Chassis Maker Tooling

Specifically developed for Chassis Maker machine. Mfg Under License for Functional Robotics

Also Machines equipped with Thick Turret

Reference Section 1 For Technical Information

C.E. TOOLING 9-6Section

COLE ENGINEERED TOOLS

STANDARD KEYING 10 Standard Shapes plus Rounds. (RT Rectangles • SQ=Square • OB=Obround • SD=Single-D • DD=Double-D

LD=Long-D • EQ=Equilateral • OC=Octagon • HX=Hexagon • QD-Quad-D Add $10 per set to standard price for LD & EQ

12

3

4

5

6

7

8910

11

12

13

14

15

16

LOOKING AT FACE OF LOOKING AT TOP OF

PUNCH DIE

All Machines ½ •5/8 1.03” 1¼”

Thick Turret

2” Sta. C

LOOKING AT TOP OF

DIE Chassis Maker A ,B & 1,2,3

HOLDERS ARE KEYED TWO PLACES TO ALLOW 0° & -90°

DEGREE INDEXING

All Tools have one (1) location key. Through the machines turret, and die shoes, All Tools can be used 0 & -90° position.

Shapes on Angles or Extra Key Locations. Die View

Visualize location key positioned as tool would load into turret. Start with length of shape horizontal.(Length points to 0º) Next Rotate shape, not location key. A sketch accompanying your order ensures keying as required! Note: Other Manufactures ordering diagrams may differ from C.E.’s!

0

90

180

270

Angle120

20

0

90

180

270

Angle120

20

0

90

180

270

Angle120

20

0

90

180

270

Angle120

20

0

90

180

270

Angle120

20

Ex. AT Sta.Keyed 20

Ex. AT Sta.Keyed 20

Ex. AT Sta.Keyed 20

Ex. AT Sta.Keyed 20

Ex. 28XX/36tKeyed 20

Ex. 28XX/36tKeyed 20

Ex. 28XX/36tKeyed 20

Ex. 28XX/36tKeyed 20Ex.114/112/C

Keyed 20Ex.114/112/CKeyed 20

Ex.114/112/CKeyed 20

Ex.114/112/CKeyed 20

Widths or Dia. Under .093(2,36mm) Add 30% to set price Widths or Dia. Under .062(1,57mm) Add 50% to set price Widths or Dia. Under .046(1,2mm) Add 100% to set price Included in add on cost; Dies are produced with .090 land, then a 1.5° relief is given to prevent multiple slugs from stacking, causing excessive pressure on punch. Further, Punches can be produced with Stubby Punch Design at no additional charge. A Stubby Punch has it’s tip (diameter or width) first ground to a size of .187 then, a tip is ground to requested size for a length of .225+ thickness to be punched. (If fitted strippers are used, + .125 to tip grind length, and use strippers .187 or > in diameter or width.)

ADDITIONAL COSTS FOR NON-STANDARD OPTIONS Add 25% to set price

for Clearance of .003 (.08mm) &

Less

Add 50% to die price for Solid Dies.

DIA. ORWIDTH.156

.09.09 land,

then 1.5° relief

Optional STUBBY PUNCH

.187 Dia. or Width

PUNCHES Corners 1-3 X # 4(all) With Length under 1.625 and any size Radius or Chamfer With Length over 1.625 & .032 maximum Radius or Chamfer With Length over 1.625 and Radius or Chamfer over .032(,8mm) Add On To All DIES any size Radius or Chamfer No Extra Charge for STRIPPERS or GUIDES When Ordered With Set

RADIUS CHAMFER RADIUS OR 45°CHAMFERS + $#.00 per corner

Table Of Contents Ver. Jan-09

TOOL DESCRIPTION PAGE DELIVERY Work Days

Optional Punch Shears • Tonnage Requirement Chart 4 -

Nibbling: Techniques and Tool Options to Extend Greater Tool Life 5

Standard Punch & Die Pricing THICK TURRET Style 6&7 1-4

Standard Punch & Die Pricing Original Chassis Maker 1& 2 style tools 9 1-4

Urethane Strippers for CM-II style punches Mach II & III machines 10 1-2

Tool Maintenance • Lubrication Turret/Punch Greases 11

Tooling Packages Suggested Listing of Commonly Used Sizes 12 4-10

Special Shapes Diagram Assist in ordering common special shapes. 12 3-8

Special Application Forming Tools 13-19

FORMING: Half Shear • Center Point • Thread Form • Emboss • BridgeTools 14 5-12

FORMING: Extrusions • Pierce & Coin Tools 15 4-10

FORMING: Louvers • Card Guide • Lances • Stiffening Rib 16 8-14

TOOL SHARPENING SERVICE Pricing for returning tools for maintenance 19 1-4

CORNER RADIUS KIT 8 different Radius Sizes of fractional inch or metric. 19 1-3

Punch Sharpening Fixtures Grind any type of shear safely, easily, and most importantly with out

damaging punch. Ask for brochure for your tooling style.

C.E. Tooling, started out in 1966 in Chicago as a tool & die shop. In the late 70's we directed our energies exclusively to the manufacturing of tooling for turret, and duplicator presses. Presently, C.E. is the third largest independent turret press tooling supplier in the U.S., and has factories in Las Vegas, Nevada, and Tulsa, Oklahoma. Through our use of the highest steel grades, combined with manufacturing processes and procedures developed from over 30 years of producing punches and dies, our Quality and Value is unbeatable! We will continue to strive for excellence to earn the business of our current and future customers.

10 STANDARD SHAPES RECTANGLE • SQUARE •

OBROUND • SINGLE-D DOUBLE-D • QUAD-D • HEXAGON • OCTAGON ADD $10 Per Set For:

LONG-D & EQUILATERAL EXPEDITING SERVICES

1FDS • ORDER BY 3pm, Order Ships The Next or Possibly The Same Work Day. +25% 2FDS • ORDER BY 3pm, Order Ships In 1-2 Work Days +10%

Guaranteed Del ivery(Expedi t ing) 3FDS “FIRM DELIVERY SERVICE”

Order By 3pm, to sh ip in 3 workdays 5FDS “FIRM DELIVERY SERVICE”

Order by 3pm, to sh ip in 5 workdays

SPECIAL SHAPES SHIP IN 3-8 days

3-1/

4-1/

FINDING TONNAGE REQUIRED Does your press have the tonnage to pierce thick or tough material? Use this formula, and

below Shear Tonnage Reduction chart to find out.

Now, by using the below chart, find the Tons per square inch for the material you will be punching.

Type of Material Tons per Sq. inch“

Shear Strength per sq. in.

Aluminum ( 1/2 hard sheet)

9.5 19,000 PSI

Brass (1/2 hard sheet) 17.5 35,000 PSI

Copper (rolled) 14.0 20,000 PSI

Steel, mild 25.0 50,000 PSI

Steel, ASTM-A#6 30.0 60,000 PSI

Steel, 50 carbon 35.0 70,000 PSI

Steel, cold drawn 30.0 60,000 PSI

Steel, stainless (18-8) 35.0 70,000 PSI

Multiply Perimeter x Tons

x Material Thickness

The answer to this formula is the required

Tonnage needed.

Shapes Add distance of all sides

Rectangle = .5”+.5”+ 2”+2”

3.14 x Circle Dia. =Perimeter

Rounds

Tonnage Reduction Chart When Shear is Used. Use the Formula above to find the tonnage required with no shear. Next, multiply that by the value found in this chart.

OPTIONAL PUNCH SHEARS

ROOF TOP

*ARTS

INVERTED

*AIS

Spherical

*ASPS

Reduce Tonnage Requirements on Machine, Reduce Noise, Reduce Slug Pulling.

A shear prevents the slug from suctioning on the face of a punch and reduces tonnage require to punch the

hole. This is a result created when a flat faced punch presses tightly against the sheet, squeezing all the air out between itself, and the pending slug. Further, the slug is kinked from the shear, making its shape difficult to pull up out of die. The

only down fall to a punch shear, is it reduces the available sharpening grind

life by 1/32” Grind life on CM-1=3/32 (.09”/2,5mm), CM-2

= 1/16 .06”/1,5mm)

Shear Depth

16 Gage .060” 1,5mm

14 Gage .075” 1,9mm

12 Gage .105” 2,7mm

10 Gage .135” 3,4mm

8 Gage .165” 4,2mm

3/16 Gage .187” 4,8mm

1/4 Gage .250” 6,4mm

5/16 Gage .312” 7,9mm

3/8 Gage .375” 9,5mm

1/32 .60 .67 .78 .83 .86

1/16 .50 .56 .67 .78 .83 .86 .90 3/32 .50 .56 .67 .73 .78 .83 .87 .90

1/8 .46 .51 .56 .62 .63 .74 .85 .95

1/4 .40 .46 .49 .54 .62 .70

7/16 .25 .28 .31 .36 .41 .48

To Nibble means to take repeated bites (to not punch with all edges of a punch). Edge life on tools used for nibbling will wear more quickly than tools used for piercing. This due to the

tendency of a punch used for nibbling to side load which can cause the punch to shear against the die’s cutting edge. When you pierce a hole, the punch tip follows into the center of the mating die as it takes the easiest path to pierce through the sheet. When you nibble, the punch can float side

ways to an extent allowed by play inherent of all turret punch presses. Explanation :The 1st 25% of penetration of punch tip into a sheet merely stretches the material (no cutting). This is the section of the stroke where much of the side pressure onto the punch tip comes from as the path of least resistance is sought. (Ex. a .200X1” punch taking a bite (suggest 75% of punch surface) which cuts on only 3 sides will be pushed sideways towards the edge of punch which is not cutting.) The next roughly 35% penetration does in fact cut (shear) but if side pressure has started, the side of punch not cutting may continue it’s side pressure causing the punch to shear on the cutting edge of the die. The remaining 40% penetration through the sheet actually tears. (These percentages are rough estimates as material type and clearance plays an important factor.)

