CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing...
Transcript of CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing...
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Street Address: Mailing Address:Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center122 S. Front Street P.O. Box 1049Columbus, OH 43215 Columbus, OH 43216-1049
State of Ohio Environmental Protection Agency
06/06/01 CERTIFIED MAIL
RE: Final Title V Chapter 3745-77 permit
02-04-00-0133Premix, Inc.Louise BartonROUTE 20 & HARMON RD.P.O. Box 281NORTH KINGSVILLE, OH 44068-0281
Dear Louise Barton:
Enclosed is the Title V permit that allows you to operate the facility in the manner indicated in the permit. Because this permit maycontain several conditions and restrictions, we urge you to read it carefully.
The Ohio EPA is encouraging companies to investigate pollution prevention and energy conservation. Not only will this reducepollution and energy consumption, but it can also save you money. If you would like to learn ways you can save money whileprotecting the environment, please contact our Office of Pollution Prevention at (614) 644-3469.
You are hereby notified that this action of the Director is final and may be appealed to the Environmental Review Appeals Commissionpursuant to Section 3745.04 of the Ohio Revised Code. The appeal must be in writing and set forth the action complained of and thegrounds upon which the appeal is based. It must be filed with the Environmental Review Appeals Commission within thirty (30) daysafter notice of the Director's action. A copy of the appeal must be served on the Director of the Ohio Environmental ProtectionAgency within three (3) days of filing with the Commission. It is also requested by the Director that a copy of the appeal be servedupon the Environmental Enforcement Section of the Office of the Attorney General. An appeal may be filed with the EnvironmentalReview Appeals Commission at the following address:
Environmental Review Appeals Commission236 East Town StreetRoom 300Columbus, Ohio 43215
If you have any questions, please contact Northeast District Office.
Very truly yours,
Thomas G. Rigo, ManagerField Operations and Permit SectionDivision of Air Pollution Control
cc: Northeast District OfficeFile, DAPC PMU
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State of Ohio Environmental Protection Agency
FINAL TITLE V PERMIT
Issue Date: 06/06/01 Effective Date: 06/06/01 Expiration Date: 06/06/06
This document constitutes issuance of a Title V permit for Facility ID: 02-04-00-0133 to:Premix, Inc.Route 20 & Harmon RoadNorth Kingsville, OH 44068-0281
Emissions Unit ID (Company ID)/Emissions Unit Activity DescriptionP002 (DRYING OVEN 2)Gas fired convection oven
P010 (Disperser C-0)Low profile additive disperser
P011 (Disperser C-1)Low profile additive disperser
P012 (Disperser C-2)Resin paste disperser
P013 (Disperser C-3)Resin paste disperser
P014 (Disperser C-4)Resin paste disperser
P015 (Disperser C-5)Resin paste disperser
P016 (Disperser C-6)Resin paste disperser
P017 (Disperser C-7)Resin paste disperser
P018 (Disperser C-8)Resin paste disperser
P021 (SIGMA MIXER 1)BMC Sigma mixer 1
P022 (SIGMA MIXER 2)BMC Sigma mixer 2
P023 (SIGMA MIXER 3)BMC Sigma mixer 3
P024 (SIGMA MIXER 4)BMC Sigma mixer 4
P025 (LITTLEFORD MIXER 5)LITTLEFORD MIXER 5
P026 (LITTLEFORD MIXER 6)LITTLEFORD MIXER 6
P027 (CONTINUOUS MIXER)CONTINUOUS MIXER 1 AND 2
P028 (PILOT BMC Dispersers )PILOT PLANT DISPERSERS AND MIXERS
P029 (TMC MACHINE)TMC MACHINE
P030 (CHAIN MACHINE)CHAIN SMC MACHINE
P031 (PREMI SMC MACHINE)PREMI SMC MACHINE
P032 (PILOT SMC MACHINE)PILOT PLANT SMC MACHINE
P033 (EXTRUDER 4)BMC/TMC Extruder
P034 (EXTRUDER 5)BMC/TMC Extruder
P035 (EXTRUDER 1)BMC/TMC Extruder
P036 (EXTRUDER 2)BMC/TMC Extruder
P037 (EXTRUDER 3)BMC/TMC Extruder
P038 (EXTRUDER 3.5)BMC/TMC Extruder
P039 (Pipe and Pump Cleaning Operations)Pipe and pump metal cleaning
P040 (TMC Dough Roller)TMC Dough Roller
P041 (Compression Mold Machine A-6)Compression molding
P042 (Compression Mold Machine B-6)Compression molding
P043 (Compression Mold Machine D-4)
Compression molding
P044 (Compression Mold Machine D-6)Compression molding
P045 (Compression Mold Machine E-1 )Compression molding
P046 (Compression Mold Machine E-2)Compression molding
P047 (Compression Mold Machine E-3)Compression molding
P048 (Compression Mold Machine E-4)Compression molding
P049 (Compression Mold Machine E-5)Compression molding
P050 (Compression Mold Machine E-6)Compression molding
P051 (Compression Mold Machine E-7)Compression molding
P052 (Compression Mold Machine G-1)Compression molding
P053 (Compression Mold Machine G-2)Compression molding
P054 (Compression Mold Machine G-3)Compression molding
P055 (Compression Mold Machine G-4)Compression molding
P056 (Compression Mold Machine G-5)Compression molding
P057 (Compression Mold Machine G-6)Compression molding
P058 (Compression Mold Machine G-7)Compression molding
P059 (Compression Mold Machine G-8)Compression molding
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P061 (Injection Mold Machine H-1)Injection molding
P062 (Injection Mold Machine H-2)Injection molding
P063 (Injection Mold Machine H-3)Injection molding
P064 (Injection Mold Machine H-4)Injection molding
P065 (Injection Mold Machine H-5)Injection molding
P066 (Injection Mold Machine H-6)Injection molding
P067 (Injection Mold Machine H-7)Injection molding
P071 (Compression Mold Machine G-9)Compression molding
P072 (PIGMENT AREA SOLVENT CLEANING)Pigment Area and miscellaneous solvent cleaning
P073 (Compression Mold Machine AA-6)Compression molding
P074 (Compression Mold Machine AA-7)Compression molding
P075 (Compression Mold Machine AA-8)Compression molding
P076 (Compression Mold Machine A-7)Compression molding
P077 (Compression Mold Machine B-7)Compression molding
P078 (Compression Mold Machine B-8)Compression molding
P079 (Compression Mold Machine C-8)Compression molding
P080 (Compression Mold Machine C-9)Compression molding
P081 (Compression Mold Machine C-10)Compression molding
P082 (Compression Mold Machine D-2)Compression molding
P083 (Compression Mold Machine D-3)Compression molding
P084 (Compression Mold Machine O-1)Compression molding
P085 (Compression Mold Machine O-2)Compression molding
P086 (Compression Mold Machine O-3)Compression molding
P087 (Compression Mold Machine O-4)Compression molding
P088 (Compression Mold Machine O-5)Compression molding
P089 (Compression Mold Machine O-6)
Compression molding
P090 (Compression Mold Machine O-7)Compression molding
P091 (Compression Mold Machine O-10)Compression molding
P092 (Compression Mold Machine O-11)Compression molding
P093 (Compression Mold Machine O-12)Compression molding
P094 (Compression Mold Machine O-13)Compression molding
P095 (Compression Mold Machine O-14)Compression molding
P096 (Compression Mold Machine O-15)Compression molding
P097 (Compression Mold Machine O-16)Compression molding
P098 (Injection Mold Machine H-10)Injection molding
R001 (PAINT SPRAY BOOTH)Paint Booth 2
R002 (PAINT SPRAY BOOTH)Paint Booth 1
You will be contacted approximately eighteen (18) months prior to the expiration date regarding the renewal of thispermit. If you are not contacted, please contact the appropriate Ohio EPA District Office or local air agency listedbelow. This permit and the authorization to operate the air contaminant sources (emissions units) at this facility shallexpire at midnight on the expiration date shown above. If a renewal permit is not issued prior to the expiration date, thepermittee may continue to operate pursuant to OAC rule 3745-77-04(A) and in accordance with the terms of thispermit beyond the expiration date, provided that a complete renewal application is submitted no earlier than eighteen(18) months and no later than one-hundred eighty (180) days prior to the expiration date.
Described below is the Ohio EPA District Office or local air agency that is responsible for processing and administeringyour Title V permit:
Northeast District Office2110 East Aurora RoadTwinsburg, OH 44087(330) 425-9171
OHIO ENVIRONMENTAL PROTECTION AGENCY
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Christopher JonesDirector
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Final Title V Permit - General Terms and Conditions Page 1
PART I - GENERAL TERMS AND CONDITIONS
A. State and Federally Enforceable Section
1. Monitoring and Related Recordkeeping and Reporting Requirements
a. Except as may otherwise be provided in the terms and conditions for a specific emissions unit, thepermittee shall maintain records that include the following, where applicable, for any requiredmonitoring under this permit:
i. The date, place (as defined in the permit), and time of sampling or measurements.ii. The date(s) analyses were performed.iii. The company or entity that performed the analyses.iv. The analytical techniques or methods used.v. The results of such analyses.vi. The operating conditions existing at the time of sampling or measurement.
b. Each record of any monitoring data, testing data, and support information required pursuant to thispermit shall be retained for a period of five years from the date the record was created. Supportinformation shall include all calibration and maintenance records and all original strip-chart recordingsfor continuous monitoring instrumentation, and copies of all reports required by this permit. Suchrecords may be maintained in computerized form.
c. Except as may otherwise be provided in the terms and conditions for a specific emissions unit, thepermittee shall submit required reports in the following manner:
i. Reports of any required monitoring and/or recordkeeping information shall be submitted to theappropriate Ohio EPA District Office or local air agency.
ii. Quarterly written reports of (i) any deviations from federally enforceable emission limitations,operational restrictions, and control device operating parameter limitations, excluding deviationsresulting from malfunctions reported in accordance with OAC rule 3745-15-06, that have beendetected by the testing, monitoring and recordkeeping requirements specified in this permit, (ii)the probable cause of such deviations, and (iii) any corrective actions or preventive measurestaken, shall be promptly made to the appropriate Ohio EPA District Office or local air agency.These quarterly written reports shall satisfy the requirements of OAC rule 3745-77-07(A)(3)(c)(i) and (ii) pertaining to the submission of monitoring reports every six months andOAC rule 3745-77-07(A)(3)(c)(iii) pertaining to the prompt reporting of all deviations exceptmalfunctions, which shall be reported in accordance with OAC rule 3745-15-06. The writtenreports shall be submitted quarterly, i.e., by January 31, April 30, July 31, and October 31 ofeach year and shall cover the previous calendar quarters. (These quarterly reports shallexclude deviations resulting from malfunctions reported in accordance with OAC rule 3745-15-06.) See B.8 below if no deviations occurred during the quarter.
iii. Written reports, which identify any deviations from the federally enforceable monitoring,recordkeeping, and reporting requirements contained in this permit shall be submitted to theappropriate Ohio EPA District Office or local air agency every six months, i.e., by January 31
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Final Title V Permit - General Terms and Conditions Page 2
and July 31 of each year for the previous six calendar months. These semi-annual writtenreports shall satisfy the requirements of OAC rule 3745-77-07(A)(3)(c)(i) and (ii) pertaining tothe reporting of any deviations related to the monitoring, recordkeeping, and reportingrequirements. If no deviations occurred during a six-month period, the permittee shall submit asemi-annual report, which states that no deviations occurred during that period.
iv. Each written report shall be signed by a responsible official certifying that, based on informationand belief formed after reasonable inquiry, the statements and information in the report are true,accurate, and complete.
2. Scheduled Maintenance/Malfunction Reporting
Any scheduled maintenance of air pollution control equipment shall be performed in accordance with paragraph(A) of OAC rule 3745-15-06. The malfunction, i.e., upset, of any emissions units or any associated airpollution control system(s) shall be reported to the appropriate Ohio EPA District Office or local air agency inaccordance with paragraph (B) of OAC rule 3745-15-06. (The definition of an upset condition shall be thesame as that used in OAC rule 3745-15-06(B)(1) for a malfunction.) The verbal and written reports submittedpursuant to OAC rule 3745-15-06 shall satisfy the requirements of OAC rule 3745-77-07(A)(3)(c)(iii)pertaining to the prompt reporting of deviations caused by malfunctions or upsets.
