INDEX PUNCHING NIBBLING MACHINE WITH SIEMENS® TECHNOLOGY ...€¦ · INDEX PUNCHING NIBBLING...

Page: 1 of 12 NAREX IND. TOOLS & EQUIP. TRG. CO. LLC 5/10/2016

INDEX PUNCHING NIBBLING MACHINE WITH SIEMENS® TECHNOLOGY F1 S AUTOINDEX

Note: the image contains accessories which are not included in this offer.


Today S.I.M.A.S.V. offers the metalworking market a new series of CNC punching and

nibbling machines and is therefore pleased to introduce the new F1 S autoindex,

equipped with SIEMENS technology.

By this innovation the company wanted to intercept the need of a greater operational

flexibility through a new programming logic.

The use of the SIEMENS technology, a world leader also in the automation and in the

driving field, provides a significant added value to a mechanically efficient and

performing product.

Through the motors, the electronics and programming logic SIEMENS, S.I.M.A.S.V. is

certain to offer, as well as a high quality product, a superior after-sales service, thanks to

its worldwide capillary presence of a technical points providing efficiently and on time

assistance and spare parts.

CNC Punching and nibbling machine - F1 S autoindex: a concentration of high

technology!

• Heavy and sturdy “C”-structure made of special electro welded and stabilized steel,

with

dimensions calculated on CAD with FEA systems, suitably shaped to withstand loads

greater than all off-sets and punching stresses.

• 360° INDEX SYSTEM - punch and die holding system, index TYPE, with 360° continuous

rotation of all punches and dies by means of reduction gear units and oil-lubricated

worm screws with the highest precision and zero backlash.

This system guarantees an absolute mechanical rigidity of positioning with no

movement or

rotation whatever process is being performed (unlike inaccurate systems with spur gear

or bevel gear pairs) and a perfect alignment of punch and die with all kind of materials

and thickness. This ensures the long life of the cutting punches.

• Sophisticated and extra large monolithic punching head with Punches Fast Tool

Change “frontal”(patented) to the machine guaranteeing the maximum optimization in

their loading times up to 4 seconds only!.

• Special hydraulic unit properly designed in the components to run at low pressures so

as to avoid dangerous oil over-heating.

Integrated with a “Save Power” system, it allows high frequencies of punching and

reduces of 50% the power of the electric motors and consequently the production and

maintenance costs, if compared with other conventional machines.

• Strong hydraulic locking clamps (not springs) to lock heavy metal sheets, controlled

either by electric foot pedal or by CNC.

• Double sensors safety system included to prevent from clamps impact. This system

safeguards the machine during wrong operations.

• Technological SIEMENS Numeric Control located on a mobile control unit that can be

moved outside working area.

Watch the video on the YouTube channel of SIMASV SRL


INDEX SYSTEM 360° INDEX-Type punch and die holding system with a

continuous rotation of 360° by means of reduction gear

units and wide diameter oillubricated worm screws with

the highest precision and zero backlash. Only systems

like this one guarantee an absolute mechanical rigidity

of positioning with no movements or rotation (unlike

cheaper systems with spur gear or bevel gear pairs

which are not accurate and which do not give

guarantee of rigidity during offset-cuts and with large

thicknesses), a perfect coordination of punch and die

with all kind of materials and thickness. This system allows to obtain a high level of accuracy

and repeatability in working processes like punching,

nibbling, embossing, marking etc., even in offsets and

on metal sheets up to 5/6 mm thickness. Thank to this

system, there is no wear of punches and dies and this

reduces the stops of machine during the production

cycles and therefore the running costs.


