Monolithic Refractory Lining (Calderys)

16
1094 1500 500 Monolithic Concept Solutions CEMENT PLANTS THERMAL INDUSTRY

Transcript of Monolithic Refractory Lining (Calderys)

Page 1: Monolithic Refractory Lining (Calderys)

1094

1500

500

Monolithic ConceptSolutions

CEMENTPLANTS

THERMALINDUSTRY

1094

1500

500

AustrAliA Calderys Australia Pty LtdPh.: +61 (0)2 4272 28 [email protected]

AustriACalderys Austria GmbHPh.: +43 (0)2236 677 090 [email protected]

BelgiumCalderys Belgium S.A. Ph.: +32 (0)10 45 44 24 [email protected]

BulgAriACalderys Austria GmbHPh.: +359 (0)2 856 [email protected]

ChinACalderys China Co. LtdPh.: +86 (0)21 6137 8288 [email protected]

CzeCh repuBliCCalderys Czech s.r.o Ph.: +420 596 620 544 [email protected]

DenmArkCalderys Danmark A/SPh.: +45 (0)36 77 28 11 [email protected]

FinlAnDCalderys Finland OYPh.: +358 (0)9 854 5060 [email protected]

FrAnCeCalderys France Ph.: +33 (0)3 26 80 54 44 [email protected] Dept.Ph.: +33 (0)1 41 08 11 00

germAnyCalderys Deutschland GmbH & Co. OHGPh.: +49 (0)2631 8604 0 [email protected]

hungAryCalderys Magyarország KftPh.: +36 (0)1 268 [email protected]

inDiAAce Calderys Ph.: +91 (0)71 2252 [email protected]@calderys.com

itAlyCalderys Italia SrlPh.: +39 053 691 29 [email protected] Sales Ph.: +39 010 645 07 06

JApAnCalderys Japan Co Ltd.Ph.: +81 (0)7-8272 [email protected]

koreACalderys Korea Co LtdPh.: +82 (0)2 420 5142 ~ [email protected]

mexiCoCalderys de Mexico SA de CVPh.: +52 81 15 94 30 [email protected]

netherlAnDsCalderys The Netherlands BVPh.: +31 (0)162 468 [email protected]

polAnDCalderys Austria GmbH Ph.: +48 (0)32 330 34 [email protected]

russiACalderys Russia oooPh.: +7 (0)812 318 31 19,[email protected]

south AFriCACalderys South Africa Pty Ltd Ph.: +27 (0)16 440 64 00 [email protected]

spAinCalderys Iberica Refractarios S.A.Ph.: +34 (0)985 32 43 58 [email protected]

sweDenCalderys Nordic AB Ph.: +46 (0)31 54 09 00 [email protected]

tAïwAnCalderys Taïwan Co. LtdPh.: +886 (0)8 796 55 [email protected]

turkeyCalderys Refrakter San. ve Tic. A.SPh.: +90 (0)312 438 88 45 [email protected]

u.A.e.Calderys France Ph.: +971 4 8810 992 [email protected]

uk Calderys UK Ltd Ph.: +44 (0)113 26 36 268 [email protected]

ukrAineCalderys Ukraine LLCPh.: +38 (0)62 387 10 [email protected]

VenezuelACalderys Refractarios Venezolanos S.A.Ph.: +58 (0)286 994 [email protected]

VietnAmCalderys Taïwan Co. LtdPh.: +84 (0)4 6251 [email protected]

Performance you can trust

www.calderys.com

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Supervising team

Design specialists

2

Stresses in the Cement industry

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants

We offer a full range of solutions based

on monolithic refractories that result in

an efficient lining life.

Progress have been made through

the research and development of

innovative products families such

as the LCC (Low Cement Castables)

and their alkali resistant versus which

are specially dedicated to cement

production conditions.

The combination of recent product

design with modern installation

techniques such as Spraycast

(shotcrete) and LPGM (Low Porosity

Dense Gunning Mixes) allows

Calderys to be a pioneer in refractory

technology and solutions.

Calderys’ own team of

experienced engineers can

provide:

TOTAL monolithic refractory lining •

solutions,

MIXED lining solutions combining •

bricks and monolithics.

