propeller system

in order to reduce fuel consumption. For this, a number of software application

indispensable in the Naval engineering field was used. The project was started by using

Rhinoceros to model the hull geometry followed by using Starccm+ to make the numerical

hydrodynamic analyses and finally concluding with the use of NavCad to predict the

required power that should be installed in the vessel as well as the first estimation of a

propeller design. This report will cover the explanation of all these important steps,

approaching the main theoretical points that exists behind these codes and exposing the

results obtained with this study.

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Table of Contents

List of figures...................................................................................................................... xii

List of Graphics ................................................................................................................. xiv

List of tables ........................................................................................................................xv

Acronyms........................................................................................................................... xvi

Dimensionless number ...................................................................................................... xvi

Nomenclature .................................................................................................................... xvii

1. Introduction ....................................................................................................................1

1.1. The context of the study .............................................................................................1

1.2. The purpose of the study ............................................................................................1

1.3. Computational and software resources .......................................................................2

2. Organization ...................................................................................................................3

3. Theory ............................................................................................................................5

3.1. Development of Navier Stokes Equations ..................................................................5

Conservation of mass and momentum ....................................................................5

The transport Theorem ............................................................................................6

The Continuity Equation .........................................................................................9

Euler’s Equations ....................................................................................................9

Stress relation in a Newtonian Fluid .....................................................................10

The Navier-Stokes Equations ...............................................................................12

3.2. Turbulence ................................................................................................................13

The physics behind turbulent flows ......................................................................14

Turbulence modelling ...........................................................................................14

Boundary Layer ....................................................................................................18

3.3. The volume of fluid (VOF method) .........................................................................22

3.4. Fluid Structure interaction ........................................................................................23

Rigid Body Motion ...............................................................................................23

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Dynamic hull simulation .......................................................................................25

Estimative .............................................................................................................26

3.5. Extrapolations results ...............................................................................................27

Resistance decomposition .....................................................................................27

Coefficients calculation ........................................................................................29

3.6. Power ........................................................................................................................32

Effective Power (𝑷𝒆) ............................................................................................32

Thrust Power (𝑷𝑻) ................................................................................................33

Wake fraction coefficient (w) ...............................................................................33

Thrust deduction coefficient (t) ............................................................................34

Delivered Power (𝑷𝑫) ..........................................................................................34

Shaft Power (𝑷𝑺) ..................................................................................................35

Break Power (𝑷𝒃) .................................................................................................35

3.7. Efficiency ..................................................................................................................35

Gear efficiency ( η G) ...........................................................................................35

Shaft efficiency (η s) .............................................................................................36

Hull efficiency (η H) ............................................................................................36

Propeller efficiency-behind hull (η b) ...................................................................36

Propulsive efficiency (η p) ....................................................................................37

4. Numerical Methods ......................................................................................................38

4.1. The finite volume method (FVM) ............................................................................38

4.2. Spatial discretization schemes ..................................................................................39

4.3. Temporal discretization schemes ..............................................................................40

5. Database .......................................................................................................................41

6. Hull modeling ...............................................................................................................42

6.1. 3D Construction ........................................................................................................43

6.2. Geometry validation .................................................................................................43

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7. CFD Simulations for marine resistance prediction ......................................................45

7.1. Computational domain definition .............................................................................47

ITTC Recommendations .......................................................................................47

Kelvin angle ..........................................................................................................48

Damping wave reflection ......................................................................................48

7.2. Mesh generation .......................................................................................................49

Regular mesh ........................................................................................................49

Overset mesh .........................................................................................................51

7.3. Model definitions and properties ..............................................................................54

Turbulence model .................................................................................................54

Hull motion ...........................................................................................................55

Boundary layer thickness ......................................................................................55

7.4. Boundary and initial conditions ................................................................................56

Boundary condition ...............................................................................................57

Initial condition .....................................................................................................59

7.5. Choice of Mesh .........................................................................................................59

7.6. Post-processing .........................................................................................................61

Pressure around the hull ........................................................................................62

Free surface wave pattern .....................................................................................62

Body force in X .....................................................................................................63

Body orientation around Y....................................................................................63

Translation along Z ...............................................................................................64

Body moment around Y and body force along Z .................................................64

CFD wave cut .......................................................................................................65

7.7. Results ......................................................................................................................65

8. Extrapolation of the model results ...............................................................................66

8.1. Calculation of the form factor ..................................................................................66

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8.2. Results of the extrapolation ......................................................................................67

9. - Hull modifications .....................................................................................................68

9.1. Motivation for the hull modifications .......................................................................68

9.2. Validation of the Form Factor value .........................................................................71

9.3. Main hull modifications............................................................................................72

Modifications at the bow ......................................................................................72

Modifications at the aft part ..................................................................................73

9.4. Results ......................................................................................................................75

Coefficient changes ...............................................................................................75

Free surface elevation ...........................................................................................76

10. NavCad analysis .......................................................................................................77

10.1. Propeller design ....................................................................................................77

10.2. Power break (Pb)...................................................................................................78

11. Efficiency ..................................................................................................................79

11.1. EIVs calculation ....................................................................................................79

11.2. Efficiency results ..................................................................................................81

12. Conclusion ................................................................................................................83

12.1. Conclusion from the point of view of the client ...................................................83

12.2. Conclusion from the point of acquired knowledge ...............................................84

12.3. Future works .........................................................................................................84

Bibliography ........................................................................................................................85

Attachments ...................................................................................................................... - 1 -

1) Organization of the project ........................................................................................ - 1 -

2) Gantt Diagram ........................................................................................................... - 2 -

3) Propulsion system efficiency .................................................................................... - 5 -

4) Numerical Scheme .................................................................................................... - 6 -

4.1.1 First order upwind scheme ......................................................................... - 6 -

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4.1.2 Central differencing scheme ....................................................................... - 6 -

4.1.3 Second order upwind scheme ..................................................................... - 7 -

5) Vessels main characteristics ...................................................................................... - 8 -

6) Geometry Validation ................................................................................................. - 9 -

7) Main characteristics of Mar de Maria full scale ...................................................... - 10 -

8) CFD results .............................................................................................................. - 11 -

9) Turbulence models in Starccm+ .............................................................................. - 13 -

10) Overset mesh construction ................................................................................... - 19 -

11) Propeller design ................................................................................................... - 21 -

12) Effective power .................................................................................................... - 21 -

Comparison between effective power required for each vessel ..................................... - 21 -

13) Propeller data ....................................................................................................... - 22 -

14) NavCad and EIV results ...................................................................................... - 23 -

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List of figures

Figure 1: Schematic illustration of a boundary layer at a flat plate. ....................................18

Figure 2: Schematic illustration of the functions used to approximate the relation between

u+ and y+ in each of the sub-layers. ....................................................................................21

Figure 3: Nomenclature of the 6 DOF of a vessel ...............................................................23

Figure 4: Interactive procedure of a hull simulation ...........................................................25

Figure 5: Illustration of the variables that influence on the calculation of the power

required ................................................................................................................................32

Figure 6: the red points represent the chosen vessels to create the 3D hull geometry. The

blue points represent all the fishing vessels that Vicus already worked before ..................42

Figure 7: Transforming the 2D plans in a 3D geometry using Rhinoceros .........................43

Figure 8: ITTC recommendation to define the computational domain ...............................47

Figure 9: Kelvin wake pattern behind a moving object. ......................................................48

Figure 10: Schematic illustration of the regular mesh structure ..........................................50

Figure 11: Schematic illustration of the overset mesh structure.. .......................................52

Figure 12: Illustration of the use of the “mesh alignment” ...............................................53

Figure 13: Illustration of the mesh done in the simulation of vessel called Ana Barral.. ...54

Figure 14: Illustration of the domain boundary conditions .................................................57

Figure 15: Bottom and side view of the pressure around the hull. ......................................62

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Figure 16: Top and perspective view of the surface wave pattern. .....................................62

Figure 17: Cross section used to capture the elevation of the free surface .........................69

Figure 18: Original bow geometry of Mar de Maria ...........................................................72

Figure 19: Modified bow geometry of Mar de Maria .........................................................72

Figure 21: Details of the modification in the aft part of Mar de Maria ...............................73

Figure 20: Comparison between the original (green) and modified aft part of Mar de Maria

(grey) ...................................................................................................................................73

Figure 22: Twisted rudder (front view) ...............................................................................74

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List of Graphics

Graphic 1: Bare-hull resistance ...........................................................................................63

Graphic 2: Pitch average ......................................................................................................63

Graphic 3: Sinkage average .................................................................................................64

Graphic 4:Moment around Y average .................................................................................64

Graphic 5:Force along Z average ........................................................................................64

Graphic 6: CFD wave cut ....................................................................................................65

Graphic 7: form factor calculation for the Mar de Maria ....................................................66

Graphic 8: Ct, Cw and Cv curves for the model simulation of the original Mar de Maria

geometry ..............................................................................................................................68

Graphic 9: Illustration of the area that will be calculated to quantify the dissipated energy

in form of wave. This is a graphic of a free surface elevation taken from the Siempre Juan

Luis simulation at 8.5 knot ..................................................................................................69

Graphic 10:Comparison between the area below the graphic taken from the free surface

elevation for the operational speed of each vessel model simulation ..................................70

Graphic 11: Tendency of the integral of surface elevation of the free surface and Cw/Ct .71

Graphic 12: Comparison between the total resistance coefficient (Ct) from the modified

and original Mar de Maria hull geometry ............................................................................75

Graphic 13: reduction of the wave creation between the different vessels geometries .......76

Graphic 14: Power break prediction on NavCad .................................................................78

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Graphic 15: Graphic of EIV X Fn for each vessel ..............................................................81

Graphic 16: EIV tendency line ............................................................................................82

List of tables

Table 1: Geometry validation ..............................................................................................44

Table 2: Main features for the real and model scale of Mar de Maria ................................45

Table 3: Relative difference between the results from the towing tank test and the results

found using CFD simulations with Overset mesh and with Regular mesh. ........................60

Table4:Final comparisons between the Original and the new geometry of Mar de Maria.83

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Acronyms

DOF: degree of freedom

FVM: finite volume method

PDE: partial differential equation

EIV: estimate index value

EEDI: Energy Efficiency Design Index

RANS: Reynold Average Navier-Stokes

VOF: Volume of fluid

FSI: Fluid-structure interation

Dimensionless number

𝑅𝑒: Reynold number = 𝑽𝑳

𝑣

𝑦+ =𝑢∗𝑦

𝑣

𝑢+ =𝑢

𝑢∗

𝐶𝑖 =𝑅𝑖

0,5𝜌𝑈𝑠2𝑆

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Nomenclature

J: volume of fluid

𝜌: fluid density

𝑆: surface that involves the volume of fluid

𝑄: general vector that is continuous and differentiable in the volume J

𝑛: exterior normal vector pointing out of Jon the surface S

𝜏𝑖𝑗: stress tensor

𝜇: viscous shear coefficient or coefficient of viscosity

𝛿𝑖𝑗: Kroenecker delta function

𝑣: Kinematic viscosity coefficient

𝑈𝑖: velocity time average

𝑃: pressure time average

ui: fluctuating component of the velocity

p: fluctuating component of the pressure

𝑘: Turbulent kinetic energy

𝑣𝑡: Turbulent viscosity

𝜗𝑘, 𝜗𝜀 , 𝐶𝜇, 𝐶𝜀1, 𝐶𝜀2 are constants used in the 𝑘 − 휀 𝑚𝑜𝑑𝑒𝑙

𝑃𝑘 is the production of turbulent kinectic energy

𝜗𝑤, 𝛽∗, 𝜗𝑘𝑤 𝐶𝜇, 𝐶𝑤1, 𝐶𝑤2 are constants used in the 𝑘 − 휀 𝑚𝑜𝑑𝑒𝑙

휀: Turbulent kinetic energy dissipation

𝜔: Turbulent kinetic energy specific dissipation

𝜏𝑤: wall shear stress

𝑢∗: friction velocity

𝑃∞: undisturbed free stream pressure

𝑈ℎ𝑢𝑙𝑙: hull velocity

𝜌𝑖: density in the phase i

𝑣𝑖: viscosity in the phase i

𝑆𝑖,𝑠: source term responsible to account the momentum exchange across the interface

between the different phases, due to surface tension forces.

𝑅𝑦: Gyration radius around axis y

𝐼𝑦: Moment of inertia around axis y

𝑋𝑐𝑚, 𝑌𝑐𝑚, 𝑍𝑐𝑚: Coordinates of the center of mass of a ship

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𝐿𝐶𝐵: Longitudinal center of buoyancy

𝐿𝑂𝐴: Length overall

𝐿𝑤𝑙: water line length

∆: Displacement

𝑅𝑇 ∗: total resistance

𝑅𝑣 ∗: viscous resistance

𝑅𝑤 ∗: wave resistance

𝐶𝑇 ∗: total resistance coefficient

𝐶𝑣 ∗: viscous resistance coefficient

𝑪𝑭 ∗ : frictional resistance coefficient

*If there is an index “s” is for values relative to the real scale. If there is an index “m” is

for values relative to the model scale.

𝐶𝑤: wave resistance coefficient (is the same for the full-scale and for the model)

1 + 𝑘: form factor

𝑢∗: friction velocity

𝑦+: dimensionless wall distance

𝑢+: dimensionless velocity

𝐶𝑎𝑎: is the coefficient that considers the air resistance, and in this case of study will be

neglected.

𝐶𝑎: is the correlation coefficient (roughness allowance).

𝐾𝑠: constant that represents the roughness

𝑃𝑒: effective power

𝑃𝑇: Total power

𝑉𝑎: velocity of the arriving water at the propeller

𝑤: wake fraction

𝑡: thrust deduction coefficient

𝑃𝐷: delivered power

𝑃𝑆: shaft power

𝑃𝐵: break power

hG: gear efficiency

hs: shaft efficiency

hH: hull efficiency

hb: propeller efficiency-behind hull

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hR: rotative efficiency

h0: open water propeller efficiency

hp: propulsive efficiency

𝛿: Boundary layer thickness

𝜑: flow general variable

Γ: diffusive source

S(𝜑): source source of a general variable

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1. Introduction

1.1. The context of the study

As the need for hydrodynamics studies increases, the CFD approach is more and

more appreciated. On the other hand, the experimental tests in towing tanks and other basins

are very expensive and must anticipate long period before to schedule a tank test. Numerical

simulations are completely adequate for classical studies, because numerical codes have

already been validated for similar cases and thus reliable. Therefore, CFD is well recognized

by R&D companies for economical reasons, as it allows companies the likes of Vicus dt,

allowing them to increase the price competitiveness and accuracy during client negotiation.

1.2. The purpose of the study

Vigo is a very well-known city for its fishing industry. There are many shipyards

and ship-owners specialized in this field. Vicus dt is one of the few companies able to

provide a complete consulting service, solving not only hydrodynamics problems, but also

structural problems.

Specifically, in this case of study, the client is a ship-owner that wants to renew

around 20 ships of its fleet. These ships are divided in two different groups by value of GT:

vessels with around 600 GT that, are deployed in the Pacific Ocean, and vessels with around

200GT that, are deployed in the Atlantic Ocean.

Before it constructing the news vessels, the client contracted Vicus dt to design two

new hulls and propellers, one for each group, in order to reduce the total resistance and,

consequently, the operational cost. This case of study will focus on the vessels that are

deployed in the Pacific Ocean, and will explain the method used to develop a new hull

geometry and propeller.

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1.3. Computational and software resources

To develop this project, Vicus dt provided three softwares licenses:

Rhinoceros: generating the hull geometries that were used in CFD

simulations;

Starccm+: preparing the mesh and launch the CFD simulations.

NavCad: predicting the motor power that should be installed in the vessel

and making a preliminary propeller geometry.

The computer resources included 2 screens and one laptop with processor Intel i3-

6006U (2.0GHz; 3MB), memory 4GB (1x4GB) DDR4 2133MHz, which was used to

prepare the hull geometry and simulations on Starccm+. However, due to the high

computational requirements involved into running the simulation, they were normally done

using another computer, Intel® Xeon® CPU E-2640 v3 @ 2.60GHz (2processors), 32GB,

64bits, which was also used to launch others CFD simulations from other projects that ran

in parallel. Consequently, this computational limit was a strong constraint, which increase

the concern of reducing the quantity of cells in each simulation.

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2. Organization

This section will give an overview about how the project was organized. The project

was divided in several steps which are briefly explained in this section. The following

section delves into each step in more depth.

Before starting to work on the project, it was decided to make a revision of

the most important theoretical concepts that were to be covered in this case

study.

In order to create an important database to use as reference to create the new

optimal hull, the beginning of the project was dedicated to do a static analysis

of all the fishing vessels that Vicus had already worked with before.

To analyze the range of vessels that were of interest to the client, it was

decided to group the boats by GT, and focus on the vessels that were

approximately in the range of the study, that is, around 600GT.

Based on the information that was available for each vessel, it was elected

one as reference to represent the group of vessels, which has around 600GT.

The chosen vessel is called Mar de Maria.

Creating 3D geometry from 2D planes of Mar de Maria

Creating and validating the CFD simulation using the 3D geometry generated

in the previous step and taking as reference a towing tank test done using the

Mar de Maria scale model.

Choosing 10 vessels among all the fleet that could give a general view of the

fleet hull geometry.

Modelling the 3D geometry of these 10 vessels.

Creating a hull resistance curve for each 3D hull geometry model done in the

previous phase. In order to do that, it was necessary to launch marine

resistance simulations at 3 different speeds for each one of these vessels,

including for the proposed hull geometry dimension.