Standard punches and dies (ref. page 4 for clearances) can be used for nibbling and extend good edge life. Depending on your companies specific requirements and fabrication goals, there are techniques and tool options to extend greater tool life when nibbling. Read through the below and keep in mind there will often be a pro and a con to each option or technique.

1st and most important, carefully program hits to prevent tools from side loading! Program bridge hits or take nibble bites of no less than 75% of punch area. Not following these rules even for 1 or 2 hits can cause side load pressure to the punch in which the cutting edge may make contact with die causing instant edge break down!

2nd Punches can be ordered with Inverted Shears (1/32 deep). A shear on a punch does a few things. We initially suggest inverted shears for nibbling as the heel on the punch centers the tool when performing a Bridge hit and when taking a nibble bite with only a portion of the punch face, the rectangle pad on the side of the punch shear imbeds itself

into the material helping to prevent the punch from side loading and shearing on the die. Another feature of the shear is to reduce the tonnage required (reference page 5). Lastly, the shear on the punch helps prevent slug pulling. A shear prevents the slug from suctioning to the face of a punch. This is a result created when a flat faced punch presses tightly against the sheet, squeezing all the air out between itself and the pending slug. Further, the slug is kinked from the punch shear making the slugs shape hug tightly to the sides of the die land. The only down fall to a punch shear is it reduces the available sharpening grind life by 1/32” Suggested Grind life on CM-1=3/32 (.09”/2,5mm), CM-2 = 1/16 (.06”/1,5mm)

3rd For nibbling, extend die clearance by up to 50%. Example, if our chart on Page 4 calls out .008, move up to .012 clearance. This extra clearance allows more room for the punch to flex side ways before it can shear on the side of the die. The negative to increasing the die clearance is it opens up more possibilities to slug pulling. Tighter clearances extends reduced slug pulling and higher hole quality. Opening up clearances greatly extend tool edge life but can cause slug pulling problems and larger hole burr.

4th Punches can be ordered with heels. A heel on a punch will extend past the standard length of the punch by approximately 3/16”. The heel enters into the die prior to punching which prevents punch tip, extending ridged support and alignment. (Prevents punch from shearing on to die edge.)

.035 Inverted

Shear

*AIS

NIBBLING: Techniques and Tool Options

ShearRoll

Tear

HEEL PUNCH DIAGRAM

FACING MACHINE LOOKING DOWN AT DIE, CHOOSE HEEL POSITION

ADD $ FOR UP TO 3/16” HEEL W

T

H AB

DCW

T

H AB

DCW

T

H AB

DCW

T

H AB

DCW

T

H AB

DCW

T

H AB

DCW

T

H AB

DCW

T

H AB

DC

Hit 1 Hit 2 Hit 3

Hit 1 Hit 2 Hit 1 Hit 2 Hit 3

Hit 1 Hit 3

Hit 3

Hit 2 Hit 3 is not a 75% Bite

Example of Bridge Hits Example of 75% Nibble Hits Example of Incorrect Nibble Hit

ADJUSTABLE

PUNCH HEAD

SPRING

SPRINGRETAINER

GUIDE

PUNCH

GROUNDLOCATION KEY

Shaped Guides Keyed 0 & 90º Squares 0 & 45º Additional Keys 45º increments. +

Extra Pins in Dies 45º increments.+ Shapes On Angles Sta.A +$, Sta.B +$. to Punch, Die & Guide Sta. B Punches Rounds<.5”/12,7m+$5 to punch, Shapes<.5” +$

COATINGS: TiN Titanium Nitride or TiCN Titanium Carbo-Nitride

Add 5 Days to Delivery

Spanner Wrench *A-SPWR

PUNCH HEAD

SPRINGRETAINER

GUIDE

PUNCH

STRIPPER

PLATE (RSP)

SPRING

GROUND

LOCATION KEY

SPRING

Spring

Location Key

PUNCH + 1/8º Back taper to assist stripping,

Side Lock Punch Head

Solid

OEM style

Maximum material

9gage 3,8mm Mild Steel

PUNCH HEAD Self locking 2 piece

design has no screws to come loose

SPRING

SPRING RETAINER

LOCATION KEY

DIE

OEM style Hardened Guides!

CM

2000

set

up w

ith e

xtra

long

Str

oke

for F

orm

ing.

A

dd “C

M” i

nfro

nt o

f eac

h ca

talo

g co

de. C

all o

r Fa

x fo

r pric

ing.

T

hese

mac

hies

hav

e lo

wer

turr

et s

et u

p to

re

ciev

e S

ta.B

die

s on

ly.

For

this

reas

on, e

ither

ord

er a

ll di

es a

s S

ta.B

(bel

ow),

or p

urch

ase

Die

Ada

pter

(See

pag

e 12

) N

ote:

At t

imes

pun

ch s

toke

is s

et to

pen

itrat

e di

e .4

” P

unch

es s

houl

d be

ord

ered

+.2

on

G d

imen

sion

+$.

CM

2000

set

up w

ith e

xtra

long

Str

oke

for F

orm

ing.

A

dd “C

M” i

nfro

nt o

f eac

h ca

talo

g co

de. C

all o

r Fax

fo

r pric

ing.

Mac

hies

requ

ire s

peci

al G

uide

s (E

xten

ded

exte

rnal

ke

y sl

ot, p

lus

no g

rove

ring

s).

N

ote:

At t

imes

pun

ch s

toke

is s

et to

pen

itrat

e di

e .4

” Pun

ches

sh

ould

be

orde

red

+.2

on G

dim

ensi

on +

$

Although C.E.Tooling manufactures tools to be fully interchangeable with Amada tools, there is no affiliation between our companies Standard Pricing is for Punch Tip Sizes .093 (2,3mm) and Above SIZE RANGE .093-.500” / 2,3-12,7mm Original Metric Amada Style ½m Sta. A

Although C.E.Tooling manufactures tools to be fully interchangeable with Amada tools, there is no affiliation between our companies Standard Pricing is for Punch Tip Sizes .093 (2,3mm) and Above SIZE RANGE .501-1.250”/12,7-31,7mm

Maximum material 1/4” 6,mm Mild

Steel Original Metric Amada Style 1¼m Sta. B

AMADA COMPATIBLE DESCRIPTION

C.E. Tool Code No.

*= R-round S-shape

Amada Code No. Amada

Code No.

PUNCH ASSEMBLY D2 w/Fitted Stripper. Deduct $10.00 for Closed Round Stripper on shapes ATA-PAm-* 11103K 12102K

PUNCH ASSEMBLY M2 ATA-PAm-hs-* DIE AT-A-D-* 21102K 22102K DIE w/SLUG TRAP™ref. P1.12 AT-A-Dst-* SET Punch Ass’y D2& Die ATA-PADm-* 31103K 32102K SET Punch Ass’y HS & Die ATAPADm-hs-* SET P.Ass’y M2 & Die=SlugTrap ATAPADm-hst-* PUNCH D2 Steel AT-A-Pm-* 41103K 42102K PUNCH M2 High Speed Steel ATA-Pm-hs-* 41___ 42___ PUNCH HEAD AT-A-Hm 90140K COIL SPRING AT-A-Sm 90130K SPRING RETAINER AT-A-SRm 90120K

Spring Retainer with Extended B Dimension to Give More Punch Life

For Punches After .08”/2,mm Grind (Red) ATASR2 For Punches After .16”/4,mm Grind(Green) ATASR4 O-RING ATAG-Oring-m 90090

GUIDE OEM Style AT-A-G-m* 51102K 52102 Strip Guard Adhesive Disc *A06082 pack of 10 pc

AMADA COMPATIBLE DESCRIPTION

C.E. Tool Code No.

*= R-round S-shape

Amada Code No.