Except as provided in that rule, any scheduled maintenance or malfunction necessitating the shutdown orbypassing of any air pollution control system(s) shall be accompanied by the shutdown of the emission unit(s)that is (are) served by such control system(s).
3. Risk Management Plans
If the permittee is required to develop and register a risk management plan pursuant to section 112(r) of theClean Air Act, as amended, 42 U.S.C. 7401 et seq. ("Act"), the permittee shall comply with the requirement toregister such a plan.
4. Title IV Provisions
If the permittee is subject to the requirements of 40 CFR Part 72 concerning acid rain, the permittee shallensure that any affected emissions unit complies with those requirements. Emissions exceeding any allowancesthat are lawfully held under Title IV of the Act, or any regulations adopted thereunder, are prohibited.
5. Severability Clause
A determination that any term or condition of this permit is invalid shall not invalidate the force or effect of anyother term or condition thereof, except to the extent that any other term or condition depends in whole or inpart for its operation or implementation upon the term or condition declared invalid.
6. General Requirements
a. The permittee must comply with all terms and conditions of this permit. Any noncompliance with thefederally enforceable terms and conditions of this permit constitutes a violation of the Act, and is
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Final Title V Permit - General Terms and Conditions Page 3
grounds for enforcement action or for permit revocation, revocation and reissuance, or modification, orfor denial of a permit renewal application.
b. It shall not be a defense for the permittee in an enforcement action that it would have been necessary tohalt or reduce the permitted activity in order to maintain compliance with the federally enforceable termsand conditions of this permit.
c. This permit may be modified, reopened, revoked, or revoked and reissued, for cause. The filing of arequest by the permittee for a permit modification, revocation and reissuance, or revocation, or of anotification of planned changes or anticipated noncompliance does not stay any term and condition ofthis permit.
d. This permit does not convey any property rights of any sort, or any exclusive privilege.
e. The permittee shall furnish to the Director of the Ohio EPA, or an authorized representative of theDirector, upon receipt of a written request and within a reasonable time, any information that may berequested to determine whether cause exists for modifying, reopening or revoking this permit or todetermine compliance with this permit. Upon request, the permittee shall also furnish to the Director oran authorized representative of the Director, copies of records required to be kept by this permit. Forinformation claimed to be confidential in the submittal to the Director, if the Administrator of the U.S.EPA requests such information, the permittee may furnish such records directly to the Administratoralong with a claim of confidentiality.
7. Fees
The permittee shall pay fees to the Director of the Ohio EPA in accordance with ORC section 3745.11 andOAC Chapter 3745-78.
8. Marketable Permit Programs
No revision of this permit is required under any approved economic incentive, marketable permits, emissionstrading, and other similar programs or processes for changes that are provided for in this permit.
9. Reasonably Anticipated Operating Scenarios
The permittee is hereby authorized to make changes among operating scenarios authorized in this permitwithout notice to the Ohio EPA, but, contemporaneous with making a change from one operating scenario toanother, the permittee must record in a log at the permitted facility the scenario under which the permittee isoperating. The permit shield provided in these general terms and conditions shall apply to all operatingscenarios authorized in this permit.
10. Reopening for Cause
This Title V permit will be reopened prior to its expiration date under the following conditions:
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Final Title V Permit - General Terms and Conditions Page 4
a. Additional applicable requirements under the Act become applicable to one or more emissions unitscovered by this permit, and this permit has a remaining term of three or more years. Such a reopeningshall be completed not later than eighteen months after promulgation of the applicable requirement. Nosuch reopening is required if the effective date of the requirement is later than the date on which thepermit is due to expire, unless the original permit or any of its terms and conditions has been extendedpursuant to paragraph (E)(1) of OAC rule 3745-77-08.
b. This permit is issued to an affected source under the acid rain program and additional requirements(including excess emissions requirements) become applicable. Upon approval by the Administrator,excess emissions offset plans shall be deemed to be incorporated into the permit, and shall not require areopening of this permit.
c. The Director of the Ohio EPA or the Administrator of the U.S. EPA determines that the federallyapplicable requirements in this permit are based on a material mistake, or that inaccurate statementswere made in establishing the emissions standards or other terms and conditions of this permit related tosuch federally applicable requirements.
d. The Administrator of the U.S. EPA or the Director of the Ohio EPA determines that this permit mustbe revised or revoked to assure compliance with the applicable requirements.
11. Federal and State Enforceability
Only those terms and conditions designated in this permit as federally enforceable, that are required under theAct, or any of its applicable requirements, including relevant provisions designed to limit the potential to emit ofa source, are enforceable by the Administrator of the U.S. EPA, the State, and citizens under the Act. Allother terms and conditions of this permit shall not be federally enforceable and shall be enforceable under Statelaw only.
12. Compliance Requirements
a. Any document (including reports) required to be submitted and required by a federally applicablerequirement in this Title V permit shall include a certification by a responsible official that, based oninformation and belief formed after reasonable inquiry, the statements in the document are true,accurate, and complete.
b. Upon presentation of credentials and other documents as may be required by law, the permittee shallallow the Director of the Ohio EPA or an authorized representative of the Director to:
i. At reasonable times, enter upon the permittee's premises where a source is located or theemissions-related activity is conducted, or where records must be kept under the conditions ofthis permit.
ii. Have access to and copy, at reasonable times, any records that must be kept under theconditions of this permit, subject to the protection from disclosure to the public of confidentialinformation consistent with paragraph (E) of OAC rule 3745-77-03.
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Final Title V Permit - General Terms and Conditions Page 5
iii. Inspect at reasonable times any facilities, equipment (including monitoring and air pollutioncontrol equipment), practices, or operations regulated or required under this permit.
iv. As authorized by the Act, sample or monitor at reasonable times substances or parameters forthe purpose of assuring compliance with the permit and applicable requirements.
c. The permittee shall submit progress reports to the appropriate Ohio EPA District Office or local airagency concerning any schedule of compliance for meeting an applicable requirement. Progress reportsshall be submitted semiannually, or more frequently if specified in the applicable requirement or by theDirector of the Ohio EPA. Progress reports shall contain the following:
i. Dates for achieving the activities, milestones, or compliance required in any schedule ofcompliance, and dates when such activities, milestones, or compliance were achieved.
ii. An explanation of why any dates in any schedule of compliance were not or will not be met,and any preventive or corrective measures adopted.
d. Compliance certifications concerning the terms and conditions contained in this permit that are federallyenforceable emission limitations, standards, or work practices, shall be submitted to the appropriateOhio EPA District Office or local air agency in the following manner and with the following content:
i. Compliance certifications shall be submitted annually on a calendar year basis. The annualcertification shall be submitted on or before April 30th of each year during the permit term.
ii. Compliance certifications shall include the following:
(a) An identification of each term or condition of this permit that is the basis of thecertification.
(b) The permittee's current compliance status.(c) Whether compliance was continuous or intermittent.(d) The method(s) used for determining the compliance status of the source currently and
over the required reporting period.(e) Such other facts as the Director of the Ohio EPA may require in the permit to
determine the compliance status of the source.iii. Compliance certifications shall contain such additional requirements as may be specified
pursuant to sections 114(a)(3) and 504(b) of the Act.
13. Permit Shield
a. Compliance with the terms and conditions of this permit (including terms and conditions established foralternate operating scenarios, emissions trading, and emissions averaging, but excluding terms andconditions for which the permit shield is expressly prohibited under OAC rule 3745-77-07) shall bedeemed compliance with the applicable requirements identified and addressed in this permit as of thedate of permit issuance.
b. This permit shield provision shall apply to any requirement identified in this permit pursuant to OAC rule3745-77-07(F)(2), as a requirement that does not apply to the source or to one or more emissionsunits within the source.
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Final Title V Permit - General Terms and Conditions Page 6
14. Operational Flexibility
The permittee is authorized to make the changes identified in OAC rule 3745-77-07(H)(1)(a) to (H)(1)(c)within the permitted stationary source without obtaining a permit revision, if such change is not a modificationunder any provision of Title I of the Act [as defined in OAC rule 3745-77-01(JJ)], and does not result in anexceedance of the emissions allowed under this permit (whether expressed therein as a rate of emissions or interms of total emissions), and the permittee provides the Administrator of the U.S. EPA and the appropriateOhio EPA District Office or local air agency with written notification within a minimum of seven days in advanceof the proposed changes, unless the change is associated with, or in response to, emergency conditions. If lessthan seven days notice is provided because of a need to respond more quickly to such emergency conditions,the permittee shall provide notice to the Administrator of the U.S. EPA and the appropriate District Office ofthe Ohio EPA or local air agency as soon as possible after learning of the need to make the change. Thenotification shall contain the items required under OAC rule 3745-77-07(H)(2)(d).
15. Emergencies
The permittee shall have an affirmative defense of emergency to an action brought for noncompliance withtechnology-based emission limitations if the conditions of OAC rule 3745-77-07(G)(3) are met. Thisemergency defense provision is in addition to any emergency or upset provision contained in any applicablerequirement.
16. Off Permit Changes
The owner or operator of a Title V source may make any change in its operations or emissionsat the source that is not specifically addressed or prohibited in the Title V permit, withoutobtaining an amendment or modification of the permit, provided that the following conditionsare met:
a. The change does not result in conditions that violate any applicable requirements or that violate anyexisting federally enforceable permit term or condition;
b. The permittee provides contemporaneous written notice of the change to the director and theadministrator, except that no such notice shall be required for changes that qualify as insignificantemission levels or activities as defined in OAC rule 3745-77-01(U). Such written notice shall describeeach such change, the date of such change, any change in emissions or pollutants emitted, and anyfederally applicable requirement that would apply as a result of the change;
c. The change shall not qualify for the permit shield under OAC rule 3745-77-07(F);
d. The permittee shall keep a record describing all changes made at the source that result in emissions of aregulated air pollutant subject to an applicable requirement, but not otherwise regulated under thepermit, and the emissions resulting from those changes; and
e. The change is not subject to any applicable requirement under Title IV of the Act or is not amodification under any provision of Title I of the Act.
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Final Title V Permit - General Terms and Conditions Page 7
Paragraph (I) of rule 3745-77-07 of the Administrative Code applies only to modification or amendment ofthe permittee's Title V permit. The change made may require a permit to install under Chapter 3745-31 of theAdministrative Code if the change constitutes a modification as defined in that Chapter. Nothing in paragraph(I) of rule 3745-77-07 of the Administrative Code shall affect any applicable obligation under Chapter 3745-31 of the Administrative Code.
(For further clarification, the permittee can refer to Engineering Guide #63 that is available in their STARSHIPsoftware package.)
17. Compliance Method Requirements
Nothing in this permit shall alter or affect the ability of any person to establish compliance with, or a violation of,any applicable requirement through the use of credible evidence to the extent authorized by law. Nothing in thispermit shall be construed to waive any defenses otherwise available to the permittee, including but not limitedto, any challenge to the Credible Evidence Rule (see 62 Fed. Reg. 8314, Feb. 24, 1997), in the context of anyfuture proceeding.
18. Insignificant Activity
Each insignificant activity that has one or more applicable requirements shall comply with those applicablerequirements.
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Final Title V Permit - General Terms and Conditions Page 8
B. State Only Enforceable Section
1. Permit to Install Requirement
Prior to the “installation” or “modification” of any “air contaminant source,” as those terms are defined in OACrule 3745-31-01, a permit to install must be obtained from the Ohio EPA pursuant to OAC Chapter 3745-31.
2. Reporting Requirements Related to Monitoring and Recordkeeping Requirements
The permittee shall submit required reports in the following manner:
a. Reports of any required monitoring and/or recordkeeping information shall be submitted to theappropriate Ohio EPA District Office or local air agency.
b. Except as otherwise may be provided in the terms and conditions for a specific emissions unit, quarterlywritten reports of (a) any deviations (excursions) from emission limitations, operational restrictions, andcontrol device operating parameter limitations that have been detected by the testing, monitoring, andrecordkeeping requirements specified in this permit, (b) the probable cause of such deviations, and (c)any corrective actions or preventive measures which have been or will be taken, shall be submitted tothe appropriate Ohio EPA District Office or local air agency. If no deviations occurred during acalendar quarter, the permittee shall submit a quarterly report, which states that no deviations occurredduring that quarter. The reports shall be submitted quarterly, i.e., by January 31, April 30, July 31, andOctober 31 of each year and shall cover the previous calendar quarters. (These quarterly reports shallexclude deviations resulting from malfunctions reported in accordance with OAC rule 3745-15-06.)