Comparing the values taken from these curves and elect the vessels that have

the best results in order to use its geometries to inspire the construction of

the new geometry.

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Take the vessel Mar de Maria as a start point to begin the hull modifications

in order to reduce the bare-hull resistance.

Use NavCad to create the first propeller design for the new hull geometry

and consider the propulsion system to create a break power curve for each

vessel.

Create a curve of efficiency, using EIV criteria for all vessels and analyze

how much more efficient the new geometry is comparing to the other boats.

All these steps are described in detail in the following sections. To better

understanding the organization of the project, please see the diagrams in annex 1 and 2.

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3. Theory

The objective of this chapter is to provide the theoretical basis to understand all the

subject that will be approached in this report. It starts with an introduction explaining the

theory that exist behind the CFD calculations with the deduction of Navier Stokes equations

and explaining the turbulence and boundary layer theory. Besides that, it will be also

explained how the vessel motion is calculated, followed by result extrapolations and the

factors that can influence the vessel efficiency.

3.1. Development of Navier Stokes Equations

Before starting the simulations using no matter what CFD code, it is mandatory to

first know what the theory behind these kinds of code is. In this section, it will be approached

important concepts that will enable us to deduce the Navier Stokes equations, which are the

fundamental base for CFD codes and responsible to describe the motion of a viscous fluid

[3].

Conservation of mass and momentum

It will be defined a volume of fluid v(t) in order to focus our attention on a group of

particles. If the fluid density is denoted by 𝜌, the total mass of fluid in this volume is given

by the integral ∭𝜌 𝑑J. Conservation of mass requires that this integral must be constant or:

𝑑

𝑑𝑡∭𝜌 𝑑v = 0

v

Similarly, the momentum density of a fluid particle is equal to the vector 𝜌𝑉, with

components 𝜌𝑢𝑖. Respecting the Newton second law:

𝑑

𝑑𝑡∭𝜌𝑢𝑖 𝑑J = ∬𝜏𝑖𝑗𝑛𝑗

𝑆

𝑑𝑆

v

+ ∭𝐹𝑖 𝑑J

v

(3.1)

(3.2)

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Using the divergence theorem [1]:

∭∇.𝑄 𝑑v = ∬𝑄. 𝑛

𝑆

𝑑𝑆

v

Rewriting this expression in the indicial notation, we have:

∭∂𝑄𝑖

∂𝑋𝑖 𝑑v = ∬𝑄𝑖. 𝑛𝑖1

𝑆

𝑑𝑆

v

Q is representing a general vector that is continuous and differentiable in the volume

v, and the unit normal n is the exterior normal vector pointing out of v on the surface S.

Using the equation 3.3b to transform the surface integral into 3.2:

𝑑

𝑑𝑡∭𝜌𝑢𝑖 𝑑v =

v

∭(𝜕𝜏𝑖𝑗

𝜕𝑋𝑗+ 𝐹𝑖 ) 𝑑v

v

Equations (3.1) and (3.4) express the conservation laws of mass and momentum for

the fluid, in terms of an arbitrary prescribed material volume v(t). The need to consider this

volume integral and specially its time derivative is inconvenient. To overcome this problem,

we first consider the evaluation of the time derivative, bearing in mind that the volume of

integration is itself a function of time.

The transport Theorem

Let us consider a general volume integral of the form

𝐼(𝑡) = ∭𝑓(𝑥, 𝑡)𝑑v

v(t)

Here f is an arbitrary differentiable scalar function of position x and time t that will

be integrated over a prescribed volume v(t), which may also vary with time. Therefore, the

(3.3 a)

(3.3 b)

(3.4)

(3.5)

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boundary surface S of this volume will also change with time, and its normal velocity is

denoted by 𝑈𝑛.

In the usual manner of elementary calculus, we consider the difference

∆𝐼 = 𝐼(𝑡+∆𝑡) − 𝐼(𝑡)

∆𝐼 = ∭ 𝑓(𝑥, 𝑡 + ∆𝑡)𝑑𝑣

v(t+∆t)

− ∭𝑓(𝑥, 𝑡)𝑑v

v(t)

By the definition of derivation:

𝜕𝑓(𝑥, 𝑡)

𝜕𝑡=

𝑓(𝑥, 𝑡 + ∆𝑡) − 𝑓(𝑥, 𝑡)

∆𝑡

𝑓(𝑥, 𝑡 + ∆𝑡) = 𝑓(𝑥, 𝑡) + ∆𝑡 ∗𝜕𝑓(𝑥, 𝑡)

𝜕𝑡

Replacing the equation 3.7 in the 3.6 and doing a similar decomposition for the

volume v(t) and simplifying the nomenclature, passing from f (x,t) to just f, we obtain:

∆𝐼 = ∭(𝑓 + ∆𝑡𝜕𝑓

𝜕𝑡) 𝑑v

v+∆v

− ∭𝑓 𝑑v

v

∆𝐼 = ∭𝑓 𝑑v

v+∆v

+ ∭(∆𝑡𝜕𝑓

𝜕𝑡)𝑑v

v+∆v

− ∭𝑓 𝑑v

v

∆𝐼 = ∭𝑓 𝑑v

v

+ ∭𝑓 𝑑v

∆v

+ ∆𝑡 ∭(𝜕𝑓

𝜕𝑡) 𝑑v

v

+ ∆𝑡 ∭(𝜕𝑓

𝜕𝑡) 𝑑v

∆v

− ∭𝑓 𝑑v

v

∆𝐼 = ∭𝑓 𝑑v

∆v

+ 𝑂[(∆𝑡)2] + ∆𝑡 ∭(𝜕𝑓

𝜕𝑡)𝑑v

v+∆v

(3.6)

(3.7)

(3.8)

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Where 𝑂[(∆𝑡)2]denotes a second-error proportional to (∆𝑡)2.

To evaluate the integral over the volume ∆v, we note that this thin region has a

thickness equal to the distance between S(t) and S(t+∆𝑡). This thickness is the normal

component of the distance traveled by S(t) in the time ∆𝑡, wich is equal to 𝑈𝑛∆𝑡. So, we can

infer:

𝑑v = 𝑈𝑛∆𝑡 ∗ 𝑑𝑆

Replacing the equation (3.9) in (3.8):

∆𝐼 = ∬(𝑈𝑛 ∆𝑡 𝑓) 𝑑𝑆

𝑆

+ ∆𝑡 ∭(𝜕𝑓

𝜕𝑡)𝑑v

v

+ 𝑂[(∆𝑡)2]

Dividing both sides by ∆𝑡 and taking the limit as this tends to zero:

𝑑𝐼

𝑑𝑡= ∭(

𝜕𝑓

𝜕𝑡)𝑑J

v

+ ∬(𝑓 𝑈𝑛) 𝑑𝑆

𝑆

The equation (3.10) is known as the transport theorem. Physically, the surface

integral in this equation represents the transport of the quantity of f out of the volume v.

Rewriting the value of 𝐼 as in the equation (3.5) and knowing 𝑈𝑛 = 𝑉. 𝑛 = 𝑈𝑖𝑛𝑖 we

can obtain from the equation (3.10):

𝑑𝐼

𝑑𝑡= ∭(

𝜕𝑓

𝜕𝑡) 𝑑v

v

+ ∬(𝑓 𝑈𝑛) 𝑑𝑆

𝑆

𝑑

𝑑𝑡∭𝑓𝑑v

v(t)

= ∭(𝜕𝑓

𝜕𝑡)𝑑v

v(t)

+ ∬(𝑓𝑈𝑖𝑛𝑖)𝑑𝑆

𝑆

(3.9)

(3.10)

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Applying the divergence theorem (3.3b)

𝑑

𝑑𝑡∭𝑓𝑑J

v(t)

= ∭(𝜕𝑓

𝜕𝑡+

𝜕(𝑓𝑢𝑖)

𝜕𝑥𝑖)𝑑v

v(t)

The Continuity Equation

Returning to equation (3.1), expressing conservation of mass, we immediately have

from equation (3.11):

𝑑

𝑑𝑡∭𝜌 𝑑J

v

= ∭(𝜕𝜌

𝜕𝑡+

𝜕(𝜌𝑢𝑖)

𝜕𝑥𝑖)𝑑v

v

= 0

𝜕𝜌

𝜕𝑡+

𝜕(𝜌𝑢𝑖)

𝜕𝑥𝑖= 0

𝜕(𝜌𝑢𝑖)

𝜕𝑥𝑖= 0

∇ . 𝑉 = 0

Care must be taken to not confuse V that represents the vector velocity of the flow,

with v that represents the volume of fluid that is being observed.

Euler’s Equations

Applying the transport theorem (3.10) to the conservation of momentum (3.4), it

follows that:

∭(𝜕(𝜌𝑢𝑖)

𝜕𝑡+

𝜕(𝜌𝑢𝑖𝑢𝑗)

𝜕𝑥𝑗)𝑑v

𝑣

= ∭(𝜕(𝜏𝑖𝑗)

𝜕𝑥𝑗+ 𝐹𝑖)𝑑v

v

0

(3.11)

(3.12)

(3.13)

(3.14)

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The volume in question is arbitrary, so we can write the integrands alone, in the

form:

𝜕(𝜌𝑢𝑖)

𝜕𝑡+

𝜕(𝜌𝑢𝑖𝑢𝑗)

𝜕𝑥𝑗=

𝜕(𝜏𝑖𝑗)

𝜕𝑥𝑗+ 𝐹𝑖

𝜌 [𝜕(𝑢𝑖)

𝜕𝑡+

𝜕(𝑢𝑖𝑢𝑗)

𝜕𝑥𝑗] =

𝜕(𝜏𝑖𝑗)

𝜕𝑥𝑗+ 𝐹𝑖

Expanding the left side using the chain rule:

𝜕(𝑢𝑖)

𝜕𝑡+ 𝑢𝑗

𝜕(𝑢𝑖)

𝜕𝑥𝑗+ 𝑢𝑖

𝜕(𝑢𝑗)

𝜕𝑥𝑗=

1

𝜌

𝜕(𝜏𝑖𝑗)

𝜕𝑥𝑗+

𝐹𝑖

𝜌

𝜕(𝑢𝑖)

𝜕𝑡+ 𝑢𝑗

𝜕(𝑢𝑖)

𝜕𝑥𝑗=

1

𝜌

𝜕(𝜏𝑖𝑗)

𝜕𝑥𝑗+

𝐹𝑖

𝜌

Stress relation in a Newtonian Fluid

A Newtonian fluid is a fluid in which the viscous stresses are proportional to the

local strain rate [2, Ch.1, Sc.2]. That is equivalent to saying that those forces are proportional

to the rates of change of the fluid’s velocity vector. Most common fluids, including water

and air are consider as Newtonian for all practical purposes.

Finally, we must relate the stress tensor 𝜏𝑖𝑗 to the kinematic properties of the fluid.

The task here is analogous to the relations in solid mechanics [3, Ch.3, Sc.3.6 ].

0

(3.15)

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As result, the stress tensor 𝜏𝑖𝑗 can be expressed as:

𝜏𝑖𝑗 = −𝑝𝛿𝑖𝑗 + 𝜇 (𝜕𝑢𝑖

𝜕𝑥𝑗+

𝜕𝑢𝑗

𝜕𝑥𝑖)

Where 𝜇 is viscous shear coefficient or coefficient of viscosity and 𝛿𝑖𝑗 is the

Kroenecker delta function, define as: 𝛿𝑖𝑗 = 1; 𝑖 = 𝑗0; 𝑖 ≠ 𝑗

To understand better what the equation (3.16) physically represents, we will explain

the physically meaning of the two matrices. The first represents the normal pressure stress.

The second is the viscous stress tensor, proportional to the viscosity coefficient 𝜇. The

diagonal elements of the viscous stress are associated with elongations of fluid elements,

and the off-diagonal elements are due to shearing deformations.

[𝜏𝑖𝑗] = [

−𝑝 0 00 −𝑝 00 0 −𝑝

] + 𝜇

[ 2

𝜕𝑢

𝜕𝑥

𝜕𝑢

𝜕𝑦+

𝜕𝑣

𝜕𝑥

𝜕𝑢

𝜕𝑧+

𝜕𝑤

𝜕𝑥𝜕𝑣

𝜕𝑥+

𝜕𝑢

𝜕𝑦2

𝜕𝑣

𝜕𝑦

𝜕𝑣

𝜕𝑧+

𝜕𝑤

𝜕𝑦𝜕𝑤

𝜕𝑥+

𝜕𝑢

𝜕𝑧

𝜕𝑤

𝜕𝑦+

𝜕𝑣

𝜕𝑧2

𝜕𝑤

𝜕𝑧 ]

(3.17)

(3.16)

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The Navier-Stokes Equations

The Navier-Stokes equations express the conservation of momentum for a

Newtonian fluid. To obtain them, the stress-strain relations (3.16) are substituted in Euler’s

equations (3.15).

𝜏𝑖𝑗 = −𝑝𝛿𝑖𝑗 + 𝜇 (𝜕𝑢𝑖

𝜕𝑥𝑗+

𝜕𝑢𝑗

𝜕𝑥𝑖)

𝜕𝜏𝑖𝑗

𝜕𝑥𝑗= −

𝜕𝑝

𝜕𝑥𝑖+ 𝜇

𝜕

𝜕𝑥𝑗(𝜕𝑢𝑖

𝜕𝑥𝑗+

𝜕𝑢𝑗

𝜕𝑥𝑖)

𝜕𝜏𝑖𝑗

𝜕𝑥𝑗= −

𝜕𝑝

𝜕𝑥𝑖+ 𝜇

𝜕2𝑢𝑖

𝜕𝑥𝑗𝜕𝑥𝑗+ 𝜇

𝜕2𝑢𝑗

𝜕𝑥𝑗𝜕𝑥𝑖

from the continuity equation (3.13):

𝜕2𝑢𝑗

𝜕𝑥𝑗𝜕𝑥𝑖=

𝜕

𝜕𝑥𝑖(𝜕𝑢𝑗

𝜕𝑥𝑗) = 0

Thus:

𝜕𝜏𝑖𝑗

𝜕𝑥𝑗= −

𝜕𝑝

𝜕𝑥𝑖+ 𝜇

𝜕2𝑢𝑖

𝜕𝑥𝑗𝜕𝑥𝑗

Applying the equation (3.17) to the Euler’s equation, we derive the Navier-Stokes

equations:

𝜕𝑢𝑖

𝜕𝑡+ 𝑢𝑗

𝜕𝑢𝑖

𝜕𝑥𝑗= −

1

𝜌 𝜕𝑝

𝜕𝑥𝑖+ 𝑣

𝜕2𝑢𝑖

𝜕𝑥𝑗𝜕𝑥𝑗+

𝐹𝑖

𝜌

Where 𝑣 =𝜇

𝜌 is the kinematic viscosity coefficient.

(3.17)

(3.18 a)

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Written in the vector form:

𝜕𝑉

𝜕𝑡+ (𝑉. ∇𝑉) = −

1

𝜌 ∇𝑝 + 𝑣 ∇2𝑉 +

𝐹𝑖

𝜌

In Cartesian coordinates:

𝜕𝑢

𝜕𝑡+ 𝑢

𝜕𝑢

𝜕𝑥+ v

𝜕𝑢

𝜕𝑦+ 𝑤

𝜕𝑢

𝜕𝑧= −

1

𝜌 𝜕𝑝

𝜕𝑥+ 𝑣 ∇2𝑢 +

𝐹𝑥

𝜌

𝜕v

𝜕𝑡+ 𝑢

𝜕v

𝜕𝑥+ v

𝜕v

𝜕𝑦+ 𝑤

𝜕v

𝜕𝑧= −

1

𝜌 𝜕𝑝

𝜕𝑦+ 𝑣 ∇2v +

𝐹𝑦

𝜌

𝜕𝑤

𝜕𝑡+ 𝑢

𝜕𝑤

𝜕𝑥+ v

𝜕𝑤

𝜕𝑦+ 𝑤

𝜕𝑤

𝜕𝑧= −

1

𝜌 𝜕𝑝

𝜕𝑧+ 𝑣 ∇2𝑤 +

𝐹𝑧

𝜌

3.2. Turbulence

The vorticity generation constitutes an effective mechanism of mixing layers that is

totally absent in the flow state commonly referred as laminar. The transition from laminar

state to the turbulent state affects the resistance and is directly related to the Reynolds

number. For a flat plate, the transition to a turbulence flow takes place at Reynolds number

around 106. [4, Ch3, sc. 3.2]

In the case of this project we are working with the value of Re around 108 and

because of that we must consider the effects of turbulence.

(3.18 c)

(3.18 b)

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The physics behind turbulent flows

Turbulence is a flow state characterized by an apparently chaotic three-dimensional

vorticity [5, Ch.1, Sc.1.2]. It is characterized as a three-dimensional because it has the ability

to generate new vortices from old one [6, Ch. 25, Sc.1.5] where turbulent kinetic energy is

dissipated from the largest to the smallest turbulent scales. On the smallest turbulent scales,

known as Komolgorov scales [5, Ch.2, Sc.2.2], the energy is dissipated into heat due to

viscous forces.