PUNCHING HEAD

Extra large monolithic punching head firmly plated onto

the rigid Cstructure of the machine, model block with

(patented) front loading of the punch cartridge. This

avoids dangerous mechanical backlashes due the

revolution of the punch loading head, like in some

competitors’ machines causing in time significant

mechanical backlash and subsequent costly Multitool and

punch breakages. Special hydraulic unit, properly oversized to run at low

pressures so as to avoid dangerous oil over-heating and

integrated with a “Save Power” system ensuring to save up

to 50% of the motor capacity with respect to the

traditional machines even during working at extremely

high frequencies and speeds. A “Silenced System”

SoftPunch is provided as well to avoid shocks and

mechanical stress during the punching cycle. With these

two innovative systems, the machining and running costs

are drastically reduced in favour of lifespan of punches,

flexibility and productivity, and therefore of more profits.

Electronic punch stroke adjustment automatically

controlled by CNC according to the punch shape and the

sheet-metal thickness and material (Option: automatic

marking and embossing by means of SOFTPUNCH systems). The automatic atomization/lubrication system of the

punch/die head guarantees the punch life by reducing

the friction between material and punch and therefore guarantees machining of

exceptional quality.

TOOL CHANGE

Fast Tool Change “frontal” to the machine (this avoids

dangerous mechanical backlash due to the revolution of the

punch loading headm as in some competitors’ machines). This

guarantees maximum precision and long life of the punches

and the Amada® Multitool and continuous optimization in their

loading times (4 seconds only). The functional HORIZONTAL tool

change of the dies has been designed in order to work without

removing the metal sheet from the working area. Automatic hydraulic tool locking with catch against leak of

pressure


“C"- AXIS INDEX

C” Axis (Index) with 360° rotation of all punches and dies (min.

0.01°) by means of oil-lubricated crown system and big

diameter worm screws with the highest precision and zero

backlash. Only this system guarantees an absolute mechanical rigidity of

positioning with no movements or rotation, whatever process is

being performed, and a perfect alignment of punch and die

with all kind of materials and thickness. Traditional and low-

cost systems like the ones with spur gear or bevel gear pairs

offer no guarantee of any firmness during the offset cuts and

by high thickness to be punched. The rotation of the C-Axis (Index) is continuously monitored by

an electronic Gantry-type system, controlled by digital (AC)

servomotors to ensure a perfect synchronisation between

punch and die. These axes have a direct digital reading

system, as well without tension, confirming the performed

positioning as guarantee of every check. “Y” AXIS

“Y” axis =1270 mm, controlled by CNC, sliding on long guide

cart, with very high precision double linear guides and central

ball screw. Only this unique and exclusive technological

application on our punching machines prevents any

deflections of the X-axis and guarantees constant precision on

heavy and large metal sheets, even by considerable off-sets.

“X” AXIS

“X” Axis = 2080 mm., controlled by CNC, with a special rigid structure that guarantees a high level of stability and rigidity with movement on high precision linear guides and ball screws for high speeds and performance.

SHEET POSITIONING

Sheet repositioning on “X” axis, with both axes (X/Y) Interpolated, X= 3000x1250 mm (metal sheet weight max. Kg. 95). and with fixed “Y”axis (metal sheet weight max. Kg. 120).

“Z” AXIS

“Z” Axis with automatic programming of punch stroke, according to the kind of processing and to the metal sheet thickness or after re-sharpening of the punch.

TOOLS

Universal and interchangeable tools type Amada, Mate, Wilson, Gennelli & Allori are supplied already assembled, for max. reduction of loading time (4 SECONDS).

SHEET LOCKING

UNIT

Two hydraulic locking clamps to block the metal sheet, operated either by electric foot pedal or by CNC.A double safety system, supplied as a standard, prevents from clamps impact. This system safeguards the machine mechanics during wrong operations.

“C” STRUCTURE

HEAVY AND STURDY “C” STRUCTURE made of special electro-

welded and stabilized steel, with dimensions calculated on

CAD with FEA systems, suitably shaped to withstand vibrations

and loads greater than all punching stresses.


WORKING TABLE

Large high-resistance stainless steel work table with anti-

scratch balls for an easy and fast metal sheet positioning (ON

DEMAND: anti scratch brush tables for light and/or pre-painted

materials – See Machine Options).