3. Records Retention Requirements
Each record of any monitoring data, testing data, and support information required pursuant to this permit shallbe retained for a period of five years from the date the record was created. Support information shall include,but not be limited to, all calibration and maintenance records and all original strip-chart recordings forcontinuous monitoring instrumentation, and copies of all reports required by this permit. Such records may bemaintained in computerized form.
4. Inspections and Information Requests
The Director of the Ohio EPA, or an authorized representative of the Director, may, subject to the safetyrequirements of the permittee and without undue delay, enter upon the premises of this source at any reasonabletime for purposes of making inspections, conducting tests, examining records or reports pertaining to anyemission of air contaminants, and determining compliance with any applicable State air pollution laws andregulations and the terms and conditions of this permit. The permittee shall furnish to the Director of the OhioEPA, or an authorized representative of the Director, upon receipt of a written request and within a reasonabletime, any information that may be requested to determine whether cause exists for modifying, reopening orrevoking this permit or to determine compliance with this permit. Upon verbal or written request, the permitteeshall also furnish to the Director of the Ohio EPA, or an authorized representative of the Director, copies ofrecords required to be kept by this permit.
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Final Title V Permit - General Terms and Conditions Page 9
5. Scheduled Maintenance/Malfunction Reporting
Any scheduled maintenance of air pollution control equipment shall be performed in accordance with paragraph(A) of OAC rule 3745-15-06. The malfunction of any emissions units or any associated air pollution controlsystem(s) shall be reported to the appropriate Ohio EPA District Office or local air agency in accordance withparagraph (B) of OAC rule 3745-15-06. Except as provided in that rule, any scheduled maintenance ormalfunction necessitating the shutdown or bypassing of any air pollution control system(s) shall be accompaniedby the shutdown of the emissions unit(s) that is (are) served by such control system(s).
6. Permit Transfers
Any transferee of this permit shall assume the responsibilities of the prior permit holder. The appropriate OhioEPA District Office or local air agency must be notified in writing of any transfer of this permit.
7. Air Pollution Nuisance
The air contaminants emitted by the emissions units covered by this permit shall not cause a public nuisance, inviolation of OAC rule 3745-15-07.
8. Additional Reporting Requirements When There Are No Deviations of Federally EnforceableEmission Limitations, Operational Restrictions, or Control Device Operating Parameter Limitations(See Section A of This Permit)
If no deviations occurred during a calendar quarter, the permittee shall submit a quarterly report, which statesthat no deviations occurred during that quarter. The reports shall be submitted quarterly, i.e., by January 31,April 30, July 31, and October 31 of each year and shall cover the previous calendar quarters.
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1 1Facility Name: Premix, Inc. Facility ID: 02-04-00-0133
Part II - Specific Facility Terms and Conditions
A. State and Federally Enforcable Section
None
B. State Only Enforceable Section
1. The following insignificant emissions units are located at this facility:
B001 - 1.35 million Btu/hr gas-fired boilerN001 - Bake-off oven for paint racksP004 - Automatic parts washer for painted partsP006 - Parts grinder for finishing areaP009 - Fume hood in quality assurance laboratoryP070 - Mix tank washerT001 - 10,000-gallon storage tank for polyester resin/styrene; Tank 1T002 - 10,000-gallon storage tank for polyester resin/styrene; Tank 2T003 - 10,000-gallon storage tank for polyester resin/styrene; Tank 3T004 - 6,000-gallon storage tank for polyester resin/polystyrene; Tank 4T005 - 6,000-gallon storage tank for vinylester/styrene; Tank 5T006 - 6,000-gallon storage tank for polyester resin/styrene; Tank 6T007 - 6,000-gallon storage tank for polymer solution/styrene; Tank 7T008 - 6,000-gallon storage tank for polyester resin/styrene; Tank 11T009 - 6,000-gallon storage tank for styrene/isocyanurate vinylester/polyether polyol resin; Tank 12T010 - 6,000-gallon storage tank for vinylester resin/styrene; Tank 13T011 - 6,000-gallon storage tank for polyester resin/styrene; Tank 14T012 - 10,000-gallon storage tank for polyester resin/styrene; Tank 15Z001 - 10,000-gallon storage tank for vinyl toluene resin; Tank 16Z002 - 10,000-gallon storage tank for styrene; Tank 17Z009 - (BMC) Bagging station 1Z010 - (BMC) Bagging station 2Z011 - (BMC) Bagging station 3Z054 - Pilot plant extruder
Each insignificant emissions unit at this facility must comply with all State and federal regulations, as well asany emissions limitations and/or control requirements contained within a Permit to Install for the emissions unit.
Specific Facility Terms and ConditionsTitle V Final Permit
Page 10
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11 Facility Name:
Facility ID:Emissions Unit: DRYING OVEN 2 (P002)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a This emissions unit is exempt from the organic compound (OC) emission limitations specified in OAC rule3745-21-07(G)(1) because the coatings are not baked, heat-cured, or heat-polymerized.
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
DRYING OVEN 2 (P002)
Gas fired convection oven
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Drying oven for coated plastic parts OAC rule 3745-21-07(G)(1) See section A.I.2.a. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-1323
(No limits stated in PTI 02-1323.)357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 11Title V Final Permit
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11
DRYING OVEN 2 (P002)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 12Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: Disperser C-0 (P010)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 51,400 lbs/day.1.
Disperser C-0 (P010)
Low profile additive disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Thermoplastic additive disperser C-0 OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 15 lbs/day,excluding emissions from thecleanup materials. OC emissionsshall not exceed 18 lbs/day and 3.29tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 13Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: Disperser C-0 (P010)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 15pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 18 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 51,400 pounds per day, andthe actual styrene throughput for each such day.
f. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
Terms and Conditions for Emissions UnitsPage 14Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: Disperser C-0 (P010)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 8 lbs OC/hr, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 15 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.c
Terms and Conditions for Emissions UnitsPage 15Title V Final Permit
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44 Facility Name:
Facility ID:Emissions Unit: Disperser C-0 (P010)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 18 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.c.
1.d
Emission Limitation: 3.29 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.d. of this permit for the calendar year, divided by 2000 pounds/ton.
1.e
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 16Title V Final Permit
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11
Disperser C-0 (P010)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 17Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: Disperser C-1 (P011)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 78,800 lbs/day.1.
Disperser C-1 (P011)
Low profile additive disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Thermoplastic additive disperser C-1 OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 23 lbs/day,excluding emissions from thecleanup materials. OC emissionsshall not exceed 26 lbs/day and 4.75tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 18Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: Disperser C-1 (P011)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 23pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 26 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 78,800 pounds per day, andthe actual styrene throughput for each such day.
f. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
Terms and Conditions for Emissions UnitsPage 19Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: Disperser C-1 (P011)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 8 lbs OC/hr, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 23 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.c
Terms and Conditions for Emissions UnitsPage 20Title V Final Permit
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44 Facility Name:
Facility ID:Emissions Unit: Disperser C-1 (P011)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 26 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.c.
1.d
Emission Limitation: 4.75 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.d. of this permit for the calendar year, divided by 2000 pounds/ton.
1.e
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 21Title V Final Permit
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11
Disperser C-1 (P011)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 22Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-2 (P012)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-2 (P012)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-2 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 7.45 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.59 lb/hr and 2.56 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 3.02 lbs/hr and 20lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 25lbs/day and 4.56 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 23Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-2 (P012)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 68,400 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 24Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-2 (P012)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 3.02 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 20pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 25 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 68,400 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 25Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-2 (P012)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.59 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 4,879.32 pounds per hour, as noted inthe application.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 2.56 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 3.02 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 26Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-2 (P012)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 20 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 25 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 4.56 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
Terms and Conditions for Emissions UnitsPage 27Title V Final Permit
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-2 (P012)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 28Title V Final Permit
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11
Disperser C-2 (P012)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 29Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-3 (P013)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified is (are) this rule is less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-3 (P013)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-3 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 7.45 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.59 lb/hr and 2.56 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 2.74 lbs/hr and 21lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 26lbs/day and 4.75 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 30Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-3 (P013)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 72,000 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 31Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-3 (P013)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 2.74 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 21pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 26 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 72,000 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 32Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-3 (P013)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.59 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 4,879.32 pounds per hour, as noted inthe application.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 2.56 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 2.74 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 33Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-3 (P013)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 21 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 26 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.f.
1.h
Emission Limitation: 4.75 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.g. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
Terms and Conditions for Emissions UnitsPage 34Title V Final Permit
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-3 (P013)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 35Title V Final Permit
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11
Disperser C-3 (P013)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 36Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-4 (P014)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-4 (P014)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-4 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 7.45 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.59 lb/hr and 2.56 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 2.44 lbs/hr and 16lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 21lbs/day and 3.83 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 37Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-4 (P014)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 54,800 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 38Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-4 (P014)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 2.44 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 16pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 21 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 54,800 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 39Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-4 (P014)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.59 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 4,879.32 pounds per hour, as noted inthe application.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 2.56 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 2.44 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 40Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-4 (P014)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 16 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 21 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.f.
1.h
Emission Limitation: 3.83 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.g. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
Terms and Conditions for Emissions UnitsPage 41Title V Final Permit
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-4 (P014)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 42Title V Final Permit
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11
Disperser C-4 (P014)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 43Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-5 (P015)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-5 (P015)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-5 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 7.45 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.59 lb/hr and 2.56 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 2.20 lbs/hr and 9lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 14lbs/day and 2.55 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 44Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-5 (P015)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 30,800 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 45Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-5 (P015)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 2.20 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 9 poundsper day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 14 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 30,800 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 46Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-5 (P015)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.59 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 4,879.32 pounds per hour, as noted inthe application.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 2.56 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 2.20 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 47Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-5 (P015)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 9 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 14 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.f.
1.h
Emission Limitation: 2.55 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.g. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
Terms and Conditions for Emissions UnitsPage 48Title V Final Permit
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-5 (P015)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 49Title V Final Permit
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11
Disperser C-5 (P015)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 50Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-6 (P016)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-6 (P016)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-6 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 0.551 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.01 lb/hr and 0.03 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 1.62 lbs/hr and 10lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 13lbs/day and 2.37 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 51Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-6 (P016)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 34,200 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 52Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-6 (P016)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 1.62 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 13 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 34,200 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 53Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-6 (P016)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.01 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 55.5 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.03 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 1.62 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 54Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-6 (P016)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 10 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 13 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.f.
1.h
Emission Limitation: 2.37 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.g. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
Terms and Conditions for Emissions UnitsPage 55Title V Final Permit
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-6 (P016)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 56Title V Final Permit
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11
Disperser C-6 (P016)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 57Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-7 (P017)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-7 (P017)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-7 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 0.551 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.01 lb/hr and 0.03 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 1.56 lbs/hr and 10lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 13lbs/day and 2.37 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 58Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-7 (P017)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 34,200 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 59Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-7 (P017)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 1.56 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 13 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 34,200 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 60Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-7 (P017)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.01 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 55.5 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.03 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 1.56 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-7 (P017)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 10 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 13 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.f.
1.h
Emission Limitation: 2.37 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.g. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-7 (P017)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 63Title V Final Permit
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11
Disperser C-7 (P017)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 64Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-8 (P018)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-8 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 0.551 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.01 lb/hr and 0.03 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 1.70 lbs/hr and 10lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 13lbs/day and 2.37 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 65Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 34,200 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 66Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 1.70 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 13 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 34,200 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 67Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.01 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 55.5 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.03 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 1.70 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 68Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 10 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 13 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.f.
1.h
Emission Limitation: 2.37 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.g. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 70Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
Disperser C-8 (P018)
Resin paste disperser
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Resin paste disperser C-8 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 0.551 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.01 lb/hr and 0.03 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 1.70 lbs/hr and 10lbs/day, excluding emissions fromthe cleanup materials. OCemissions shall not exceed 13lbs/day and 2.37 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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62 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 34,200 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 66Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 1.70 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 13 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 34,200 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
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64 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.01 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 55.5 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.03 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 1.70 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
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65 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 10 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 13 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.f.
1.h
Emission Limitation: 2.37 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.g. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
Disperser C-8 (P018)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 71Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 1 (P021)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit specified in this rule is less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A styrene throughput operating restriction is notrequired for this emissions unit.)
