G

G G

1

0903

.GBImportant notes on transporting and mounting load lifting devicesto reach trucks

Transport

Depending on the overall height of the lifting mast and the local conditions transportcan be performed in three different ways

– Standing, with the lifting mast mounted (for trucks with low overall height)– Standing, with martially mounted lifting mast tilted towards the overhead guard (for

trucks with medium overall height). Hydraulic line for the lifting function is interrup-ted.

– Standing, with the lifting mast dismounted (for trucks with large overall height)

Safety Instructions for Assembly and Commissioning

f The assembly of the truck on site, commissioning the truck and instructing the drivermust be carried out by personnel trained and authorised by the manufacturer

Connect the hydraulic lines to the basic machine / mast interface and commission thetruck only after having installed the mast as per the instructions.

0903

.GB

2

NOTE

Z

to

ooo

1

0506

.GBAppendix

JH Traction Battery Operating Instructions

Z These operating instructions apply only to Jungheinrich battery models. If usinganother brand, refer to the manufacturer's operating instructions.

0506

.GB

2

NOTE

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ETV 214

XXXX kg

GNE 160 740 DZ

Z

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Z

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Zo

o

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Z

Z

Z

Lifting the truck by crane

Requirements

Tools and Material Required

Procedure

The truck is now loaded.

Lifting the truck and cab by crane

Requirements

Tools and Material Required

Procedure

Zo o

The truck is now loaded.

Securing the industrial truck fortransport

Requirements

Procedure

The truck is now secured for transport.

Procedure

Z

Truck is operational.

Z o

NOTE

Exposing the battery

Requirements

Procedure

Z

Z

The battery is exposed.

U

T

Battery retracted

Requirements

Procedure

ZZ

The battery is now retracted.

U

T

Charge the battery

Requirements

Procedure

Battery is charged.

Procedure

The battery is charging.

Removing the battery

Requirements

Tools and Material Required

Procedure

Z

The battery is now removed.

Removing the battery with the battery trolley (o)

Requirements

Tools and Material Required

Procedure

o

The battery is now removed.

o

NOTE

Battery installation

Requirements

Tools and Material Required

Procedure

The battery is now assembled.

Installing the battery with the battery trolley (o)

Requirements

Tools and Material Required

Procedure

The battery is now assembled.

o

tt

t

o

o

t

o

t

tt

tt

o

o

oto

o

ooo

o

o

R

lbs mmkg

lbskg

mm

code inch inch

Setting the time

Procedure

The time is now set.

Changing time / residual time display mode

Procedure

The time / residual time indicator is shown.

Changing the time format

Procedure

Time display format changed.

Z

Z

Checking the truck before daily operation

Procedure

o

o

o

o

ZThe truck is now checked.

Entry and exit

Requirements

Procedure

Z

Z

Adjusting the driver's weight

NOTE

Procedure

The driver’s weight is now set.

Adjusting the backrest

Procedure

The backrest is now set.

Adjusting the seat position

Procedure

The seat position is now correctly set.

Z

Adjust the seat heating (o)

NOTE

Procedure

Seat heating set.

Z

o

o

Setting the driver's weight

NOTE

Procedure

Z

The driver’s weight is now set.

Fully automatic weight adjustment (o)

A compressor in the driver's seat adjusts the seat position according to the weight ofthe driver.

Adjusting the backrest

Procedure

The backrest is now set.

o

o

Adjusting the seat position

Procedure

The seat position is now correctly set.

Switching the seat heating on and off (o)

Procedure

Adjusting the lumbar vertebrae support

Procedure

The lumbar vertebrae support is now set.

o

Adjusting the steeringcolumn

Procedure

The steering column is nowpositioned.

o

NOTE

Z

Checking the seat belt

Procedure

Check the automatic locking system

Procedure

ZThe seat belt has now been checked.

Z

o

Putting on the seat belt

Procedure

The seat belt is now in place

Taking off the seat belt

Procedure

The seat belt is now removed.

o

Z

Switching on the truck

Requirements

Procedure

o

o

The truck is operational

Pressing the Emergency Disconnect switch

Procedure

Z

All electrical functions are deactivated. The truck brakes to a halt.

Releasing the Emergency Disconnect switch

Procedure

All electrical functions are enabled and the truck is operational again (assuming thetruck was not operational before the Emergency Disconnect was pressed).For CanCode and ISM the truck remains switched off.