Turbulence modelling

One of the most used approach for studying turbulent flows is the Reynold-average

Navier-Stokes (RANS) model. RANS system is derived by means of the Reynolds

decomposition [7]. The instantaneous velocity and pressure can be decomposed as:

𝑈𝑖 = 𝑈𝑖 + 𝑢𝑖

𝑃 = 𝑃 + 𝑝

Where 𝑈𝑖 and 𝑃 denote the time average quantities while 𝑢𝑖 and p are the fluctuating

components of the velocities and the pressure. By inserting the Reynold decomposition into

Navier-Stokes equation(3.18a) and in the continuity equation (3.13) the RANS equation is

obtained. These are written as:

𝜕𝑈𝑖

𝜕𝑥𝑖= 0

𝜕𝑈𝑖

𝜕𝑡+ 𝑈𝑗

𝜕𝑈𝑖

𝜕𝑥𝑗= −

1

𝜌 𝜕𝑝

𝜕𝑥𝑖+ 𝑣

𝜕2𝑢𝑖

𝜕𝑥𝑗𝜕𝑥𝑗−

𝜕𝑢𝑖𝑢𝑗

𝜕𝑥𝑗+ 𝑔𝑖

It can be noticed that the RANS equations are very similar to the Navier-Stokes

equations, except for the additional term including 𝑢𝑖𝑢𝑗, referred to as the Reynolds stress

tensor.

(3.19)

(3.20

a)

(3.20 b)

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A common approach for closing the RANS system is based on the turbulent viscosity

model: using the Boussinesq hypothesis [8] that allows to relate the Reynolds stresses to the

mean velocity gradients. In this assumption, the Reynolds stress tensor is modeled as a

diffusion term by introducing a turbulent viscosity,𝑣𝑡 ,according to:

−𝑢𝑖𝑢𝑗 = 𝑣𝑡 (𝜕𝑈𝑖

𝜕𝑥𝑗+

𝜕𝑈𝑗

𝜕𝑥𝑖) −

2

3𝑘𝛿𝑖𝑗

In this equation, 𝑘 is the turbulent kinetic energy defined as:

𝑘 =1

2𝑢𝑖𝑢𝑖

However, it was created one unknown, 𝑣𝑡, by using a model to describe how the

turbulent viscosity depends on the flow, RANS equations can be solved. The so called two-

equation turbulence models, such as the 𝑘 − 휀 𝑚𝑜𝑑𝑒𝑙 and 𝑘 − 𝑤 𝑚𝑜𝑑𝑒𝑙, use two additional

transport equations to describe the turbulent viscosity. In order to explain better these

models, they will be briefly described here based on the theory applied in the reference [15].

If needed to go deeper in the concept, is advised look the references [9], [11] and also the

annex 9, which brings the main information about the models of turbulence used in

Starccm+.

(3.21)

(3.22)

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3.2.2.1 The standard 𝒌 − 𝜺 𝒎𝒐𝒅𝒆𝒍

In this model, the transport equations for the turbulent kinetic energy and dissipation,

휀, are used to obtain the turbulent viscosity. It has been described by Launder [12]. The

model equations for 𝑘 and 휀 are:

𝜕𝑘

𝜕𝑡+

𝜕

𝜕𝑥𝑗(𝑘𝑈𝑖) =

𝜕

𝜕𝑥𝑗[(𝑣 +

𝑣𝑡

𝜗𝑘)

𝜕𝑘

𝜕𝑥𝑗] + 𝑃𝑘 − 휀

𝜕휀

𝜕𝑡+

𝜕

𝜕𝑥𝑗(휀𝑈𝑖) =

𝜕

𝜕𝑥𝑗[(𝑣 +

𝑣𝑡

𝜗𝜀)

𝜕휀

𝜕𝑥𝑗] +

𝑘(𝐶𝜀1𝑃𝑘 − 휀𝐶𝜀2)

𝑣𝑡 = 𝐶𝜇

𝑘2

Where 𝜗𝑘 , 𝜗𝜀 , 𝐶𝜇, 𝐶𝜀1, 𝐶𝜀2 are constants and 𝑃𝑘 is the production of turbulent kinectic

energy. The latter is define using the Boussinesq approximation, described in the equation

(3.21)

𝑃𝑘 = −𝑢𝑖𝑢𝑗 𝜕𝑈𝑖

𝜕𝑥𝑗

The standard 𝑘 − 휀 𝑚𝑜𝑑𝑒𝑙 gives good predictions for free flows with small pressure

gradients. It assumes that the flow is fully turbulent which limits its applicability to high

Reynolds number flows [10], which is most of cases studied by Naval engineers. However,

over time, it has been observed that this model cannot be used to describe the wake behind

a moving hull in a satisfactory manner [13].

(3.23)

(3.24)

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3.2.2.2 The standard 𝒌 − 𝝎 𝒎𝒐𝒅𝒆𝒍

In this model, described by Wilcox [10], the transport equations for the turbulent

kinetic energy and its specific dissipation, 𝜔, are used in a similar way as for the standard

𝑘 − 휀 𝑚𝑜𝑑𝑒𝑙. The specific dissipation is related to the dissipation according to:

𝜔 ∝휀

𝑘

The model equations for 𝑘 and 𝜔 are:

𝜕𝑘

𝜕𝑡+

𝜕

𝜕𝑥𝑗(𝑘𝑈𝑖) =

𝜕

𝜕𝑥𝑗[(𝑣 +

𝑣𝑡

𝜗𝑘𝑤)

𝜕𝑘

𝜕𝑥𝑗] + 𝑃𝑘 − 𝛽∗𝑘 𝜔

𝜕𝜔

𝜕𝑡+

𝜕

𝜕𝑥𝑗(𝜔𝑈𝑖) =

𝜕

𝜕𝑥𝑗[(𝑣 +

𝑣𝑡

𝜗𝑤)

𝜕𝜔

𝜕𝑥𝑗] +

𝜔

𝑘(𝐶𝑤1𝑃𝑘 − 𝜔𝐶𝑤2)

𝑣𝑡 = 𝑘

𝜔

Where 𝜗𝑤 , 𝛽∗, 𝜗𝑘𝑤 𝐶𝜇, 𝐶𝑤1, 𝐶𝑤2 are model constant.

The 𝑘 − 𝜔 𝑚𝑜𝑑𝑒𝑙 has the advantage that it is also valid close to walls and in regions

of low turbulence. Thus, it is valid in the low turbulent Reynold number region close to

walls, meaning that this model can be used in the whole flow domain. However, using this

model, the results are very sensitive to the choice of boundary and initial conditions.

(3.25)

(3.26)

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Figure 1: Schematic illustration of a boundary layer at a flat plate. [16, Ch.7]

3.2.2.3 The SST 𝒌 − 𝝎 𝒎𝒐𝒅𝒆𝒍

In order to make use of the collective advantages of the k-ε and k-ω models, was

developed the shear stress transport (SST) model by combining the two models into one

using blending functions [13]. In this hybrid model, the k-ω model is used in the boundary

layer while the k-ε model, is used in the free flow. It has been recognized for its good overall

performance [14] and it is the most commonly used turbulence model for simulations of

ship hydrodynamics.

Boundary Layer

When a fluid flows along a surface, shear stresses give rise to a boundary layer in the

vicinity of the surface. The structure of a boundary layer near the edge of a flat plate is

illustrated in figure 1, where the incident flow has a uniform velocity profile with

velocity 𝑈0. When the flow reaches the plate, a laminar boundary layer starts to grow at the

surface. After some distance, the boundary layer goes into a transition region after which a

turbulent boundary layer is developed, and the turbulence increases further away from the

wall [16].

U0 U (y)

Fully turbulent

sub-layer

Buffer sub-layer y

Viscous sub-layer

Laminar boundary

layer

Re<5 ∗ 105

Transition

Region

Turbulent boundary

layer

Re>3*106

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To characterize the flow near a wall, a dimensionless wall distance and velocity

are introduced, define as:

𝑦+ =𝑢∗𝑦

𝑣

𝑢+ =𝑢

𝑢∗

Where 𝑦 could be defined as a normal distance from a wall you should place your

first grid-line [17], 𝑢 the free stream velocity and 𝑢∗is a friction velocity, defined as:

𝑢∗ = √𝜏𝑤

𝜌

Where 𝜏𝑤is the wall shear stress, defined as:

𝜏𝑤 = 𝜌𝑣𝜕𝑈

𝜕𝑦|

In the boundary layer, there is a high velocity gradient in the wall normal

directions, influencing directly the results of pressure field and consequently the forces

applied on the hull vessel. This implies that a high spatial resolution is required in order

to capture the effects near the wall. A common method used to work around this problem

is refine the geometry mesh near to the wall and also apply the wall functions, which are

empirical models used to estimate the flow variables near to the wall.

Standard wall functions assume that the boundary layer can be described as a flat

plate boundary layer and describe the time-averaged velocity as function as the

dimensionless wall distance.

Inside the turbulent boundary layer, there are three different sublayers, which are

regulated by a different wall function. These regions are called: viscous sub-layer, buffer

sub-layer and fully turbulent sub-layer [35].

𝑦=0

(3.27 a)

(3.28)

(3.29)

(3.27 b)

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3.2.2.4 Viscous sub-layer

In the viscous sub-layer, it can be shown that the 𝑢+has the same value as 𝑦+.

This relation is valid for 𝑦+ < 5.

𝑢+ = 𝑦+

3.2.2.5 Fully turbulent sub-layer

In the fully turbulent-layer, the velocity follows the logarithmic law of the wall,

meaning that 𝑢+is proportional to the natural logarithm of 𝑦+. This relation gives a good

approximation for 𝑦+ > 30.

𝑢+ =1

𝐾𝑙𝑛 𝑦+ + 𝐶+

Where K and 𝐶+ represent constant, and from experiences, 𝐾 ≈ 0.41 and 𝐶+ ≈ 5.

3.2.2.6 Buffer sub-layer

Between these sublayers, in the buffer sub-layer, is not possible to use either the

linear approximation or the logarithmic law. The buffer sub-layer is a transition from

linear to logarithmic 𝑦+dependence and it is situated between the range of 5 < 𝑦+ < 30

.

Like is possible to observe in the figure 2, the largest variation from either law

occurs approximately where the two curves intercept, a value of 𝑦+ ≈ 11 . That means,

before 𝑦+ ≈ 11 is more accurate use the linear approximation. After this value, the

logarithmic approximation should be used.

(3.30)

(3.31)

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Figure 2: Schematic illustration of the functions used to approximate the relation between u+ and y+ in each of the

sub-layers.

To circumvent this problem, nowadays the CFD codes propose a function 𝑓 that

try to make the transition from linear to logarithmic 𝑦+dependences, in order to decrease

the numerical error when 𝑦+ is in the buffer sub-layer.

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3.3. The volume of fluid (VOF method)

In order to simulate a hull moving in water, models are needed to resolve the

interface between water and air. The most frequently used method to capture the free

surface in ship hydrodynamics is the Volume of Fluid (VOF) method.

In the VOF method, each phase is marked with a function that represents the

volume fraction of the phases [18]. If 0 < 𝛾 < 1, there is an interface present and the

properties of the phases are averaged in order to get a single set of equations. The average

density and viscosity are:

𝜌 = 𝛾𝜌1 + (1 − 𝛾)𝜌2

𝑣 = 𝛾𝑣1 + (1 − 𝛾)𝑣2

Where 𝜌𝑖 , 𝑣𝑖 are respectively the density and the viscosity of the phase i and 𝛾

represents the volume of fraction in the phase 1.

Then, a modified set of the Navier-Stokes equations can be used for the averaged

fluid properties:

𝜕𝑢𝑖

𝜕𝑥𝑖= 0

𝜕𝑢𝑖

𝜕𝑡+ 𝑢𝑗

𝜕𝑢𝑖

𝜕𝑥𝑗= −

1

𝜌 𝜕𝑝

𝜕𝑥𝑖+ 𝑣

𝜕2𝑢𝑖

𝜕𝑥𝑗𝜕𝑥𝑗+ 𝑔𝑖 + 𝑆𝑖,𝑠

(3.30)

(3.31)

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This formulation of the Navier-Stokes equations contains an additional source

term, 𝑆𝑖,𝑠, accounting for the momentum exchange across the interface due to surface

tension forces. This surface tension force must be correctly modelled which can be an

issue. The surface is captured by solving a transport equation:

𝜕𝛾

𝜕𝑡+ 𝑢𝑖

𝜕𝛾

𝜕𝑥𝑖= 0

The free surface waves affect the forces on the hull, so is very important to get

an accurate and stable solution of equation.

3.4. Fluid Structure interaction

In order to simulate the dynamic behavior of a hull before reaching the

equilibrium, the fluid-structure interaction (FSI) between the hull and the fluids has to be

taken into account. This is done by solving the equations of motion and rotation of the

vessel under the influence of the forces and moments from the surrounding fluids and

gravity. [15, pp14]

Rigid Body Motion

A vessel can be approximated as a rigid body which can move in three dimensions

and rotate around the three axes, totalizing 6 DOF. For the case that is being studied in

this thesis, will be considered just two DOF: pitch (rotation around axis Y) and heave

(translation along axis Z).

Figure 3: Nomenclature of the 6 DOF of a vessel [26]

(3.32)

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Another important fact is that will be considered that the vessel has no velocity.

The flow around the vessel hull is generated by an imposed fluid velocity, 𝑈𝑏 , relative

speed between the vessel and the fluid, calculated in the section 7.3.1.1.

For a rigid body, the translation motion of the center of gravity is described by Newton’s

second law:

𝑚𝑑𝑈𝑏

𝑑𝑡= 𝐹

Where m is the mass, 𝑈𝑏 is the velocity of the boat and 𝐹 is the sum of forces

acting on the body.

The rotation of the body expressed in the body coordinates, is described by Euler’s

equations:

𝑀𝑑Ω

𝑑𝑡+ Ω x (m . Ω ) = 𝜏

Where Ω is the angular velocity of the body, 𝜏 is the resultant torque acting on the

body and M is the tensor of the moments of inertia and it represents:

𝑀 = [

𝑀𝑥𝑥 𝑀𝑥𝑦 𝑀𝑧𝑥

𝑀𝑦𝑥 𝑀𝑦𝑦 𝑀𝑧𝑦

𝑀𝑧𝑥 𝑀𝑧𝑦 𝑀𝑧𝑧

]

(3.35)

(3.36)

(3.37)

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Dynamic hull simulation

Under most circumstances, a hull moving with a constant speed will reach a

steady position and orientation with respect to the free surface. In order to discover this

equilibrium position, a DOF solver can be implemented in the solution process as

shown in the figure 4. When the motions and rotations have ended and the final position

is reached, the net forces and moments acting on the hull are considered zero, respecting

a tolerance established by the user.

Figure 4: Iterative procedure of a hull simulation used to describe the fluid-structure interaction [15, pp16]

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Estimative

In order to simulate the hull dynamics, it is needed calculate some important input values,

as the moment of inertia and the center of mass. For the purpose of calculating these

values, some estimates will be done that will be explained below.

3.4.3.1 Center of mass

Due to the lack of information about the loading conditions, the center of mass

will be approximated as follows:

𝑋𝑐𝑚 = 𝐿𝐶𝐵

𝑌𝑐𝑚 = 0𝑍𝑐𝑚 = 𝑇

3.4.3.2 Moment of Inertia

As explained in the section 3.4.1, in this case of study it will be considered just 2

DOF: pitch and heave. In order to capture these movements, is not necessary to calculate

all the elements of M, the tensor of the moments of inertia (3.37) It is sufficient to

calculate the value of 𝑀𝑦𝑦. To calculate this exact value, we must have all the load

distribution on board, but often it is a data that we don’t have, so we must estimate this

value as follow:

It is possible to estimate the value of the gyration radius as [19]:

𝑅𝑦 = 0.225 ∗ 𝐿𝑂𝐴

Replacing the definition of gyration radius in the expression 3.38, will

appear an estimate for 𝐼𝑦:

𝑅𝑦 = √𝐼𝑦

𝐼𝑦 = (0.225)2 ∗ 𝐿𝑂𝐴2 ∗ ∆

(3.38)

(3.39)

(3.40)

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3.5. Extrapolations results

All the simulations were made considering the model scale, so after obtained the

results, it is necessary to extrapolate this values to the real scale and the calculus that

enable to do this are going to be described in this section.

The simulations are made considering the model scale mainly for two reasons:

The simulations using model scales can save a lot computational effort,

because it is needed less cells to have an accurate result.

The simulation using the model scale is going to be very useful in this

study because it will be possible to compare directly with the towing tank

results made with the “base ship” and use this comparison to validate the

mesh used in the simulations.

However, the results that are going to be useful for us are the hydrodynamics

characteristics for the full-scale vessel and to find them, it is needed extrapolate the values

from the model scale. To make this extrapolation possible, it will be used some theoretical

concepts about the resistance decomposition and about the method ITTC 1978

performance prediction method [27, Ch3, Sc.3.2.3].

Resistance decomposition

The measured calm-water resistance is usually decomposed into various

components, although all these components usually interact and most of them cannot be

measured individually. The concepts of resistance decomposition help in designing the

hull form as the designer can focus on how to influence individual resistance components.

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Is necessary know how the resistance is composed, so is possible discover what

are the variables that we need to extrapolate to find the value of the total resistance for

the vessel in real scale. In this case of study, it will be applied the method ITTC 1978.

This method simplifies the decomposition of the total resistance in just two components:

viscous and wave resistance.