Amada Code No.

PUNCH ASSEMBLY D2 w/Fitted Stripper. Deduct $15.00 for Closed Round Stripper on shapes

AT-B-PA-m-* 11104K 12104K

PUNCH ASSEMBLY M2 AT-B-PAmhs* 12104K DIE AT-B-D-* 21101K 22104K DIE w/SLUG TRAP™ref. P1.12 AT-B-Dst-* SET Punch Ass’y D2& Die ATB-PADm-* 31104K 32104K SET Punch Ass’y M2 & Die ATBPADm-hs-* SETP. Ass’y M2 & Die=Slug Trap ATBPADm-hst-* PUNCH D2 Steel AT-B-Pm-* 41104K 42104K PUNCH M2 High Speed Steel ATB-Pm-hs-* 41___ 42___ PUNCH HEAD AT-B-H-m 90143K SPRING (COIL) AT-B-S-m 90131K SPRING RETAINER AT-B-SR-m 90121K

SPRING RETAINER Extended B Dimension to Give More Punch Life for Punches After .08”/,2,0mm Grind (Red) ATASR2 for Punches After .16”/4,0mm Grind(Green) ATASR4

GUIDE Solid OEM Style ATB-Gm-* 51104K 52104K Stripper Plate For old style RSP guide with removeableStripper AT-B-S-*

Strip Guard Adhesive Disc *A06084 pack of 10 pc

B PUNCH + 1/8º Back taper to assist stripping, and reduce gauling

AM Style Stripper for use in C.E., Amada, &

Strippit® mfg. Guides WT Style Stripper

Use with CE-Quick-Set™ or Wt Mfg. Guides

for use in Wilson Mfg. Guide

m Metric M12 threads or

i Inch ½” threads

Punches Equiped with Puller M8 threads

Strippers recessed 2mm for greater punch grind life

Although C.E.Tooling manufactures tools to be fully interchangeable with Amada tools, there is no affiliation between our companies List Pricing is for Punch Tip Sizes .093 (2,3mm) and Above

SIZE RANGE 1.251-2.000”/31,85-50,8mm

Maximum material 1/4” Mild Steel Rounds<1.25”/31,7mm+$7.00 to punch, Shapes<1.25”diagonal +$ Shaped Dies Keyed 0 & 90º Squares 0 & 45º Additional Die Keys + $ Shaped Punches Keyed 0 for location at 0 & 90º Additional 45º Key add $ Shapes on angles + $2 to Punch & $ to Die

1/8” 3mm Maximum

Recommended Punch Grind Life

Components compatible for use in C.E., Amada, Strippit® ,Wilson(old style & Concept-II), and Mate® Mfg. Holders

TiN TITANIUM NITRIDE COATING Add 5 Days to Delivery Plus $ to Cost

TiCN TITANIUM CARBO-NITRIDE COATING Add 5 Days to Delivery Plus $ to Cost

PUNCH HEAD

DISC SPRING (18)

PUNCH DRIVER

STRIPPER CLIPS (4)

LS™ Self Lubrication System Take advantage of machine features that allow lubrication through striker (ABS or ALS), with out having to buy expensive holder stystems, often requiring expensive specialty tools such as Vortec™ or Ultra™. You can also manualy fill reservoir with 80-90-weight oil for built in Self Oiling System. Provides lubrication between the punch, guide & turret.

Guide Keyed 0,90 & 45°

Original Full Body Amada Style 2” Sta. C

AMADA COMPATIBLE DESCRIPTION

C.E. Code No. * R-round S-shape

Amada Code No.

PRICE ROUND

Amada Code No.

PRICE SHAPE

SET Punch, Die & Stripper m or i threads am or wt stripper

ATC-PDSm-am* ATC-PDSi-am* ATC-PDSi-wt-*

31106K Wt_____ 32106K

Wt_____

PUNCH D2 tool steel m=metric or i=inch threads

ATC-Pm-* ATC-Pi-*

41106K Wt_____ 42106K

Wt_____

PUNCH HS high speed ATC-Pm-hs* 41___ 42___

STRIPPER am or wt ATC-S-am-* ATC-Swt-*

51106K

Wt_____ 52106K

Wt_____ Strip Guard Adhesive Discs *A06085 DIE only ATC-D-* 21106K 22106K

DIE w/SLUG TRAP™ ATC-D-st-*

pack of 10

AMADA COMPATIBLE DESCRIPTION

C.E. Tool Code No.

_=m-Metric, i-Inch Amada Code No.

PRICE SHAPE

LS Guide Assembly *A ATC-GA 90012K

PUNCH HEAD ATC-PH 90102

S.H.C.S. (M8X20) ATCDE-8X20 99975

SPRING DISC (18) ATC-SD 90132

LS PUNCH DRIVER ATC-PD 90112

Draw Bolt i=1/2”or m= M12 X50 ATC-DB_X50 99944

LS Guide Keyed 0,90 & 45º *A ATC-G 90072

KEY (W/M5X8 FH) AT-C-K 90142

STRIPPER CLIPS W/SCREWS ATCDE-SC 90136

Package 2 RECTANGLES 2 Punches, 2 Stripper, 2 Dies.

Sta.C *AATTP3_ .200X2”& .250X2”

Extra Set of 2 Dies *AATTP__

Package 12 ROUNDS Sta. C:12,Punches & Dies, 6 Strippers

5 Strippers *AATTP3C $_,___.00 1.312 1.375 1.437 1.5 1.562 1.625 1.687 1.75 1.812 1.875 1.937, 2”

Extra Dies *AATTP3__d

Package SQUARE 2pc Punches & 2 Dies, 1pc

Stripper *AATTP3__ 1”square Sta.C

½” Sta. A ATA-ALIGN-PD

1-¼ Sta. B ATB-ALIGN-PD

2-½ Sta. C ATC-ALIGN-PD

3-½” Sta. D ATD-ALIGN-PD

4- ½” Sta. E ATE-ALIGN-PD

ALIGNMENT TOOLS ADAPTER for Thick Turret

Also Reference P3-11: Use of ½” Sta. A punches in ¼ Sta. B Turret Locations

KEYED 0,90,180,270

To Use Sta. Description Cat. Code

A in B Punch cmATBP-adapter A in B Die ATB-D-adapter B in C Punch ATC-BPA B in C Die ATC-BDA B in D Punch ATD-BPA B in D Die ATD-BDA

Sta. A to B 1/2” to 1¼

Shown

Thick Turret Configuration

Six- .500" Station A Four- 1.250" Station B

Two- 2.0" Station C

Thin Turret Configuration

12- 1.250 Tool Stations

Original METRIC Amada Style Packages Prices are not valid with any other discount program • Distributors: Limited Commission/Discounts available

Package 21 ROUNDS ½m Punch Assemblies & Dies

*AATTP3A .093 .098 .125 .128 .141 .156 .172 187 .194 .203 .219 .250 .266 .281

.312 .344 .375 .406 .437 .469 .500

Extra Dies *AATTP3Ad

A

P

SPR

SPRET

GU

PU

GRO

LOC

Package TP3F 6 Rectangles 6 Punch Assemblies & Dies

*AATTP3F .125X.500 .125X1.0 .187X.500 .250X.500 .250X1.0 .375X1.0”

Extra Dies *AATTP3Ed

PUNCH HE

SPRINGRETAINER

GUIDE

PUNC

STRIPPER

PLATE (RSP

SPRING

GROUND

LOCATION KEY

Package 19 ROUNDS 1¼m Punch Assemblies & Dies

*AATTP3B .515 .531 .562 .594 .625 .656 .687 .719 .750 .781 .812 .844 .875 .937

1.000 1.062 1.125 1.187 1.250 Extra Dies *AATTP3Bd

PUNCH

SPRINRETAINE

GUIDE

PUN

STRIPP

PLATE (

SPRIN

GROUN

LOCATION

Package 7 SQUARES 2pc ½m Punch Assembly & Die 5 1¼m Punch Assemblies &

Dies *AATTP3D .25sq .313sq .375sq .438sq

.500sq .750sq .875sq Extra Dies*AA1TTP3Dd

ADJUSTABLE

PUNCH HEAD

SPRING

SPRINGRETAINER

GUIDE

PUNCH

GROUNDLOCATION KEY

PUNCH H

SPRINGRETAINER

GUIDE

PUNC

STRIPPE

PLATE (R

SPRING

GROUND

LOCATION K

Package Sp-44 4-Way Radius

4way .2web Radius Tools Ref. diagram P3-21

Quantity 5: Punch Ass’y&Dies *AATTP3J

.063, .125, .188, .25, .312 Extra Set of Dies *AATTP3Jd

Package 4-82º Countersink 1 Holder 4 Inserts 4 Dies

*AATTP3K;#4, #6, #8, #10 Screws Ref. P7-9

Package 9 OBROUNDS 4 ½m Punch Assemblies & Dies 5 1¼m Punch Assemblies & Dies

*AATTP3H $ .125X.375 .187X.375 .219X.5

.25X.5” .25X1” .312X1” .375X1” .437X.875 .5X1” Extra Dies *AATTP3Hd

ADJUSTABLE

PUNCH HEAD

SPRING

SPRINGRETAINER

GUIDE

PUNCH

GROUNDLOCATION KEY

PUNCH HE

SPRINGRETAINER

GUIDE

PUNC

STRIPPE

PLATE (RS

SPRING

GROUND

LOCATION KE

Package 6 OBROUNDS 6 ½m Punch Assemblies & Dies

*AATTP3I $858.60 “.01 wider & 2X dia. of screw

size” .122X.224 .148X.276 .174X.328 .200X.380 .226X.437 .26X.5”