SIGMA MIXER 1 (P021)
BMC Sigma mixer 1
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound mixer 1 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 2.21 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.b. andA.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.21 lb/hr and 0.91 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 50 lbs/day and 9.13tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 72Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 1 (P021)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
1.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 73Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 1 (P021)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 50 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.1., and the actual pressure drops and periods of time for each such day.
f. An identification of each month during which the rolling, 12-month VOC emissions from emissions unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
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64 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 1 (P021)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.21 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 1,734 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.91 TPY PE.
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
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65 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 1 (P021)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the open BMC mixers, which is 0.0125 pounds per pound ofavailable styrene, as determined from emissions testing for P022, conducted on September 18, 1997.
1.g
Emission Limitation: 50 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 9.13 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 1 (P021)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
SIGMA MIXER 1 (P021)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 78Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 2 (P022)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit specified in this rule is less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A styrene throughput operating restriction is notrequired for this emissions unit.)
SIGMA MIXER 2 (P022)
BMC Sigma mixer 2
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound mixer 2 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 2.29 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.b. andA.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.10 lb/hr and 0.44 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 50 lbs/day and 9.13tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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62 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 2 (P022)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
1.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
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63 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 2 (P022)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 50 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.1., and the actual pressure drops and periods of time for each such day.
f. An identification of each month during which the rolling, 12-month VOC emissions from emissions unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
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64 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 2 (P022)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.10 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 838.1 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.44 TPY PE.
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
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65 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 2 (P022)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the open BMC mixers, which is 0.0125 pounds per pound ofavailable styrene, as determined from emissions testing for P022, conducted on September 18, 1997.
1.g
Emission Limitation: 50 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 9.13 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 2 (P022)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
SIGMA MIXER 2 (P022)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 85Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 3 (P023)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit specified in this rule is less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A styrene throughput operating restriction is notrequired for this emissions unit.)
SIGMA MIXER 3 (P023)
BMC Sigma mixer 3
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound mixer 3 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 2.29 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.b. andA.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.10 lb/hr and 0.44 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 50 lbs/day and 9.13tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 86Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 3 (P023)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
1.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 87Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 3 (P023)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 50 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.1., and the actual pressure drops and periods of time for each such day.
f. An identification of each month during which the rolling, 12-month VOC emissions from emissions unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 88Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 3 (P023)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.10 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 838.1 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.44 TPY PE.
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 89Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 3 (P023)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the open BMC mixers, which is 0.0125 pounds per pound ofavailable styrene, as determined from emissions testing for P022, conducted on September 18, 1997.
1.g
Emission Limitation: 50 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 9.13 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 3 (P023)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 91Title V Final Permit
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11
SIGMA MIXER 3 (P023)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 92Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit specified in this rule is less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A styrene throughput operating restriction is notrequired for this emissions unit.)
SIGMA MIXER 4 (P024)
BMC Sigma mixer 4
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound mixer 4 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 2.29 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.b. andA.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.10 lb/hr and 0.44 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 50 lbs/day and 9.13tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 93Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
1.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit isemployed.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 94Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 50 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.1., and the actual pressure drops and periods of time for each such day.
f. An identification of each month during which the rolling, 12-month VOC emissions from emissions unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
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64 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.10 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 838.1 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.44 TPY PE.
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 96Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the open BMC mixers, which is 0.0125 pounds per pound ofavailable styrene, as determined from emissions testing for P022, conducted on September 18, 1997.
1.g
Emission Limitation: 50 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 9.13 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 98Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit specified in this rule is less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A styrene throughput operating restriction is notrequired for this emissions unit.)
SIGMA MIXER 4 (P024)
BMC Sigma mixer 4
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound mixer 4 with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 2.29 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.b. andA.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.10 lb/hr and 0.44 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 50 lbs/day and 9.13tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 93Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
1.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit isemployed.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 94Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 50 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.1., and the actual pressure drops and periods of time for each such day.
f. An identification of each month during which the rolling, 12-month VOC emissions from emissions unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 95Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.10 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 838.1 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.44 TPY PE.
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 96Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the open BMC mixers, which is 0.0125 pounds per pound ofavailable styrene, as determined from emissions testing for P022, conducted on September 18, 1997.
1.g
Emission Limitation: 50 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 9.13 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
Terms and Conditions for Emissions UnitsPage 97Title V Final Permit
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66 Facility Name:
Facility ID:Emissions Unit: SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 98Title V Final Permit
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11
SIGMA MIXER 4 (P024)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 99Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 5 (P025)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) based on this applicable rule is (are) less stringent than the limit specified in OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
LITTLEFORD MIXER 5 (P025)
LITTLEFORD MIXER 5
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC) mixer 5with a baghouse to controlparticulate emissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 8.46 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.71 lb/hr and 3.10 ton/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 7 lbs/day and 1.27tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 100Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 5 (P025)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 7,000 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 101Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 5 (P025)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 7 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 7,000 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
Terms and Conditions for Emissions UnitsPage 102Title V Final Permit
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64 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 5 (P025)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.71 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 5900 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 3.10 TPY PE
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC from all operations
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, exluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
Terms and Conditions for Emissions UnitsPage 103Title V Final Permit
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65 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 5 (P025)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be based on the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from closed BMC mixers, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
1.g
Emission Limitation: 7 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 1.27 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
Terms and Conditions for Emissions UnitsPage 104Title V Final Permit
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66 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 5 (P025)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 105Title V Final Permit
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11
LITTLEFORD MIXER 5 (P025)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 106Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 6 (P026)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) based on this applicable rule is (are) less stringent than the limit specified in OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
LITTLEFORD MIXER 6 (P026)
LITTLEFORD MIXER 6
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC) mixer 6with a baghouse to controlparticulate emissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 8.46 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.71 lb/hr and 3.10 ton/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 7 lbs/day and 1.27tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 107Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 6 (P026)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 7,000 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
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63 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 6 (P026)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 7 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 7,000 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
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64 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 6 (P026)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.71 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 5900 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 3.10 TPY PE
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC from all operations
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, exluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
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65 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 6 (P026)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be based on the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from closed BMC mixers, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
1.g
Emission Limitation: 7 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 1.27 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: LITTLEFORD MIXER 6 (P026)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
LITTLEFORD MIXER 6 (P026)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 113Title V Final Permit
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61 Facility Name:
Facility ID:Emissions Unit: CONTINUOUS MIXER (P027)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) based on this applicable rule is (are) less stringent than the limit specified in OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
CONTINUOUS MIXER (P027)
CONTINUOUS MIXER 1 AND 2
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC) mixers1 & 2 with a baghouse to controlparticulate emissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 3.07 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.48 lb/hr and 2.11 tons/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 1.06 lbs/hr, 12.7lbs/day and 2.33 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 114Title V Final Permit
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62 Facility Name:
Facility ID:Emissions Unit: CONTINUOUS MIXER (P027)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 12,700 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emission unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
Terms and Conditions for Emissions UnitsPage 115Title V Final Permit
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63 Facility Name:
Facility ID:Emissions Unit: CONTINUOUS MIXER (P027)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the average hourly OC emissions from the production materials andthe cleanup materials exceeded 1.06 pounds per hour, and the actual average hourly OC emissions for eachsuch day.
d. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 12.7 pounds per day, and the actual OC emissions for each such day.
e. An identification of each day during which any photochemically reactive cleanup materials were employed.
f. An identification of each day during which the styrene throughput exceeded 12,700 pounds per day, and theactual styrene throughput for each such day.
g. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
h. An identification of each month during which the rolling, 12-month VOC emissions from emissions unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
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64 Facility Name:
Facility ID:Emissions Unit: CONTINUOUS MIXER (P027)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.48 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 1300 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 2.11 TPY PE
Applicable Compliance Method: To determine the actual worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC from all operations
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, exluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
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65 Facility Name:
Facility ID:Emissions Unit: CONTINUOUS MIXER (P027)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be based on the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from closed BMC mixers, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
1.g
Emission Limitation: 1.06 lbs OC/hr, inluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.m. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.h
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66 Facility Name:
Facility ID:Emissions Unit: CONTINUOUS MIXER (P027)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 12.7 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.i
Emission Limitation: 2.33 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.i. of this permit for the calendar year, divided by 2000 pounds/ton.
1.j
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
CONTINUOUS MIXER (P027)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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61 Facility Name:
Facility ID:Emissions Unit: PILOT BMC Dispersers (P028)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limit(s) specified in this rule is (are) less stringent than the limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
PILOT BMC Dispersers (P028)
PILOT PLANT DISPERSERS AND MIXERS
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Two pilot plant dispersers for bulkmold compound (BMC) with abaghouse to control particulateemissions
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11 Particulate emissions (PE) shall notexceed 2.34 lbs/hr. See sectionA.I.2.a. below.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a.,A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See sections A.I.2.d. and A.I.2.e.below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Particulate emissions (PE) shall notexceed 0.10 lb/hr and 0.46 ton/year.
357786 357786
Organic compound (OC) emissionsshall not exceed 4.7 lbs/day,excluding emissions from thecleanup materials. OC emissionsshall not exceed 5 lbs/day and 0.91tons/year, including emissions fromthe cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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62 Facility Name:
Facility ID:Emissions Unit: PILOT BMC Dispersers (P028)
Premix, Inc. 02-04-00-0133
2. Additional Terms and Conditions (continued)
2.d The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
2.e The combined PE from P012 - P018 and P021 - P028 shall be limited to 21.34 tons per year.
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 16,000 lbs/day.1.
The pressure drop across the baghouse shall be maintained within the range of 1 to 3 inches of water while theemissions unit is in operation.
2.
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall properly operate and maintain equipment to monitor the pressure drop across the baghousewhile the emissions unit is in operation. The monitoring equipment shall be calibrated, operated, and maintainedin accordance with the manufacturer's recommendations, instructions, and operating manual(s). The permitteeshall record the pressure drop across the baghouse on a once per day basis when the emissions unit is inoperation.
2.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
3.
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63 Facility Name:
Facility ID:Emissions Unit: PILOT BMC Dispersers (P028)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 4.7pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 5 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each day during which the styrene throughput exceeded 16,000 pounds per day, and theactual styrene throughput for each such day.
f. An identification of each day during which the pressure drop across the baghouse did not comply with theallowable range specified in section A.II.2., and the actual pressure drops and periods of time for each such day.
g. An identification of each month during which the rolling, 12-month VOC emissions from emissions units P010- P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions for eachsuch month.
1.
The permittee shall submit annual reports which specify the total OC emissions and particulate emissions fromthis emissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1).
1.a
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64 Facility Name:
Facility ID:Emissions Unit: PILOT BMC Dispersers (P028)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.10 lb PE/hr.
Applicable Compliance Method(s): To determine the actual worst case PE rate, the following equation shall beused:
EPE(lbs/hr) = DSC x EF x (1 - CE).
where:EPE(lbs/hr) = maximum hourly PE rate, in pounds per hour.
DSC = the maximum, dry solids usage rate of the raw material, which is 866.45 pounds per hour, as noted in theapplication.
EF = the emission factor for particulate emissions, which is 0.01 pound of uncontrolled PE per pound of availableparticulate matter content, as noted in AP-42 chapter 6.4 (5/83).
CE = control efficiency of PE control device, 0.99 pounds of controlled PE per pound of uncontrolled PE, asspecified in an application for PTI 02-8922.
If required, the permittee shall demonstrate compliance with this emission limitation through emission testsperformed in accordance with 40 CFR Part 60, Appendix A, Methods 1-5.
1.b
Emission Limitation: 0.46 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case rate for PE, the actual, hourly, worst caseemission rate as determined in section A.V.1.b. shall be multiplied by 8760 hrs/yr and divided by 2000 lbs/ton.
1.c
Emission Limitation: 21.34 TPY PE from production operations.
Applicable Compliance Method: To determine the worst case PE rate the following equation shall be used:
PE (TPY) = [Summation of EPEi(lbs/hr)] x 8760 hrs/yr x ton/2000 lbs.
where:PE (TPY) = maximum annual PE rate for P012-P018 and P021-P028, in tons per year.
i = an individual emissions unit from the following group of emissions units: P012-P018 and P021-P028.
EPE(lbs/hr) = maximum PE rate, in pounds per hour, as noted in section A.V.1.b. for each specified emissionsunit.
1.d
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.e
Emission Limitation: 8 lbs OC/hr, excluding emissions from the cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.f
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65 Facility Name:
Facility ID:Emissions Unit: PILOT BMC Dispersers (P028)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 4.7 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from the dispersers, which is 0.000292 pounds per pound ofavailable styrene, as determined from emissions testing for P012, conducted on June 11, 1998.