𝑅𝑇 = 𝑅𝑣 + 𝑅𝑤

With,

𝑅𝑇: total resistance

𝑅𝑣: viscous resistance

𝑅𝑤: wave resistance (is the same for the full-scale and for the model for the same

Fr, Froude number)

These resistances forces could be also expressed as non-dimensional coefficient

of the form:

𝐶𝑖 =𝑅𝑖

0,5𝜌𝑈𝑠2𝑆

Thus, is easily noticed that the following is also valid:

𝐶𝑇 = 𝐶𝑣 + 𝐶𝑤

𝐶𝑇: total resistance coefficient

𝐶𝑣: viscous resistance coefficient

𝐶𝑤: wave resistance coefficient (is the same for the full-scale and for the model)

(3.41)

(3.42)

(3.43)

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Coefficients calculation

The method ITTC1978 has become a widely-accepted procedure to calculate the

coefficients on the equation 3.41 and evaluate models test. This method will be

decomposed in several steps, that will be presented below, to be better understood.

3.5.2.1 Determine 𝑪𝑻𝒎

One of the simulation output results, is the model total resistance (𝑅𝑇𝑚). In order

to extrapolate this value, the first step is to determine the total resistance coefficient in the

model test (𝐶𝑇𝑚):

𝐶𝑇𝑚 =𝑅𝑇𝑚

0,5𝜌𝑚𝑈𝑚2 𝑆𝑚

With,

𝜌𝑚: water density in the model test

𝑆𝑚: wetted surface in the model test

𝑅𝑇𝑚:Total resistance in the model test

𝑈𝑚: model velocity

Frequently, the value of 𝑅𝑇𝑚 is given by the model simulation, 𝑆𝑚 is given by

Rhinoceros and 𝑈𝑚 is given by the expression 7.2.

(3.44)

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3.5.2.2 Determine 𝑪𝑭𝒎

Need to determine the frictional resistance coefficient for the model (CFm),

following ITTC 1957 [30].

𝐶𝐹𝑚 =0,075

(𝑙𝑜𝑔10𝑅𝑛𝑚 − 2)2

With,

𝑅𝑛𝑚: Reynold number of the model = 𝑉𝑚𝐿𝑤𝑙

𝑣𝑚

𝑉𝑚: model velocity

𝐿𝑤𝑙: water line length

𝑣𝑚: kinematic viscosity

3.5.2.3 Determine 𝑪𝑽𝒎

The viscous resistance coefficient for the model could be determined as:

𝐶𝑉𝑚 = (1 + 𝑘) 𝐶𝐹𝑚

3.5.2.4 Determine 𝑪𝒘

Need to determine the wave resistance coefficient (𝐶𝑤). As saw in the section

3.5.1, 𝐶𝑤 is the same for model and ship. Applying the equation 3.46 on equation 3.43:

𝐶𝑤 = 𝐶𝑇𝑚 − (1 + 𝑘) 𝐶𝐹𝑚

The factor (1+k) is called form factor and will be determined in the follow section.

(3.45)

(3.46)

(3.47)

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3.5.2.5 Determine the form factor (1+k)

Using the Prohaska method, the form factor could be determined in a least square

fit of α in the follow function [29].

𝐶𝑇𝑚

𝐶𝐹𝑚= (1 + 𝑘) + 𝛼

𝐹𝑛4

𝐶𝐹𝑚

The form factor depends basically on the boat geometry. Due to the fact that in

this study all the boats that are being studied belong to the same vessel family and have a

very similar hull shape, it is possible to consider that the form factor will be the same for

all of them. To calculate this value, it is going to be used a vessel called Mar de Maria,

and use this same value for the other vessels. The numerical details about this calculation

can be seen in the section 8.

3.5.2.6 Determine 𝑪𝑻𝒔

As a final step, it is needed to calculate the value of the total resistance of the ship

(𝐶𝑇𝑠),

𝐶𝑇𝑠 = 𝐶𝑤 + (1 + 𝑘)𝐶𝐹𝑠 + 𝐶𝑎 + 𝐶𝑎𝑎

𝐶𝐹𝑠: is the frictional resistance coefficient calculated as explained in the section

8.2.2, but for the full-scale ship.

𝐶𝑎𝑎: is the coefficient that considers the air resistance, and in this case of study

will be neglected.

𝐶𝑎: is the correlation coefficient (roughness allowance). The expression for 𝐶𝑎 is

given below:

𝐶𝑎 = 0,105 ∗ (√𝐾𝑠

𝐿𝑤𝑙

3

− 0,64)

𝐾𝑠: represents the roughness = 1,5*10−4 m.

(3.49)

(3.50)

(3.48)

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3.5.2.7 Total resistance for the ship 𝑹𝑻𝒔

To finally find the value of the total resistance for a ship, is just apply the value

of 𝐶𝑇𝑠, on the equation 3.42 and extract directly the value of 𝑅𝑇𝑠.

3.6. Power

In this section it will be presented some theoretical concepts that allows to predict

the power required by the vessel to achieve certain speed. The figure 5 illustrates all the

variables that influences on the power prediction and where they act, turning it easier to

understand the physical meaning for each of them.

Figure 5: Illustration of the variables that influence on the calculation of the power required [33]

Effective Power (𝑷𝒆)

It corresponds to the effective (towing) power, 𝑃𝑒, necessary to move the ship

through the calm water [34].

𝑷𝒆 = 𝑉 ∗ 𝑹𝑻

With, V representing the vessel velocity and 𝑅𝑇 the total resistance calculates,

which in this case of study will be calculated by the CFD simulations.

(3.51)

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Thrust Power (𝑷𝑻)

The thrust power represents the power required by the propeller to move the ship

at speed V.

𝑷𝑻 = 𝑇 ∗ 𝑽𝒂

With, T representing the thrust required to move the ship at speed V and 𝑉𝑎 the

velocity of arriving water at the propeller.

Care must be taken because 𝑉 ≠ 𝑉𝑎 and 𝑅𝑇 ≠ 𝑇. These differences will be

explained in the sections 3.6.3 and 3.6.4 respectively.

Wake fraction coefficient (w)

Due to the phenomena of boundary layer, discussed on the section 3.2.3, there is

a velocity difference between the flow along the sides of the hull and the velocity of the

vessel. Additionally, the ship’s displacement of water will also cause wake waves. All

this implies that the propeller behind will be working in a wake field. This means that the

velocity of arriving water 𝑉𝑎 at the propeller is different from the ship speed V.

The used wake fraction coefficient w is defined as:

𝑤 =𝑉 − 𝑉𝑎

𝑉

𝑉𝑎 = (1 − 𝑤) ∗ 𝑉

The value of the wake fraction coefficient depends largely on the shape of the

hull, but also on the propeller’s location and size, and has great influence on the

propeller’s efficiency.

(3.52)

(3.54)

(3.53)

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For ships with one propeller, which is the case that will be studied, the wake

fraction, 𝑤 , is normally in the region of 0,20 to 0,45, corresponding to a flow velocity to

the propeller of 80% to 55% of the ship’s speed V [34,Ch2].

Thrust deduction coefficient (t)

The rotation of the propeller causes the water in front of it to be “sucked” back

towards the propeller. This results in an extra resistance on the hull generally called

“thrust deduction fraction”, F. This means that the thrust force T on the propeller must

overcome both, the ship’s resistance 𝑅𝑇, and this “loss of thrust“, F.

As in the previous section, the thrust deduction coefficient is defined as:

𝑡 =𝐹

𝑇=

𝑇 − 𝑅𝑇

𝑇

𝑅𝑇 = (1 − 𝑡) ∗ 𝑇

The shape of the hull may have also a significant influence in the value of t. For a

ship with one propeller, t is normally in the range of 0,12 to 0,30. A ship with a large

block coefficient has a large thrust deduction coefficient [34, Ch2].

Delivered Power (𝑷𝑫)

Represents the delivered power to the propeller. Transforms a rotational power

into a thrust power. It is defined as:

𝑃𝐷 = 2𝜋𝑛𝑄𝐷

With, n representing rotations per second and 𝑄𝐷 is the moment delivered to the

propeller.

(3.55)

(3.56)

(3.57)

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Shaft Power (𝑷𝑺)

Represents the power delivered by the engine to the shaft. Is the engine power

installed (𝑷𝒃) , discounting the gear efficiency.

Break Power (𝑷𝒃)

Represents the engine power installed. This power is measured at the crankshaft

with the brake dynamometer, it is the highest power that can be measured in the vessel.

3.7. Efficiency

The efficiency of a propulsion system is one of the most important points in the

project, because is directly related to the fuel consumption, thus is a decisive factor to

define if a vessel will be profitable or not. The total propulsive efficiency, hp, is composed

by a set of other efficiencies coming different parts of the propulsive system and an

illustration of this can be seen in the annex 3.

Gear efficiency ( η G)

It represents the efficiency due to the mechanic transmission inside the gear box.

This value is normally taken between 0,97 and 0,98. The gear efficiency can be

calculated as:

η G = 𝑃𝑆

𝑃𝐵

(3.58)

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Shaft efficiency (η s)

It represents the efficiency due to the mechanic transmission done by the shaft.

Frequently equal to 0,97 or 0,98. The gear efficiency can be calculated as:

η S = 𝑃𝐷

𝑃𝑆

Hull efficiency (η H)

The hull efficiency is defined as the ratio between the effective power (𝑃𝑒) and

the thrust that the propeller gives to the water. It can be expressed as:

ηH = 𝑃𝐸

𝑃𝑇=

𝑅𝑇∗𝑉

𝑇∗𝑽𝒂=

𝑅𝑇

𝑇∗

𝑉

𝑽𝒂=

1−𝑡

1−𝑤

For a ship with one propeller, the hull efficiency is usually in the range of 1.1 to

1.4 with the high values for ships with high block coefficient.

Propeller efficiency-behind hull (η b)

The propeller efficiency behind the hull is composed by others two types of

efficiency: the rotative efficiency (hR) and the open water propeller efficiency (h0) [34].

It can be also calculated doing the ratio between the thrust power 𝑃𝑇, which the propeller

delivers to the water, and the power 𝑃𝐷, which is delivered to the propeller. Thus, the

propeller efficiency for a propeller behind the ship is defined as:

η b = 𝑃𝑇

𝑃𝐷= η R * η 0

(3.59)

(3.61)

(3.60)

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3.7.4.1 Open water propeller efficiency (η 0)

The propeller efficiency h0 is related to working in open water, the propeller works

in a homogeneous wake field with no hull in front of it. This efficiency depends especially

on the speed of advance 𝑉𝑎, thrust force T, rate of revolution n and the propeller geometry.

Frequently the value of h0 can vary between 0,35 and 0.75, with the high value

being valid for propellers with a high speed of advance 𝑉𝑎.

3.7.4.2 Open water propeller efficiency (η R)

The actual velocity of the water flowing to the propeller behind the hull is neither

constant not at right angles to the propeller’s disk area, but has a kind of rotational flow.

Therefore, compared with the propeller working in open water, the propeller’s efficiency

is affected by the factor hR.

On ships with a single propeller, the rotative efficiency is frequently around 1.0

to 1.07, in other words, the rotation of the water has a beneficial effect.

Propulsive efficiency (η p)

The propulsive efficiency must not be confused with the open water propeller

efficiency h0. It is equal to the ratio between the effective power 𝑃𝐸 and the necessary

power delivered to the propeller 𝑃𝐷 .

η p = 𝑃𝐸

𝑃𝐷=

𝑃𝐸

𝑃𝑇∗

𝑃𝑇

𝑃𝐷 = η H * η B = η H * η 0 * η R

(3.62)

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4. Numerical Methods

In this chapter, the numerical methods used for treating the mathematical model shown

in the precedent chapter.

4.1. The finite volume method (FVM)

The finite volume method (FVM) is a numerical method of discretizing a

continuous partial differential equation (PDE), into a set of algebraic equations. The first

step of the discretization is to divide the computational domain into a finite number of

volumes, forming what is known as mesh or grid. Next, the PDE is integrated in each

volume by using the divergence theorem, yielding an algebraic equation for each cell. In

the centers of the cell, cell-average values of the flow variables are stored in so called

nodes. This implies that the spatial resolution of the solution is limited by the cell size

since the flow variable do not vary inside a cell.

The FVM is conservative, meaning that the flux leaving a cell through one of its

boundaries is equal to the flux entering the adjacent cell through the same boundary.

A stationary transport equation involving diffusion and convection of a general

flow variable, 𝜑, can be written as:

𝜌𝑈𝑖𝜕𝜑

𝜕𝑋𝑖=

𝜕

𝜕𝑋𝑖(Γ

𝜕𝜑

𝜕𝑋𝑖)+S(𝜑)

Where Γ is the diffusivity and S is the source term which may depend on 𝜑. It can

be noted that the equations in Chapter 3 governing the transport of 𝑢, k, ε, ω and 𝛾 are

all written on these forms. By using the FVM, this equation can be written on discrete

form as

𝑎𝑝𝜑𝑝 = ∑𝑎𝑛𝑏𝜑𝑛𝑏

𝑛𝑏

+ 𝑆𝑖𝑗

(4.1)

(4.2)

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Where,

𝑎𝑝 = ∑𝑎𝑛𝑏

𝑛𝑏

+ 𝑆𝑝

In these equations, where the summations run over all the nearest neighbors of

each cell, 𝜑𝑝 is the value of the flow variable in the present cell and 𝜑𝑛𝑏 are the values of

the flow variable in the neighboring cells. 𝑆𝑖𝑗 and 𝑆𝑝 are constants and flow variable

depending parts of the source term, respectively. Furthermore, 𝑎𝑝 is the discretization

coefficient associated to the present cell, 𝑎𝑛𝑏 are discretization coefficient describing the

interaction with its neighboring cells. The discretization coefficients depend on the

discretization schemes used to approximate the values of the flow variables on the cell

faces. By using appropriate discretization schemes to determine the coefficients of

equation 4.2 and 4.3, a set of algebraic equations for the cell values is obtained [15].

4.2. Spatial discretization schemes

The convection and diffusion terms in the equation 4.1 are usually discretized

using different numerical schemes that estimate the faces values of the flow variables

[15]. Frequently, it is recommended to discretize the diffusion terms by using a central

differencing scheme and for the convection term is often used the upwind scheme [20].

It is important to have in mind that it is usually recommended to start a numerical

solution process with lower order schemes. However, the low accuracy of these schemes

can lead to a numerical diffusion higher order schemes should therefore be used to obtain

a more physically correct result. The second order upwind scheme is often considered as

a suitable discretization scheme since it exhibits a good balance between numerical

accuracy and stability [21].

To give a general idea about these methods, they are rapidly described in the

annex4.

(4.3)

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4.3. Temporal discretization schemes

For the transient problems, the transport equation must also be discretized in

time. This is done by integrating the PDE over a time step, Δ𝑡, in addition to the spatial

discretization. In order to solve this integrated equation, the cell values of the flow

variables must be evaluated at a certain time.

Implicit time integration means the flow variables are evaluated at the feature

time, 𝑡 + Δ𝑡. Since these are not known in the current time step, implicit time

integration requires interaction. In comparison to explicit time integration, where the

flow variables are evaluated at the current time so that interaction is avoided, the

implicit time integration is more computationally expensive. On the other hand, implicit

time integration is unconditionally stable, meaning that is stable for all time step size

[15].

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5. Database

At the beginning of the project, was dedicated to doing a static analysis of all the

fishing vessels that Vicus had already worked with before in order to create an important

data base to use as reference in designing the new optimal hull.

In order to analyze the range of vessels that were of interest to the client, it was

decided to group the boats by GT, and focus on the vessels that were around 600GT and

chose one of them to be considered as a “base ship”. Thus, it was possible to start doing

the geometry modification, as will be explained in the section 9.

The choice of the “base ship” was made based on two factors:

Vicusdt had to have the 2D plans of the ”base ship” as a minimum in order

to reconstruct the 3D geometry.

The “base ship” had to have been submitted to a towing tank test and the

results had to be available in order to validate the mesh used in the CFD

simulation.

It was decided to take as “base ship “a vessel called Mar de Maria, because it

complied with the above mentioned criteria and which has the most similar capacity

(607GT) comparing to the capacity required by the client(600GT).

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6. Hull modeling

This study consists of the development of a more efficient hull geometry and this

is only possible if we analyze the general hydrodynamic comportment of the fleet and

select the vessels that have the best efficiency in order to start the modifications based on

their geometry.

To do this, it was decided to select 10 vessels that reliably represented the entire

range of the fleet, as shown in the figure below.

Figure 6: the red points represent the chosen vessels to create the 3D hull geometry. The blue points represent all the

fishing vessels that Vicus had already worked before

In order to run the CFD simulation for marine resistance prediction for each one

of these vessels, it was necessary to have their 3D hull geometry. Since some hulls 3D

geometries are not available, it was needed to construct them from the 2D plans before

starting the CFD simulations.

This step was done using Rhinoceros and will be not considered in the vessels

appendages. More information about these vessels main characteristics can be seen in the

annex 5.

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6.1. 3D Construction

This is a very laborious part of the project and some considerations will be done

in order to simplify this process without compromising the quality of results. In this

example, it is possible to notice that the geometry of upper works were simplified in order

to make easier the 3D geometry construction. This is a normal procedure and is safe to

assume that this simplification is not going to influence the final results significantly

because the force exerted by air is insignificant when compared to the hydrodynamic

forces.

6.2. Geometry validation

In order to accomplish a simulation that represents the reality as closely as

possible, the 3D geometry model generated must be checked to evaluate if accurately

represents the real vessel or not. For this step, the hydrostatics values taken from the

vessel project and from 3D geometry models generated by Rhinoceros are compared.

Rhinoceros

Figure 7: Transforming the 2D plans in a 3D geometry using Rhinoceros

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The data compared were: displacement, wetted surface and center of buoyancy

(Xb and Zb). At the table below is shown the percentage of discrepancy between the

Hydrostatics values taken from Rhinoceros and from the vessel project.