HYDRAULIC SYSTEM

Oversized Hydraulic power unit with the possibility of adjusting

the punch pressure according to light materials. Cooling system with automatic intervention during heavy work-

cycles, which guarantees a long life of the hydraulic components.

ELECTRIC SYSTEM

Electric single cabinet unit with electric and electronic sheated

components and shielded wires to avoid induced noise and provided with

fan and filter against environment dusts. Electric and electronic components are supplied by worldwide

known international Companies and are easily accessible from a side

panel.

FOOT-PEDAL

Electric foot pedal for opening and closing of metal sheet

holding clamps. Electric foot pedal for manual punching cycle: semi-automatic

cycle or special forming processes.

DOCUMENTATION

Handbooks: Use and maintenance Handbook, hydraulic and

electric layouts. CNC Handbook: CNC User manual and Graphic Editor, various

specifications.

OUTFIT

Various service keys, leveling feet, drawer for waste, oil pump

for lubrication, grease for screws and level grease cup.


Max. working pressure 300kN Max. working area X=2500

Y=1250mm Work table: Width 3700mm

Depth 2400mm Height 1050mm

Standard metal sheet dimensions: Length 1250mm Width 2500mm

Metal sheet weight and thickness: Thickness 6 (1/4”) mm Weight 98kg

(**) Flat bar thickness (with stop bar square gauge):

Thickness 10mm Weight 100kg

(**) Axes speed 60Mt/min

(***) Max.punching capacity:( Ø mm)

- "D" -AMADA® 88,9 - Multitool 10 punch n° 10x18 - Multitool 6 punch n° 6x16 - n°6x24 - Multitool 4 punch n° 2x16 + n° 2x31,7

Max. punch stroke (CNC full controlled): Total 165mm(work 25) Riveting – marking strokes (0,1 mm pitch) 450(*)hits/min

Riveting – marking strokes (0,1 mm pitch Optional) 750(*)hits/min Metal sheet holding clamps No. 2 (optional 3) (**) Metal sheet repositioning

X-Y axis Interpolated fixed Y

X=3000x1250 X=10000

First Hydraulic Oil supply Max. 100Lts.

Oil Cooling system Automatic aerated Total power installed 15kW Used power 10kW Standard power supply 380/50V/Hz Noise level (idle, without metal sheet) Below 80dB Overall dimensions Width 3950mm

Depth 4300mm Height 2400mm

Weight 5500kg

(*) This value is subjected to +/- changes, depending on variations of temperature,

punching stroke, programmed step andn axis acceleration.

(**) All data and optional values are merely intended at low speed and proportional to

the max. weight to be carried.

(***) All data and values referring to max. capacity are intended with Fe Fe37~40

Nmm2 material. On MT, thickness advised is the minimum.


Intel Pentium III CPU Board

EDO Memory RAM 64 Mb

Hard Disk 40 Gb

USB port for data backup

CD ROM 12’’ drive to install program files

Anti-glare TFT-LCD Color 12” (26,4 cm) Monitor

Windows® extended numeric and waterproof keyboard, with buttons for

machine functions

external alphanumeric keyboard (included)

Mouse with PS/2 connector

Parallel port

RS 232 standard connector,

PC Connection through serial cable ( max. 15 mt)

LAN net connector for data transfer via cable from office PC

Inner USB 2 port

Direct adjustment of the axes speed (0-100%) by means of a potentiometer from

CNC

Industrial-type CNC SIEMENS®, model

Sinumerik 802 D

– SL Pro with anti-glare color LCD-TFT 10.4”,

located on a mobile control unit that can be

moved outside the working area to protect

operator during the movements of the metal

sheet (in accordance to European Union

Health and Safety Legislation). The easy-to-

learn graphics are new and so is the design

with its easily-accessible commands and

functions. The mobile solution has been

developed to protect the CNC against

vibrations transmitted by the machine that

could damage its electronic components.


SIEMENS® SOFTWARE FEATURES

WINDOWS® operating system, with graphical user interface , menu/sub menu guided list, extremely intuitive in management and programming. Constants under Password system, Plug and play BIOS. User-friendly programming software with toolbar icons Editor. Customized functions and dedicated menu to insert data.