1.g
Emission Limitation: 5 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.g.
1.h
Emission Limitation: 0.91 TPY OC, including emissions from cleanup materials.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.h. of this permit for the calendar year, divided by 2000 pounds/ton.
1.i
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66 Facility Name:
Facility ID:Emissions Unit: PILOT BMC Dispersers (P028)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
PILOT BMC Dispersers (P028)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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41 Facility Name:
Facility ID:Emissions Unit: TMC MACHINE (P029)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.b Only nonphotochemically reactive cleanup materials shall be employed.
2.c The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A daily styrene throughput restriction is notrequired for this emissions unit.)
II. Operational Restrictions
None
TMC MACHINE (P029)
TMC MACHINE
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Thick mold compound (TMC)machine
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a. and A.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 60 lbs/day and10.95 tons/year, including emissionsfrom the cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 128Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: TMC MACHINE (P029)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 60 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
Terms and Conditions for Emissions UnitsPage 129Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: TMC MACHINE (P029)
Premix, Inc. 02-04-00-0133
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 8 lbs OC/hr, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from compounding machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
1.c
Terms and Conditions for Emissions UnitsPage 130Title V Final Permit
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44 Facility Name:
Facility ID:Emissions Unit: TMC MACHINE (P029)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 60 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.c.
1.d
Emission Limitation: 10.95 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.d. of this permit for the calendar year, divided by 2000 pounds/ton.
1.e
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 131Title V Final Permit
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11
TMC MACHINE (P029)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 132Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: CHAIN MACHINE (P030)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.b Only nonphotochemically reactive cleanup materials shall be employed.
2.c The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A daily styrene throughput restriction is notrequired for this emissions unit.)
II. Operational Restrictions
None
CHAIN MACHINE (P030)
CHAIN SMC MACHINE
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Chain sheet mold compound (SMC)machine
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a. and A.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 60 lbs/day and10.95 tons/year, including emissionsfrom the cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 133Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: CHAIN MACHINE (P030)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 60 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
Terms and Conditions for Emissions UnitsPage 134Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: CHAIN MACHINE (P030)
Premix, Inc. 02-04-00-0133
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 8 lbs OC/hr, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from compounding machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
1.c
Terms and Conditions for Emissions UnitsPage 135Title V Final Permit
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44 Facility Name:
Facility ID:Emissions Unit: CHAIN MACHINE (P030)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 60 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.c.
1.d
Emission Limitation: 10.95 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.d. of this permit for the calendar year, divided by 2000 pounds/ton.
1.e
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 136Title V Final Permit
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11
CHAIN MACHINE (P030)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 137Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: PREMI SMC MACHINE (P031)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.b Only nonphotochemically reactive cleanup materials shall be employed.
2.c The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A daily styrene throughput restriction is notrequired for this emissions unit.)
II. Operational Restrictions
None
PREMI SMC MACHINE (P031)
PREMI SMC MACHINE
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Premi sheet mold compound (SMC)machine
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a. and A.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 60 lbs/day and10.95 tons/year, including emissionsfrom the cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 138Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: PREMI SMC MACHINE (P031)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 40pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 60 pounds per day, and the actual OC emissions for each such day.
d. An identification of each day during which any photochemically reactive cleanup materials were employed.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
Terms and Conditions for Emissions UnitsPage 139Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: PREMI SMC MACHINE (P031)
Premix, Inc. 02-04-00-0133
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 8 lbs OC/hr, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.h. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 40 lbs OC/day, excluding emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
ii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from compounding machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
1.c
Terms and Conditions for Emissions UnitsPage 140Title V Final Permit
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44 Facility Name:
Facility ID:Emissions Unit: PREMI SMC MACHINE (P031)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 60 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day, asspecified in section A.V.1.c.
1.d
Emission Limitation: 10.95 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.d. of this permit for the calendar year, divided by 2000 pounds/ton.
1.e
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
PREMI SMC MACHINE (P031)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 142Title V Final Permit
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51 Facility Name:
Facility ID:Emissions Unit: PILOT SMC MACHINE (P032)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A daily styrene throughput restriction is notrequired for this emissions unit.)
II. Operational Restrictions
None
PILOT SMC MACHINE (P032)
PILOT PLANT SMC MACHINE
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Pilot plant sheet mold compound(SMC) machine
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 8 lbs/hr, 40 lbs/dayand 7.3 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 143Title V Final Permit
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52 Facility Name:
Facility ID:Emissions Unit: PILOT SMC MACHINE (P032)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsand the cleanup materials exceeded 8 pounds per hour, and the actual average hourly OC emissions for eachsuch day.
b. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 40 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
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53 Facility Name:
Facility ID:Emissions Unit: PILOT SMC MACHINE (P032)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 8 lbs OC/hr, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.m. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
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54 Facility Name:
Facility ID:Emissions Unit: PILOT SMC MACHINE (P032)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from compounding machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.c
Emission Limitation: 7.3 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
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55 Facility Name:
Facility ID:Emissions Unit: PILOT SMC MACHINE (P032)
Premix, Inc. 02-04-00-0133
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 147Title V Final Permit
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11
PILOT SMC MACHINE (P032)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 148Title V Final Permit
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51 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 4 (P033)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 11,500 lbs/day.1.
EXTRUDER 4 (P033)
BMC/TMC Extruder
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC)/sheetmold compound (SMC) extruder 4
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 0.96 lb/hr, 11.5lbs/day and 2.10 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 149Title V Final Permit
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52 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 4 (P033)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsand the cleanup materials exceeded 0.96 pound per hour, and the actual average hourly OC emissions for eachsuch day.
b. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 11.5 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each day during which the styrene throughput exceeded 11,500 pounds per day, andthe actual styrene throughput for each such day.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
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53 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 4 (P033)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 0.96 lb OC/hr, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.m. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
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54 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 4 (P033)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 11.5 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from extrusion machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.c
Emission Limitation: 2.11 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
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55 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 4 (P033)
Premix, Inc. 02-04-00-0133
VI. Miscellaneous Requirements
None
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11
EXTRUDER 4 (P033)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 154Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 5 (P034)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 7,200 lbs/day.1.
EXTRUDER 5 (P034)
BMC/TMC Extruder
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC)/sheetmold compound (SMC) extruder 5
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 7.2 lbs/day and1.31 tons/year, including emissionsfrom the cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 155Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 5 (P034)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 7.2 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each day during which the styrene throughput exceeded 7,200 pounds per day, and theactual styrene throughput for each such day.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
Terms and Conditions for Emissions UnitsPage 156Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 5 (P034)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 7.2 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from extrusion machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.b
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44 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 5 (P034)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 1.31 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.c
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
EXTRUDER 5 (P034)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 159Title V Final Permit
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51 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 1 (P035)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 9,800 lbs/day.1.
EXTRUDER 1 (P035)
BMC/TMC Extruder
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC)/sheetmold compound (SMC) extruder 1
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 0.82 lb/hr, 9.8lbs/day and 1.79 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 160Title V Final Permit
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52 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 1 (P035)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsand the cleanup materials exceeded 0.82 pound per hour, and the actual average hourly OC emissions for eachsuch day.
b. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 9.8 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each day during which the styrene throughput exceeded 9 ,800 pounds per day, and theactual styrene throughput for each such day.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
Terms and Conditions for Emissions UnitsPage 161Title V Final Permit
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53 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 1 (P035)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 0.82 lb OC/hr, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.m. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Terms and Conditions for Emissions UnitsPage 162Title V Final Permit
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54 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 1 (P035)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 9.8 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from extrusion machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.c
Emission Limitation: 1.79 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
Terms and Conditions for Emissions UnitsPage 163Title V Final Permit
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55 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 1 (P035)
Premix, Inc. 02-04-00-0133
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 164Title V Final Permit
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11
EXTRUDER 1 (P035)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 165Title V Final Permit
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51 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 2 (P036)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 9,000 lbs/day.1.
EXTRUDER 2 (P036)
BMC/TMC Extruder
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC)/sheetmold compound (SMC) extruder 2
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 0.76 lb/hr, 9 lbs/dayand 1.64 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 166Title V Final Permit
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52 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 2 (P036)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsand the cleanup materials exceeded 0.76 pound per hour, and the actual average hourly OC emissions for eachsuch day.
b. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 9 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each day during which the styrene throughput exceeded 9,000 pounds per day, and theactual styrene throughput for each such day.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
Terms and Conditions for Emissions UnitsPage 167Title V Final Permit
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53 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 2 (P036)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 0.76 lb OC/hr, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.m. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Terms and Conditions for Emissions UnitsPage 168Title V Final Permit
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54 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 2 (P036)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 9 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from extrusion machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.c
Emission Limitation: 1.64 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
Terms and Conditions for Emissions UnitsPage 169Title V Final Permit
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55 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 2 (P036)
Premix, Inc. 02-04-00-0133
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 170Title V Final Permit
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11
EXTRUDER 2 (P036)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 171Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3 (P037)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 6,500 lbs/day.1.
EXTRUDER 3 (P037)
BMC/TMC Extruder
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC)/sheetmold compound (SMC) extruder 3
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 6.5 lbs/day and1.18 tons/year, including emissionsfrom the cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 172Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3 (P037)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 6.5 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each day during which the styrene throughput exceeded 6,500 pounds per day, and theactual styrene throughput for each such day.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
Terms and Conditions for Emissions UnitsPage 173Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3 (P037)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 6.5 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from extrusion machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.b
Terms and Conditions for Emissions UnitsPage 174Title V Final Permit
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44 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3 (P037)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 1.18 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.c
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 175Title V Final Permit
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11
EXTRUDER 3 (P037)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 176Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3.5 (P038)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The daily emission limit specified in this rule is less stringent than the daily limit established pursuant toOAC rule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 4,300 lbs/day.1.
EXTRUDER 3.5 (P038)
BMC/TMC Extruder
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Bulk mold compound (BMC)/sheetmold compound (SMC) extruder 3.5
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 4.3 lbs/day and0.79 ton/year, including emissionsfrom the cleanup materials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 177Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3.5 (P038)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 4.3 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each day during which the styrene throughput exceeded 4,300 pounds per day, and theactual styrene throughput for each such day.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
Terms and Conditions for Emissions UnitsPage 178Title V Final Permit
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43 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3.5 (P038)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 4.3 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from extrusion machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.b
Terms and Conditions for Emissions UnitsPage 179Title V Final Permit
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44 Facility Name:
Facility ID:Emissions Unit: EXTRUDER 3.5 (P038)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.79 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.c
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 180Title V Final Permit
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11
EXTRUDER 3.5 (P038)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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31 Facility Name:
Facility ID:Emissions Unit: Pipe and Pump Cleaning Operations (P039)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a This emissions unit is exempt from the organic compound emission limitations specified in OAC rule3745-21-07(G)(2) because the use of photochemically reactive materials is prohibited.
2.b The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (A materials throughput operating restriction isnot required for this emissions unit.)
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
The permittee shall record each day whether or not each cleanup material employed in this emissions unit is aphotochemically reactive material, as defined in OAC rule 3745-21-01(C).
1.
Pipe and Pump Cleaning Operations (P039)
Pipe and pump metal cleaning
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Pipe and metal pump cleaning OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.b. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 18.1 lbs/day and3.30 tons/year from the cleanupoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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32 Facility Name:
Facility ID:Emissions Unit: Pipe and Pump Cleaning Operations (P039)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements (continued)
The permittee shall collect and record the following information for each month for this emissions unit:
a. The company identification of each cleanup material employed.
b. The total weight of cleanup material added to the cleaning tanks, in pounds.
c. The total weight of waste cleanup material that is disposed, in pounds.
d. The total OC emissions, in pounds per month.
e. The actual number of days that the emissions unit was in operation.
f. The average daily organic compound emission rate, i.e. (d) divided by (e), in pounds per day (average).
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following:
a. an identification of each day during which any photochemically reactive cleanup materials were employed; and
b. an identification of each month during which the average, daily organic compound emission rate exceeded18.1 pounds per day, and the actual, average, daily emission rate in pounds per day for each such day.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the emissions limitation(s) in section A. I. 1. of these terms and conditions shall be determinedin accordance with the following method(s):
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
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33 Facility Name:
Facility ID:Emissions Unit: Pipe and Pump Cleaning Operations (P039)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 18.1 lbs OC/day
Applicable Compliance Method: Compliance shall be determined based upon the following:i. Determination of monthly emissions from cleanup operations, EC(lbs/month) shall be made in accordance withthe following method(s):
EC(lbs/month) = Summation of {[WC/OUT - (WC/IN x PC/100)]}i.
where:EC(lbs/month) = the organic compound emissions from cleanup operations, in pounds per month.