Table 1: Geometry validation

Based on the table above, it is possible to verify that the discrepancy average

between the values given by Rhino are all lower than 2.0%, confirming that the 3D

geometries generated accurately represent the real vessel. The exact values for each of

these hydrostatic values can be verified in the annex 6.

1 The hydrostatics information about Tronio were not available for the company.

Discrepancy

Vessels

Displacement

(t) S.wetted(m²) Xb Zb

Ana Barral 0,08% 1,19% 0,02% 0,05%

Bonito Dos 0,41% 0,46% 0,03% 0,31%

Loucenzas 0,86% 1,09% 1,78% 1,95%

Mar de Maria 3,11% 6,94% 0,62% 2,20%

Novo Airiño 0,22% 0,31% 3,18% 0,19%

O Taba 0,87% 1,90% 0,19% 0,71%

Siempre Juan Luis 0,67% 1,98% 3,85% 1,28%

Talasa 1,06% 1,83% 3,34% 0,89%

Tronio1 - - - -

Xuxo 0,04% 2,73% 0,04% 0,00%

AVERAGE 0,73% 1,84% 1,30% 0,76%

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7. CFD Simulations for marine resistance prediction

Before starting the simulations with many different hull geometries in order to

find an optimum, it was necessary to validate the mesh that was to be used in these

simulations. For this, it will be used the results of a towing tank test that was done using

a ship model of the vessel Mar de Maria. The model had a scale factor of 10.8 and its

main characteristics are expressed in the following table. There are more details of the

main characteristics of the full-scale model of Mar de Maria in the annex7.

Table 2: Main features for the real and model scale of Mar de Maria

An important common characteristic in all numerical simulations made is the fact

that the vessel has no velocity and just 2 DOF (sinkage and trim), the flow around the

vessel hull is generated by an imposed fluid velocity, calculated in section 7.3.1.1 and the

hull motions are calculated as discussed in section 3.4.

Mar de Maria

Real Model

Lpp(m) 36 Lpp(m) 3,33

B(m) 9 B(m) 0,83

T(m) 3,5 T(m) 0,32

V(knots)

10

V(m/s)

1,56

13 2,03

13,5 2,11

Scale

Factor 10,8

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In the process of mesh validation, it will be used two different strategies to

construct the mesh:

Regular mesh, which the domain remains fixed on a vessel referential.

What moves is the flow around the hull surface, which consequently

makes the vessel move, along with the “regular mesh” too, keeping the

same distance from one cell to another.

Overset mesh, which the domain is divided into one stationary background

region and one moving overset region close to the hull.

Then, it will be chosen the method that gives the best cost-benefits analyses,

comparing the simulation results with the towing tank test and taking into consideration

the computational effort required. Once the choice is made, it will be applied the same

mesh to run all the other simulations with different vessels. Thus, the scale of each model

should change in order to fit different hull geometries inside the same domain.

The method to construct these two types of mesh are very similar, but the

particular points of each one will be described on the section 7.2.

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7.1. Computational domain definition

The computational domain definition is a very important step, because the effects

from the boundaries can affect directly the flow around the hull. To avoid that, we adopted

three important criteria:

ITTC Recommendations

For the height and length of the domain, it was used the values suggested by ITTC

[25, sc.2.5, pp 5]

Figure 8: ITTC recommendation to define the computational domain

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Kelvin angle

It was used the Kelvin angle to calculate the minimum domain width (𝑌𝑑) in order

to capture all wave pattern, trying to reduce the influence of waves reflections.

Figure 9: Kelvin wake pattern behind a moving object. [27, pp. 67]

Doing a very simple trigonometric calculation using Kelvin angle (19,470),

considering 𝑋𝑑 the distance from the forward perpendicular until the end of the domain,

the value of 𝑌𝑑 is given as:

𝑌𝑑 = 𝑋𝑑 ∗ 𝑡𝑔(19.47)

𝑌𝑑 = (5𝐿𝑝𝑝) ∗ 𝑡𝑔(19.47)

𝑌𝑑 = (5 ∗ 3.33) ∗ 0.35

𝑌𝑑 = 5.8 ≅ 1,76𝐿𝑝𝑝

To have a merge, will be adopted 𝒀𝒅 = 𝟐𝑳𝒑𝒑.

Damping wave reflection

In Starccm+, it is possible to activate the “damping wave reflection”, that is a tool

that decrease the wave reflection from the boundaries [23].

(7.1)

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7.2. Mesh generation

Like it was explained at the beginning of the section 7, it were used two

procedures to generate the mesh: “regular mesh and overset mesh”.

In both cases, to capture more precisely the flow behavior, a higher mesh density

was focused on certain regions of the domain: the bow, the aft and the free surface.

Furthermore, was constructed a boundary layer with prism layer mesh and set the height

of the first cell layer to obtain a proper value of 𝑦+ that respects the range of values

allowed to be used by the turbulent model adopted.

The particularities of each of these methods will be presented in the sections 7.2.1

and 7.2.2.

Regular mesh

This method is the most natural way to construct a mesh for CFD simulation. The

domain and all the others refined regions are completely fixed relative to the vessel,

moving together with it.

A study of the size refinement was done to analyze the arrangement that best

represents the flow and has less computational effort. Once that was created a first mesh

with all the volume meshes needed, it was created a macro on Starccm+ to generate

automatically these regions, turning faster the mesh generation and consequently the

analyses their best arrangement. It is important to highlight that the mesh density has an

anisotropic and a slowly graduation in order to get a better flow representation and also

to avoid wave reflections due to abrupt mesh transitions [24]. This effect can be even

more reduced by changing the template Default Growth Rate from “slow” to “very slow”

during the mesh generation [23].

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The final arrangement of the refinements blocks contains at total 27 volumes

mesh:

Volumes meshes to capture the wake

Volumes meshes to capture the flow around the hull

Volumes meshes to capture the free surface

Volumes meshes to capture the flow around the bow

6 Volumes meshes to capture the flow around the aft part

The total number of mesh cells using this method was around 1 750 000 cells.

In figure 10, the structure of the regular mesh is illustrated.

(a) Overview (b) Symmetry plan

(c) Prism layer at the bow (d) Surface mesh at the bow

Figure 10: Schematic illustration of the regular mesh structure. (a) shows an overview of the mesh. (b) shows the

mesh symmetry plane with all the refined volume meshes. (c) shows the prism layer at the bow. (d) shows the

surface mesh at the the bow

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Overset mesh

In this method, the mesh is divided into two overlapping meshes, one stationary

background region and one moving overset region close to the hull. All cells maintain

their shape and the mesh motion is determined by solving the equations of motion and

rotation of the vessel.

The background mesh exchange information with the moving mesh in the

following way. First, the cells around the interface of the overset mesh are identified and

labelled as donor cells. Then the cells in the background closest to the donor cells are

identified as acceptor cells. The background cells that are completed cover by the overset

region are inactivated. The donor and acceptor cells transfer information between the

meshes. Each acceptor cell has one or more donors cells. Choosing the donors cells can

be done differently, the method used in this study is the linear interpolation.

In this study, both parts were meshed with trimmed, with local and wake

refinements. Since the whole overset region sinks and trims, for it, was needed to increase

the refinement zones around the free surface at the overlap were needed in order to

maintain a uniform cell height around the hull, as is shown in figure 11d.

Care had to be taken so that the cells in the overlapping region have the same size

and form a continuous layer around the overset region. The size continuity is a crucial

point, because if the cells in the overlapping region have not the same size, it will be not

possible to construct a continuous layer around the free surface, and so interpolation

errors will appear, changing significantly the simulation results. In order to avoid this

problem, it was used two strategies: to place the “meshed alignment” at the free surface

and also to generate a mesh with an integer number of cells. These strategies will be

covered in detail in the section 7.2.2.1 and 7.2.2.2.

The big advantage with the overset method is that only a part of the mesh is

moving without requirement for altering the grid topology. A drawback is that the

interpolation between the cells can cause numerical errors [23].

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The total number of cells meshing using this method was around 850 000 cells.

In figure 11, the structure of the overset mesh is illustrated.

(a) Overview (b) Symmetry plan

(d) Height continuity on free surface (c) Prism layer at the bow

overset

mesh

Cells height

continuity

Figure 11: Schematic illustration of the overset mesh structure. (a) illustration of an overview of the mesh. (b) illustration

of the mesh symmetry plane with the overset region and the background mesh. (c) illustration of the prism layer at the

bow. (d) illustration of the interface between the overset and background region.

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7.2.2.1 Integer number of cells

The “mesh alignment location” is a tool on Starccm+ that allows to choose a point

to start the mesh construction. It is possible to impose this point at the free surface,

creating a clear distinction between water (represented by the red color) and air

(represented by the blue color), capturing the free surface with higher quality. The figure

12a represents the mesh without placing the “mesh alignment” on the free surface,

showing that in just one cell there are air and water (this mixture is represented by the

yellow strip), even if the surface is not disturbed by the flow interaction with the boat,

showing that the free surface is not being captured properly. The figure 12b represents

the mesh when the “mesh alignment” is placed on the free surface, allowing to create a

clear distinction between water and air, each one in different cells. Because of these

factors, it is possible to better model the free surface, thus having more precise results.

(a) (b)

Figure 12: Illustration of the use of the “mesh alignment” (a) represents the mesh without placing the

“mesh alignment” on the free surface (b) represents the mesh when the “mesh alignment” is placed

on the free surface.

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7.2.2.2 Integer number of cells

With the intention of reducing numerical errors due to interpolation, it is advisable

to construct an overset mesh region which its limits coincide exactly with the adjacent

cell from the background region, like is shown in the figure 13b. Consequently, the

distance between the centroids of the adjacent cells will be smaller and consequently the

interpolation error will also be smaller.

Figure 13: Illustration of the mesh done in the simulation of vessel called Ana Barral. (a) represents one of the

source of interpolation error since the overset region is ending in the middle of one cell from background region. (b)

represents the correct way to construct an overset mesh to avoid interpolation errors. Notice that the end of the

overset mesh is exactly at the beginning of one cell from the background region.

In annex 10 there is a scheme that explains better how avoid this problem.

7.3. Model definitions and properties

Based on the theoretical background presented in the chapter 3, this section will

describe the appropriate models used in the CFD simulations.

Turbulence model

The turbulence was modelled using the RANS equations with the SST 𝑘 − 휀 two

layer approach. In this approach, the computation is divided into two layers. In the layer

next to the wall, the turbulent dissipation rate ε and the turbulent viscosity 𝜇𝑡 are specified

as functions of wall distance. The values of ε specified in the near-wall layer are blended

smoothly with the values computed from solving the transport equation far from the wall.

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The equation for the turbulent kinetic energy is solved across the entire flow domain. This

explicit specification of ε and 𝜇𝑡 is arguably no less empirical than the damping function

approach, and the results are often as good or better.

The advantage of using this model is that it is considered the model that offer the

most mesh flexibility. It can give good results on fine meshes (that is, low 𝑦+meshes),

and also produces the least inaccuracies for intermediate meshes (that is, 1<𝑦+ <30) [23].

Hull motion

The hull motion was adopted with just 2 DOF: vertical translation, and pitching

rotation. This was done by allowing only the translational motion along the z-axis and

rotational motion around the y-axis. This setup allows us to use symmetry conditions and

include only half the geometry, thus reducing the computational cost of the simulation.

To solve the equations of motion, the mass, the center of mass and the moment of

the inertia were estimated, like is specified in the section 3.4.3. However, care had to be

taken at the time of entering these values in Starccm+, because the simulation runs with

just half of the vessel, so the mass and the inertia has also been divided by 2.

Boundary layer thickness

As explained in the section 3.2.3, it is very important to well define a boundary

layer because this region is characterized by high velocity gradients in the wall-normal

direction, influencing directly the results of pressure field and consequently the forces

applied on the hull vessel. To capture these variations, it is needed to refine this region

and to do this, two parameters are usually used: boundary layer thickness and number of

prism layer.

To calculate the thickness of the boundary layer, is possible to use the

approximation made by Blasius and Prandtl, that are used normally to describe laminar

and turbulent flow respectively on a flat plate. In this case of study, even for the

simulations in model scale the value of Reynolds number are higher than 3. 106,

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characterizing the flow as completely turbulent. Thus, to calculate the boundary layer

thickness, will be used the Prandtl formula, that is expressed by:

𝛿 ≅0.37𝑥

(𝑅𝑒𝑥)1

7⁄

In this case of study was decided to fix the vessel model length as 4m, in order to

fit different hull geometries inside the same domain, like was explained in the beginning

of the section 7. Considering also that the model flow velocity doesn’t exceed 2.5m/s, it

is possible calculate the maximum value of 𝛿. Overestimating this value, is guaranteed

that the boundary layer will be captured. Replacing these considerations in the expression

7.1:

𝛿 ≅0.37 ∗ (4)

(1.12 ∗ 107)1

5⁄

𝜹 ≅ 𝟎. 𝟎𝟓𝟕𝒎

So, it will be considered that the boundary layer thickness is not going exceed

6cm. This was the first estimate that was made, but it generates large number of cells.

Based on the company’s preview experiences this thickness was set to 4cm without

compromising the results.

To evaluate if the boundary layer thickness is appropriate, it should be checked if

the values of Y+ are among the range of values allowed to be used for the model of

turbulence adopted. If it is not, the number of prism layer could be also modified. In this

study, it was set as 6.

7.4. Boundary and initial conditions

Before attempting to solve the Navier-Stokes equations, it is necessary to impose

appropriate physical conditions of the fluid domain. In fact, it is precisely these conditions

that distinguish different flow problems [3, pp 63].

(7.1)

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Boundary condition

The boundary conditions are inputs values defined on the computational boundary

domain which establish restrictions to the numerical method, which are essential for the

representation of the physical model. The boundary conditions adopted in this case of

study were:

Figure 14: Illustration of the domain boundary conditions

7.4.1.1 Velocity Inlet

In the inlet of the computational domain, is imposed as a boundary condition a

constant velocity along the normal direction of the Inlet surface. The velocities were

chosen according to the velocity frequently adopted by the studied vessel. Is important to

remember that the CFD analysis has to account for model scale. Thus, to discover the

velocity that will be used as input, it must be used the similitude law of Froude, allowing

to discover the velocity of the model depending just on the velocity of the real vessel and

the scale model, like is shown in the follow expression [28,Ch.1, pp10]:

𝑈𝑚 =𝑈𝑅

√𝜆

With,

𝑈𝑚: model scale vessel velocity

𝑈𝑅: real scale vessel velocity

𝜆: scale model

(7.2)

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7.4.1.2 Pressure Outlet

As we are working with a subsonic flow, it is needed just to specify the pressure

on the surface that is receiving this boundary conditions [23]. In this case of study, the

pressure will be define by the function Hydrostatic Pressure of FlatVofWave, which is

used to calculate the pressure taking into consideration the free surface elevation.

7.4.1.3 Wall function

On the vessel surface, it is imposed a wall function as a boundary condition which

determines:

Impenetrability conditions: the velocity along the normal velocity of the

surface is equal to zero.

No slip condition: the velocity is equal to zero on the wall, allowing to

capture the boundary layer.

7.4.1.4 Symmetry Plane

Since the vessel and the motions that are being studied are symmetric in relation

to the plan XZ, we can use a boundary condition known as Symmetry plane to save

computational efforts. This condition represents an imaginary simulation plan.

Mathematically, the symmetry plan is created in order to represent the simulations results

along the total domain, but just having to construct half of this.

It is worth to highlight that the shear forces on the symmetry plan are zero. The

pressure and velocity on the symmetry plan are calculated by extrapolating the values of

adjacent cells.

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Initial condition

In addition to the boundary conditions, the user must establish the initial

conditions of the system at the beginning of the flow simulation.

In order to create an initial condition, it is utilized the VOF Waves Model. This

tool is provided by StarCCM+ and it simulates the free surface water level changes over

time during the simulation. The initial values of pressure, velocity and volume fraction

are calculated by this model [24].

The parameters required to use this model are: the pressure, velocity and volume

fraction. These values are calculated using respectively the functions: Hydrostatic

Pressure of FlatVofWave, Velocity of FlatVofWave, Volume Fraction of Heavy Fluid of

FlatVofWave (to calculate the volume fraction of water) and Volume Fraction of light

Fluid of FlatVofWave (to calculate the volume fraction of air).

7.5. Choice of Mesh

Following the information given along this section, it was used the Mar de Maria

geometry to create one simulation using the method of overset mesh and other simulation

using the method of regular mesh.

The results of these two simulations were compared with the towing tank results

done with the Mar de Maria model. Considering the difference between these results and

the computational effort, it will be decided which method of mesh construction should be

adopted.

The following table shows the difference in percentage between the values

obtained doing CFD simulations with overset mesh and with regular mesh, comparing

them with the towing tank test.

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Table 3: Relative difference between the results from the towing tank test and the results found using CFD

simulations with Overset mesh and with Regular mesh.

According to the above table, is possible to notice regardless of the proximity of

the results between the two methods of mesh with the towing tank results, that there is a

huge difference between the computational efforts. The overset mesh has almost 50% less

cells than the regular mesh. The reason of this huge difference is mainly because of the

reduction of the volume mesh that need to be created and also because the wake was

captured using a triangle geometry, and not a rectangle as was used on the regular mesh,

which can also contribute to reduce the number of cells.