We can offer TURN KEYS projects

including:

Refractory solution design and •

engineering

Job site preparation•

Time and delivery schedules•

Planning of ressources•

Refractory & material supplies•

Management of manpower•

Supervision and installation•

First drying•

Innovative Refractory Solutions for the Cement industries

Calderys has been working for decades with successful activity

in the cement industry worldwide, and we are considered as a

reference supplier.

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The different units

of cement plant:

Heat exchanger•

Precalciner•

Inlet chamber•

Firing hood•

Nosering•

Burner lance and cooler. •

suffer from:

High abrasion •

Severe corrosion by alkalies, •

sulphur and chloride.

The lining is progressively worn off

in the lower part of the tower by hot

meal, and in the lower static units

by clinker. Low cement castables,

thanks to their original and very dense

structure compared to conventional

castables, present very high mechanical

resistance and up to exceptional

abrasion resistance associated with

thermal shock properties.

Conventional castable matrix

Stresses in the Cement industry

Abrasion

Low Cement matrix Ultra Low Cement matrix

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants

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By sulfur

Petcoke introduces sulfur. Alternative

fuels such as plastics, tyres, animal

meals, wood, RDS (Residu Domestic

Solid waste), solvents, used oils…

contain alkalies, sulphur and chlorine.

The use of alternative fuels results

in increased salt concentration in

the structure of refractory lining.

Materials with the lowest pore size

and permeability must be preferred

to avoid excessive infiltration,

condensation of salts with bursting

destruction.

By alkalies

The worst is the corrosion by alkalies.

Alkalies K2O and Na2O are in volatile

form as sulfates and chlorides. When

they penetrate the refractories, alkalies

react with the matrix and aggregates

to form with alumina and silica new

phases with growth-expansion and

very low melting point leading to

severe build up and destruction of the

lining.

LC and ULCC present the lowest

permeability and when they are

enriched with additives such as

silicium carbide (SiC) and zircon ZrO2,

they are protected from corrosion by

alkalies. Calderys offers a full range of

these products to face the most severe

conditions.

Build up formation is drastically

reduced and lifetime is extended.

More and more cement

producers try to lower the

cost of energy and move from

traditional coal to petcoke

and alternative fuels.

Reduction of the fuel cost

Corrosion

Good alkali resistant castablePoor alkali resistant castableBursting destruction

Cos

ts /

t kl

inke

r

Time

COSTS

PROFITS

Development of costs

Coal & PetcokeLigniteWoodBottom AshNatural GasSecondary FuelSecondary Raw MaterialsAnimal Meal

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Due to the request of cement

industry for short stoppage and fast

installations, Calderys was the first

to come to the market with the new

gunning technologies Spraycast or

LPGM, LC products with high abrasion

and alkaly resistance.

These techniques render possible

installation times 3 to 10 times

quicker compared to bricks or casting

behind formworks. Installation rates

up to 2.5/3T per hour can be achieved

(including preparation, gunning and

cleaning).

Mid Cyclones

CALDE™ GUN LA 60 Z

CALDE™ GUN LF 50

CALDE™ SPRAYCAST F 50 R

Lower Cyclone

CALDE™ GUN LA 50 SZ

CALDE™ GUN LA 60 Z

CALDE™ GUN LB 84

CALDE™ GUN LF 45 S

CALDE™ SPRAYCAST F 50 R

Tertiary Air Duct

CALDE™ GUN LF 50

CALDE™ SPRAYCAST F 50 R

Nose-Ring

CALDE™ GUN LA 50 SZ

CALDE™ SPRAYCAST BX 85

Feed Tile

CALDE™ GUN LA 50 SZ

CALDE™ SPRAYCAST F 50 R

CALDE™ SPRAYCAST SIC 30 R (cast)