10 LANGUAGES AVAILABLE

• Display and Automatic Calculation of Tool Angle Position for INDEX control, tool

positioning degrees with possibility to enter + or – dimensions.

• Videographics of all the programming phases, even during work processes;

automatic

dynamic zoom and direct dimensions measurement display by cursor.

• Real time graphics

• Automatic resumption of the stopped working cycle with automatic tool selection.

Post-processor to convert Editor data to ISO

Standard working programs.

List of 2000 single tools and personalised

management of 10 multitools MT4-MT6-MT10 (4, 6

or 10 tools) with tool change and punch-stroke

adjustment directly controlled by CNC.

Full Automatic tools radius compensation by CNC.

Automatic management with programmed stop for

punch change, sheet rotation or waste removal.

All specifications are subject to improvements and changes without prior notice.


MULTITOOL Series 4/32 (punches and dies included) N° 4 max. capacity Ø 32 mm

Included

MULTITOOL Series 6/24 (punches and dies excluded) No. 6 max. capacity Ø 24 mm

Included

MULTITOOL 10/18 (punches and dies excluded) No. 10 max. capacity Ø 18 mm

Included


“Lampo” Complete Round HSS Tool–“A” type

Turret(max. Ø 16 mm) Euro On demand

“Lampo” Complete Shaped HSS Tool (square,

rectangular or oblong hole) – “A” type Turret

(max. Ø 16 mm)

Euro On demand

“Lampo” Complete Round HSS Tool – “B” type

Turret (max. Ø 31,7 mm) Euro On demand

“Lampo” Complete Shaped HSS Tool (square,

rectangular or oblong hole) – Turret “B” type

Turret (max. Ø 31,7 mm)

Euro On demand

Complete adapter for punch/die - station from

size D – C 88,9 > 50,8 mm Euro On demand

Complete adapter for punch/die - station from

size C – B 50,8 > 31,7 mm Station A Ø 16 - Station B Ø 31,7 - Station C Ø

50,8 - Station D Ø 88,9

Euro On demand

Adapter for Trumpf®

punches single station, max. capacity Ø 76,2

Euro

On demand

Pre-setting device for

Trumpf® oblong,

rectangular and square

punches (necessary)

Euro

On demand

Overcharge for stainless steel or anti-

scratch brushes tables (3700 x 2400 mm) for light

and/or coated materials

On demand

• Extra for 800 Valve Unit (**) 800 blows/minute

punching) Euro On demand

• Delimited working area by electronic

photocell barriers (necessary to comply with “CE” regulations)

Euro On demand

• Perimetral metal barriers for photocells Euro On demand • Automatic punch lubrication system

INCLUDED Euro On demand


• CNC-integrated Network Board Euro On demand • UPS to protect CNC against power

problems. Euro On demand

• Modem 56Kbps for remote service and

software for file update and transfer

(suggested)

Euro On demand

• “cncKAD2012XP” Office CAD-Software

for realization and programming of

sophisticated parts; import and export of

DXF files and for work process graphic

simulation. cncKad is the only software

which has integrated CAD/CAM

capabilities in the same module:

Geometry, Dimensions and Technology

(Punching) are completely associative -

when the Geometry is modified,

Dimensions and Technology are

automatically updated! cncKad features

2D & 3D design, Automatic Nesting, NC

Generation, Graphic Simulation and Machine

Communication.

Euro

Included

(**) All data and optional values on request. This value is subjected to +/- changes, depending

on variations of temperature, punching stroke, programmed step and axis acceleration.

INDEX PUNCHING NIBBLING MACHINE WITH SIEMENS® TECHNOLOGY ...€¦ · INDEX PUNCHING NIBBLING...

Documents

Transcript of INDEX PUNCHING NIBBLING MACHINE WITH SIEMENS® TECHNOLOGY ...€¦ · INDEX PUNCHING NIBBLING...