CFD Simulation with Overset mesh CFD Simulation with Regular mesh

V(knot) Rt(Kn) Cf Ct 1+K Rt(Kn) Cf Ct 1+K

7 0,50% 0,10% 3,99% 2,60% 0,94%

0,13%

3,84%

2,95%

10 4,60% 0,21% 1,20% 2,60% 4,25%

0,18%

1,36%

2,95%

13 0,87% 0,22% 2,61% 2,60% 1,13%

0.24%

2,48%

2,95%

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7.6. Post-processing

After choosing the most appropriate mesh, this same mesh will be used to run all

the simulations. As the main intention is to analyze the hull-bare resistance, it is necessary

to create a resistance-curve for each vessel. In this case of study, it was decided to create

this curve through the analysis of three different speeds for each ship. Totalizing at the

end 33 CFD simulations for the 10 vessel existing geometries plus 3 simulations for the

new geometry.

For each of these simulations were analyzed some important visual information

as the pressure around the hull and the wave pattern. Also, it was analyzed important

graphics which represent the body force in X, body force along Z, body moment around

Y, translation along Z and body orientation around Y. For these graphics it is very

important to quantify what is being analyzed. For this, it will be taken an average among

the points plotted in the graphic. To extract this value, the beginning of the simulation

will be discarded, because as we can see in the graphics, the software still in the iterative

process to find the vessel’s equilibrium position as explained in the section 3.4.2.

The following sections will better explain the analysis. For this, was chosen use

as example the simulation of the vessel called Siempre Juan Luis at 8.5knot, Fn = 0.294.

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Pressure around the hull

This information is very important to identify the points in the hull where the

biggest efforts are applied.

Figure 15: Bottom and side view of the pressure around the hull.

Free surface wave pattern

This information is important to check if the constructed mesh is capturing the

wave pattern.

Figure 16: Top and perspective view of the surface wave pattern. The numbers in this figure will be explained in the

section 7.5.7

1

2 3

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Body force in X

This information represents the hull bare resistance, which is essential to predict

the power efficiency as explained in the section 3.6.

Graphic 1: Bare-hull resistance = -23.65N

Body orientation around Y

This information allows to evaluate the trim angle that the vessel has when it is in

cruise situation.

Graphic 2: Trim average = 3.94 degrees

-50

-40

-30

-20

-10

0

10

0 5 10 15 20 25 30 35

Res

itan

ce (

N)

Physical Time (s)

6-DOF Body Force X: Rigid Body Force (N)

-6

-5

-4

-3

-2

-1

0

1

0 5 10 15 20 25 30 35

Pit

ch (

deg

)

Physical Time(s)

6-DOF Body Orientation Y: Rigid Body Angle (deg)

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Translation along Z

This information allows to evaluate the sinkage that the vessel has when it is in

cruise situation. This value is normally captured to compare with the values from the

towing tank test, but in this case of study, this value is not available to do the comparison.

Graphic 3: Sinkage average = 0.038m

Body moment around Y and body force along Z

This information allows to evaluate if the iterative process presented in the section

3.4.2 is successfully reaching the equilibrium position of the vessel. As is possible to

notice in the following graphics, the residual moment around Y and the residual force

along Z are very small, meaning that the procedure explained in the section 3.4.2 was

converged to a hull in equilibrium position.

-0,06

-0,05

-0,04

-0,03

-0,02

-0,01

0

0,01

0 5 10 15 20 25 30 35

Sin

kage

(m)

Physical Time(s)

6-DOF Body Translation Z: Rigid Body Translation (m)

-100

-50

0

50

100

0 10 20 30 40

Mo

men

t a

rou

nd

Y (

N.m

)

Physical Time(s)

6-DOF Body Moment Y: Rigid Body Moment (N-m)

-60

-40

-20

0

20

40

60

80

0 10 20 30 40

Forc

e al

on

g Z

(N

)

Physical Time(s)

6-DOF Body Force Z: Rigid Body Force (N)

Graphic 4: Moment around Y average = 0.0003m Graphic 5: Force along Z average = 0.00048N

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CFD wave cut

Graphic 6: CFD wave cut

This graphic is generated by intersecting a perpendicular plan, distant 10% of the

breadth from the vessel, with the free surface, as explained in the section 9.

Comparing this graphic with the figure 16, is possible to perceive that the highest

values for the surface elevation are concentrated in the bow and in the aft part of the vessel

(identified by the numbers 1 and 3 respectively) and the lowest values are concentrate

around the main section of the vessel (identified by the number 2).

Thus, it is possible to notice that this graphic is very important because it allows

to quantify the information given in the section 7.5.2 and will be very useful in the phase

of modifications of the hull, in section 9, and to compare the results.

7.7. Results

The same post process was made for all simulations. The results of the post

processing for each boat are attached in a table on the annex 8.

1

2

3

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8. Extrapolation of the model results

After extracting the results from the CFD simulations, it is needed to extrapolate

the results from the simulations using the model scale to the real scale. To make this, will

be applied the theory described in the section 3.5.

8.1. Calculation of the form factor

One factor that is very important to calculate is the form factor. Like it was

explained in the section 3.5.2.5, the form factor depends basically on the boat geometry.

Due to the fact that in this study all the boats that are being studied belong to the same

family of vessel and have a very similar hull shape, it is possible to consider that the form

factor will be the same for all of them.

Thus, it was chosen the “base ship”, Mar de Maria, to be used to calculate its form

factor and use this same value for the other vessels. Three simulations, each one sets with

a difference velocity, will be run, in order to get three different values for the ratios 𝑪𝑻𝒎

𝑪𝑭𝒎

and 𝐹𝑛4

𝐶𝐹𝑚 to construct the linear tendency line equation, as in the equation 3.48 and get the

value of the factor form, which is represented by the constant term.

Graphic 7: form factor calculation for the Mar de Maria

Thus, is possible to noticed at the graphic above that 1+K= 1.276.

y = 0,2341x + 1,2763

0,00

0,50

1,00

1,50

2,00

2,50

0,00 1,00 2,00 3,00 4,00

𝑪𝑻𝒎/𝑪𝑭𝒎

𝐹𝑛^4/𝐶𝐹𝑚

Form factor

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With this estimation for the value of the form factor, it will be possible to calculate

the value of the vessel total resistance (𝑅𝑇𝑠), as shown in the section 3.5. This value will

be very important in the section 10, where it will be used to dimension the engine using

NavCad.

8.2. Results of the extrapolation

After doing the extrapolations in order to discover the value of the vessel total

resistance (𝑅𝑇𝑠), it is possible to use the expression 3.51 to calculate the effective power

required for each hull geometry. A graphic comparing the effective power of each vessel

is attached in the annex 12.

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9. - Hull modifications

9.1. Motivation for the hull modifications

The hull modifications were done in order to reduce the bare hull resistance. As it

is possible to see in the graphic 8, usually the wave coefficient represents a very important

part of the total coefficient when the vessel is working at its operational speed or greater

speeds. In the graphic, it is possible to see how Cw, Cv and Ct evolves with respect to

Froude number.

Graphic 8: Ct, Cw and Cv curves for the model simulation of the original Mar de Maria geometry at Fn equal to

0,191;0,274 and 0,356

In this case of study, it is possible to notice that the participation of Cw on Ct

became more important than the participation of Cv after Fn ≅ 0.295.

Taking into account that the design speed is 13 Knots, that is Fn ≅ 0.33, beyond

the point where Cv = Cw, it was decided to focus the hull modifications on the reduction

of Cw, and to achieve this objective, we will try to reduce the waves creation induced by

the boat. To make this analysis possible, it was created in Starccm+ a plane that intersects

orthogonally the free surface. This plan is placed distant 10% of breadth from the vessel

as shown in the figure 17.

0

0,002

0,004

0,006

0,008

0,01

0,150 0,200 0,250 0,300 0,350 0,400

Ct,

Cv,

Cw

Fn

Original Mar de Maria

Ct

Cv

Cw

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Figure 17: Cross section used to capture the elevation of the free surface, taking as origin of the cross section the

point: (0;0.1*B; T). With B and T representing respectively the vessel breadth and the draft.

It allows to plot the elevation of the free surface, like it is shown in the graphic 9.

Thanks to this plot, it will be possible to compare the amount of water that is being

displaced not only visually, but also quantitatively, because the integration of this curve

will give a value that represents amount of water displaced as wave in the model scale,

which could be physically seen also as the energy is dissipated in form of wave. Thus,

the vessel modifications will be inspired considering the geometries that gives less energy

dissipation in form of wave.

As explained in section 5, in this case of study, it will be selected one vessel

among the vessels which has the most similar cargo capacity to with was demanded by

the client. The main dimensions will be maintained, but the bow and aft geometry can be

modified.

WL

Graphic 9: Illustration of the area that will be calculated to quantify the dissipated energy in form of wave. This is

a graphic of a free surface elevation taken from the Siempre Juan Luis simulation at 8.5 knot

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To give an idea about how start the modifications, will be considered that the

waves present behind the aft perpendicular, 𝑋 < 0, are resulted by the aft part of the ship

and the waves present in 𝑋 > 0 are resulted by the bow part of the ship, considering the

zero as the longitudinal position of the aft perpendicular. Integrating the free surface

elevation curve in these two parts separately, will be possible to quantify which vessels

have the most efficient aft and bow geometries (as shown in the graphic 10) and so, use

their geometries as inspiration in the construction of the new hull geometry.

It is important to highlight the fact that joining the best bow and aft geometries

will not necessarily give an optimal overall result, but it still a valid start the optimization

doing this. It will give the directions for a first hull new geometry which can be continuous

modified in order to achieve an optimal result.

Graphic 10:Comparison between the area below the graphic taken from the free surface elevation for the operational

speed of each vessel model simulation

In this graphic is possible to notice that there is a vessel that generates an extreme

low value of elevation of free surface. It is the vessel called Tronio, the biggest vessel

among the analyzed vessels with 55m of LOA, much bigger than the others vessels, and

consequently, for the velocities that were studied, it has a Froude number not big enough

to create significant perturbations in the free surface. So, its geometry will be not used as

an example to inspire the hull modifications.

0,0000,0250,0500,0750,1000,1250,1500,1750,2000,225

Integration of the free surface elevation curve(m^2)

Bow part

Aft part

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9.2. Validation of the Form Factor value

Furthermore, the value of the integration of the all surface elevation curve, as

shown in graphic 9, can give an idea if the consideration made on the section 8.1, which

considered that the form factor (1+k) could be taken as the same for all vessels without

significant errors led us to these results, is valid or not.

As explained before, the graphic 10 is a way of quantifying the dissipation of

energy as wave. A mathematical expression that gives the same physical meaning is 𝐶𝑤

𝐶𝑡,

which using the theory from the section 3.5.1 and 3.5.2 could be also written as:

𝐶𝑤

𝐶𝑡= 1 −

𝐶𝑣

𝐶𝑡= 1 −

𝐶𝑓 ∗ (1 + 𝑘)

𝐶𝑡

Even if the integral of the free surface elevation, represented in graphic 9 and the

expression 𝐶𝑤

𝐶𝑡 don’t have the same units and order of magnitude, they have the same

physical meaning and if the approximation made for the value of (1+k) is valid, the both

curves must represent the same tendency, as shown in the follow graphic.

Graphic 11: tendency of the integral of surface elevation of the free surface and Cw/Ct

In this graphic, is possible to see clearly that both graphics respect the same

tendency, allowing to infer that the approximation made for the form factor is acceptable.

0%

10%

20%

30%

40%

50%

60%

70%

80%

0

0,05

0,1

0,15

0,2

0,25

0,3

0,35

Cw

/Ct

Surf

ace

Ele

vati

on

(1+K) Validation

SurfaceElevation

Cw/Ct

(9.1)

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9.3. Main hull modifications

As it was explained in the section 5, the hull geometry used as a start point was

from the vessel called Mar de Maria, which is a vessel that have 607GT, very close from

the 600GT required by the client.

Maintaining the main vessel dimensions of Mar de Maria, the bow and aft

geometry were modified by analyzing the geometry from the vessels which have best

results taking into account the graphic 10, aiming to decrease the energy dissipation

created by the waves. The main modifications that were done are going to be listed in this

section.

Modifications at the bow

In the graphic 10, is possible to see that the Mar de Maria has already an efficient

bow geometry comparing with the others, so, subtle modifications were done in this

region. Considering the geometry of Novo Airiño, which also has a good bow efficiency,

the bulb height and length were slightly increased, as can be seen in the figure 20.

Figure 18: original bow geometry of Mar de

Maria

Figure 19: modified bow geometry of Mar de

Maria

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Modifications at the aft part

Comparing the figures 21 and 22 is possible to perceive that was made significant

modifications in the aft part of the vessel, which will be listed above with their respective

qualitative effects.

9.3.2.1 Creation of a bulb at the aft part

As we can notice, in the original design, there is not a bulb at the aft part of the

vessel. Represented by the number 1, the creation of a bulb in this region, allows to

improve the direction of the flow toward the propeller, creating a more homogeneous

velocity and pressure field in this region. Consequently, the mechanical wear of the

propeller due to the transition between regions having different pressures will decrease

and its efficiency will be increased.

9.3.2.2 Geometry continuity (rudder bulb)

Represented by the number 2, it is possible to perceive that there was a concern

to create a geometry continuity between the rudder geometry and the propeller shaft. The

main goal in doing this was to reduce the wear on the rudder caused by the flow impact

which is accelerated by the propeller and brutally stopped by the rudder.

Figure 21: Comparison between the original (green)

and modified aft part of Mar de Maria (grey)

Figure 20: details of the modification in the aft part

of Mar de Maria

1

2

3

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9.3.2.3 Twisted rudder

Represented by the number 3, and more in detail in the figure 22, it shows that

was implanted a twisted rudder, which has asymmetric trailing edge in order to assure a

better course keeping and minimizes rudder “hunting”, decreasing the drag.

Figure 22: Twisted rudder (front view)

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9.4. Results

After the modifications were made on the hull geometry, simulations using the

new hull geometry of Mar de Maria were launched with the same conditions as the

previous ones using the old geometry. Thus, will be possible to analyze the changes

brought on the coefficients values and also in the elevation of the free surface.

Coefficient changes

In the graphic below is possible to notice the difference between the total

coefficient values from the simulation using the original geometry and from the

simulation using the modified geometry.

Velocity

(Knot) Fn Ct

7 0.191 +0,2%

10 0.274 -1,77%

13 0.356

-

24,44%

Graphic 12: Comparison between the total resistance coefficient (Ct) from the modified and original Mar de Maria

hull geometry

It is possible to infer through these data that there is not a huge difference between

the values of the total coefficient when the vessel is working at low speed, but when it is

at the design speed (𝐹𝑛 ≅ 0,33), there is a reduction of 24,44% in the total resistance

coefficient.

0,004

0,005

0,006

0,007

0,008

0,009

0,01

0,150 0,250 0,350 0,450

Ct,

Cv,

Cw

Fn

Ct from Original Hull Vs Ct from New Hull

Ct originalhull

Ct new hull

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Free surface elevation

In order to confirm the results exposed in the previous section, is also valid to

check how less energy is being dissipating as wave.

Graphic 13: reduction of the wave creation between the different vessels geometries

The integral of the free surface curve for the original hull geometry of Mar de

Maria is 0,200𝑚2 and for the new geometry is 0.137, it is means a reduction of 31.5%,

confirming the positive result taken from the section 9.4.1.

0

0,05

0,1

0,15

0,2

0,25

0,3

0,35

Ana Barral BonitoDos

Loucenzas OriginalMar deMaria

New Marde Maria

NovoAiriño

O Taba SiempreJuan Luis

Talasa Tronio Xuxo

Integration of the free surface elevation curve (m^2)

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10. NavCad analysis

NavCad is a software tool for the prediction and analysis of vessel speed and

power performance and according to these analysis, it can also provide a first estimative

of a propeller design.

To make the power and speed prediction, the bare-hull resistance has to be

calculated and to do this, NavCad uses statistical methods that are implemented in the

software, but this is a methodology much less accurate than the CFD simulations. That is

the reason why in this study it was used CFD simulations to estimate the bare-hull

resistance and NavCad to estimate the RPM and motor power required, propulsion overall

efficiency and percentage of cavitation for each CFD simulation, that is, for each tested

velocity for the 10 vessels.

To start NavCad analysis, it is needed to consider the results from CFD simulation

and input the velocities and the bare hull resistance for each one of them. Then, it is

possible to choose the option “sizing by thrust”, which means that the calculations will

be done in order to respect the thrust that was calculated from the input values of bare-

hull resistance from CFD analysis. To estimate the thrust and the break power, it was

decided to use the method Holtrop and also add 15% of a design margin.

10.1. Propeller design

As explained in the beginning of this section, NavCad can propose a first

estimative of a propeller design. A more detailed study on the design of the propeller will

be done in the next steps of this project, but in this study it will be approached only the

first estimation made by NavCad.

For the design of this first propeller estimative, it is necessary to enter the

information of the maximum diameter of the propeller. To calculated this, must be

considered a safety distance ℎ1 ≅ 0,1𝑚, between the propeller and the lowest point of

hull to avoid collision with the bottom of the sea or docking area and also a distance ℎ2 ≅

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0,2𝐷 (20% of the propeller diameter) from the highest part of the propeller and the hull,

to avoid a sudden deceleration of the flow caused by the proximity of the hull and the

propeller and consequently overloading the propeller. For better understanding, check the

scheme made in the annex 11. Besides that, the design and the main data of the propeller

is also attached in the annex 13.

10.2. Power break (Pb)

Applying the theory approached in the section 3.6, NavCad calculates the value

of Pb, which are represented in the follow graphic.