Ideal for Nibbling & punching of Stainless Steels Station And Range

SHAPE

Chassis Maker II or III

Sta. 1.093 TO .750”

ROUND SHAPE

CM1-Phs-r CM1-Phs-s

Chassis Maker II or III

Sta. 2 DIES .093-1” PUNCH: Diagonal .751-1”

Size 1 Blank used for Diagonal < .750”

ROUND

SHAPE

CM2-Phs-r

CM2-Phs-s

Chassis Maker II or III

Sta. 3 1.001-1.5”

ROUND SHAPE

CM3-Phs-r

CM3-Phs-s

PUNCH Semi- High Speed Steel

2.484

1/2"

3.250"

3/4"

New Punch Style for Sta. 1, sizes < .5 Excepts Tube style Stripper 10 Standard Shapes

2-4 day deliveries Station A B 1 2 3

Max. Diagonal or Range

.750 1.0” .750 1.0” 1.5”

Punch Shank O.D .500 .500 .750 .750 .750

Die O.D. 1.25 1.562 1.250 1.562 2.125

Die Height .625 .610 .750 .750 .750

Original Chassis Maker Tooling (CM) Manufactured Under Exclusive License for Functional Robotics, Anaheim CA

] ] ] ] ]]]]]]

] ] ] ] ]

]]]]]

Shape punch & die are keyed @0º for 0&90º use. other angles available. Go To Page 2 for ordering

diagram for tools on Angles Extra Die Pin 0, 180, 45 & 135º Sta. B, 2 & 3 only +$.

Extra 180ºKey on Punches (0 & 180º only)

Standard Pricing

for Punch Tip Sizes .093/2,3mm

and larger

HSS Best Tool Edge Life, Reduced Gauling, and Greater Strength.

• Near double edge life, especially during nibbling operations. • Superior strength prevent head shearing from side load pressure sometimes caused from nibbling operations.

* Length=3.219, Molded press on Strippers are not available Sta. 3, Urethane can be Molded to punch.

Sta. Range SHAPE PUNCH S7/A2 Tool Steel DIE S7 Tool Steel

A

.093 - .500” ROUND

CMA1-Pr CMA1Dr

SHAPE CMA1-Ps CMA1Ds

.501-.75” ROUND CMA2-Pr CMA2-Dr

SHAPE CMA2-Ps CMA2-Ds

B .093 -1.0” ROUND CMB-Pr CMB-Dr

SHAPE CMB-Ps CMBDs

1 .093 -.750” ROUND CM1-Pr CM1-Dr

SHAPE CM1-Ps CM1-Ds

2 .751-1”

Size 1 Punch Blank used for Diagonal

1.0< .750”0

ROUND CM2-Pr CM2-Dr

SHAPE CM2-Ps CM2-Ds

* 3

1.001 -1.5” ROUND CM3-Pr CM3-Dr

SHAPE CM3-Ps CM3-Ds Tool

Sty

le 2

Mod

el 2

&3

Tool

Sty

le 1

Mod

el I&

II

2.484"

1/2"

3.250"

3/4"

1.562

.605 Thick

5

1.251.250

.625 Thick

1.5621.562

.750 Thick

5

1.250

.750Thick

.750 Thick

2.125

Installing a Stripper: First, remove the die shoe. Load the punch, with no Stripper, into the turret . Next load and bolt down the Die Shoe onto the lower support plate. Check Punch alignment to the die. You’re now ready to install the Stripper onto the punch that is in the turret. Push stripper up onto the lead in flange. If it is a tube stripper, or a cup stripper which already had it’s face punched out, you will be able to push the stripper quite a ways on to the punch, and you are ready to punch material. If it is a new cup stripper you will only be able to push it on to the punch by about 1/8”. Stripper has to be held in place at this stage while turret is cycled, causing the punch to pierce through the Stripper’s face pushing the Stripper fully onto punch. Special care must be made to assure the stripper is held parallel to the turret, before press is cycled. If stripper is loaded crooked, expected life of the stripper can be reduced to a fraction, plus stripper can jam in turret, causing difficulty in removal. Removal of Stripper: First, remove the die shoe. Then, release punch from upper turret and guide it out through bottom support plate. If Stripper won’t fit through support plate, leave the punch attached to upper turret. Use a regular screw driver(with a sharp edge) to pry the Urethane a little on the farthest left side that can be reached, then pry the right side. Repeat until stripper is removed. Maintenance: • Galling is the enemy of strippers. As galling builds on side of the punch, the tonnage required to strip is increased, thus causing Stripper to work harder. Schedule regular inspection intervals. To remove gauling rub a fine stone in the direction of the punch stroke • Strippers must be parallel to turret when installed. A Stripper installed crooked, will result in rapid fatigue and cracking of Stripper. • Use a quality Sheet Lubrication tested for Punching. (Although commonly used, WD40 isn’t a good sheet spray, along with not reducing galling, it has corrosive additives which harden the surface of urethane reducing a strippers retention grip to punch, and reduces the life of Urethane Strippers) We. suggest a Sheet Lubricant like CLM50(12oz. *ACLM50-12 reference page 6). CLM50 has proven to reduce the rate of galling build up, extend edge life of tools, and in its pure form, will not harm urethane strippers. Estimated life of Strippers. Punching .06(1,5mm) mild steel, a stripper should exceed 10,000+ hits. Feed back from customer ranges from 5,000 - 15,000 hits.

I.D.

HIGHT

Height

Cup Style Fitted Stripper

Punch Station

Turret Max.

C.Bore Tip Size DESCRIPTION OF URETHANE & PUNCH TIP RANGE I.D. O.D.

Height +/-.02 CAT.CODE

PRICE 1-9

Price 10 + = 10% off

Price 30 + = 20%off

Sta.1 Any .25” Tube Style: Tip Sizes fitting within .250 .25” .75 .83 *ACMUtub.25 Sta.1 Any .50” Tube Style: Tip Sizes fitting within .251 -.5” .5” 1.” .83” *ACMUtub.50 Sta.1 1 5/16 .75” Cup Style: Fitted Stripping within .5-.75” .75” 1.25 .83” *ACMUS1 †Sta.1 1 5/16 .75” Tube Style: Tip Sizes fitting within .5-.75” .75” 1.5” .83” *ACMUtub.75 *Sta.2 1 5/16 1.0” *Cup Style for Fitted Stripping within .751-1” 1.0” 1.26 .83” *ACMUS2

†Sta.2 1 9/16 1.0” Cup Style Heavy Duty Stripper for .751-1” 1.0” 1.53 .80” *ACMUS2hd

†Sta.2 1 9/16 1.0” Tube Style: Tip Sizes fitting with in .751-1” 1.0” 1.5” .83 *ACMUtube1

Sta.3 Sta.3 1.35” *ACM3Pum Add to round or

shaped punch price. 3-5 Work Day Del.

† Can not be used on turrets having 1 5/16” Counter Bores. Requires 1 9/16”. * Normally for machines prior to 1995

No Cup Style available. Sta.3 punch can be special ordered to have a Molded Stripper. Note as Urethane is pored onto

punch in liquid state, removing stripper from punch for re-

URETHANE STRIPPERS Chassis Maker Mach II & III The Chassis Maker is designed to extend positive stripping through the punch retraction into the turret. If Strippers aren’t used, the upper turret is, in essence; a metal open ended stripper. Urethane Strippers serve the need for fitted stripping, possibly needed when punching material < .024”. The next major reason for the use of Strippers is to greatly reduce noise as they prevent the sheet from lifting up, slapping onto the upper turret, then falling back down on the table. Selecting a Stripper: You will need a stripper that has an I.D.(inside diameter)= to the O.D.(outside diameter) of the punches stripper retention area. This will be 1/4, 1/2, 3/4, or 1”. The next consideration is to choose a stripper that has an O.D. only about a 1/16” smaller in diameter than the cavity of the turret station, for which tool will be used in. The reason for this is to prevent stripper from being able to pop over the flange on the punch. Note: Disregard stripper O.D. if using tube strippers having a 1/2” or less I.D. These small punches can’t pop over punch flange.

