CDM835E- Manual de Partes.pdf

CDM835E.00ICDM835E.00I

PARTS BOOKPARTS BOOK

WHEEL LOADERWHEEL LOADER

Preface

Preface

Thank you for selecting our products.

The Parts Book is specifically for the CDM835E wheel loader with standard configuration, which provides relevant

detailed information about all systems/assemblies/parts, including Chinese/English description, part number, specification and

quantity per unit etc.

Non-standard products configured with other brand diesel engine, transmission, axles and optional parts, and modified

loaders, e.g. coal loader, rock loader and high dump loader etc, can cause some changes in the systems/assemblies/parts,

which are not listed in the Parts Book. Product improvement or supplier alteration might make parts different. If you have any

question about the manual, please contact us or your nearest dealer.

In addition to parts description, specification and quantity, the Serial Number and Manufacture Date of specified

machine should be supplied with spare parts order, so that we can deliver you correct parts in time.

Customers are sincerely requested to give us suggestions with contact information on the back cover.

Lonking Holdings Limited

Aug, 2010

Preface

Contents

ContentsContents

I. Diesel Engine System ..............................................................................

1.1 Diesel engine system ..........................................................................

II. Torque Converter system .......................................................................

2.1 Torque converter system .....................................................................

2.2 Torque converter and Transmission oil circuit assembly .....................

2.3 Upper drive shaft assembly .................................................................

III. Transmission System .............................................................................

3.1 Transmission system ...........................................................................

3.2Transmission system ............................................................................