Re-setting the emergency stop

Procedure

The emergency stop is reset.

Z

Z

Travel

Requirements

Procedure

Z

ZThe truck travels in the direction selected.

Braking with the reversing brake

Procedure

The truck decelerates until it starts to travel in the opposite direction.

Z

Braking with the coasting brake

Procedure

The truck decelerates.

Braking with the service brake

Procedure

The truck decelerates depending on thebrake pedal position.

Z

o

o

Setting the steering mode

Procedure

The steering mode is now set.

Steering

Procedure

The truck travels in the required direction.

o

o

Securing the forks

Procedure

Z

The forks are now secured.

ZZ

Z

Z

Z

Adjusting the forks

Requirements

Procedure

The forks are now adjusted.

Lifting and lowering with the SOLO-PILOT

Procedure

ZZ

The load unit is now raised or lowered.

Lifting and lowering with the MULTI-PILOT

Procedure

ZZ

The load unit is now raised or lowered.

H

S

H

S

U

o

Deactivating the speed reduction

Procedure

This deactivates the speed reduction and releases normal travel.

o

Moving the mast holder with theSOLO-PILOT

Procedure

The mast holder is now extended.

Moving the mast holder with theMULTI-PILOT

Procedure

The mast holder is now extended.

U

T

U

T

Tilting the mast / fork carriage with theSOLO-PILOT

Procedure

The mast / fork carriage is tilted.

Tilting the mast / fork carriage with theMULTI-PILOT

Procedure

The mast / fork carriage is tilted.

R

V

RV

Lifting load units

Requirements

Procedure

Load unit raised.

Transporting load units

Requirements

Procedure

NOTE

Depositing load units

Requirements

Procedure

Z

The load unit is lowered.

Z

Z

Z

Moving the sideshifter

Procedure

Z

The sideshifter is now moved.

X1

X2

Y1

Y2

Z

Moving the sideshifter

Procedure

Z

The sideshifter is now moved.

Y2X2

Y1X1

Connecting attachments hydraulically

Requirements

Procedure

The attachment is now hydraulically connected.

Z

Z

Mast emergency lowering

Requirements

Procedure

The mast is now lowered.

Parking the truck securely

Procedure

The truck is parked.

Preparing to move the truck without its own drive system

Procedure

Truck prepared.

Releasing the magnetic brake

Tools and Material Required

Procedure

The magnetic brake is now released.

Aligning the drive wheel

Procedure

Z

The drive wheel is now aligned.

Z

Towing the truck

Tools and Material Required

Procedure

The truck has now been towed.

Activating the magnetic brake

Tools and Material Required

Procedure

Magnetic brake is activated.

Z

o

o

o

o

o

o

o

Preparing the truck for operation by entering a valid user code

Procedure

The LED (148) lights up red.

When you enter a valid user code the LED (148) turns green.

Z

Switching off the truck

Procedure

The truck is switched off and the LED (148) is lit red.

Z

Z

Z

Requirements

Procedure

When you enter the valid master code the LED(148) flashes green.

The LEDs (144,148) flash green.

The LEDs (145,148) flash green.

ZThe LEDs (146,148) flash green.

Wait until the LED (148) flashes green. The setting is saved.

The truck is switched off and the LED (148) is lit red.

When you enter the valid master code the LED (148) flashes green.

The truck is switched off and the LED (148) is lit red.

Requirements

Procedure

When you enter the correct master code the LED(148) flashes green.

The LEDs (145,148) flash green.

Z

The LEDs (146,148) flash green.

Wait until the LED (148) flashes green. The setting is saved.

The truck is switched off and the LED (148) lights up red.

When you enter a valid user code the LED (148) turns green.

The truck is switched off and the LED (148) lights up red.

Requirements

Procedure

When you enter the correct master code the LED(148) flashes green.

The LEDs (144,148) flash green.

The LEDs (145,148) flash green.

Z

The LEDs (146,148) flash green.

Wait until the LED (148) flashes green. The setting is saved.

The truck is switched off and the LED (148) lights up red.

When you enter a valid user code the LED (148) turns green.

The truck is switched off and the LED (148) lights up red.

Requirements

Procedure

When you enter the valid master code the LED(148) flashes green.

The LEDs (145,148) flash green.

The LEDs (146,148) flash green.

Wait until the LED (148) flashes green. The user code is now deleted.