Chute-Wall

CALDE™ GUN LA 60 Z

CALDE™ GUN LS 30

CALDE™ SPRAYCAST BX 85

Bull-Nose

CALDE™ GUN LA 50 SZ

CALDE™ SPRAYCAST BX 85

CALDE™ SPRAYCAST F 50 R

Elbow

CALDE™ GUN LA 50 SZ

CALDE™ SPRAYCAST F 50 R

Firing-Hood

CALDE™ GUN LA 60 Z

CALDE™ GUN LB 84

CALDE™ GUN LS 30

CALDE™ SPRAYCAST BX 85

CALDE™ SPRAYCAST F 50 R

Cooler Top

CALDE™ GUN LA 50 SZ

CALDE™ SPRAYCAST F 50 R

Cooler Bottom End

CALDE™ GUN LF 50

CALDE™ SPRAYCAST F 50 R

Cooler-Mid Bottom

CALDE™ GUN LB 84

CALDE™ SPRAYCAST F 50 R

Conus

CALDE™ GUN LF 45 S

CALDE™ SPRAYCAST F 50 R

Precalciner

CALDE™ GUN LA 50 SZ

CALDE™ GUN LA 60 Z

CALDE™ GUN LB 84

CALDE™ GUN LF 45 S

CALDE™ SPRAYCAST SIC 30 R

Inlet Chamber

CALDE™ GUN LA 50 SZ

CALDE™ SPRAYCAST F 50 R

CALDE™ SPRAYCAST SIC 30 R

Insulation

CALDE ™GUN LW

Solutions for

Dense gunning LPGMand Spraycast solutions

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Meal enters through the uppermost

hot air duct and is preheated within

the various levels of the cyclones by

hot combustion gas coming from

the rotary kiln. In these cyclones,

temperatures vary from 300°C

(upper part) to 930°C (lower part).

The choice of the appropriate

monolithic lining material is made

according to thermal and chemical

conditions experienced in the area.

The wall installation may have two

layers of castables with an appropriate

anchoring system. The following

installation methods can be applied:

Upper Cyclones/Gas Ducts

Standard & severe conditions

CALDE™ CAST F 32 C/G

CALDE™ GUN C 20

Mid Cyclones/Gas Ducts/ Meal Pipes

All conditions

CALDE™ CAST F 32

CALDE™ CAST M 28 HR

CALDE™ FLOW AZ

CALDE™ GUN C 28 HR

Insulating Materials

CALDE™ CAST LW MIX 124 C/G

CALDE™ CAST XL 106 C/G

Solutions for

Preheater TowerCyclones - Gas Ducts - Meal Pipes

CASTING WITH CALDE™ CAST

STANDARD GUNNING WITH CALDE™ GUN

DENSE GUNNING WITH CALDE™ SPRAYCAST or LPGM

Lower Cyclones/Gas Ducts/Meal Pipes

Standard conditions

CALDE™ CAST LF 40

CALDE™ CAST M 28 HR

CALDE™ GUN C 28 HR

CALDE™ GUN F 40 A

Severe conditions

CALDE™ CAST LR 45

CALDE™ CAST LZ 106

CALDE™ FLOW AZ

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

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The installation of a calciner in the

cyclone heat exchanger enables

preheating and calcination of the

raw meal using for burning different

kind of combustion materials,

therefore resulting in a reduction of

the entire combustion process.

In these areas, due to a high

temperature process of about 1100

- 1250°C, as well as chlorine-alkali

circulation, the refractory material

is exposed to severe thermal and

chemical conditions. Here, alkali-

resistant products are required.

Insulating Materials

Standard & severe conditions

CALDE™ CAST LW MIX 124 C/G

CALDE™ CAST XL 106 C/G

Solutions for

Preheater TowerCalciner - Combustion Chamber - Riser Duct

Combustion Chamber Riser Duct / Calciner

Standard conditions

CALDE™ CAST LF 40

CALDE™ CAST M 28 HR

CALDE™ GUN C 28 HR

CALDE™ GUN F 40 A

Severe conditions

CALDE™ CAST LR 45

CALDE™ CAST ML 55 S5

CALDE™ GUN MM 55 S5

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

CALDE™ STIX ZIRCON

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Inlet Chamber/Feed Tile/ Kiln Inlet

Standard conditions

CALDE™ CAST LF 40

CALDE™ CAST M 28 HR

CALDE™ GUN C 28 HR

CALDE™ GUN F 40 A

Severe conditions

CALDE™ CAST LA 50 SZ

CALDE™ CAST LR 45

CALDE™ CAST LZ 106

CALDE™ GUN MM 55 S5

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Insulating Materials

Standard & severe conditions

CALDE™ CAST LW MIX 124 C/G

CALDE™ CAST XL 106 C/G

Due to the fast development in the

cement industry, furnace builders have

to consider new construction concepts

with much more sophisticated design.