3.2 Transmission assembly I .....................................................................

3.3 Transmission assembly II ....................................................................

3.4 Transmission assembly III....................................................................

3.5 Shaft I clutch assembly ........................................................................

3.6 Shaft II clutch assembly ......................................................................

3.7 Shaft III clutch assembly .....................................................................

IV. Axle System ............................................................................................

4.1 Axle system .........................................................................................

4.2 Fornt and rear axle assembly ..............................................................

4.3 Main reducer assembly .......................................................................

4.4 Differential assembly for standard 30F axle ........................................

4.5 Front drive shaft ..................................................................................

4.6 Intermediate support ...........................................................................

4.7 Intermediate / Rear drive shaft assembly ............................................

V. Hydro-electric speed control System ....................................................

5.1 Hydro-electric speed control System ...................................................

VI. Steering Hydraulic System ...................................................................

6.1 Steering hydraulic system ...................................................................

6.2 Hydraulic steering gear .......................................................................

6.3 Steering Cylinder .................................................................................

Hydro-electric speed control System


VII. Implement Hydraulic System ...............................................................

7.1 Implement hydraulic system ................................................................

7.2 Lift cylinder ..........................................................................................

7.3 Tilt cylinder ..........................................................................................

7.4 Hydraulic tank assembly .....................................................................

7.5 Pilot control system .............................................................................

VIII. Service Brake System .........................................................................

8.1 Service brake system ..........................................................................

8.2 Air tank assembly ................................................................................

8.3 Disc brake ...........................................................................................

IX. Parking Brake System ...........................................................................

X. Frame System .........................................................................................

XI. Implement Assembly System ...............................................................

XII. Cab System ...........................................................................................

XIII. Out Panel System ................................................................................

XIV. Electrical System .................................................................................

XV. Tool Kit ...................................................................................................

XVI. Wiring Harness ....................................................................................

1

1

7

7

9

15

17

17

19

23

27

29

33

37

41

45

45

47

55

59

61

63

65

67

67

69

69

75

77

81

81

91

95

99

103

107

107

111

113

115

117

125

129

139

141

147

151

1 Diesel Engine System(CDM835E.01I ) /Figure 1 Diesel Engine System(CDM835E.01I ) /Figure 1

Diesel Engine System

1

41

26

30

3139

40

36

37

2

3

38 20

21

22

2

3

34

35

5

48

16

17

24

18

4

23

10

47

10

11

25

26

19

2

3

44

45

6

78

9

10

47

2

3

4

2

3

12

13

14

15

46

21

22

2

3

27

35

42

43

3210

11

23

28

10

11

29

12

12

M12 45-8.8

10-16

1-b-8 650 mm

44-64

M12 30-8.8

10

10

M10 30-8.8

LG30F.01 I -001

GB/T97.1-2002

GB/T93-1987

GB/T5783-2000

CDM835E.01 II .04

JB/T8870-1999

HG/T2184-1991

JB/T8870-1999

CDM835E.01 I -002

CDM835E.01I.05

CDM855E.01 I -008

GB/T5783-2000

GB/T93-1987

GB/T97.1-2000

GB/T5783-2000

CDM833 I .01.03

CDM833 I .01.02

CDM833 I .01.01

/ Selecting engine

6BT5.9-C130

2

27

27

4

1

2

1

2

1

8

4

2

2

2

2

1

1

1

Radiator rubber pad

Washer

Washer

Bolt

Radiator assembly

Hoop

Vent pipe

Hoop

Engine outlet water hose

Washer

Hollow bolt

Bolt

Washer

Washer

Bolt

Diesel engine

Muffle

Air foreordain cleaner

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

2

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

/Selecting radiator

Diesel Engine System(CDM835E.01I ) /Figure 1 Diesel Engine System(CDM835E.01I ) /Figure 1


/Selecting diesel

/Selecting diesel

326

30

31

20

21

22

34

35

24

23 47

25

26

19

21

2227

35

32

23

28

29

36



M18 60-8.8

18

18

EA-160

M12 40-8.8

M12 55-8.8

M12-8

CDM833 I .01.07

GB/T5782-2000

GB/T97.1-2002

GB/T93-1987

CDM855E.01 I .05

CDM835E.01 I .06

CDM855E.01 I .07

CDM835E.01 I .08

GB/T5783-2000

CDM833 I .01-001

CDM833 I .01-003

CDM855E.01 I .08

CDM856E.01 I .08

CDM833 I .01-002

CDM855E.01 I -004

GB/T5783-2000

GB/T6170-2000

CDM835E.01 I -01

/ Selecting diesel

R120T

/Selecting engine

1

2

4

4

1

1

1

4

4

1

1

1

1

1

2

4

4

1

Throttle stents weld

Bolt

Washer

Washer

Fuel oil return pipe

Throttle control assembly

Hose from Filter to Fuel tank

Front shock absorber of engine

Bolt

Oil pressure sensor connector

Fuel inlet connector

Fuel hose from filter to engine

Fuel filter assembly

Filter ledger plate

Filter connector

Bolt

Nut

Engine left stents

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

4

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



541

39

40

38

48

4744

45

47

46

42

43

37



M12 1.75 30-8.8

50-70

Q345A

Q345A

M12 1.75 4-8.85

M12 1.75 60-8.8

M18 70-8.8

280

CDM835E.01 I .02

GB/T5783-2000

CDM835E.01 I -003

JB/T8870-1999

CDM835E.01 I -001

CDM835E.01 I .03

CDM835E.01 I .04

GB/T5783-2000

GB/T5783-2000

GB/T5782-2000

CDM835E.01I-004

JB/T8870

/Selecting radiator

1

6

1

2

1

1

1

4

4

2

2

2

Engine right stents

Bolt

Engine inlet water hose

Hoop

Waterspout

Front Engine left stents

Front Engine right stents

Bolt

Bolt

Bolt

Hollw bolt

Hoop

37

38

39

40

41

42

43

44

45

46

47

48

6

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



33

22

11

RR

FF

7

Torque Converter System(CDM835E.02I) /Figure 2 Torque Converter System(CDM835E.02I) /Figure 2

B

4

10

8

7

9

12

3

5

6

A

9

C

A

B

C8

Torque Converter System

3/8-16UNC-2AX1 3/4-10.9

10

M10 45-8.8

10

M12 1.5 35 -8.8

M12 1.5-8

M12 1.5 40-8.8

ANSI B1.1

LG880.02-005

GB/T5783-2000

GB/T93-1987

CDM833 I.02.01

CDM835E.02I.02

GB/T5786-2000

GB/T889.2-2000

CDM833.04.04

GB/T5786-2000

YJ31502G/Tianjin Dingsheng YJ31502G

8

8

12

12

1

1

4

8

1

4

Bolt

Washer

Bolt

Washer

Torque converter assembly

Torque converter and transmission

oil circuit assembly

Bolt

Nut

Upper drive shaft assembly

Bolt

1

2

3

4

5

6

7

8

9

10

8

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Torque Converter System(CDM835E.02I) /Figure 2 Torque Converter System(CDM835E.02I) /Figure 2