Graphic 14: Power break prediction on NavCad

According to this graphic, is possible to notice that the power break efficiency

required by the vessel Mar de Maria at 13knots (its cruising speed) passed from 1513Kw

to 1000 Kw, that means a reduction of 33,78%. Considering that the engine will work

with 85% of its capacity, it is necessary to look for an engine that works in the range

around 1200Kw.

The main results taken from NavCad for each vessel are attached in the annex14.

0

300

600

900

1200

1500

1800

2100

2400

2700

3000

3300

3600

0,00 0,10 0,20 0,30 0,40 0,50

Pb

(K

w)

Fn

Power Break (Pb) New Mar deMaria

Novo Airiño

Siempre JuanLuis

Bonito Dos

Loucenzas

O Taba

Talasa

Xuxo

Original Mar deMaria

Tronio

Ana Barral

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11. Efficiency

The efficiency of a vessel is a measure that goes beyond simply analyzing how

much power is required for a given speed to be achieved. It is a complex factor that

depends on a variety of variables as the volume of cargo transported, vessel velocity,

specific fuel consumption and the required engine power.

There are many definitions and metrics to evaluate the efficiency of ship. In this

study, it was chosen the Estimated Index Value (EIV) because it formed the basis for the

current regulation of the design efficiency by requiring ships to have a maximum Energy

Efficiency Design Index (EEDI). The EIV is a simplified form of the EEDI [31].

In order to assess how much better the new hull’s design is, it will be created an

EIV reference line from the analysis of all the 10 vessels that had been studied. The

reference line is the best fit of a power function through the EIVs of these vessels. A value

above the reference line means that a ship emits more CO2 per ton-mile under standard

conditions. As will be seen in the follow section, the parameters relative to the CO2

emission will be considered as fixed values, so the values that are above the EIV reference

line could be also considered less efficient than the average comparable ship [32], which

is normally an information that draw more attention for the ship-owner than the

CO2 emition.

11.1. EIVs calculation

The EIVs have been calculated in conformity with the resolution of the Marine

Environment Protection Committee, MEPC.212(63), and it could be expressed as:

𝐸𝐼𝑉 = 𝐶𝐹 ∗𝑆𝐹𝐶𝑀𝐸𝑖 ∗ ∑ 𝑃𝑀𝐸𝑖 + 𝑆𝐹𝐶𝐴𝐸𝑖 ∗ 𝑃𝐴𝐸

𝑁𝑀𝐸𝑖=1

𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 ∗ 𝑉𝑟𝑒𝑓

(11.1)

(9.1)

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Where,

The subscripts 𝑀𝐸 and 𝐴𝐸 refer to the main and auxiliary engine(s), respectively.

𝐶𝐹: carbon emission factor is constant for all engines and equal to 3.1144g CO2/g

fuel.

𝑆𝐹𝐶𝑀𝐸𝑖: specific fuel consumption for all ship types is constant for all main

engines and equal to 190g/kWh.

𝑆𝐹𝐶𝐴𝐸𝑖: specific fuel consumption for all ship types is constant for all auxiliaries

engines and equal to 215g/kWh.

𝑃𝑀𝐸𝑖: represents 75% of the total installed main power (𝑀𝐶𝑅𝑀𝐸𝑖) expressed in

Kw.

𝑃𝐴𝐸: is the auxiliary power expressed in Kw. For the ships with a main engine

power below 10 000Kw, 𝑃𝐴𝐸 is define as [32]:

𝑃𝐴𝐸(𝑀𝐶𝑅𝑀𝐸𝑖<10000𝑘𝑤) = 0.05 ∗ (∑ 𝑀𝐶𝑅𝑀𝐸𝑖

𝑛𝑀𝐸

𝑖=1

+∑ 𝑃𝑃𝑇𝐼(𝑖)

𝑛𝑃𝑇𝐼𝑖=1

0.75)

𝑃𝑃𝑇𝐼(𝑖): represents the innovative mechanical energy efficiency technology. It is

excluded from the calculation. 𝑃𝑃𝑇𝐼(𝑖) = 0.

𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦: defined as 100% of dead weight tonnage. In this case of study, it will

be used directly the cargo volume that can be transported.

𝑀𝐶𝑅𝑀𝐸𝑖: Main machine power, this value is the same as the “power break” given

by NavCad

𝑉𝑟𝑒𝑓: refers to the design speed.

(11.2)

(9.2)

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Applying all these considerations in the formula 9.1, results in the following

expression:

𝐸𝐼𝑉 = 481.81 ∗𝑀𝐶𝑅𝑀𝐸𝑖

𝐶𝑎𝑝𝑎𝑐𝑖𝑡𝑦 ∗ 𝑉𝑟𝑒𝑓

It is possible to see in the equation 11.3, the measurement of efficiency using the

EIV method does not considers just the main engine power, but the ratio between this

value and the capacity multiplied by the vessel velocity. This is very useful because we

are also taking into account that a vessel that has a higher velocity or capacity of transport

can be more efficient than the other even if its main engine power is higher.

11.2. Efficiency results

In this section, it will be generated a similar graphic to the graphic 14, but to

create the curve it will be not considered just the break power as made in the section 10,

but will be considered the value of EIV.

Graphic 15: Graphic of EIV X Fn for each vessel

0

20

40

60

80

100

120

140

160

180

200

220

0,10 0,15 0,20 0,25 0,30 0,35 0,40 0,45

EIV

Fn

New Mar de Maria

Novo Airiño

Siempre Juan Luis

Bonito Dos

Loucenzas

O Taba

Talasa

Xuxo

Original Mar deMariaTronio

Ana Barral

(11.3)

(10.3)

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In this graphic, it is possible to see clearly that the boats that required less break

power are not necessarily the most efficient. Comparing the graphic 14 and 15 is possible

to affirm that in this case of study it is almost the opposite. For example, the vessel Bonito

Dos which in the graphic 14 is the vessel that requires less power, has at the same time

the highest curve of EIV.

Furthermore, is possible to notice that the EIV curve that represents the modified

hull geometry of Mar de Maria is below than the EIV curve taken from the old geometry,

meaning that the new geometry is more efficient than the old one. In order to make it

clearer, the graphic 16 shows a reference line getting the values of EIV calculated from

the design velocity for each vessel. The red point on the graphic represents the EIV value

from the original hull of Mar de Maria and the green point is for the modified one.

Graphic 16: EIV tendency line

It is possible to notice that the value of EIV for the original hull geometry was

above the tendency line, and as explained in the beginning of this section, it means that

the vessel is less efficient than the average of the studied vessels. However, after the

modification, the efficiency was increased, and as the graphics shows, the EIV value for

the modified vessel is below the curve, showing that the modifications were successfully

done and reached the objective.

0

50

100

150

200

250

0,25 0,27 0,29 0,31 0,33 0,35 0,37 0,39 0,41

EIV

Fn

EIV tendecy line

Original Marde Maria

Modified Marde Maria

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12. Conclusion

As it is possible to perceive, this work was very rich in terms of results presented

to the client and also in terms of knowledge acquired by the student. Thus, in this chapter

it will be presented an overview of the main result for each one of this field and also a

prediction for the future works.

12.1. Conclusion from the point of view of the client

From the point of view of the client, it is important to highlight the reduction

provoked by these changes in the main coefficient related to the vessel consumption and

which calculation was explained in the previous section. The follow table resumes these

results.

Table 4: Final comparisons between the Original and the new geometry of Mar de Maria

This result shows clearly that the study achieved the main objective and

consequently made the customer satisfied with our work.

Original Mar de

Maria

New Mar de

Maria % reduction

Ct 0,00896 0,00677 24,44%

EIV 81,635 58,12 28,81%

Peff(Kw) 636,91 460,16 27,75%

Pb(Kw) 1513 1001,9 33,78%

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12.2. Conclusion from the point of acquired knowledge

This project approached the main points that concern the career of a naval

engineer. It allowed me to be in touch with the problems concerning hull geometry

modelling, CFD studies, propulsion efficiency, which made me familiar with softwares

that are essential for a technical engineer formation as Rhinoceros, Starccm+ and

NavCad. Furthermore, the experience of working in a real project for a company that

really depends on the work of each one that is part of it was very enriching for the

construction of a sense of responsibility. Undoubtedly, this project was an essential step

to prepare me to face the labor market nowadays.

12.3. Future works

The next steps for advancing this project are:

To continue working on this first new geometry, varying the bow and aft

geometry and doing the simulations in parallel in order to find a geometry

with a better performance.

Improve the study of the propeller, using Propcad.

Do the self propulsion simulation, to extract better estimation for the value

of wake fraction (w) and thrust deduction (t), which are currently estimate

by using NavCad.

Repeat the NavCad analysis using the coefficient values taken from the

self-propulsion simulation.

Choose an engine that satisfies these new necessities.

Besides that, as explained in the section 1, the client wants renew all his

fleet of vessel. On this project was approached the study for the one part

of the fleet, that is means, for the vessels that works in the Pacific, which

have normally 600GT. As the next step of this project, it is needed to do

the same study but for the vessels that works in the Atlantic, which

normally are smaller, with around 200GT.

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[26] K.Roncin, Lecture of Monoeuvrabilité-Simulations-Ensta Bretagne

[27] Volker Berttram. Practical Ship Hydrodynamics,1st ed,2000.

[28] Y. Doutreleau, J.Marc Laurens, L. Jodet. Resistance et Propulsion du Navire. Ensta

Bretagne

[29] Sverre Steen. Making speed-power prediction from model tests. Institut for marin

teknikk. NTNU.

[30] ITTC-Recommended Procedures and Guidelines. Practical Guidelines. Testing and

Extrapolation Methods Resistance Uncertainty Analysis, Example for Resistance Test,

7.5-02-02-02, 2002

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87

[31] Jasper Faber, Maarten`t Hoen. Historical trends in ship design efficiency. Delft, CE

Delft, March 2015.

[32] Resolution MEPC.212(63). 2012 Guidelines on the method of calculation of the

attained energy efficiency design index (EEDI) for new ships. Annex8. March 2012.

[33] Lectures of Jean-Marc Laurens: « hydrodynamique Naval – rendement et

propulsion »

[34] Basic Principles of Ship Propulsion. MAN Diesel & Turbo.

[35] M.Chmielewski, M.Gleras. Three-zonal Wall Function for k-휀 Turbulence Models.

Warsow University of Technology, Institute of Heat Engineering. 18/02/2016

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Attachments

1) Organization of the project

Theory Review

Statistical Analysis

Elect a ship to be considered as start point to the

generate the mesh and hull geometric modifications

Construct the 3D from 2D plans for this vessel

Construct and validate the mesh that will be used in

the simulations

Construct the 3D geometry of 10 vessels that gives a

general view about all the client fleet

Create a resistance curve for

each of these vessels using

CFD simulations

Start modifying the 3D

geometry from the reference

ship to optimize its resistance

Generate the first propeller design for the

new hull geometry using NavCad

Calculate the Break Power required for each vessel

Compare the vessel efficiency using EIV method

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2) Gantt Diagram

Activities Description Start Duration End

1 Hull optimization of fishing boats 04/04/2017 122 04/08/2017

1.1 Theory Review 04/04/2017 6 10/04/2017

1.2 Statistical analysis of all previous fishing

vessels that Vicus worked before 04/04/2017 6 10/04/2017

1.3

Analysis of the characteristics of each

vessel and chose the "base ship" to be

considered as a start point for the hull

geometry

04/04/2017 10 14/04/2017

1.4 Construction of a 3D geometry form the

2D plan of Mar de Maria 10/04/2017 5 15/04/2017

1.5 Start doing the Starccm+ tutorials for

Marine resistance prediction 15/04/2017 7 22/04/2017

1.6 Create a CFD simulationn using the 3D

geometry generated in the previous step. 22/04/2017 10 02/05/2017

1.7 Validate the mesh used in the simulation,

comparing with the towing tank results 02/05/2017 2 04/05/2017

1.8 Chose 10 vessels in order to give a general

idea about all the client fleet geometry. 02/05/2017 2 04/05/2017

1.9 Create the 3D geometry for all the vessels

chosen in the previous step 04/05/2017 21 25/05/2017

1.10 Run the simulation for 3 different

velocities for each vessel 25/05/2017 43 07/07/2017

1.11

Modify the original 3D from Mar de Maria

and run CFD simulations using this

geometry

10/06/2017 22 02/07/2017

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1.12 Create and compare the resistance curves 27/05/2017 44 10/07/2017

1.13 Preliminary analysis of the new hulls

resistances 10/07/2017 3 13/07/2017

1.14 Use NavCad to calculate the value of Pb

and create the first propeller design 13/07/2017 3 16/07/2017

1.15

choose a motor for the new hull geometry

and estimate the fuel consumption using

NavCad

16/07/2017 1 17/07/2017

1.16 Create a efficient curve, using the EIV

criteria 17/07/2017 3 20/07/2017

1.17 Compare the results from the modified

geometry with the original geometry 20/07/2017 3 23/07/2017

1.18 Write the report 25/04/2017 101 04/08/2017

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3) Propulsion system efficiency

This illustration is very useful to clarify the local where each type of power acts and the

origin of each type of efficiency. This schema was taken from the Jean Marc’s lecture

[33].

Position where each power acts and the origin of each type of efficiency [33]

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4) Numerical Scheme

4.1.1 First order upwind scheme

This method assumes that the values of 𝜑 at the face is the same as the cell centered

value in the cell upstream of the face. The main advantages are that it is easy to

implement and that it results in very stable calculation, but also diffusive [22]. This is

often the recommended scheme to start with.

Illustration of the First order upwind scheme

4.1.2 Central differencing scheme

The value of 𝜑 at the face is determined by linear interpolation between the cell

centered values [22]

Illustration of the Central differencing scheme

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4.1.3 Second order upwind scheme

The value of 𝜑 at the face is determined from the cell values in two cells upstream of

the face. This is more accurate than the first upwind scheme, but regions with strong

gradients it can result in face values that are outside of the range of cell values. It is the

necessary to apply limiters to the predicted face values and it is one of the most popular

numerical schemes because its combination of accuracy and stability [22].

Illustration of the Second order upwind schem

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5) Vessels main characteristics

Vessel

Geometry Characteristics

LOA(m) B(m) T(m) Despl (T) GT

Cargo

Capacity(m^3)

Ana Barral 47,75 9,60 3,40 759,22 665 447,00

Bonito Dos 21,00 6,00 2,68 206,36 126 65,27

Loucenzas 28,45 7,00 3,00 289,90 235 143,00

Mar de Maria 42,15 9,00 3,50 660,20 607 289,16

Novo Airiño 50,00 10,20 4,41 1179,81 742 550,00

O Taba 32,25 7,50 3,00 344,74 300 147,16

Siempre Juan

Luis 27,30 7,00 3,00 294,70 236 71,16

Talasa 39,00 8,10 3,76 694,00 427 325,00

Tronio 55,00 10,20 4,00 1640,88 1058 515,00

Xuxo 29,79 7,50 3,00 312,17 238 210,00

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6) Geometry Validation

hydrostatiques values Rhino values Discrepancy

Ves

sel

s

Dis

pla

cem

en

t (t

)

Swtt

e

d (

m²)

Xb

Zb

Dis

pla

cem

en

t (t

) Sw

tte

d(m

²)

Xb

Zb

Dis

pla

cem

en

t (t

) Sw

tte

d (

m²)

Xb

Zb

An

a

Bar

ral

75

9,2

2

46

9,6

2

19

,25

2,0

3

75

8,6

0

47

5,2

1

19

,24

2,0

3

0,0

8%

1,1

9%

0,0

2%

0,0

5%

Bo

nit

o D

os

20

6,3 6

1

72

,3 2

7,6

6

1,6

0

20

5,5 1

1

71

,5 2

7,6

6

1,6

0

0,4

1%

0,4

6%

0,0

3%

0,3

1%

Lou

cen

z

as 2

89

,90

25

2,7

4

10

,74

1,8

0

29

2.3

9

255.5

0

10.9

3

1.8

4

0.8

6%

1.0

9%

1.7

8%

1.9

5%

Mar

de

Mar

ia

66

0,2

0

47

4,3

0

17

,79

2,0

5

63

9,6

6

44

1,3

6

17

,68

2,1

0

3,1

1%

6,9

4%

0,6

2%

2,2

0%

No

vo

Air

iño

11

79

,8 1

61

2,9

4

18

,00

2,6

7

11

77

,2 4

61

4,8

2

18

,57

2,6

7

0,2

2%

0,3

1%

3,1

8%

0,1

9%

O

Tab

a

34

4,7 4

3

01

,2 0

12

,35

1,8

3

34

1,7 6

2

66

,3 6

12

,33

1,8

4

0,8

7 %

11

,57 %

0

,19 %

0

,71 %

Sie

mp

re

Juan

Luis

29

4,7

0

22

8,9

5

9,3

0

3,2

0

29

6.6

7

233.1

4

9.6

6

3.2

5

0.6

7%

1.9

8%

3.8

5%

1.2

8%

Tala

sa

69

4,0

0

40

4,2

5

14

,72

2,2

4

68

6,6

7

41

1,6

4

15

,21

2,2

2

1,0

6%

1,8

3%

3,3

4%

0,8

9%

Tro

nio

16

40

,8 8

78

1,8

8

21

,22

2,0

4 - - - - - - - -

Xu

xo

31

2,7

0

23

5,8

0

11

,42

1,8

1

31

2,8

4

24

2,2

5

11

,41

1,8

1

0,0

4%

2,7

3%

0,0

4%

0,0

0%

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7) Main characteristics of Mar de Maria full scale