The best and the most flexible solution

is to apply monolithic refractories.

The most intricated part is the inlet

arch with the skewback transition to

the intake chute.

The mix runner profile is cut into the

back wall to allow precise guiding of

the raw meal. Due to the complex

shape of the casing and to the angular

arrangements around the shock

blower nozzle, this type of lining can

only be carried out with a monolithic

refractory product in: cast, gunning and

spraycasting version.

Solutions for

Preheater TowerInlet Chamber - Kiln Inlet

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Burner Pipe

Standard & severe conditions

CALDE™ CAST GIBRAM

CALDE™ CAST MF 35 S35

CALDE™ CAST ML 55 S5

CALDE™ FLOW AX

CALDE™ PLAST C 90 AB

CALDE™ PLAST SUPERAL X AB

Nose Ring

Standard & severe conditions

CALDE™ CAST GIBRAM

CALDE™ CAST LX 68

CALDE™ FLOW AX

Areas such as nose ring, burner lances,

kiln hoods and cooler ducts, lined with

monolithic materials, operate under

the most severe conditions. The use of

multi-fuel burners is becoming more

common practice in cement plants, a

pattern that is likely to increase in the

near future due to the large amount of

alternative and residual fuels available.

Unfortunately, these emerging

problems influence coating formation,

clinker quality and refractory lifetime.

The combustion problems in a cement

kiln are very complex and affected by a

lot of factors.

The burner lance tips, for example, are

always exposed to alkalis corrosion and

abrasion by the clinker.

They also experience vibration and

exposure to high temperature.

Calderys solutions concerning the

choice of material, dimensioning,

anchoring and installation technique

guaranty long lasting operation time.

Solutions for

Kiln Hood & CoolerBurner Lance - Nose Ring

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Kiln Hood

Standard conditions

CALDE™ CAST LX 58

CALDE™ CAST M 28 HR

CALDE™ GUN C 28 HR

CALDE™ GUN MM 55 S5

Severe conditions

CALDE™ CAST LA 50 SZ

CALDE™ CAST LZ 106

CALDE™ CAST ML 55 S5

CALDE™ GUN MM 55 S5

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Tertiary Air Duct

All conditions

CALDE™ GUN C 28 HR

CALDE™ GUN F 40 A

CALDE™ GUN MM 55 S5

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Tad Elbow

All conditions

CALDE™ CAST GIBRAM

CALDE™ GUN MM 55 S5

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Insulating Materials

Standard & severe conditions

CALDE™ CAST LW MIX 124 C/G

CALDE™ CAST XL 106 C/G

The proper selection of the refractory

material for the kiln hood is of the

highest importance. Due to the big

temperature differences and to avoid

erosion caused by the coming clinker,

high abrasion, thermal shock and

chemical resistant materials should be

applied. Calderys long-term experience

allows providing you with the solutions

combining: the right selection of the

materials - depending on the chemical

problems, the actual speed of the kiln

and the temperature level; detailed

design, anchoring system and

installation techniques to guarantee

future long service life.

Solutions for

Kiln Hood & CoolerKiln Hood - Tertiary Air Duct

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants

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Cooler Wall & Roof

Standard conditions

CALDE™ CAST LF 40

CALDE™ CAST M 28 HR

CALDE™ GUN C 28 HR

CALDE™ GUN F 40 A

Severe conditions

CALDE™ CAST LA 51 S

CALDE™ CAST MF 35 S35

CALDE™ CAST UF 35 S30

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Impact Zone

Standard & severe conditions

CALDE™ CAST GIBRAM

CALDE™ CAST LT 95

CALDE™ GUN LS 30

Insulating Materials

Standard & severe conditions

CALDE™ CAST LW MIX 124 C/G

CALDE™ CAST XL 106 C/G

The function of the clinker cooler is to

cool clinker from 1300°C down to near

100°C and to complete its

3 CaO SiO2 transformations to the

main component of Portland cement.

In this area, the refractory material is

exposed to high temperature changes,

difficult mechanical conditions in the

sidewalls (high wear), and severe

chemical attack due to the presence of

alkalies released by the clinker cooling

process.