The truck is switched off and the LED (148) is lit red.

After entering the user code the LED (148) flashes red and the truck remainsswitched off.

The truck remains switched off and the LED (148) is lit red.

Requirements

Procedure

When you enter the valid master code the LED(148) flashes green.

The LEDs (146,148) flash green.

Wait until the LED (148) flashes green. All user codes are deleted.

The truck is switched off and the LED (148) is lit red.

After entering the user code the LED (148) flashes red and the truck remainsswitched off.

The truck remains switched off and the LED (148) is lit red.

Z

Requirements

Procedure

The length of the new master code is now changedand user codes have been added.

Requirements

Procedure

When you enter the correct master code the LED(148) flashes green.

Wait until the LED (148) flashes green.

Wait until the LED (148) flashes green. The setting is saved.

The truck is switched off and the LED (148) lights up red.

When you enter a valid user code the LED (148) turns green.

The truck is switched off and the LED (148) lights up red.

o

Z

o

Z

o

o

ZZ

Switching the work lights on and off

Procedure

The work lights are switched on / off.

Opening the service menu

Procedure

Opens the camera settings

Requirements

Procedure

Opens the system settings

Requirements

Procedure

Deactivates the keypad

Requirements

Procedure

Opens the user menu

Requirements

Procedure

Switching the beacon on and off

Procedure

The beacon is switched on / off.

Overriding the lift limit cutout withoutthe override button

Procedure

The lift limit cutout is now overridden.Lifting can now be performed at reducedspeed.

Overriding the lift limit cutout with the override button

Procedure

The lift limit cutout is now overridden.Lifting can now be performed at reduced speed.

H

S

Z

Z

Releasing hydraulic functions with the override button

Requirements

Procedure

The hydraulic functions are released for as long as the button is pressed.

Releasing hydraulic functions without the override button

Requirements

Procedure

Z

The hydraulic function is released.

Z

Z

Positioning the side shifter centrally

Requirements

Procedure

The side shifter is now centrally positioned.

Aligning the load handler horizontally

Procedure

The load handler is aligned horizontally.

kg

Weighing the load

Procedure

Z

The load is weighed and shown on the display.

kg

Z

Load backrest disassembly

Procedure

Load backrest assembly

Procedure

Z

Z

2

0001220

Setting the load centre of gravity

Procedure

Z

The load centre is set.

4,5 m

4 m / 157 in

/ 177 in

NOTE

Z

Z

Z

Z

NOTE

o

g cs b

a

1) A

G

E

Min. = 16lMax.= 29l ETM/V 214-216

B

2,9 l

E

2)

E

H

B +CJ

Max.= 34l ETM/V 318-325

Z

Procedure

oo

Raising and jacking up the truck securely

Requirements

Tools and Material Required

Procedure

Z

The truck is now securely raised and jacked up.

Z

Removing the seat panel

Procedure

The seat panel is now removed.

Removing the floor plate

Procedure

Floor plate removed.

Checking the hydraulic oil level

Requirements

Procedure

Z

The hydraulic oil level is now checked.

Removing the safety cover

Procedure

Safety cover removed.

Removing the instrument panel cover

Procedure

Z

Instrument panel cover removed.

Checking electrical fuses

Requirements

Procedure

The electrical fuses are now checked.

Checking the wheel attachment

Requirements

Tools and Material Required

Procedure

ZThe wheel attachment is now checked.

Z

Procedure

Z

NOTE

Z

Procedure

Z

Z

NOTE

Z

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NOTE

Z

to

Z

Z

Checks and operations to be performed before starting daily work

Procedure

Z

The test is now complete.

Z

NOTE

Z

Charging the battery

Requirements

Procedure

Z

The battery is charged.

Z Charging is considered to be complete when the electrolyte density and batteryvoltage remain constant for more than 2 hours.

Z

Z

Z

Z

Z

Z

Z

Checks and operations to be performed before starting daily work

Procedure

The test is now complete.

Z

Z

NOTE

Charging the battery

Requirements

Procedure

Z

The battery is charged.

Z Charging is considered to be complete when the electrolyte density and batteryvoltage remain constant for more than 2 hours.

Z

Z

Z

Z

Z

Z

Z

Z

NOTE

Cleaning the battery with a high pressure cleaner

Requirements

Procedure

Z

Z

Battery cleaned.

NOTE

Z