Punch Tip Breakage: Causes: 1st When a slug is pulled and a small portion of the punch tip hits this slug left on the sheet causing punch tip to be flexed sideways. Solutions to slug pulling (See page 8). 2nd Galling (material build up) on the sides of the punch tip. The material being punched grabs on tightly to the galling punch tip, adding much stress to tip as it is stripped from the material. Breakage may eventually occur during the upward stripping motion. Solutions to this type of tool breakage is to clean off any material build up(galling) on the sides of the punch tip before it becomes excessive. Utilize sheet lubricant to reduce gauling build up. Punch Head Breakage: Causes: Side ward action to head during pierce or uneven pull or jerk during stripping action. Solutions 1st Check for improper nibbling which may be pushing punch side ways. 2nd Check for small die clearance, dull cutting edges. 3rd Check play in machine or turret that may be causing punch to move out of perpendicularity. 4th Visually inspect the condition of striker (push/pull arm). If wear is causing punch to be pushed or pulled from a single, replace. 5th Watch for smooth action of stroke. Jerking action during stripping can break off Punch Head. Consult your machine manual to disassemble stroke mechanism for maintenance.

Tool Edge Life: There are many factors which determine the actual useable life of a punch & die between sharpening. Such factors are: Rigidity of press, condition

of turret, wear tolerances of holders, and variations of material thickness and type (stainless, aluminum, mild steel, etc…) Punching 16 gage(.06”/1,5mm) mild steel (CRS), tools used in

the Chassis Maker will extend (conservatively) 10-15,000 hits before sharpening.

Limit Turret Wear: Apply a quality extreme pressure bearing grease to turret bore, and punch shank. ●The actual physical process of grinding(sharpening) can greatly effect the tools continued performance! Improper tool sharpening can cause premature tool edge failure. If you heat up the tool, you may be annealing the steel, bringing down its hardness, thus causing lower wear resistance. If you burn the steel (discolor surface brown or purple), even if on the final few finish passes, the burn marks are aliminated, the steel may still be damaged. A result of burning the steel can be Surface Cracks (buckling of the outermost surface of the steel), which may appear immediately, or up to 24 hours after sharpening. If facilities aren’t available to properly care for your tooling, CE offers a tool sharpening service. Tool Sharpening: Sharpen tools when edge shows .01-.015 of break down. Punches often require sharpening 2-3 times more often than dies. If the tools are not sharpened at proper intervals, edge breakdown becomes more rapid, hole quality deteriates, and as tool will require much more metal removal to achieve a sharp edge, the result is reduced tool life. Grinding Wheel Selection: Use a grade close to a 60 grit, J hardness. Dressing of Grinding Wheel: Move diamond across wheel at a fast steady pass of (4 IPM). Take multible passes at depths of .001-.002”. A good way to think of dressing is that your using the diamond to rip out the dull stone particles to expose fresh jagged edged stones. Grinding Tool: Each grind pass should be from .001-.002”. Keep Constant Flood Coolant on tool to prevent steel from heating up. Continue to make passes until tools edge is sharp.

Polishing Stone A hard structured stone

perfect for removing galling. Part#*A-GCS-32180K

CLM-50 Sheet Metal Lubricant Reduce galling, increase tool edge life, and improve stripping. Use with standard tools,

forming and cluster (gang) punching. To use, simply spray or wipe this premixed lubricant on every 3-6 sheets placed in press. Formula may

be diluted with kerosene. Catalog No. Description Price

*A-CLM50-12 12% spray bottle *A-CLM50-64 1 Gallon bottle

*A-CLM50- 4 Gallon case

TOOL MAINTENANCE

*A-CLM-4 One (4%) Jar *A-CLMG-16 One (16%) Tube *A-CLMG-64 One (64%) Tub

CLM L2-71 Extreme Pressure Grease Catalog No. Description

Die shims are used to bring sharpened dies up to new die height! Sta.1 or A (Cat. Code *ADS28) Bag of

Sta.2 or B (Cat. Code *ADS16) Bag of 24 Sta.3 (Cat. Code *ADS15) Bag OF 12 03” Standard Thickness (Note: Triple (3 X) Price for .02” Thickness, or .01” Thickness.)

1.25,1.562,2.125

.63"New Die Min.

.750

Sta. , &3

Suggested Grind Life: Style-II Tools Sta. 1,2,& 3 Style-I Tools Sta. A&B Punch=5/64(.08”/2,mm) Die=1/8”(.12/3mm)

Punch=3/32(.09”/2,5mm)

2.484

New

Punch

2.39"

Sugg

este

d Min. 3.24

0

Stat o , ,&3

New

Punc

h

2.39"

SuggestedMIn

3.25

0”

New

Pun

ch

2.39

” M

in. s

harp

en

2.48

4 N

ew P

unch

3.17

” M

in. s

harp

en

1.250

.56"

Sta.A

New Die Min..625

1.562

.54"Die Min.605

Sta.B

Package A 24 Rounds CM-2: Sta.1 *ATPCM1-A P&D Extra Set of Dies *ATPCM1-Ad

.093 .104 .116 .125 .14” .156

.169 .188 .204 .213 .250 .265 .282 .313 .344 .375 .406 .437 .5”

.562 .593 .625 .688 .750

Package B 8 Rounds Sta. 2 *ATPCM2-B P&D

Extra Set of Dies *ATPCM2-Bd .781 .812 .844 .875 .906 .937 .969 1

Package M 6 Obrounds Sta. 1 *ATPCM1-M P&D

Extra Set of Dies *ATPCM1Dd Following are .01 wider & 2X Dia. of screw sizes .122X.224 .148X.276 .174X.328 .200X.380 .226X.437 .260X.500

Package C 8 Rounds Sta.3 *ATPCM3-C P&D

Extra Set of Dies *ATPCM3-Cd . 1.063 1.125 1.188 1.25 1.313

1.375 1.437 1.5”

Package D 6 Squares Sta. 1 *ATPCM1-D P&D

Extra Set of Dies *ATPCM1-Dd .25, .3125, .375, .500,

.354, & .531 keyed @ 45º

Package E 2 Squares Sta. 2 *ATPCM2-E P&D

Extra Set of Dies *ATPCM2Ed .625sq. .707sq. keyed @45º

Package F 3 Squares Sta. 3 *ATPCM3-F P&D

Extra Set of Dies *ATPCM3-Fd .75”sq. 1.”sq. 1.06” sq.keyed on 45º

Package G 4 Rectangles Sta. 1 *ATPCM1-G P&D

Extra Set of Dies *ATPCM1Gd .093X.25 .125X.25 .188X.5 .25X.625

Package H 4 Rectangles Sta. 2 *ATPCM2-H

Extra Set of Dies *ATPCM2Hd .312X.75 .375X.875 .200X1” .250X1”

Package I 3 Rectangles Sta. 3 *ATPCM3-I

Extra Set of Dies *ATPCM3-id .200X1.5” .250X1.5” .500X1.125”

ADIA.

SP-1 SINGLE "D" SP-2STD SHAPE PRICE

SP-3 HEXAGON

A

STD SHAPEPRICE

SP-7 SP-8

SP-9 SP-10

SP-4

SP-16SP-15SP-14SP-13

KEYWAY (1)

KEYWAY (2) KEYHOLE (1) KEYHOLE (2) KEYHOLE (4)

ADIA. A

A

DIA.

DIA.

C

BC

CB

CB

OCTAGON SP-5 SP-6

SP-12SP-11 SP-17

SP-18

KEYWAY (4)

TEARDROP

A

A

r1r2

A

Br1

r22X

2X

B

A

r1

r2

r3

r4

D

Cr

E Ar

B

SP-19 SP-25SP-20 SP-21

SP-27

SP-26

C

Ar

B

C

B

Ar

ADIA.

B

C

A

B

A

B

Dr

AG

B

D

FrErC CC

SP-31

SP-37 SP-38 SP-39 SP-40

SP-34SP-33SP-32SP-28

SP-22 SP-23 SP-24

SP-30SP-29 SP-35

SP-36 SP-41 SP-42

SP-48SP-47SP-46SP-45

SP-44SP-43

A

B

C

A

BC

A

B

D

C

A

B

DC

A B

D

C

B

A

C

D

A B

B

AC

r1r2

A

C

TO APEX

TO APEX

B

RECOMMEND.015 RAD ON ALLCORNERS

C

Ar

Br

Ar

Br

C

C

B

r

ADIA.

A DIA.