Torque Converter System

33

22

11

RR

FF

A

14

213

18

7

5

29

27

12

28

34

A

37

12

3

4

1

2

19

20

2221

23

6

31

3016

15

22

32

2526

33

24

17

2

1

10

8

9

9

Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02) /Figure 3 Torque converter and Transmission Oil Circuit Assembly (CDM835E.02 I .02) /Figure 3

11

35

36

28

Torque converter and Transmission Oil Circuit Assembly

G22

27

M10 70-8.8

10

GB3733.2-1983

JB1002-1977

LG30F.02 III.02.01

LG30F.02 III.02.02

H-H/22/22-II-L600

LG30F.02 III.02.03(S)

CDM835E.02III.02.01

GB/T5782

GB/T93

CDM835E.02.02-001

CDM853.02.02-002

CDM833.02I.02.05

LG30F.02 III.02-001

L1CH-36-33

H-H/25/28-II-L800

H-H/25/28-I-L1050

L1CH9-36-330G

5

5

1

1

1

1

1

4

4

1

1

1

1

2

1

1

1

Adapter

Sealed washer

Transmission valve oil inlet pipe

Transmission valve oil outlet pipe

Control valve oil outlet hose

Oil filter oil outlet pipe

Torque converter oil inlet pipe

Bolt

Washer

Rubber pipe clamp

Self-made press plate

Lubricant from cooler to

transmission

Gear-box oil returning adapter

Adapter

Transmission oil return hose

Transmission pump oil suction hose

Right-angle connector

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

10

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



33

22

11

RR

FF

A

18

29

2728

34

A

19

20

2221

23

31

30

22

32

2526

33

24

11

28



M8 15-5.8

8

M10 30-8.8

10

M8 45-8.8

M8-8

8

LG30F.02 III.02-002

LG30F.02 III.02.07(S)

LG30F.02 III.02-003

GB/T5783

GB/T93

20411-30/20491-30*2W14*1750

20411-30/20491-30*2W14*2600

GB/T5783

GB/T93

LG30F.02.02.01

H-H/22/22-II-L1900

L1CH-30-22

LG853.02.02.01

GB/T5782

GB/T6170

GB/T97.1

L1CH-30-30D

GJCB-F40C

YL-98-00

1

1

4

8

8

1

1

6

6

1

2

1

1

4

4

8

1

Torque convertor oil returning

adapter

Torque converter oil outlet pipe

Pipe clamp

Bolt

Washer

Cooler oil inlet hose

Cooler oil outlet hose

Bolt

Washer

Transmission pump

Hose

Oil filter oil return connector

Oil filter

Bolt

Nut

Washer

Oil filter oil inlet connector

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

12

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



33

22

11

RR

FF

A

A

37

13

35

36



22-32

19 2 110

JB/T8870-1999

19 2 230

1

4

1

Oil return hose

Pipe clamp

Oil return hose

35

36

37

14

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



15

Upper Drive Shaft Assembly (CDM833.04.04) /Figure 4 Upper Drive Shaft Assembly (CDM833.04.04) /Figure 4

2

1

3

4

5

7

6

Upper Drive Shaft Assembly

2201K1-23

2201K1-051A

2201K1-050

LG2201K1-016A

JB/T 7940.1

130-22010189

LG2201K1-021A

2

8

2

1

1

1

1

Flange yoke

Snap ring

Spider assembly

Spline shaft

Oil nozzle

Spline sheath assembly

Thimble fork

1

2

3

4

5

6

7

16

Upper Drive Shaft Assembly (CDM833.04.04) /Figure 4 Upper Drive Shaft Assembly (CDM833.04.04) /Figure 4

M81

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Upper Drive Shaft Assembly

17

Transmission system(LG835.03) /Figure 5 Transmission system(LG835.03) /Figure 5

3

2

R

F

1

6

2

3

5

4

Transmission System

LG835.03.01

GB/T5782

GB/T93-1987

GB/T889.1

LG30F.03 III-001

LG30F.03 III.02

LGPX100PA

(ZL30E.5G, )/(ZL30E.5G,Select electro-control)