WC/OUTi = weight of cleanup material "i" dispensed to cleaning tanks, in pounds per month.
WC/INi = weight of cleanup material "i" disposed to off-site waste handling facility, in pounds per month.
PC = average weight percentage of cleanup material solvent in waste cleanup material, as determined frommethods required by section A.V.2.
ii. Determination of average, daily emissions from cleanup operations, EC(lbs/day), shall be determined inaccordance with the following method(s):
EC(lbs/day) = [EC(lbs/month)]/DAYS.
where:EC(lbs/day) = the average, daily organic compound emissions from cleanup operations, in pounds per day.
DAYS = the actual number of days the emissions unit was in operation during the month as determined fromrecord keeping required by term A.III.2.e.
1.b
Emission Limitation: 3.30 TPY OC
Applicable Compliance Method: To determine annual OC emissions compliance shall be based on the sum ofthe monthly OC emission rates from cleanup materials, EC(lbs/month), as specified in section A.V.1.b.i. of thispermit for the calendar year, divided by 2000 pounds/ton.
1.c
A determination shall be made of volatile organic compound content (percent by weight), solids content, anddensity of composite sample(s) of the waste cleanup material generated at this emissions unit. The compositewaste sample(s) from this emissions unit shall not be mixed with other wastes generated from other emissionsunit(s). The composite sample(s) shall be taken from at least three waste solvent storage containers (i.e., 55gallon drums), which store waste materials generated from at least two "solvent tank chageouts". The permitteeshall determine the composition of the material from data determined from an analysis of each material, asreferenced in 40 CFR Part 60, Appendix A or an equivalent, alternative method (as approved by the Ohio EPA)performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
Pipe and Pump Cleaning Operations (P039)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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51 Facility Name:
Facility ID:Emissions Unit: TMC Dough Roller (P040)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the daily limit established pursuant to OACrule 3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c Only nonphotochemically reactive cleanup materials shall be employed.
2.d The combined VOC emissions from P010 - P018, P021 - P059, and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily styrenethroughput restriction.)
II. Operational Restrictions
The maximum styrene throughput for this emissions unit shall not exceed 17,500 lbs/day.1.
TMC Dough Roller (P040)
TMC Dough Roller
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Thick mold compound (TMC) rollermachine
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, excluding emissions fromcleanup materials. See sectionsA.I.2.a., A.I.2.b. and A.I.2.c. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.d. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
Organic compound (OC) emissionsshall not exceed 1.46 lbs/hr, 17.5lbs/day and 3.20 tons/year, includingemissions from the cleanupmaterials.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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52 Facility Name:
Facility ID:Emissions Unit: TMC Dough Roller (P040)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material and each cleanup material employed.
b. An identification of whether or not each cleanup material employed is a photochemically reactive material.
c. The weight of each production material employed, in pounds.
d. The styrene content of each production material employed, in percent by weight.
e. The styrene throughput of all production materials, in pounds.
f. The total organic compound emission rate for all production materials, in pounds.
g. The actual number of hours that the emissions unit was in operation.
h. The average hourly organic compound emission rate for all production materials, i.e., (f) divided by (g), inpounds per hour (average).
i. The weight of each cleanup material dispensed, in pounds.
j. The weight of each cleanup material returned, in pounds.
k. The total organic compound emission rate for all cleanup materials, in pounds.
l. The total organic compound emission rate for all production materials and all cleanup materials, in poundsper day.
m. The average hourly organic compound emission rate for all production materials and all cleanup materials,i.e., (l) divided by (g), in pounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsand the cleanup materials exceeded 1.46 pounds per hour, and the actual average hourly OC emissions for eachsuch day.
b. An identification of each day during which the OC emissions from the production materials and the cleanupmaterials exceeded 17.5 pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which any photochemically reactive cleanup materials were employed.
d. An identification of each day during which the styrene throughput exceeded 17,500 pounds per day, andthe actual styrene throughput for each such day.
e. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
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53 Facility Name:
Facility ID:Emissions Unit: TMC Dough Roller (P040)
Premix, Inc. 02-04-00-0133
IV. Reporting Requirements (continued)
The permittee shall submit annual reports which specify the total OC emissions from this emissions unit for theprevious calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Emission Limitation: 1.46 lbs OC/hr, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.m. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
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54 Facility Name:
Facility ID:Emissions Unit: TMC Dough Roller (P040)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 17.5 lbs OC/day, including emissions from cleanup materials.
Applicable Compliance Method: Compliance shall be determined based upon the following:
i. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i.
where:EC(lbs/day) = the organic compound emissions from cleanup operations, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
ii. Determination of available styrene in the production materials:
AS(lbs/day) = Summation of (Pi x SCi).
where:AS(lbs/day) = the available styrene, also the styrene throughput, in pounds per day.
Pi = the production rate of material i, in pounds per day.
SCi = the styrene content of material i, in pounds of available styrene per pound of production material.
iii. Determination of organic compound emissions from production operations:
ES(lbs/day) = AS x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
EF = emission factor for styrene emissions from compounding machines, which is 0.001 pounds per pound ofavailable styrene, as determined from engineering estimates.
iv. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ES(lbs/day) + EC(lbs/day).
1.c
Emission Limitation: 3.20 TPY OC, including emissions from cleanup materials
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials and cleanup materials,EOC(lbs/day), as specified in section A.V.1.c. of this permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
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55 Facility Name:
Facility ID:Emissions Unit: TMC Dough Roller (P040)
Premix, Inc. 02-04-00-0133
VI. Miscellaneous Requirements
None
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11
TMC Dough Roller (P040)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine A-6 (P041)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine A-6 (P041)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press A-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine A-6 (P041)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 193Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine A-6 (P041)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 194Title V Final Permit
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11
Compression Mold Machine A-6 (P041)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 195Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine B-6 (P042)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine B-6 (P042)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press B-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 196Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine B-6 (P042)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 197Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine B-6 (P042)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 198Title V Final Permit
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11
Compression Mold Machine B-6 (P042)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 199Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-4 (P043)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine D-4 (P043)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press D-4 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 200Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-4 (P043)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 201Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-4 (P043)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 202Title V Final Permit
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11
Compression Mold Machine D-4 (P043)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 203Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-6 (P044)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine D-6 (P044)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press D-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 204Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-6 (P044)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 205Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-6 (P044)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 206Title V Final Permit
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11
Compression Mold Machine D-6 (P044)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 207Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-1 (P045)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine E-1 (P045)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press E-1 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 208Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-1 (P045)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 209Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-1 (P045)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 210Title V Final Permit
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11
Compression Mold Machine E-1 (P045)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 211Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-2 (P046)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine E-2 (P046)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press E-2 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 212Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-2 (P046)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 213Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-2 (P046)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 214Title V Final Permit
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11
Compression Mold Machine E-2 (P046)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 215Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-3 (P047)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine E-3 (P047)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press E-3 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 216Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-3 (P047)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 217Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-3 (P047)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 218Title V Final Permit
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11
Compression Mold Machine E-3 (P047)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 219Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-4 (P048)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine E-4 (P048)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press E-4 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 220Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-4 (P048)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 221Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-4 (P048)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 222Title V Final Permit
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11
Compression Mold Machine E-4 (P048)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 223Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-5 (P049)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine E-5 (P049)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press E-5 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 224Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-5 (P049)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 225Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-5 (P049)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 226Title V Final Permit
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11
Compression Mold Machine E-5 (P049)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 227Title V Final Permit
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11
Compression Mold Machine E-5 (P049)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 227Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-6 (P050)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine E-6 (P050)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press E-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 228Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-6 (P050)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 229Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-6 (P050)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 230Title V Final Permit
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11
Compression Mold Machine E-6 (P050)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 231Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-7 (P051)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine E-7 (P051)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press E-7 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 232Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-7 (P051)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 233Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine E-7 (P051)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 234Title V Final Permit
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11
Compression Mold Machine E-7 (P051)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 235Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-1 (P052)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 7,880 lbs/day.1.
Compression Mold Machine G-1 (P052)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-1 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.44lb/hr, 10.56 lbs/day and 1.93tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 236Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-1 (P052)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.44 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 10.56pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 7,880 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 237Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-1 (P052)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.44 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 10.56 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.93 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 238Title V Final Permit
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11
Compression Mold Machine G-1 (P052)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 239Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-2 (P053)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 13,200 lbs/day.1.
Compression Mold Machine G-2 (P053)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-2 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.74lb/hr, 17.76 lbs/day and 3.24tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 240Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-2 (P053)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.74 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 17.76pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 13,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 241Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-2 (P053)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.74 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 17.76 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 3.24 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 242Title V Final Permit
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11
Compression Mold Machine G-2 (P053)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 243Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-3 (P054)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 13,200 lbs/day.1.
Compression Mold Machine G-3 (P054)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-3 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.74lb/hr, 17.76 lbs/day and 3.24tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 244Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-3 (P054)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.74 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 17.76pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 13,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 245Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-3 (P054)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.74 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 17.76 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 3.24 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 246Title V Final Permit
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11
Compression Mold Machine G-3 (P054)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 247Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-4 (P055)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 10,200 lbs/day.1.
Compression Mold Machine G-4 (P055)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-4 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.64lb/hr, 13.68 lbs/day and 2.49tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 248Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-4 (P055)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.64 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 13.68pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 10,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 249Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-4 (P055)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.64 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 13.68 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 2.49 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 250Title V Final Permit
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11
Compression Mold Machine G-4 (P055)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 251Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-5 (P056)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 10,200 lbs/day.1.
Compression Mold Machine G-5 (P056)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-5 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.64lb/hr, 13.68 lbs/day and 2.49tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 252Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-5 (P056)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.64 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 13.68pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 10,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 253Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-5 (P056)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.64 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 13.68 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 2.49 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 254Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-5 (P056)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 10,200 lbs/day.1.
Compression Mold Machine G-5 (P056)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-5 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.64lb/hr, 13.68 lbs/day and 2.49tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 252Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-5 (P056)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.64 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 13.68pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 10,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 253Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-5 (P056)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.64 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 13.68 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 2.49 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 254Title V Final Permit
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11
Compression Mold Machine G-5 (P056)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 255Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-6 (P057)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 13,200 lbs/day.1.
Compression Mold Machine G-6 (P057)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.74lb/hr, 17.76 lbs/day and 3.24tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 256Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-6 (P057)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.74 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 17.76pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 13,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 257Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-6 (P057)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.74 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 17.76 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 3.24 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 258Title V Final Permit
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11
Compression Mold Machine G-6 (P057)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 259Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-7 (P058)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 13,200 lbs/day.1.
Compression Mold Machine G-7 (P058)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-7 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.74lb/hr, 17.76 lbs/day and 3.24tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 260Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-7 (P058)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.74 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 17.76pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 13,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 261Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-7 (P058)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.74 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 17.76 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 3.24 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 262Title V Final Permit
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11
Compression Mold Machine G-7 (P058)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 263Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-8 (P059)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 10,200 lbs/day.1.
Compression Mold Machine G-8 (P059)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-8 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.64lb/hr, 13.68 lbs/day and 2.49tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 264Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-8 (P059)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.64 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 13.68pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 10,200 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 265Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-8 (P059)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.64 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 13.68 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 2.49 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 266Title V Final Permit
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11
Compression Mold Machine G-8 (P059)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 267Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-1 (P061)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 6,600 lbs/day.1.
Injection Mold Machine H-1 (P061)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-1 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.37lb/hr, 8.88 lbs/day and 1.62 tons/yearfrom the production operation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 268Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-1 (P061)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.37 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 8.88pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 6,600 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 269Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-1 (P061)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.37 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 8.88 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.62 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 270Title V Final Permit
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11
Injection Mold Machine H-1 (P061)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 271Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-2 (P062)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 6,600 lbs/day.1.
Injection Mold Machine H-2 (P062)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-2 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.37lb/hr, 8.88 lbs/day and 1.62 tons/yearfrom the production operation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 272Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-2 (P062)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.37 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 8.88pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 6,600 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 273Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-2 (P062)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.37 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 8.88 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.62 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 274Title V Final Permit
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11
Injection Mold Machine H-2 (P062)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 275Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-3 (P063)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 6,600 lbs/day.1.