Solutions for

Kiln Hood & CoolerGrate Cooler - Hot Zone

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants

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Bull Nose

Standard & severe conditions

CALDE™ CAST GIBRAM

CALDE™ CAST LA 51 S

CALDE™ CAST MF 35 S35

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Cooler Medium Zone

Standard & severe conditions

CALDE™ CAST LF 40

CALDE™ CAST M 28 HR

CALDE™ GUN C 28 HR

CALDE™ GUN F 40 A

CALDE™ SPRAYCAST & Low porosity dense gunning mixes in the CALDE™ GUN range

Cooler Cold Zone

Standard & severe conditions

CALDE™ CAST F 32 C/G

CALDE™ GUN C 20

Insulating Materials

CALDE™ CAST LW MIX 124 C/G

CALDE™ CAST XL 106 C/G

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants

Solutions for

Kiln Hood & CoolerGrate Cooler

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Planetary Cooler - Inlet

Standard & severe conditions

CALDE™ CAST GIBRAM

CALDE™ CAST MF 35 S35

CALDE™ FLOW LB 85

Planetary Cooler - Rest

Standard & severe conditions

CALDE™ CAST M 28 HR

CALDE™ GUN MM 55 S5

For the monolithic lining of grate,

rotary and planetary coolers, Calderys

offers advanced materials like:

CAST, GUN or SPRAYCAST, which are

the most suitable for this application.

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants

Solutions for

Kiln Hood & CoolerPlanetary Cooler

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Technical Data

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants14

Product name Main component

Binding system

Max. recomm. temp.(°C)

Max.grain size

Chemical analysis (wt %) Material required

(t/m3)

Water required for mixing on site

(litres/100kg)

Permanentlinear change

(%)

CCS(N/mm2)

Al2O3 SiO2 Fe2O3 SiC

CALDE™ CAST F 32 C/G Chamotte Hydraulic 1280 6 33 54 2.3 - 1.85 (cast)

14 to 16 (cast)

-0.1 (cast) (800°C)

25 (cast) (800°C)

CALDE™ CAST F 42 Chamotte Hydraulic 1320 6 41 38 5 - 2 12 to 14 -0.15 (800°C)

45 (800°C)

CALDE™ CAST GIBRAM Bauxite Hydraulic 1600 5 82.5 12.4 1.5 - 2.9 5 to 6 -0.2 (800°C)

140 (800°C)

CALDE™ CAST LA 50 SZ Andalusite Hydraulic 1650 5 50 9.4 (ZrO2) 0.6 9.7 2.85 4.5 to 5.5 -0.2

(800°C)140

(1200°C)

CALDE™ CAST LA 51 S Andalusite Hydraulic 1600 6 51 40 1 5 2.47 6 to 6.4 -0.05 (800°C)

100 (800°C)

CALDE™ CAST LF 40 Chamotte Hydraulic 1450 6 40 54 1.2 - 2.26 6.4 to 7.2 -0.1 (800°C)

80 (800°C)

CALDE™ CAST LR 45 Chamotte Hydraulic 1350 6 44 48 0.2 - 2.3 6.5 to 7.5 -0.2 (800°C)

100 (800°C)

CALDE™ CAST LT 95 Tabular Alumina Hydraulic 1750 7 93 5 0.1 - 3.1 4 to 5.5 -0.2 (800°C)

130 (800°C)

CALDE™ CAST LW MIX 124 C/GInsulating Chamotte Vermiculite

Hydraulic 1140 4 24 42 9.5 - 1.24 (gun) added at the nozzle -0.4 (gun)

(800°C) 3 (gun)

(800°C)

CALDE™ CAST LX 58 Andalusite Hydraulic 1650 6 57 38 1.1 - 2.5 5.6 to 6 -0.04 (800°C)

100 (800°C)

CALDE™ CAST LZ 106 Zircon Hydraulic 1600 6 29 24 0.2 43 (ZrO2) 3.25 5 to 5.6 -0.1

(800°C)50

(800°C)

CALDE™ CAST M 28 HR Chamotte Hydraulic 1550 5 45.5 47.8 1.3 - 2.2 6 to 7.5 -0.3 (800°C)

80 (800°C)

CALDE™ CAST MF 35 S35 Silicon Carbide Chamotte Hydraulic 1550 6 31 28 0.6 35 2.4 6 to 7 -0.15

(800°C)150

(800°C)