Mar de Maria

LOA(m) 42,14

Lpp(m) 36

T(m) 3,5

B(m) 9

Dsp max(t) 660

Pot(Kw) 1500

Fuel consumption( g/kw/h) 220

Fishing days per year 310

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8) CFD results

Vessel Velocity

(m/s) Fn

Resistance

(N) Sinkage (m) Pitch(deg)

Moment Y

(N.m) Force Z(N)

Ana Barral

1,041 0,186 -9,880 0,0350 -1,1030 0,0055 0,0010

1,487 0,266 -21,420 -0,0120 0,4600 0,0184 -0,0117

1,934 0,346 -68,360 -0,0220 0,7500 -0,0025 0,0260

Bonito Dos

1,346 0,230 -22,988 -0,0269 0,4350 0,0087 -0,0351

1,906 0,326 -63,615 -0,0434 0,5960 -0,0050 0,0700

2,467 0,422 -173,960 -0,0650 0,8600 -0,0039 -0,1000

Loucenzas

1,156 0,207 -19,960 -0,1150 -0,5600 0,2500 0,0800

1,638 0,294 -36,500 -0,1230 -0,4500 -0,2200 0,0880

2,120 0,380 -107,880 -0,1323 -0,4800 -0,0750 -0,2000

Original

Mar de Maria

1,095 0,191 -12,060 -0,0224 -0,7350 0,1810 -0,0045

1,564 0,274 27,780 -0,0308 -0,5490 -0,0170 -0,0240

2,033 0,356 75,120 -0,0444 -0,4480 0,0044 -0,0179

New

Mar de Maria

1,095 0,191 -12,082 -0,0113 -0,4320 0,0181 -0,0050

1,564 0,274 -22,660 -0,0190 -0,1659 -0,0070 0,0070

2,033 0,356 -56,748 -0,0308 0,0805 0,0074 0,0023

Novo Airiño

1,017 0,182 -10,546 -0,0041 -0,7050 -0,0094 0,0364

1,454 0,259 -23,134 -0,0111 -0,5190 0,0077 -0,0029

1,889 0,337 -65,902 -0,0218 -0,4459 0,0136 -0,0280

O Taba

1,086 0,193 -13,080 -0,0221 0,4080 -0,0151 -0,0015

1,538 0,273 -29,388 -0,0308 0,6425 0,0039 -0,0224

1,991 0,354 -80,994 -0,0444 0,7945 -0,0124 -0,0178

Siempre Juan Luis

1,180 0,208 -23,634 -0,0120 -1,5900 0,0129 -0,0720

1,672 0,294 -45,960 -0,0385 -1,3816 -0,0980 0,0001

2,164 0,381 -127,360 -0,0490 -1,3580 -0,0040 -0,0320

Talasa 0,988 0,172 -11,610 -0,0254 1,7744 0,0088 0,0277

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1,400 0,244 -24,214 -0,0322 1,9105 -0,0097 -0,0075

1,810 0,315 -78,353 -0,0433 1,8852 0,0649 0,0194

Tronio

0,970 0,167 -9,120 -0,0134 0,6539 0,0217 0,0204

1,386 0,238 20,160 -0,0130 0,6540 0,0210 0,0200

1,802 0,309 -63,630 -0,0281 0,8028 0,0437 0,0204

Xuxo

1,318 0,240 -33,233 -0,1095 0,8287 0,0252 0,1117

1,883 0,342 -83,416 -0,1245 0,8524 -0,0231 -0,0736

2,448 0,444 -364,653 -0,1540 0,7356 0,0423 0,0106

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9) Turbulence models in Starccm+

This section was taken directly from the Starccm+ user guide and explains the four RANS

turbulence models that are used in Starccm, and go deeper in the explication of the the

main ones, which are K-Epsilon and K-Omega models.

Deciding on a RANS Turbulence Model

There are four major classes of RANS turbulence models currently in STAR-CCM+. This

section presents broad guidelines as to the applicability of each of these.

Spalart-Allmaras models are a good choice for applications in which the boundary

layers are largely attached and separation is mild if it occurs. Typical examples

would be flow over a wing, fuselage or other aerospace external-flow

applications. The Spalart-Allmaras models for RANS equations are not suited to

flows that are dominated by free-shear layers, flows where complex recirculation

occurs.

K-Epsilon models provide a good compromise between robustness,

computational cost and accuracy. They are generally well suited to industrial-type

applications that contain complex recirculation, with or without heat transfer.

K-Omega models are similar to K-Epsilon models in that two transport equations

are solved, but differ in the choice of the second transported turbulence variable.

The performance differences are likely to be a result of the subtle differences in

the models, rather than a higher degree of complexity in the physics being

captured.

Reynolds stress transport models are the most complex and computationally

expensive models offered in STAR-CCM+. They are recommended for situations

in which the turbulence is strongly anisotropic, such as the swirling flow in a

cyclone separator.

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Deciding on a K-Epsilon Model

The Standard K-Epsilon model and the Realizable K-Epsilon model are suitable

for coarse meshes, where the wall-cell y+ values are typically 30 and above. The

Realizable model generally gives results at least as good as the Standard model,

but typically better.

The Standard Two-Layer K-Epsilon model and the Realizable Two-Layer K-

Epsilon model offer the most mesh flexibility. They can be used with the same

meshes as the high-Reynolds number versions. They give good results on fine

meshes (that is, low-Reynolds number type or low-y+ meshes), and also produce

the least inaccuracies for intermediate meshes (that is, 1<y+<30).

The Standard low-Reynolds number model, Abe-Kondoh-Nagano low-Reynolds

number model, and V2F low-Reynolds number model are recommended for truly

low-Reynolds number applications. The standard low-Reynolds number model is

suitable for natural convection flows, for situations when it is desirable to have a

low-Reynolds number version of the Standard K-Epsilon model, or when a Non-

linear Constitutive Model is needed with a low-Reynolds number treatment.

The Elliptic Blending model accurately models near wall anisotropy and is valid

both in the low Reynolds number boundary layer and high Reynolds number bulk

flow. The model is well suited for internal flows, heat transfer modeling, and other

cases where accurate near wall modeling is important. The Lag Elliptic Blending

model improves the sensitivity of the Elliptic Blending model to anisotropy of

turbulence and streamline curvature and rotation. The Lag Elliptic Blending

model is better suited for external aerodynamics simulations.

If there is uncertainty as to which turbulence model to use in a given situation, the

Realizable Two-Layer K-Epsilon model would be a reasonable choice. If the mesh

is coarse, it provides results that are quite close to the version without the two-

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layer formulation. If the mesh is fine enough to resolve the viscous sublayer, it

produces results similar to a low-Reynolds number model.

The K-Epsilon models and wall treatments available in STAR-CCM+ are:

K-Epsilon Model Wall Treatment

Standard high-y+

Standard Two-Layer all-y+

Realizable high-y+

Realizable Two-Layer all-y+

Standard Low-Reynolds Number low-y+, all-y+

Elliptic Blending low-y+, all-y+

Lag Elliptic Blending low-y+, all-y+

Abe-Kondoh-Nagano Low-Reynolds Number low-y+, all-y+

V2F Low-Reynolds Number low-y+, all-y+

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K-Omega Turbulence

A K-Omega turbulence model is a two-equation model that solves transport equations for

the turbulent kinetic energy k and the specific dissipation rate w, that is, the dissipation

rate per unit turbulent kinetic energy (w ~ 휀/𝑘), to determine the turbulent viscosity.

One reported advantage of the K-Omega model over the K-Epsilon model is its improved

performance for boundary layers under adverse pressure gradients. Perhaps the most

significant advantage, however, is that it may be applied throughout the boundary layer,

including the viscous-dominated region, without further modification. Furthermore, the

standard K-Omega model can be used in this mode without requiring the computation of

wall distance.

The biggest disadvantage of the K-Omega model, in its original form, is that boundary

layer computations are sensitive to the values of w in the free stream. This translates into

extreme sensitivity to inlet boundary conditions for internal flows, a problem that does

not exist for the K-Epsilon models. The versions of the model included in STAR-CCM+

have been modified in an attempt to address this shortcoming.

There are three versions of the K-Omega model in STAR-CCM+:

Standard K-Omega Model

SST K-Omega Model

SST K-Omega Detached Eddy Model

Standard K-Omega Model

Wilcox revised his original model in 1998, and then in 2006, to account for several

perceived deficiencies in the original version (1988).

However, the validation results published in Wilcox’s book are typically for two-

dimensional, primarily parabolic, flows. Until further validations for complex flows are

widely published, the corrections should be used with caution. Therefore, each correction

has been included as an option in STAR-CCM+.

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SST K-Omega Model

The problem of sensitivity to free-stream/inlet conditions was addressed by Menter, who

recognized that the 휀 transport equation from the standard K-Epsilon model could be

transformed into an w transport equation by variable substitution.

The transformed equation looks similar to the one in the standard K-Omega model, but

adds an additional non-conservative cross-diffusion term containing the dot product

∆𝑘 . ∆𝑤. Inclusion of this term in the w transport equation potentially makes the K-Omega

model give identical results to the K-Epsilon model. Menter suggested using a blending

function (which includes functions of wall distance) that would include the cross-

diffusion term far from walls, but not near the wall. This approach effectively blends a

K-Epsilon model in the far-field with a K-Omega model near the wall. Purists may object

that the blending function crossover location is arbitrary, and could obscure some critical

feature of the turbulence. Nevertheless, the fact remains that this approach cures the

biggest drawback to applying the K-Omega model to practical flow simulations.

In addition, Menter also introduced a modification to the linear constitutive equation and

dubbed the model containing this modification the SST (shear-stress transport) K-Omega

model. The SST model has seen fairly wide application in the aerospace industry, where

viscous flows are typically resolved and turbulence models are applied throughout the

boundary layer.

In complex flow—for example in strong swirl, streamline curvature, shear layer, or

boundary layer flow—turbulence is anisotropic. The anisotropy of the Reynolds stresses

not only affects the flow field but also the turbulent transport of scalars (temperature,

concentration, passive scalar). As eddy viscosity models tend to strongly under predict

the anisotropy of the Reynolds stresses, Spalart suggested a redefinition of the Reynolds-

stress tensor to add quadratic relations. Differential Reynolds stress models perform much

better than eddy viscosity models but often are unstable when used in complex flows.

Explicit algebraic Reynolds stress models (EARSM) are a good compromise. These

models are derived from Reynolds stress models and extend the classical Boussinesq

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approximation by adding non-linear functions of the strain and vorticity tensors. A cubic

model was proposed by Wallin and Johansson, that was further improved by Hellsten.

SST (Menter) K-Omega Detached Eddy

The SST (Menter) K-Omega Detached Eddy model allows you to combines features of

the SST (Menter) K-Omega RANS model in the boundary layers with a large eddy

simulation (LES) in unsteady separated regions.

The delay factor introduced by Menter and Kuntz has been adopted for the DES Version

of the SST K-Omega Model formulation of the SST K-Omega model. This modification

enhances the ability of the model to distinguish between LES and RANS regions on

computational meshes where spatial refinement could give rise to ambiguous behavior.

In addition, the improved delayed detached eddy simulation (IDDES) formulation is

available as an option. This combines DDES with an improved RANS-LES hybrid model

aimed at wall modeling in LES when the grid resolution supports it.

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10) Overset mesh construction

Illustration of the overset region, showing the parameters used to calculate the dimensions of this region.

Due to the fact that the “mesh alignment” is placed on the free surface, the mesh start

growing on free surface and grows in two directions: above and below the free surface.

Because of that, the calculus to make a properly overset mesh region will be also split in

two parts: one that calculate the upper limit of the box and other to calculate the lower

limit of it.

a) Upper limit (𝑯𝟏)

The minimum height value of the upper overset box surface must respect the

follow relation:

𝐻1 = 2ℎ1 ≥ 𝑇 + 𝑛 ∗ 𝑏

Lower limit (𝑯𝟐)

The minimum height value of the upper overset box surface must respect the

follow relation:

𝐻2 = 2ℎ2 ≥ 𝑛 ∗ 𝑏 − 𝑇

With,

𝐻1: the minimum distance from the free surface until the upper limit of the overset

mesh.

𝐻2: the minimum distance from the free surface until the lower limit of the overset

mesh.

T: Draft

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b: cell base size on the overset region

n: minimum integer number that satisfy the relation

WL: water line

Care must be taken because T is not coincident with 𝐻2. T is measured since the center

of the keel line until the water line and 𝐻2 is measured since the lowest point of the vessel

until the water line.

The coefficient 2 before the ℎ1 and ℎ2 is required just to give a minimum distance

between the vessel hull and the overset borders.

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11) Propeller design

Illustration of the factors that influence in the dimensioning of the maximum diameter of the propeller

12) Effective power

Comparison between effective power required for each vessel

0

100

200

300

400

500

600

700

800

900

1000

1100

0,10 0,20 0,30 0,40 0,50

Pef

f

Fn

New Mar deMaria

Novo Airiño

Siempre JuanLuis

Bonito Dos

Loucenzas

O Taba

Talasa

Xuxo

Original Mar deMaria

Tronio

Ana Barral

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13) Propeller data

Propeller Data

D 3 m

Ae/Ao 0,463 -

P/D 0,862 -

P 2,583 m

Hub immersion 2,884 m

N 4 -

Rpm 205,41 rpm

Propeller design taken from Rhinoceros Propeller data taken from NavCad

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14) NavCad and EIV results

Vessel Ana

Barral

Bonito

Dos Loucenzas

Original Mar

de Maria

New Mar de

Maria

Novo

Airiño O Taba

Siempre

Juan Luis Talasa Tronio Xuxo

Geometry

Characteristics

LOA(m) 47,75 21,00 28,45 42,15 42,15 50,00 32,25 27,30 39,00 55,00 29,79

B(m) 9,60 6,00 7,00 9,00 9,00 10,20 7,50 7,00 8,10 10,20 7,50

T(m) 3,40 2,68 3,00 3,50 3,50 4,41 3,00 3,00 3,76 4,00 3,00

Despl (T) 759,22 206,36 289,90 660,20 660,20 1179,81 344,74 294,70 694,00 1640,88 312,17

GT 665 126 235 607 607 742 300 236 427 1058 238

Cargo

Capacity(m^3) 447,00 65,27 143,00 289,16 289,16 550,00 147,16 71,16 325,00 515,00 210,00

Model Scale 11,93 5,25 7,11 10,80 10,80 12,50 8,06 6,83 9,75 13,75 7,45

Curve of

Resistance

V1 (knot) 7,00 6,00 6,00 7,00 7,00 7,00 6,00 6,00 6,00 7,00 7,00

V2 (knot) 10,00 8,50 8,50 10,00 10,00 10,00 8,50 8,50 8,50 10,00 10,00

V3 (knot) 13,00 11,00 11,00 13,00 13,00 13,00 11,00 11,00 11,00 13,00 13,00

Peff1(Kw) 51,96 21,58 14,07 51,91 47,60 62,05 20,18 22,78 12,80 23,63 49,28

Peff2(Kw) 167,83 84,86 55,59 176,32 130,43 204,28 65,74 69,68 40,76 156,06 179,78

Peff3(Kw) 751,37 298,51 199,42 636,91 453,45 818,75 241,4900 255,44 193,93 471,42 1032,86

Froude

Fn1 0,1662 0,2149 0,1846 0,1769 0,1769 0,1625 0,1734 0,1885 0,1577 0,1549 0,2105

Fn2 0,2375 0,3044 0,2615 0,2528 0,2528 0,2321 0,2456 0,2670 0,2234 0,2213 0,3007

Fn3 0,3087 0,3939 0,3384 0,3286 0,3286 0,3017 0,3179 0,3455 0,2891 0,2877 0,3909

EIV

EIV1 8,001 26,548 7,901 12,356 11,331 7,765 11,012 25,706 3,163 3,158 16,152

EIV2 18,090 73,692 22,035 29,379 21,733 17,895 25,322 55,505 7,109 14,600 41,248

EIV3 62,299 200,310 61,082 81,635 58,120 55,172 71,877 157,230 26,136 33,926 182,287

Engine

RPM1 559 758 794 668 713 601 446 684 525 455 780

RPM2 826 1200 1220 1000 1000 884 657 990 760 782 1200

RPM3 1390 1860 1826 1535 1507 1375 1000 1518 1200 1113 2236

PB1 90,2 55,6 33,9 111,5 101,2 159,8 40,1 48,9 31,9 43,9 112,7

PB2 299,1 223,4 126,4 378,7 267,3 525,5 129 151,6 94,2 317,2 433,8

PB3 1642,6 888,8 475,3 1513 1001,9 2279,5 525 630,3 449,1 1020,7 3360

Overall

Propulsion

Efficiency

EFFOA1 68,33% 50,60% 57,41% 57,70% 58,66% 50,54% 59,67% 55,34% 61,38% 57,99% 51,90%

EFFOA2 66,57% 46,61% 55,55% 56,14% 59,29% 49,77% 58,62% 54,55% 60,95% 56,25% 49,19%

EFFOA3 54,28% 60,52% 50,83% 50,11% 54,05% 44,36% 53,18% 48,09% 54,77% 53,43% 36,47%

Propeller

Cavitation1 2,00% 2,00% 2,00% 2,00% 2,60% 2,00% 2,00% 2,00% 2,00% 2,00% 2,00%

Cavitation2 2,10% 4,50% 2,00% 4,90% 5,50% 2,00% 2,00% 2,00% 2,00% 2,00% 4,40%

Cavitation3 17,60% 29,20% 2,40% 26,70% 25,00% 7,60% 4,70% 7,10% 4,60% 2,00% 89,00%