CEMENTINDUSTRYRefractory Concept Solutions

a member of Imerys

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CEMENT INDUSTRY

For all industries with extreme temperatures and working conditions, Calderys is there for you. Combining a global network with local expertise, we offer customised solutions wherever you are: from monolithic refractory to bricks and precast shapes to a full range of engineering and installation services.

PERFORMANCEYOU CAN TRUST

CALDERYS

KEY POINTS

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Over 100 years of refractory experience

Over 2 300 employees across 33 countries

19 plants in 16 countries totaling 600 000 tons capacity

Annual revenue of over € 500 million

1 Global Technology Centre and 15 Customisation Labs

150 major projects implemented every year

Wholly-owned subsidiary of Imerys Group

CEMENTINDUSTRY

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INSTALLATION TECHNIQUES

Dry gunning(Conventional and High Density)

Casting and Pumping

Bricking

Rodding

Wet gunning / Spraycasting

Patching

Ramming

Hyrate gunning

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CEMENT INDUSTRY

TO THE CEMENTINDUSTRY

OUR VALUE

CALDERYS has developed end-to-end solutions for the Cement industry, combining innovative products, engineering know-how, project management and installation services. We work as one team with our customers striving to deliver high-performing and reliable customised solutions.

CALDERYS is considered a supplier of choice by all major Cement producers as well as by the top specialised engineering companies in the world. To a large extent our success is due to a global network of engineers and experts that we have built and grown over the past 100 years to serve the Cement market.

Our industry experts and engineers across the globe are exchanging ideas and best practices on a daily basis, constantly improving our offer to you with the newest and most efficient solutions on the market. This allows us to provide you an unparalleled level of reactivity and flexibility when handling international projects.

Global Experts Network

Our team of project managers is experienced in both partial and turnkey assignments.Our goal is to deliver your projects on time and on budget in a seamless manner and in the safest environment for your people.

Project Management

To better meet your needs and guarantee the best performance of our products,we have our own installation teams that we dispatch at your premises for a quick and care-free installation of your refractories. Our supervisors and teams worldwide are trained to observe the highest safety and quality standards while working on your site.

Installation

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CEMENT INDUSTRY

OUR SERVICES

Material SelectionCalderys will select the optimal solution for you from our full range of shaped, unshaped, and precast products that cover all the equipment in your Cement plant.

Quality ControlWe comply with strict testing procedures on both raw materials and finished products in all of our production facilities across the globe.

Project ManagementOur teams manage your refractory installation from start to finish, ensuring a smooth, safe, and timely delivery of your project.

AnalysisBefore we start a job, we complete an extensive analysis of your process, equipment, and working conditions in order to provide the best solution for your needs.

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CEMENT INDUSTRY

DesignOur engineering teams provide tailor-made solutions to ensure the best performing refractories for your Cement plant.

LogisticsCalderys logistics personnel look after the timely delivery of our products to your sites across the world.

InstallationWe strive to install your refractories with minimum downtime while maintaining the performance and the cost-effectivenessof our products.

MaintenanceWe offer regular and predictive maintenance as well as rapid round-the-clock response to emergencies.

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CEMENT INDUSTRY

INNOVATION

Innovation at Calderys goes beyond products: We are pioneering new installation techniques, improving equipment to deliver higher yields, and creating new services to always bring more value to our customers.

Beyond product development

Calderys leverages global expertise & resources from the worldwide Imerys group.

Global network

15 strategically-located customisation labs around the globe to meet country-specific demands with fast response time.

Local adaptability

We use the latest digital tools to ensure the most efficient path from idea generation to product launch.

Advanced project management

Beyond strict safety protocols in our labs, we deliver safer new products & installation processes (i.e. to reduce air pollution, optimise formulas for higher health standards).

Safety focus

At Calderys, innovation is a key priority keeping us proactive to better anticipate customer needs and market trends. Discover some of the main elements of our innovation philosophy.

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CEMENT INDUSTRY

INNOVATIVESOLUTIONS

This is the solution of choice wherever high temperatures up to 1 800°C occur in combination with thermal cycles and a heavy chemical load including clinker phases.

Unlike magnesia spinel bricks that are commonly used in these areas, CALDE® MAG CAST is a self-adapting solution.

Easy application

Significant coating surface area

Risk-free heating up

Short term partial repairs in rotary kiln

CALDE® MAG CAST

SUMMARY

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KEYSOLUTIONS

CEMENT INDUSTRY

Calderys has the capability to produce a wide-range of pre-dried precast shapes both at our locations and on your premises. Shapes vary on size and complexity to satisfy all customer requirements

Fast and safe installation

Easy replacement

Minimum downtime of your equipment

Increased performance due to controlled factoryproduction and dry-out

Precast

CALDE® SOLGEL and CALDE® QDTM have high abrasion resistance and don’t require curing. They can be easily installed through various techniques and are immediately ready for a Risk-free heating up.

CALDE® SOLGEL

High alkali resistance (HAR lining)

Long shelf life (up to 18 months)

CALDE® QDTM

One component material

20-25% less water during installation than LCC

Non cement microsilica based high performance products

info@calderys.com� www.calderys.com �