Injection Mold Machine H-3 (P063)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-3 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.37lb/hr, 8.88 lbs/day and 1.62 tons/yearfrom the production operation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 276Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-3 (P063)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.37 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 8.88pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 6,600 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 277Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-3 (P063)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.37 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 8.88 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.62 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 278Title V Final Permit
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11
Injection Mold Machine H-3 (P063)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 279Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-4 (P064)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 6,600 lbs/day.1.
Injection Mold Machine H-4 (P064)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-4 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.37lb/hr, 8.88 lbs/day and 1.62 tons/yearfrom the production operation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 280Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-4 (P064)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.37 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 8.88pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 6,600 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 281Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-4 (P064)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.37 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 8.88 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.62 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 282Title V Final Permit
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11
Injection Mold Machine H-4 (P064)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 283Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-5 (P065)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 6,600 lbs/day.1.
Injection Mold Machine H-5 (P065)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-5 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.37lb/hr, 8.88 lbs/day and 1.62 tons/yearfrom the production operation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 284Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-5 (P065)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.37 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 8.88pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 6,600 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 285Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-5 (P065)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.37 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 8.88 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.62 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 286Title V Final Permit
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11
Injection Mold Machine H-5 (P065)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 287Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-6 (P066)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 6,600 lbs/day.1.
Injection Mold Machine H-6 (P066)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.37lb/hr, 8.88 lbs/day and 1.62 tons/yearfrom the production operation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 288Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-6 (P066)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.37 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 8.88pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 6,600 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 289Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-6 (P066)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.37 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 8.88 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.62 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 290Title V Final Permit
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11
Injection Mold Machine H-6 (P066)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 291Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-7 (P067)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
2.c The combined VOC emissions from P010 - P018, P021 - P059 and P061 - P067 shall be limited to 183.53tons per year, based upon a rolling, 12-month summation. (This limitation is equivalent to the daily moldcompound usage restriction, based on a styrene content up to 18%, by weight.)
II. Operational Restrictions
The maximum mold compound usage for this emissions unit shall not exceed 6,600 lbs/day.1.
Injection Mold Machine H-7 (P067)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-7 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(D)PTI 02-11793
See section A.I.2.c. below.357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11793
OC emissions shall not exceed 0.37lb/hr, 8.88 lbs/day and 1.62 tons/yearfrom the production operation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 292Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-7 (P067)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
The permittee shall maintain monthly records of the total VOC emissions and the rolling, 12-month VOCemissions from emissions units P010 - P018, P021 - P059, and P061 - P067, in tons.
2.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 0.37 pound per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 8.88pounds per day, and the actual OC emissions for each such day.
c. An identification of each day during which the mold compound usage exceeded 6,600 pounds per day, andthe actual usage for each such day.
d. An identification of each month during which the rolling, 12-month VOC emissions from emission unitsP010 - P018, P021 - P059, and P061 - P067 exceeded 183.53 tons per year, and the actual VOC emissions foreach such month.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 183.53 TPY VOC, including emissions from cleanup materials
Applicable Compliance Method: Compliance shall be the sum of the monthly VOC emissions for P010 - P018,P021 - P059 and P061 - P067, as specified in section A.III.2., for each rolling 12-month period, divided by 2000pounds/ton.
1.a
Terms and Conditions for Emissions UnitsPage 293Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-7 (P067)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.37 lb OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.b
Emission Limitation: 8.88 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.c
Emission Limitation: 1.62 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.c. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 294Title V Final Permit
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11
Injection Mold Machine H-7 (P067)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 295Title V Final Permit
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31 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-9 (P071)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a The emission limits specified in this rule are less stringent than the limit established pursuant to OAC rule3745-31-05(A)(3).
2.b The emissions of organic materials from the production operation consist of styrene, a photochemicallyreactive material as defined in OAC rule 3745-21-01(C)(5).
II. Operational Restrictions
None
Compression Mold Machine G-9 (P071)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press G-9 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day from the productionoperation. See sections A.I.2.a. andA.I.2.b. below.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-11376
OC emissions shall not exceed 1.1lbs/hr, 26.4 lbs/day and 4.82tons/year from the productionoperation.
357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 296Title V Final Permit
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32 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-9 (P071)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each production material employed.
b. The weight of each production material employed, in pounds.
c. The weight of all production materials employed, in pounds.
d. The total organic compound emission rate for all production materials, in pounds.
e. The actual number of hours that the emissions unit was in operation.
f. The average hourly organic compound emission rate for all production materials, i.e., (d) divided by (e), inpounds per hour (average).
1.
IV. Reporting Requirements
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day during which the average hourly OC emissions from the production materialsexceeded 1.1 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day during which the OC emissions from the production materials exceeded 26.4pounds per day, and the actual OC emissions for each such day.
1.
The permittee shall submit annual reports which specify the total organic compound emissions from thisemissions unit for the previous calendar year. These reports shall be submitted by April 15 of each year.
2.
The permittee shall submit annual reports which specify the total VOC emissions from emissions units P010 -P018, P021 - P059, and P061 - P067 for the previous calendar year. These reports shall be submitted by April15 of each year.
3.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1. of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 1.1 lbs OC/hr from the production operation.
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.1.f. If required, the permittee shall demonstrate compliance with thisemission limitation through emission tests, performed in accordance with 40 CFR Part 60, Appendix A, Method18, 25 or 25A, as appropriate.
1.a
Terms and Conditions for Emissions UnitsPage 297Title V Final Permit
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33 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine G-9 (P071)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 26.4 lbs OC/day from the production operation.
Applicable Compliance Method: Compliance shall be determined in accordance with the following method:
ES(lbs/day) = (Summation of Pi) x EF.
where:ES(lbs/day) = the organic compound emissions as styrene from production operations, in pounds per day.
Pi = the production rate of mold compound i, in pounds per day.
EF = emission factor for styrene emissions from mold presses, which is 0.00134 pound per pound of moldcompound, as determined from a Society of Plastics Industry report, "Styrene Emissions during the Chargingand Molding Cycle".
1.b
Emission Limitation: 4.82 TPY OC from the production operation.
Applicable Compliance Method: To determine annual OC emissions from all materials, compliance shall bebased on the sum of the daily OC emission rates from production materials, as specified in section A.V.1.b. ofthis permit for the calendar year, divided by 2000 pounds/ton.
1.c
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 298Title V Final Permit
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11
Compression Mold Machine G-9 (P071)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 299Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: PIGMENT AREA SOLVENT CLEANING (P072)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
PIGMENT AREA SOLVENT CLEANING (P072)
Pigment Area and miscellaneous solvent cleaning
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Pigment area and miscellaneoussolvent cleaning
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 300Title V Final Permit
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11
PIGMENT AREA SOLVENT CLEANING (P072)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 301Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine AA-6 (P073)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine AA-6 (P073)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press AA-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 302Title V Final Permit
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11
Compression Mold Machine AA-6 (P073)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 303Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine AA-7 (P074)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine AA-7 (P074)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press AA-7 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 304Title V Final Permit
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11
Compression Mold Machine AA-7 (P074)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 305Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine AA-8 (P075)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine AA-8 (P075)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press AA-8 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 306Title V Final Permit
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11
Compression Mold Machine AA-8 (P075)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 307Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine A-7 (P076)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine A-7 (P076)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press A-7 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 308Title V Final Permit
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11
Compression Mold Machine A-7 (P076)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 309Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine B-7 (P077)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine B-7 (P077)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press B-7 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 310Title V Final Permit
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11
Compression Mold Machine B-7 (P077)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 311Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine B-8 (P078)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine B-8 (P078)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press B-8 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 312Title V Final Permit
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11
Compression Mold Machine B-8 (P078)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 313Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine C-8 (P079)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine C-8 (P079)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press C-8 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 314Title V Final Permit
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11
Compression Mold Machine C-8 (P079)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 315Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine C-9 (P080)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine C-9 (P080)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press C-9 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 316Title V Final Permit
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11
Compression Mold Machine C-9 (P080)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 317Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine C-10 (P081)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine C-10 (P081)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press C-10 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 318Title V Final Permit
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11
Compression Mold Machine C-10 (P081)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 319Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-2 (P082)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine D-2 (P082)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press D-2 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 320Title V Final Permit
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11
Compression Mold Machine D-2 (P082)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 321Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine D-3 (P083)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine D-3 (P083)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press D-3 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 322Title V Final Permit
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11
Compression Mold Machine D-3 (P083)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 323Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-1 (P084)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-1 (P084)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-1 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 324Title V Final Permit
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11
Compression Mold Machine O-1 (P084)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 325Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-2 (P085)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-2 (P085)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-2 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 326Title V Final Permit
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11
Compression Mold Machine O-2 (P085)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 327Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-3 (P086)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-3 (P086)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-3 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 328Title V Final Permit
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11
Compression Mold Machine O-3 (P086)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 329Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-4 (P087)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-4 (P087)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-4 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 330Title V Final Permit
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11
Compression Mold Machine O-4 (P087)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 331Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-5 (P088)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-5 (P088)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-5 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 332Title V Final Permit
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11
Compression Mold Machine O-5 (P088)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 333Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-6 (P089)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-6 (P089)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-6 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 334Title V Final Permit
![Page 355: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/355.jpg)
11
Compression Mold Machine O-6 (P089)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 335Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-7 (P090)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-7 (P090)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-7 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 336Title V Final Permit
![Page 357: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/357.jpg)
11
Compression Mold Machine O-7 (P090)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 337Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-10 (P091)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-10 (P091)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-10 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 338Title V Final Permit
![Page 359: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/359.jpg)
11
Compression Mold Machine O-10 (P091)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 339Title V Final Permit
![Page 360: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/360.jpg)
11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-11 (P092)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-11 (P092)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-11 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 340Title V Final Permit
![Page 361: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/361.jpg)
11
Compression Mold Machine O-11 (P092)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 341Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-12 (P093)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-12 (P093)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-12 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 342Title V Final Permit
![Page 363: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/363.jpg)
11
Compression Mold Machine O-12 (P093)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 343Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-13 (P094)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-13 (P094)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-13 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 344Title V Final Permit
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11
Compression Mold Machine O-13 (P094)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 345Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-14 (P095)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-14 (P095)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-14 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 346Title V Final Permit
![Page 367: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/367.jpg)
11
Compression Mold Machine O-14 (P095)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 347Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-15 (P096)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-15 (P096)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-15 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 348Title V Final Permit
![Page 369: CERTIFIED MAIL RE: Final Title V Chapter 3745-77 · 2013. 12. 11. · Street Address: Mailing Address: Lazarus Gov. Center TELE: (614) 644-3020 FAX: (614) 644-2329 Lazarus Gov. Center](https://reader035.fdocuments.us/reader035/viewer/2022063008/5fbeabdcb6898821d21617c6/html5/thumbnails/369.jpg)
11
Compression Mold Machine O-15 (P096)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 349Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Compression Mold Machine O-16 (P097)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Compression Mold Machine O-16 (P097)
Compression molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Compression mold press O-16 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 350Title V Final Permit
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11
Compression Mold Machine O-16 (P097)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 351Title V Final Permit
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11 Facility Name:
Facility ID:Emissions Unit: Injection Mold Machine H-10 (P098)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a Since this emissions unit is an existing source, located in a Priority I county, it is exempt from the organiccompound limitations specified in OAC rule 3745-21-07(G)(2) per OAC rule 3745-21-07(A)(1).
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
Injection Mold Machine H-10 (P098)
Injection molding
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Injection mold press H-10 forfiberglass reinforced plastic parts
OAC rule 3745-21-07(G)(2) See section A.I.2.a. below.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 352Title V Final Permit
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11
Injection Mold Machine H-10 (P098)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 353Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R001)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a On any day when photochemically reactive materials are employed, all of the organic compound emissionsfrom this emissions unit count toward the hourly and daily limits, including the emissions fromnonphotochemically reactive materials, except nonphotochemically reactive cleanup materials.
II. Operational Restrictions
The permittee shall operate the particulate control filter system whenever this emissions unit is in operation.1.
III. Monitoring and/or Record Keeping Requirements
The permittee shall maintain a daily log of filter replacements and any maintenance of the overspray filtersystem.
1.
The permittee shall properly operate the overspray filter system and check it at least once per day when theemissions unit is in operation. The permittee shall record each day all periods of time during which the oversprayfilter system was not in operation when the emissions unit was in operation.
2.