/ Selecting transmision assembly

1

4

8

4

2

1

Transmission assembly

Bolt

Washer

Nut

Rubber pad

Brake

1

2

3

4

5

6

18

M16 110-8.8

16

M16-8

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Transmission system(LG835.03) /Figure 5 Transmission system(LG835.03) /Figure 5

Transmission System

19

Transmission Assembly(LG835.03.01) /Figure 6 Transmission Assembly(LG835.03.01) /Figure 6

16

18

17

20

19

15

4

5

14

3

1

1312

11

10

9

6

78 2

Transmission System

LG835.03.01.01

LGX835FA.01

LGX835FA.02

LGX835FA.03

LGX835FA.07

LGX835FA-023

LGX835FA-024

HG4-339-66

LGX835FA-025

LGX835FA-026

JB980-80

ZL30E.5-27

LGX835FA-028

LGX835FA-031

LGX835FA.21

ZL30E.5-21

LGX835FA-021

ZL30E.5.13

I

Transmission assembly I

Gear I clutch assembly

Gear II clutch assembly

Gear III clutch assembly

Parking brake

Seal gasket

Adjusting washer

Frame Oil seal

Washer

Rubber gasket

Nylon lock nut

Input flange

Oil seal cover

Back output flange

Filter assembly

Break element fixed plate

Break element fixed plate

Oil filling pipe

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

20

1

1

1

1

1

3

3

1

1

1

1

1

1

1

1

1

1

1

ZL30E.5.1

ZL30E.5.3

ZL30E.5.4

ZL1615.2A

ZL30E.5-32

: /Unit:group,ZL30E.5-29

ZL30E.5-25

ZL30E.5-30

8

ZL30E.5-28

ZL30E.5-24

ZL30E.5.7(ZL30E.5B1.2)

ZL30E.5-22

ZL30E.5-22

ZL30E.5.6

55 80 12

M24 1.5


Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Transmission System

21

20

19


Transmission System

LG835.03.01.02

LGX835FA.22

II

19

20

22

1

2Z 1/4"

Transmissiom assembly II

Oil level check plug

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification


Transmission System

23

16

22

73

67

18

6

7

18

67

19

25

2326

21

1620

5

9

12

15

147

7

6

13

11

9

12

24

10

8

76

76

7

17

4

27

A

A

23

I Transmission Assembly I (LG835.03.01.01) /Figure 7 I Transmission Assembly I (LG835.03.01.01) /Figure 7

I Transmission Assembly I

GB/T119-2000

ZL30E.5-2A

GB/T 825-1988

ZL30E.5.8

ZL30E.5G-1

GB/T5782-2000

GB/T93.1-87

ZL30E.5.2

ZL30E.5-8

ZL30E.5.9A

ZL30E.5.5A

ZL30E.5-10

ZL30E.5B.17

ZL30E.5-16

ZL30E.5-15

ZL30E.5.6

ZL30E.5.20

ZL30E.5-17A

2

1

1

1

1

28

35

1

2

1

1

1

1

1

2

1

1

2

Cylindrical pin

Transmission cover

Eye screw

Control valve

Transmission case

Bolt

Washer

Shaft I end cover assembly

Seal gasket

Shaft II end cover assembly

Shaft III end cover assembly

Seal gasket

Front output flange assembly

Front bearing cover

Seal gasket

Bracket

Vent valve assembly

End cover

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

24

M16 28-8.8

M12 35-8.8

12


Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification


25

22

19

25

2326

21

1620

24

27

A

A

23



ZL30E.5-23

GB/T93-1987

GB/T5782-2000

GB/T5782-2000

LG853.02.01-011

GB/T5782-2000

GB/T5782-2000

ZL30E.5.7-7

ZL30E.5-3

1

8

8

6

1

28

4

1

1

Rear bearing end cover

Washer

Bolt

Bolt

Plug screw

Bolt

Bolt

Cover board

Seal gasket

19

20

21

22

23

24

25

26

27

26

16

M16 40

M12 100

Z3/4"

M10 35

M10 40

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



II Transmission Assembly II (LG835.03.01.02) /Figure 8 II Transmission Assembly II (LG835.03.01.02) /Figure 8