B

C

C

A

B

D

A

CB

D

A

B C

D

Er

FrEr

Er

A

B

D

A

B

DB TYP

A TYPC

C

45DEG

A

C

r

A

B

C

D

r

A

BC

D

r1

r2

A

C

B

D

A

B

C

AB

C

D E F

A

Br1r2

A

B

Cr

A

B

C

D

r WEB THICKNESS

RADIUS6 BLEEDOPTIONAL

ABr1

r2

AB

D

C

r1r2

B

A

C

SP-50 SP-51 SP-53 SP-54SP-49

B

A

90 B

A

90

B r1

AR1

R2

R3

60

45

75

NOTE:

For use in Auto Index.

A B

30, 60, 90 Degree STD SHAPEPRICE

A A

A A A A

A A A A A A A A

B B

B B B B C C C B C

C B B

B

DCBBBBB B B

B D D BB B B

B D

C

C

For use in Auto Index.

SP-8 KEYWAY (1)

ADIA.

C

B B

B

CL CL

B

Bow Tie

Package K 2 Obrounds Sta. 2 *ATPCM1-K

Extra Set of Dies *ATPCM1Kd .250X1” .500X1”

Package L 2 Obrounds Sta. 3 *ATPCM3-L P&D

Extra Set of Dies *ATPCM1-Kd .250X1.5” .500X1.5”

Urethane STRIPPERS Save 20% Package N Qty 125 pcs *ATPCM-US-N

30 ea. Tube Style .25ID, &.50 ID 15 ea. Tube Style .75ID & 1”ID 15 ea. Cup Style .75 ID Sta. 1 15 ea. Cup Style 1”ID Sta. 2

Sta.2: 1”ID Cup

Package O 5 Sets Coin Tools *ATPCM2-O

#4, #5, #6, #8, #10

NO ROLL-OVER

PRE-PUNCHHOLE

Package N 5 Sets 4-way Radius .2web •*ATPCM2-L Radius

of .063, .125, .188, .25, .312

RADIUBLEEDIONAL

B

CHASSIS MAKER Style 2 TOOL PACKAGES

Suggested minimum new machine Packages A-D, F, H & J

SPECIAL SHAPED TOOLS SHIPPED IN 3-10 DAYS FDS “FIRM DELIVERY SERVICE” (EXPEDITING SERVICE) Guaranteed Delivery in 5-days + 10%, 4-days + 20%,

3-Days + 30%, 2-days + 40%, 1-day + 50% NOTE: Ar, Br, Cr, means a radius value is requested. Further, a .015” Radius is always recommended on corners less than 90 degrees.

Package J 8 Obrounds Sta. 1 *ATPCM1-J P&D

Extra Set of Dies *ATPCM1-jd .125X.375 .125X.750 .156x.375 .156X.750 .188X.375 .188X.750 .250X.500 .375X.750

CHASSIS MAKER PROGRAMING AND SET UP Of Special Application Form Tools

Programing and Overview: Use and Set Up: When setting up a form tool in a Chassis Maker punch press, tool length adjustment is not necessary. Form Tools are purposely designed to bottom out in press, literally spanking the material tightly between the form punch and die. The length of time the press dwells is criticle. Caution: Form tools must be programmed with Dwell & Pause command. Dwell

Example: T3 DWELL 0.167 ( sets the actual tonnage & resets the machines stoke non-completion detector.)

WAIT 3 (gives time for material to strip)

FORM TOOL SET UP 1. Inspect the material to be punched and make sure it is within the thickness range the tool was built for. If critical

to the tools design, “Mat-=(material thickness)” will be etched on tool. 2. Place the tool into the machine making sure the punch and die are aligned to each other. Don’t place any shims under

die unless their is a notation requesting shims etched on die. Form dies are often higher than a standard die. (Thick or Thin tool style see Page 25 for Lifter dies which can be placed on either side of a form die assists in smoothly lifting up the sheet to the form dies height.)

Note: For Thick & Thin Style Tools, Set the overall length of the Form Tool to the SHUT HEIGHT of Press -Minus Sheet Thickness. C.E.’s form tools are equipped with our patented tool length adjustment, The Quick-Set™. Tool length adjustment to .0025” increments are accomplished easily! Simply lift outer knurled collar, turning clockwise to reduce, or counter clockwise to increase tool length. After this is accomplished load tool into turret.

3. Perform a single stroke of the press and check the results. Editing the programmed dwell value will extend some adjustment to the forms results, plus gives extra time for the sheet to be stripped off tool. Add shim under die to extend form hieght, or assure maximum spank of tool on sheet. (Rember, Chassis Maker machine are designed to be bottomed out, with the T3 Dwell .167, command to reset the stroke.) If Thick or Thin Tooling, turn Quick-Set Head a notch to change depth. Some types of forms (those with out positive stops, Half Shears, Extrusions, some Single Electrical Knock Outs, etc...), may be designed to allow form height to be altered by adjusting shut height. Alter punch length or add shims under die. Note: Never attempt to exceed the forming height which the tool was designed for. If critical to the tools design,

“F.H.=(form height)”,for which the tool was designed to perform under is etched on the tool. FORM TOOL PROGRAMMING SUGGESTIONS

• Form tools should be the last operation performed on a sheet. • Because a forming die is generally higher than a standard die, don’t program the use of adjacent stations. • With today’s fast CNC presses, it is helpful to program a pause or dwell after each hit from a form tool. This gives extra time for the sheet to be stripped off tool. Further, if available program slow stroke speed.

TOOL MAINTENANCE •C.E. Tooling offers sharpening, or refinish of form tools at very low rates, and usually 1-3 day turn around. Look to the form tools Use & Maintenance Sheet sent with form tools. This sheet will help with the understanding of the tools design and if required for sharpening, disassembly of a form tool. Form Tools are highly susceptible to gauling. Insist that operators use a sheet lubricant such as CLM50 (page 8) to help lessen galling and improve cutting edge life. If you have any questions about sharpening a particular cutting edge of a form, with tool in hand, call our engineering department (702) 736-2958 for guidance. All specials have a S-number etched on the tools. This number will allow our tool engineers to pull all information about your tool, and talk you through the process.

FORM HEIGHT LIMITATIONS Chassis Maker Model I: has a .3” feed clearance

Use this formula to determine if form height can be achieved in your machine. “A”=Material thickness + (2 X form height) A must be < .29

Chassis Maker Model II & III: has a .4 feed clearance. Use this formula to determine if form height can be achieved in your machine.

“A”=Material thickness + (2 X form height) A must be < .39

Chassis Maker Model _______New Thick & Thin Turret models. Note: Higher forms may be achieved, but require special considerations.

for.

SAVE! MASTER HOLDER ACCEPTS INSERTS TO PERFORM MULTIPLE APPLICATIONS

C.E.TOOLING

TO ADJUST, LIFT & TURN

Adjust the Quick-Set™ to its shortest length. This is accomplished by simply lifting up, and rotating the black knurled

collar clock wise.

MASTER PUNCH HOLDER Thick Code *FATBMPH Thin Code *FSTCMPH

PUNCH INSERT

O-RING Cat. Code *FMPH-Oring

INSERT RETAINER Cat. Code *FCPIR $______

PUNCH URETHANE Form-Down (Yellow) Cat. Code *FCPUD $6.95

Form Up (Orange or Blue) Cat. Code *FCPUU

INSERT PLATE Included with each die insert

STRIPPER PLATE .28 I.D. Cat. Code *FCDIPD 53” I.D.

Cat. Code *FCDIPV

DIE BASE Cat. Code *FATBMDB

INSERT CHANGING INSTRUCTIONS: While holding die base, pull knurled portion of the insert plate apart from the die base. If replacing with new insert, first check that I.D. hole in the stripper plate, is large enough to allow insert to go through. Insert the Insert Plate into die assuring alignment of the pin extending out of the die base to mate with one of two holes in the stripper plate. To keep the die base in good working order and prolong its life, periodically add grease to the shoulder bolts and the rubber “O”-ring in the center I.D. hole.

There are two different style inserts that can be used in this unit. One style of insert requires a .28”(7,mm) I.D. hole through the stripper plate. The second style has a .53”(25,4m) I.D. hole. (.28” I.D.Stripper is most common. It is used for Form up Extrusions and Half Shears. Use of .53 I.D Stripper is only used for Form up Coining Tools.

CENTER POINT FORM DOWN

FORM UP

Replaceable Insert Top *FIP58 Bottom *FID53

Delivery 2-5 days

Replaceable Insert Top *FIP57 $ .

Standard Die ATB-Dr Delivery 2-5 days

D

H

A. SHARPS MAX./MIN.A. ABSOLUTE MIN.

Size D A Max

A MIN

A. H .5H 1..3H

#4 .112 .225 .207 .195 .057 .034 .087

#5 .125 .252 .232 .220 .075 .038 .098

#6 .138 .279 .257 .244 .083 .042 .108

#8 .184 .332 .308 .292 .100 .050 .130

#10 .190 .385 .359 .340 .116 .058 .151

1/4 .250 .507 .477 .452 .153 .077 .199

5/16 .313 .635 .600 .568 .191 .096 .248

3/8 .375 .782 .722 .685 .230 .115 .299

1/2 .500 .875 .831 .775 .223 .112 .290

SAE Flat Head Screw Data

Size D

A Max.