PAINT SPRAY BOOTH (R001)
Paint Booth 2
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Paint spray booth #2 for coatedplastic parts
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11(B)(1) Particulate emissions (PE) shall notexceed 0.551 lb/hr.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, whenever photochemicallyreactive materials are employed.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-1323
No annual limit stated in PTI 02-1323.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 354Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R001)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements (continued)
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each coating and each cleanup material employed.
b. Identification of whether or not each coating and each cleanup material employed is a photochemicallyreactive material, as defined in OAC rule 3745-21-01(C).
c. The volume of each coating employed, in gallons per day.
d. The organic compound content of each coating, in pounds per gallon.
e. The organic compound content of each photochemically reactive cleanup material, inpercent by weight.
f. The weight of each photochemically reactive cleanup material dispensed, in pounds per day.
g. The weight of each photochemically reactive cleanup material returned, in pounds per day.
h. The weight of each evaporated cleanup material, which is estimated by subtracting the weight of returnedcleanup material from the weight of dispensed cleanup material, in pounds per day.
i. On any day when any photochemically reactive material (coating or cleanup material) is employed, theorganic compound emission rate for all coatings and photochemically reactive cleanup materials, in pounds perday.
j. The total number of hours the emissions unit was in operation.
k. On any day when any photochemically reactive material (coating or cleanup material) is employed, theaverage hourly organic compound emission rate for all coatings and photochemically reactive cleanup materials,i.e., (i)/(j), in pounds per hour.
3.
IV. Reporting Requirements
The permittee shall notify the Northeast District Office in writing of any daily record showing that the dust filtersystem was not in service when the emissions unit was in operation. The notification shall include a copy ofsuch record and shall be sent to the Northeast District Office within 30 days after the event occurs.
1.
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day, whenever photochemically reactive materials (coatings or cleanup materials)are employed, during which the average hourly OC emissions from all the coatings and photochemically reactivecleanup materials exceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day, whenever photochemically reactive materials (coatings or cleanup materials)are employed, during which the OC emissions from all the coatings and photochemically reactive cleanupmaterials exceeded 40 pounds per day, and the actual OC emissions for each such day.
2.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1 of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions, as a 6-minute average.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1), ifrequired by Ohio EPA.
1.a
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43 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R001)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.551 lb PE/hr
Applicable Compliance Method: To determine the actual worst case rate for PE, the following equation shall beused:
E = CTG x SC x (1-TE) x (1-CE).
Where the following applies:E = PE rate, lbs/hr.
CTG = maximum coating usage rate, which is 6.3 gal/hr as noted in Premix's letter of January 6, 2000.
SC = maximum solids content, which is 7.28 lbs/gal of coating as determined from data in the permit application.
TE = transfer efficiency, which is the ratio of the amount of coating solids deposited on the coated part to theamount of coating solids used, which is 0.40 for air atomized spray, as noted in AP-42 chapter 4.2.2.11 (5/83).
CE = control efficiency of the control equipment which is 99% as noted in the permit application.
1.b
Emission Limitation: 8 lbs OC/hr
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.3.j.
1.c
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44 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R001)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day
Applicable Compliance Method: Compliance shall be determined upon the following:
i. Determination of daily emissions from coatings shall be made in accordance with the following method(s):
ECTG(lbs/day) = Summation of (OCi x Vi).
where:ECTG(lbs/day) = the organic compound (OC) emissions from coatings, whenever a photochemically reactivematerial is employed, in pounds per day.
OCi = the OC content of coating "i", in pounds per gallon of coating as applied.
Vi = the volume of coating "i" employed, in gallons per day.
ii. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i x OCi]
where:EC(lbs/day) = the OC emissions from cleanup operations, whenever a photochemically reactive material isemployed, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
OCi = the OC content of cleanup material "i", in percent by weight of cleanup material.
iii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ECTG(lbs/day) + EC(lbs/day).
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
Terms and Conditions for Emissions UnitsPage 357Title V Final Permit
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11
PAINT SPRAY BOOTH (R001)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 358Title V Final Permit
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41 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R002)
Premix, Inc. 02-04-00-0133
Part III - Terms and Conditions for Emissions Units
2. Additional Terms and Conditions
2.a On any day when photochemically reactive materials are employed, all of the organic compound emissionsfrom this emissions unit count toward the hourly and daily limits, including the emissions fromnonphotochemically reactive materials, except nonphotochemically reactive cleanup materials.
II. Operational Restrictions
The permittee shall operate the particulate control filter system whenever this emissions unit is in operation.1.
III. Monitoring and/or Record Keeping Requirements
The permittee shall maintain a daily log of filter replacements and any maintenance of the overspray filtersystem.
1.
The permittee shall properly operate the overspray filter system and check it at least once per day when theemissions unit is in operation. The permittee shall record each day all periods of time during which the oversprayfilter system was not in operation when the emissions unit was in operation.
2.
PAINT SPRAY BOOTH (R002)
Paint Booth 1
A.
I. Applicable Emissions Limitations and/or Control Requirements
1.
State and Federally Enforceable Section
Emissions Unit ID:
Activity Description:
The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
Paint spray booth #1 for coatedplastic parts
OAC rule 3745-17-07(A) Visible particulate emissions fromthis emissions unit shall not exceed20% opacity as a 6-minute average,except as specified by rule.
357786 357786
OAC rule 3745-17-11(B)(1) Particulate emissions (PE) shall notexceed 0.551 lb/hr.
357786 357786
OAC rule 3745-21-07(G)(2) Organic compound (OC) emissionsshall not exceed 8 lbs/hr and 40lbs/day, whenever photochemicallyreactive materials are employed.
357786 357786
OAC rule 3745-31-05(A)(3)PTI 02-1323
No annual limit stated in PTI 02-1323.357786 357786
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 359Title V Final Permit
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42 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R002)
Premix, Inc. 02-04-00-0133
III. Monitoring and/or Record Keeping Requirements (continued)
The permittee shall collect and record the following information for each day for this emissions unit:
a. The company identification for each coating and each cleanup material employed.
b. Identification of whether or not each coating and each cleanup material employed is a photochemicallyreactive material, as defined in OAC rule 3745-21-01(C).
c. The volume of each coating employed, in gallons per day.
d. The organic compound content of each coating, in pounds per gallon.
e. The organic compound content of each photochemically reactive cleanup material, inpercent by weight.
f. The weight of each photochemically reactive cleanup material dispensed, in pounds per day.
g. The weight of each photochemically reactive cleanup material returned, in pounds per day.
h. The weight of each evaporated cleanup material, which is estimated by subtracting the weight of returnedcleanup material from the weight of dispensed cleanup material, in pounds per day.
i. On any day when any photochemically reactive material (coating or cleanup material) is employed, theorganic compound emission rate for all coatings and photochemically reactive cleanup materials, in pounds perday.
j. The total number of hours the emissions unit was in operation.
k. On any day when any photochemically reactive material (coating or cleanup material) is employed, theaverage hourly organic compound emission rate for all coatings and photochemically reactive cleanup materials,i.e., (i)/(j), in pounds per hour.
3.
IV. Reporting Requirements
The permittee shall notify the Northeast District Office in writing of any daily record showing that the dust filtersystem was not in service when the emissions unit was in operation. The notification shall include a copy ofsuch record and shall be sent to the Northeast District Office within 30 days after the event occurs.
1.
The permittee shall submit quarterly deviation (excursion) reports which include the following information:
a. An identification of each day, whenever photochemically reactive materials (coatings or cleanup materials)are employed, during which the average hourly OC emissions from all the coatings and photochemically reactivecleanup materials exceeded 8 pounds per hour, and the actual average hourly OC emissions for each such day.
b. An identification of each day, whenever photochemically reactive materials (coatings or cleanup materials)are employed, during which the OC emissions from all the coatings and photochemically reactive cleanupmaterials exceeded 40 pounds per day, and the actual OC emissions for each such day.
2.
V. Testing Requirements
Compliance with the allowable emission limitations in section A.I.1 of these terms and conditions shall bedetermined in accordance with the following methods:
1.
Emission Limitation: 20% opacity of visible particulate emissions, as a 6-minute average.
Applicable Compliance Method: Compliance shall be determined based upon OAC rule 3745-17-03(B)(1), ifrequired by Ohio EPA.
1.a
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43 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R002)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 0.551 lb PE/hr
Applicable Compliance Method: To determine the actual worst case rate for PE, the following equation shall beused:
E = CTG x SC x (1-TE) x (1-CE).
Where the following applies:E = PE rate, lbs/hr.
CTG = maximum coating usage rate, which is 6.3 gal/hr as noted in Premix's letter of January 6, 2000.
SC = maximum solids content, which is 7.28 lbs/gal of coating as determined from data in the permit application.
TE = transfer efficiency, which is the ratio of the amount of coating solids deposited on the coated part to theamount of coating solids used, which is 0.40 for air atomized spray, as noted in AP-42 chapter 4.2.2.11 (5/83).
CE = control efficiency of the control equipment which is 99% as noted in the permit application.
1.b
Emission Limitation: 8 lbs OC/hr
Applicable Compliance Method: Compliance shall be demonstrated in accordance with the record keepingrequirements specified in section A.III.3.j.
1.c
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44 Facility Name:
Facility ID:Emissions Unit: PAINT SPRAY BOOTH (R002)
Premix, Inc. 02-04-00-0133
V. Testing Requirements (continued)
Emission Limitation: 40 lbs OC/day
Applicable Compliance Method: Compliance shall be determined upon the following:
i. Determination of daily emissions from coatings shall be made in accordance with the following method(s):
ECTG(lbs/day) = Summation of (OCi x Vi).
where:ECTG(lbs/day) = the organic compound (OC) emissions from coatings, whenever a photochemically reactivematerial is employed, in pounds per day.
OCi = the OC content of coating "i", in pounds per gallon of coating as applied.
Vi = the volume of coating "i" employed, in gallons per day.
ii. Determination of daily emissions from cleanup operations, EC(lbs/day), shall be made in accordance with thefollowing method(s):
EC(lbs/day) = Summation of [(WC/OUT - WC/IN)i x OCi]
where:EC(lbs/day) = the OC emissions from cleanup operations, whenever a photochemically reactive material isemployed, in pounds per day.
WC/OUTi = weight of cleanup material i dispensed to work stations, in pounds per day.
WC/INi = weight of cleanup material i returned to solvent dispensing area, in pounds per day.
OCi = the OC content of cleanup material "i", in percent by weight of cleanup material.
iii. Determination of daily emissions from all operations, EOC(lbs/day), shall be determined in accordance withthe following method(s):
EOC(lbs/day) = ECTG(lbs/day) + EC(lbs/day).
1.d
Any determination of organic compound content (percent by weight), solids content, or density of a material shallbe based on the material as employed, including the addition of any thinner or viscosity reducer to the material.The permittee shall determine the composition of the material by formulation data supplied by the manufactureror from data determined by an analysis of each material, as received, by U.S. EPA Reference Method 24 asreferenced in 40 CFR Part 60, Appendix A. If formulation data is employed, the Ohio EPA may require thepermittee to have a Reference Method 24 analysis or an equivalent, alternative method (as approved by OhioEPA) performed on the material(s).
2.
VI. Miscellaneous Requirements
None
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11
PAINT SPRAY BOOTH (R002)
Premix, Inc. 02-04-00-0133
Facility Name:Facility ID:Emissions Unit:
B. State Enforceable Section
I. Applicable Emissions Limitations and/or Control Requirements
1. The specific operation(s), property, and/or equipment which constitute this emissions unit are listed inthe following table along with the applicable rules and/or requirements and with the applicableemissions limitations and/or control measures. Emissions from this unit shall not exceed the listed
Applicable EmissionsLimitations/Control
MeasuresApplicable Rules/
RequirementsOperations, Property,
and/or Equipment
2. Additional Terms and Conditions
None
II. Operational Restrictions
None
III. Monitoring and/or Record Keeping Requirements
None
IV. Reporting Requirements
None
V. Testing Requirements
None
VI. Miscellaneous Requirements
None
limitations, and the listed control measures shall be employed. Additional applicable emissionslimitations and/or control measures (if any) may be specified in narrative form following the table.
Terms and Conditions for Emissions UnitsPage 363Title V Final Permit
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1 1Facility Name: Premix, Inc. Facility ID: 02-04-00-0133
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Specific Facility Terms and ConditionsTitle V Final Permit
Page 364