3

2

1

R

F 112

14

13

2

3 4

1

6

6

7

5

11

9

109

8

9

12

II Transmission Assembly II

27

JB982-77

ZL30E.5.12A

ZL30E.5.14A

ZL30E.5.15A

ZL30E.5.16A

GB5626.2-85

ZL30E.5-18

ZL30E.5.18A

GB5629.2-85

ZL30E.5.19A

ZL30E.5.1-9

ZL30E.5-33

ZL30E.5.22A

ZL30E.5.11A

10

1

1

1

1

2

1

1

3

1

1

10

1

1

Combined washer

Reverse gear oil pipe

Gear II oil pipe

Gear I oil pipe

Reverse gear lubrication oil pipe

Adapter

Connector

Shaft I lubrication oil pipe

Adapter

Shaft III lubrication oil pipe

Plug

Adapter

Shaft III oil pipe

Forward gear oil pipe

1

2

3

4

5

6

7

8

9

10

11

12

13

14

28

10

A8

A10

II Transmission Assembly II (LG835.03.01.02) /Figure 8 II Transmission Assembly II (LG835.03.01.02) /Figure 8

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

II Transmission Assembly II

III Transmission Assembly III (LG835.03.01.03) /Figure 9 III Transmission Assembly III (LG835.03.01.03) /Figure 9

1

2

3

4 5

62

7

7

8

23

10

11

1213

14

15

16

14 17

18 19

20

21

22

9

24

110

11

III Transmission Assembly III

29

HG4-339-66

GB/T276-1994

ZL30E.5B-20A

ZL30E.5-19

ZL30E.5-14A

ZL30E.5-12

HG4-339-66

ZL30E.5B.17

GB3452.1-82

ZL30E.5-11

JB980-1980

GB/T894.1-1986

ZL30E.5-5

GB/T813.1-1986

GB/T276-94

ZL30E.5-4

ZL30E.5-7

GB3452.1-82

O

O

2

2

1

1

1

1

2

1

1

2

2

1

1

3

1

1

1

1

Frame oil seal

Bearing

Output shaft

Bush

Output driven gear

Bush

Frame Oil seal

Front output flange assembly

O-ring

Press plate

Nut

Sprag

Bush

Sprag

Bearing

Reverse gear

Bush

O-ring

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

30

60 85 12

6312

65 90 12

42.5 5.3

M33 1.5

40

90

6308

45 2.65

60 85 12

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



31

23

19

20

21

22

24



ZL30E.5-26A

ZL30E.5-6

GB/T93-1987

GB/T5782-2000

LGX835FA-015

LGX835FA-012

1

1

3

3

1

1

Seal gasket

Reverse gear shaft

Washer

Bolt

Washer

Adjusting washer

19

20

21

22

23

24

32

10

M10 30

ZL30E.5-31

/Unit:group ZL30E.5-13:

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



33

Shaft I Clutch Assembly (LGX835FA.01) /Figure 10 Shaft I Clutch Assembly (LGX835FA.01) /Figure 10

24

12

3

42

1

5

6

1415

1514

12

1110

9

16

13

17

16

13 12

11

109

22

2120

19

1

23

18

2

1

6

5

237

8

7

820

Shaft I Clutch Assembly

GB/T276-1994

GB/T893.1-1986

ZL30E.5.1-2

ZL30E.5.1-1

GB/T893.1

ZL30E.5.1-8

ZL30E.5.1-13

ZL30E.5.1-12

GB/T894.1

ZL30E.5.1-3

ZL30E.5.1-4

ZL30E.5.1.1-3A

ZL30E.5.1.1-1

GB/T308-1984

ZL30E.5.1.1-2

ZL30E.5.1.1-4A

ZL30E.5.1.2

ZL30E.5.1-5

4

4

2

1

2

2

12

12

2

2

2

2

2

4

4

2

1

1

Bearing

Sprag

Bush

Shaft I forward gear

Sprag

Clutch piston press plate

Clutch driven sheet

Clutch driving plate

Sprag

Press plate

Return spring

Inner oil sealing

Piston

Steel ball

Oil separating channel

Outer sealing

Shaft I clutch hob

Reverse first gear

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

34

6209

85

150

52

5

45 85 19

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Shaft I Clutch Assembly(LGX835FA.01) /Figure 10 Shaft I Clutch Assembly(LGX835FA.01) /Figure 10