A. H Max

.5H Min.

Mat’l Range

M3 6,0 5,7 1,2 ,95 1,2-6,

M4 8,0 7,64 1,8 1,55 1,5-6,

M5 10, 9,64 2,3 2,05 1,5-6,

M6 12, 11,57 2,5 2,25 1,5-6,

M8 16, 15,57 3,5 3,2 1,9-6,

M10 20, 19,48 4,4 4,1 3,-6,

M12 24, 23,48 4,6 4,3 3,-6,

M14 27 26,48 4,8 4,5 3,-6,

METRIC Flat Head Screw DIN 7991

HALF SHEAR FORM DOWN OR FORM UP

Master Unit Accepts Replaceable Half Shear Insert .25”(6,1mm) Maximum B dimension Dedicated

Quick-Set Punch Holder and Die must be used for sizes > .25”(6,1mm)

CM-I or II style tooling use dedicated Punch *FCM2P-51 . Die New style Metal stripper plate & replaceable

insert *FCM2D-51Die Old style Solid, urethane strippeer

Thin or Thin Replaceable Insert Top *FIP51 Bottom *FID51 Delivery 2-5 days

TWO HALF-SHEARS

USED FOR SHEAR STOPS

TWO HALF SHEARS USEDFOR ALIGNING TWO SHEETS

AB

.250 MAX.

Most Chassis Maker I & II tool styles use dedicated punch (No inserts)

COMPETITOR COUNTERSINK PUNCH CHIPS

For use in Amada(AESI) Mfg. Holder

AESI code 33114 or 13114 or 13334) 2-4day

delivery AESI replacement Chip code 43114 C.E. code=AT-

fip-56- For use in Wilson Tool Mfg.

Holders code _______ WT replacement Chip code _____ C.E.

code=WT-fip-56

EXTRUSION Master Unit Accepts Replaceable Extrusion Insert

.25”(6,1mm) Maximum B dimension Dedicated Quick-Set Punch Holder and Die must be used for sizes

> .25”(6,1mm) Extrusions our commonly used to accept sheet metal screws or permit tapping into a deeper distance than just the material thickness. A pre-

punched hole is required as a one hit pierce and extrude gives poor hole quality, and has limited adjustment on the machine. The diameter of the pre-punched hole ultimately determines the height of the extrusion. The limitation to the height is simply the metal’s limit of being drawn (stretched).

Replaceable Insert Top *FIP50 $___

Replaceable Insert Top *FIP54 $___

Standard Die ATB-Dr $11.75

A

BMAX..250A

B.500

MAX.

HEIGHTDETERMINED

BY PRE-PUNCH

ADDITIONAL FORM INSERT STYLES PRODUCTIVITY THROUGH SUPERIOR ENGINEERING

COINING (Counter Sink) TOOL Master Unit Accepts Replaceable Coining Insert

.5”(12,mm) Maximum B dimension Dedicated Quick-Set Punch Holder and Die must be used for sizes > .5”(12,mm)

A coined hole is used to enable a flat head screw or rivet to fit flat or below the surface of the sheet. As the below diagram shows, C.E. Tooling recommends use of a pre-punched hole before the actual coining is performed. This achieves the highest quality coined hole, with no roll-over, minimal burr, and excellent tool life. Look to below chart of common screw sizes. If a one operation pierced and form is Chosen, be advised that the hole quality and tool life will be greatly reduced. Reason: The metal being coined has no were to go but to bulge on the top of sheet (roll over), against the pilot tip and pushes below the sheet leaving a large burr. This binding of the pilot tip by the material causes rapid galling which if not constantly cleaned off can cause the pilot tip to be snapped off during the stripping cycle of the stroke. FORM DOWN FORM UP

Replaceable Insert Replaceable Insert Top Insert *FIP56 $___ Top Insert *FIP58 $___ Bottom Use Standard Die ATB-Dr $11.75 BOTTOM Insert *FID58 $___ Delivery 2-5 days Delivery 2-5 days

Pre-Pierce Hole Formula. (Note, this will estimate to large size) after test hits, size may be reduced slightly to achieve best cosmetic results on material type and thickness being punched.

Pre-Pierce Hole = C + ((B-C) / 2) Limited success achieved forming >80% of mat. thickness.

Note: Minimum C = B-(2((Angle/2)TAN x mat.thickness)) If Coin Size is to large for the material being punched, to hold the desired “C” through hole size (with out coining 80% of material thickness), a Nesting Die may be required so material can be formed down (or Up). Nesting Die for Form Down =$75

A

B

C

D=ANGLE

.500

MAX.

A

B

CD=ANGLE

.500 MAX.

NO ROLL-OVER

PRE-PUNCHHOLE

Material #4 #5 #6 #8 #10 1/4 5/18 3/6 1/7

.048 .187 .213 .238

.060 .177 .204 .228 .281 .332

.075 .149 .191 .219 .206 .323 .437

.090 .144 .180 .205 .257 .302 .422

.105 .161 .196 .242 .295 .422 .546

.120 .177 .234 .281 .406 .531

.135 .209 .272 .390 .515 .656 .765

.150 .261 .386 .500 .640 .750

.164 .242 .375 .500 .626 .734

.180 .359 .494 .625 .718

.250 .316 .397 .547 .672

Pre-Pierce Hole for common screw sizes Find mat. (left column), then follow across to Screw Size

If a Single Hit Pierced and Form is Chosen, be advised that the hole quality and tool life will be greatly reduced. Reason: The metal being coined has no were to go but to bulge on the top of sheet (roll over), against the pilot tip and pushes below the sheet leaving a large burr. This binding of the pilot tip by the material causes rapid galling which if not constantly cleaned off can cause the pilot tip to be snapped off during the stripping cycle of the stroke. Chassis Maker style I & II tooling Models I, II, & III machines, do not except insert style, but instead come as solid punch. Below are pricing tor these. FORM DOWN FORM UP

Dedicated Punch *FCM_P Dedicated Punch *FCM_P Use with Standard Round Die =C+clearance

Special Application Forming Tools HIGHER PRODUCTIVITY THROUGH SUPERIOR ENGINEERING

PROGRESSIVE STIFFENING RIB

A

B

R

Unlimited Length Width Nibbles

Other sizes available

Standard “A” “B” “R”

Size 3/8 3/16 3/16

Punch is made for a specific material

C

THREAD FORM FORM DOWN ONLY

C.E.TOOLING

TO ADJUST, LIFT & TURN

Ordering Notes: Order by Screw & Thread size Limitations Thread Pitch must be < than material thickness. Contact C.E. Tooling Engineers with your specific needs, and they can discuss the feasibility and pricing for Thread Form Tooling

Replaceable Top Inserts *FIP81 Bottom *FID81

EMBOSSES ROUND OR SHAPED

Form

D >= 45º DIE w/No Stripper Quick-Set™ Punch and Die Cat.

Code *FAT_PD-D72

D>= 45º DIE w/No Stripper Quick-Set™ Punch and Die Cat.

Code *FAT_PD-U63

D < 45º DIE w/Built in Stripper Quick-Set™ Punch and Die Cat.

Code *FAT_PD-D72

D < 45º DIE w/Built in Stripper Quick-Set™ Punch and Die Cat.

Code *FAT_PD-U63

AB

CD

A

B

C

D

BRIDGE TOOL SINGLE DOUBLE

A

B

C

D

E

EF G

SP-65 SP-66

CURVED AS SHOWNOR FLAT TOPED

ELECTRICAL KNOCK OUTS SINGLE DOUBLE

SP-60 SP-61

ABC A BC

D

Con-duit

Actual Size

Con-duit

Actual Size

1/2 .875 1½ 2.000

3/4 1.125 2” 2.500

1” 1.375 2½ 3.000

1¼ 1.750 3” 3.625

EXTRUSION GROUND SYMBOL

Keyed 4 Ways Standard=1/2”Ø +$50 for non standard Longest horizontal line=3/8 length FORM DOWN 1¼ w/Quick-Set ½”no Quick-Set Chassis Style 1or2 FORM UP 1¼ w/Quick-Set Chassis style 1or2

with circle FORM DOWN 1¼ w/Quick-Set ½”no Quick-Set Chassis Style 1or2 FORM UP 1¼ w/Quick-Set Chassis Style 1or2

LOUVER & CARD GUIDE TOOLS

C

B

D

E

AA

BCD

(11 GAGE MAX.)

(11 GAGE MAX.)