CALDE™ CAST ML 55 S5 High Alumina Raw Materials Hydraulic 1550 10 55 35 0.9 5 2.51 5.2 to 5.6 -0.2

(800°C)130

(800°C)

CALDE™ CAST UF 35 S30 Silicon Carbide Hydraulic 1500 3 34.2 31.7 1 31 2.5 4 to 5 -0.2 (1200°C)

140 (1200°C)

CALDE™ CAST XL 106 C/G Vermiculite Hydraulic 1060 3 22 41 9 - 0.73 (gun) added at the nozzle -0.7

(800°C)1.2 (gun) (800°C)

CALDE™ FLOW AX Andalusite Hydraulic 1650 5 52 25.7 9.3(ZrO2) 9.5 2.8 5.5 to 6.5 -0.2

(800°C)130

(800°C)

CALDE™ FLOW LB 85 Bauxite Hydraulic 1600 5 84.5 9.5 1 - 2.8 6 to 7 -0.2 (800°C)

70 (800°C)

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NOTES: CALDERYS does not warrant the accuracy, fitness for purpose or update of any information disclosed herein. The recipient shall refer to instructions and advice provided under any technical documentation. This document and the information contained herein are the exclusive property of CALDERYS. Reproduction, alteration, copy, release, publication or distribution, in whole or in part, is not allowed.References, trademarks and specifications of the products may change according to the geographical area to be supplied. Please check the availability of the products with the sales area manager.

Product name Main component

Binding system

Max. recomm. temp.(°C)

Max.grain size

Chemical analysis (wt %) Material required

(t/m3)

Water required for mixing

on site (litres/100kg)

Permanentlinear change

(%)

CCS(N/mm2)

Al2O3 SiO2 Fe2O3 SiC

CALDE™ GUN C 20 Chamotte Hydraulic 1350 5 38.5 47.5 4.8 - 2.3 added at the nozzle

-0.1 (800°C)

25 (800°C)

CALDE™ GUN C 28 HR Chamotte Hydraulic 1500 5 51 38.8 1.1 - 2.35 added at the nozzle

-0.3 (800°C)

60 (800°C)

CALDE™ GUN F 40 A Chamotte Hydraulic 1450 6 42 53.5 0.8 - 2.28 added at the nozzle

-0.15 (800°C)

30 (800°C)

CALDE™ GUN LA 50 SZ Andalusite Hydraulic 1650 5 52 25 9.6(ZrO2) 9.8 2.65 added at the

nozzle-0.1

(800°C)70

(800°C)

CALDE™ GUN LA 60 Z Andalusite Hydraulic 1650 5 58 9.4(ZrO2) 0.5 - 2.75 added at the

nozzle0

(1200°C)100

(1200°C)

CALDE™ GUN LB 84 Bauxite Hydraulic 1650 7 83 10.5 1.5 - 2.65* added at the nozzle

-0.3 (1200°C)

90 (1200°C)

CALDE™ GUN LF 45 S Chamotte Hydraulic 1500 5 43.3 42 1.1 9.6 2.25* added at the nozzle

-0.4 (800°C)

70 (800°C)

CALDE™ GUN LF 50 Chamotte Hydraulic 1500 5 48 46 1.3 - 2.2* added at the nozzle

-0.35 (800°C)

71 (800°C)

CALDE™ GUN LS 30 Silicon Carbide Hydraulic 1500 3 36 28.2 0.9 31.3 2.3* added at the nozzle

-0.3 (1200°C)

81 (1200°C)

CALDE™ GUN MM 55 S5 High Alumina Raw Materials Hydraulic 1500 6 57 30 0.8 5 2.6 added at the

nozzle-0.3

(800°C)80

(800°C)

CALDE™ PLAST C 90 AB Corundum Ceramic 1750 6 90 8 0.7 - 2.95 - -1.25 (800°C)

44 (800°C)

CALDE™ PLAST SUPERAL X AB Bauxite Ceramic 1650 6 73 22 1.35 - 2.62 - -1.3 (800°C)

35 (800°C)

CALDE™ SPRAYCAST BX 85 Bauxite Hydraulic 1700 6 84 11 0.8 - 3.05 (spray) 5.6 to 6.4 -0.15 (spray)

(800°C) 70 (spray)(800°C)

CALDE™ SPRAYCAST F 50 R Chamotte Hydraulic 1550 6 50.5 45 0.7 - 2.55 (spray) 6.2 to 6.8 0

(800°C)70 (spray) (800°C)

CALDE™ SPRAYCAST F 50 S7 Chamotte Hydraulic 1550 6 48 41 0.8 7 2.42 (spray) 6.4 to 7.2 -0.25 (spray)

(800°C) 70 (spray) (800°C)

CALDE™ SPRAYCAST SIC 30 R Silicon Carbide Chamotte Hydraulic 1600 6 44 21 0.4 30 2.57

(spray) 6.4 to 6.8 -0.3 (spray)(800°C)

80 (spray)(800°C)

CALDE™ STIX ZIRCON Zircon Hydraulic 1350 6 37 26 1.1 30 (ZrO2) 3.1 added at the

nozzle-0.3

(800°C)48

(800°C)

Technical Data

* Rebound excluded

Monolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement PlantsMonolithic concept solutions for Thermal Industry - Cement Plants Monolithic concept solutions for Thermal Industry - Cement Plants

Page 16: Monolithic Refractory Lining (Calderys)

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1500

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Monolithic ConceptSolutions

CEMENTPLANTS

THERMALINDUSTRY

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500

AustrAliA Calderys Australia Pty LtdPh.: +61 (0)2 4272 28 [email protected]

AustriACalderys Austria GmbHPh.: +43 (0)2236 677 090 [email protected]

BelgiumCalderys Belgium S.A. Ph.: +32 (0)10 45 44 24 [email protected]

BulgAriACalderys Austria GmbHPh.: +359 (0)2 856 [email protected]

ChinACalderys China Co. LtdPh.: +86 (0)21 6137 8288 [email protected]

CzeCh repuBliCCalderys Czech s.r.o Ph.: +420 596 620 544 [email protected]

DenmArkCalderys Danmark A/SPh.: +45 (0)36 77 28 11 [email protected]

FinlAnDCalderys Finland OYPh.: +358 (0)9 854 5060 [email protected]

FrAnCeCalderys France Ph.: +33 (0)3 26 80 54 44 [email protected] Dept.Ph.: +33 (0)1 41 08 11 00

germAnyCalderys Deutschland GmbH & Co. OHGPh.: +49 (0)2631 8604 0 [email protected]

hungAryCalderys Magyarország KftPh.: +36 (0)1 268 [email protected]

inDiAAce Calderys Ph.: +91 (0)71 2252 [email protected]@calderys.com

itAlyCalderys Italia SrlPh.: +39 053 691 29 [email protected] Sales Ph.: +39 010 645 07 06

JApAnCalderys Japan Co Ltd.Ph.: +81 (0)7-8272 [email protected]

koreACalderys Korea Co LtdPh.: +82 (0)2 420 5142 ~ [email protected]

mexiCoCalderys de Mexico SA de CVPh.: +52 81 15 94 30 [email protected]

netherlAnDsCalderys The Netherlands BVPh.: +31 (0)162 468 [email protected]

polAnDCalderys Austria GmbH Ph.: +48 (0)32 330 34 [email protected]

russiACalderys Russia oooPh.: +7 (0)812 318 31 19,[email protected]

south AFriCACalderys South Africa Pty Ltd Ph.: +27 (0)16 440 64 00 [email protected]

spAinCalderys Iberica Refractarios S.A.Ph.: +34 (0)985 32 43 58 [email protected]

sweDenCalderys Nordic AB Ph.: +46 (0)31 54 09 00 [email protected]

tAïwAnCalderys Taïwan Co. LtdPh.: +886 (0)8 796 55 [email protected]

turkeyCalderys Refrakter San. ve Tic. A.SPh.: +90 (0)312 438 88 45 [email protected]

u.A.e.Calderys France Ph.: +971 4 8810 992 [email protected]

uk Calderys UK Ltd Ph.: +44 (0)113 26 36 268 [email protected]

ukrAineCalderys Ukraine LLCPh.: +38 (0)62 387 10 [email protected]

VenezuelACalderys Refractarios Venezolanos S.A.Ph.: +58 (0)286 994 [email protected]

VietnAmCalderys Taïwan Co. LtdPh.: +84 (0)4 6251 [email protected]

Performance you can trust

www.calderys.com

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