DIE ASS'Y FOR LOUVER'S DIE ASS'Y FOR CARD GUIDE

POCKET INSERT

FORMINGINSERT

CUTTING

INSERT

POCKET

INSERT

FORMING INSERT

TO ADJUST, LIFT & TURN

C.E. TOOLING OFFERS BOTH STANDARD AND PROGRESSIVE STYLE LOUVERS AND CARD-GUIDES. PROGRESSIVE TOOLS ARE MADE TO EXACT MATERIAL THICKNESS. THE LENGTH IS UNLIMITED THROUGH NIBBLING OPERATION.

LANCE & FORMS

FORM OF 90 DOUBLE BEND

E=WIDTH

C C

D AB=.250 MAX.

SP-78 SP-80

C

LESS THAN 90

SP-79

OF TAB

DOUBLE BEND

A

SP-77

C

B

LE

TYLE

LANCE STYLE

OPEN STYLE

Standard LOUVER Sizes

Form Down

STD. PUNCH INSERT FOR

MASTER HOLDER

“A” Length

“B” “C” “D”

2”-2-1/2” 1/2” 3/16” 3/4”

3”- 3-1/2” 5/8” 1/4” 15/16

4”-4-1/2” 3/4” 1/4” 1-

Other size available. Max “A” length for Sta. D=3½” Sta. E 4½” With Progressive Style, “A: Dimension is unlimited.

Sheet Lifter Dies Lifter dies are placed in your turret on each side of a special forming tool. When the sheet passes through this section of the turret, these lifter dies will lift the sheet up to the height of the form die, preventing the sheet from colliding with the forming die which at times causes the sheet to break the grip of the work holder clamps.

1/2” Sta-A

ATAD-LIFTER 1-1/4” Sta.B ATBD-LIFTER

SLUG TRAP™ DIES ELIMINATE SLUG PULLING WITH A SECOND TAPER ON THE DIE WHICH TRAPS THE SLUG, PREVENTING IT FROM PULLING BACK UP OUT Note: Taper shown in diagram is exaggerated to express feature.

1¼ Sta.B Double

Row

1¼ Sta.B Single

Row

FORM UP FORM DOWN

2”Sta.C Single Row

Catalog Price Catalog Price SET *FATC-SSU *FATC-SSD

PUNCH *FATC-PSU *FATC-PSD Cartridge *FATC-CS *FATC-CS

Die *FATC-SDU ATC-D-r

SET *FATC-SDU *FATC-SDD PUNCH *FATC-PDU *FATC-PSD

Cartridge *FATC-CD *FATC-CS Die *FATC-SDU ATC-D-r

Catalog # Catalog # SET *FATB-SSU *FATB-SSD

PUNCH *FATB-PSU *FATB-PSD

Cartridge N/A *FATB-CS

Die *FATB-SDU *FATB-SDD

SET *FATB-SDU *FATB-SSD

PUNCH *FATB-PDU *FATB-PSD

Die *FATB-DDU ATB-D-s-0

FORM UP Keyed 0 & 180°

2”Sta.C Double

Row

Character Width 1/16 1/8 3/16 1/16 1/8 3/16

Qty Per Row 20 10 6 20 10 6

Character Width 1/16 1/8 3/16 1/16 1/8 3/16

Qty Per Row 20 10 6 20 10 6

Character Width 1/16 1/8 3/16 1/16 1/8 3/16

Qty Per Row 32 16 10 32 16 10

Character Width 1/16 1/8 3/16 1/16 1/8 3/16

Qty Per Row 32 16 10 32 16 10

FORM DOWN Rotate Cartridge for

Extra Keying

FORM DOWN Keyed 4 places

FORM UP SHOWN

Keyed 4plc.

FORM DOWN SHOWN

Rotate Cartridge for Extra Keying

Thick Turret Tooling Style

Fab-Thin Turret Tooling Style

1¼ Sta.B Double

Row

1¼ Sta.B Single

Row

FORM UP FORM DOWN Catalog Catalog

SET *FSTC-SSU *FSTC-SSD PUNCH *FSTS-PSU *FSTC-PSD Cartridge N/A N/A N/A

Die *FSTC-SDU *FSTC-SDD

SET *FSTC-SDU *FSTC-SDD

PUNCH *FSTC-PDU *FSTC-PDD

Die *FSTC-DDU STC-D-s-0

FORM Up Keyed 0 & 180°

Character Width 1/16 1/8 3/16 1/16 1/8 3/16

Qty Per Row 20 10 6 16 8 5

Character Width 1/16 1/8 3/16 1/16 1/8 3/16

Qty Per Row 20 10 6 16 8 5

FORM DOWN Rotate Cartridge for Extra Keying

FORM DOWN Keyed 4 plc.

DEDICATED MARKING UNITS Produced to stamp Logo’s, Names, Part No., etc.. Contact our tooling engineers to discuss your particular application. Cad-.DXF/.IGES files are ideal for Logo’s. Dedicated form tools can be produced to stamp Logo’s, Names, Part No., etc..

REPLACEABLE CHARACTER STAMPS HOLDERS Available 1/16, 3/32, 1/8, & 3/16 width X ¼ height. 1/8 is standard 1/16, 3/32 & 3/16 blanks also

available from stock. Spacers cost = 60% of regular character price. 1/8 *ACHAR⅛ stamps .09X.15 1/16 *ACHAR1/16 stamps .06X.12” • 3/16 *ACHAR3/16 stamps.156X.23

Spacer Kit *ASPACER includes widths of: 4 each 1/16, 3/32,⅛, 2 pc 3/16 Lengths: CE & Amada Standard Character Length=.875” WT=.750” (WT old style length=.572” )

Note: Units to hold other than .875” character lengths, example .75” or .572” have a $45-$95 adder.

CHARACTER MARKING TOOLS

If facilities aren’t available to properly care for your tooling, CE offers it’s customers a tool sharpening service at low rates.

Generally a 1-2 day turn around.

FORMING TOOLS Assure best performance. Using the tool’s prints, which we keep on file, our tool room will sharpen, re-set and test. We can usually turn around a Form

Tool in two to three work days. We have a minimal charge to cover labor. Our primary goal of this service is to assure long term satisfaction with C.E. products.

ENSURE YOUR TOOLS ARE SHARPENED PROPERLY

Have CE remove old Ejectors and replace with new. Additional cost based on size. Call for current pricing. 2mm/.078” or 3mm/.109” holes • 6mm/.236” or 1/4=.25” • 10mm/.394” or 15mm/.590”

To Sharpen or add Shears: Additional cost to flat face sharpening. Call for current pricing.

Spherical

Add $5.00 To Punch Spherical

*ASPS Roof Top

*ARTS Inverted

*AIS Concave

*ACS

Double Inverted

*ADIS

Whisper (1-Way) *AWS

DIE SHARPENING COSTS Qty 1-2

Qty 3-5

Qty 11-6 +

O.D. UP TO 2-1/4” DIAMETER O.D. OVER 2-1/4 TO 6-1/2”

O.D. > 6” - 11” Diameter

PUNCH SHARPENING COST FLAT (NO SHEAR)

Qty 1-2

Qty 3-5

Qty 6 +

MAXIMUM DIAGONAL UP TO TIP DIAGONAL 2-1/4 TO 5” TIP DIAGONAL 5” TO 8”

CORNER RADIUS KITS Produce eight (8) different sized

radius corners equally and easily. *Self-Contained Unit means fast easy set-up *Requires a vertical hit from any type press *Punch material up to 13 gage mild steel Fractional Unit: Cat. Code *E-RK1002

1/16, 1/8, 3/16, 1/4, 5/16, 3/8, 7/16, 1/2 Metric Unit: Cat. Code *E-RK1001

2mm, 3mm, 4mm, 5mm, 6mm, 8mm, 10mm, 12mm The Corner Radius Kit takes the “Pain” out of corner rounding. This unique, self-contained unit requires only a vertical “hit” from a mach. press, brake, etc... (soft hammer on a bench for short runs) to produce clean corner radii on sheet stock up to 13 gage mild steel. Precision self-aligning punches and dies make 30 second changeover common.

Shut ht. 3 1/8 • Base 5” x 6 1/4 • box 10 1/2 x 6 1/2 • wgt 13 lb.

Fabricating Tools, Machinery and Supplies Die-Set, Brake Press, IronWorker, Shears, C-Frame, Tube & Pipe

Specializing in tooling and machine parts for: Amada, Behrens, Boschert, Chassis Maker, Di-Acro®,

Ehrt, Euromach, Finnpower, Haco, Murata Wiedemann, Nisshinbo, Omes, Pullmax, Rainer, Roper Whitney,

Salvagnini, Simasv, Strippit®, Trumpf, Raskin, W.A. Whitney and similar presses as well as Ironworkers, brakes, shears &

lasers!

sales@cetooling.com www.cetooling.com Toll Free From: USA & Canada 800 634-6628 or 702 736-2598

Fax 800 848-3161 or 702 736-3038

PRESS