35

24

22

2120

19

23

20



ZL30E.5.1-6

GB/T283-94

ZL30E.5.1.1-10

ZL30E.5.1-7

ZL30E.5.1-9

ZL30E.5.1-11

1

1

1

3

2

1

Bush

Bearing

Adjusting washer

Seal ring

Plug

Bush

19

20

21

22

23

24

36

Nf308

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



: /Unit:group

37

Shaft II Clutch Assembly (LGX835FA.02) /Figure 11 Shaft II Clutch Assembly (LGX835FA.02) /Figure 11

13

12

87

6

24 25

32

1

26

27

2019

23

7

610

1615

21

18

17

14

13

12

22

21

2019

18

1716

1514

9 76

11

10

78

4 5

6

23

11

Shaft II Clutch Assembly

LGX835FA.01-009

GB/T283-1994

ZL30E.5.3-1

ZL30E.5.3-2

ZL30E.5.3-3

GB/T276-94

GB/T893.1

ZL30E.5.3-4

ZL30E.5.3-5B

GB/T893.1-1986

ZL30E.5.1-8

ZL10.5.1-6-13

ZL10.5.1.3-12

GB/T894.1-1986

ZL30E.5.1-3

ZL30E.5.1-4

ZL30E.5.1.1-3A

ZL30E.5.1.1-1

1

2

2

1

1

4

4

2

1

2

2

12

12

2

2

2

2

2

Sprag

Bearing

Washer

Shaft II forward gear

Washer

Bearing

Sprag

Bush

Shaft II gear III

Sprag


Clutch driven sheet


Sprag

Press plate

Return spring

Inner oil sealing

Piston

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

38

40

Nf308

6209

85

150

52

: /Unit:group,ZL30E.05.1-10

40 90 23

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



39

24 25

26

27

2019

21

22

21

2019

23



GB/T308-89

ZL30E.5.1.1-2

ZL30E.5.1.1-4A

ZL30E.5.3.1

ZL30E.5.3-6

ZL30E.5.3-7

ZL30E.5.3-8

ZL30E.5.1-7

ZL30E.5.1-9

4

4

2

1

1

1

1

3

2

Steel ball

Oil duct spacer ring

Outer sealing

Shaft II clutch hob

Shaft II gear I

Bush

Shaft II reverse gear

Seal ring

Plug

19

20

21

22

23

24

25

26

27

40

5

Z1/8

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



41

Shaft III Clutch Assembly(LGX835FA.03) /Figure 12 Shaft III Clutch Assembly(LGX835FA.03) /Figure 12

22

23

24

25

25

26

21

20

1716

15

1413

10

9

5

68

76

5

43

21

12

1819

11

Shaft III Clutch Assembly

GB/T283-94

ZL30E.5.4-2

ZL30E.5.4-1B

ZL30E.5.4-5

GB/T276-94

GB/T893.1

ZL30E.5.3-4

ZL30E.5.4-3

GB/T893.1

ZL30E.5.1-8

ZL10.5.1-13

ZL10.5.1.-12

GB/T894.1

ZL30E.5.1-3

ZL30E.5.1-4

ZL30E.5.1.1-3A

ZL30E.5.1.1-1A

ZL30E.5.1.1-2

1

1

1

1

2

2

1

1

1

1

6

6

1

1

1

1

1

2

Bearing

Bush

Shaft III gear III

Bush

Bearing

Sprag

Bush

Shaft III gear II

Sprag


Clutch driven sheet


Sprag

Press plate

Return spring

Inner seal ring

Piston

Oil duct spacer ring

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

42

NF308

6209

85

150

52

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



43

22

23

24

25

25

26

21

20

19



GB/T308-89

ZL30E.5.1.1-4A

ZL30E.5.4.1

ZL30E.5.4-4A

ZL30E.5.4-6

GB/T283-94

ZL30E.5.1-7

ZL30E.5.1-9

2

1

1

1

1

1

2

1

Steel ball

Outer sealing

Shaft I clutch hob

Shaft III output gear

Bush

Bearing

Seal ring

Plug

19

20

21

22

23

24

25

26

44

S5

Nf309

Z1/8

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



45

Axle System(CDM833.04) /Figure 13 Axle System(CDM833.04) /Figure 13

2

3 4

5

6

7

9

11

9

1

15

14

13

10

12

Transmission

8

14

Axle System

LG30F.04 I .01

GB/T5786-2000

GB/T889.2-2000

CDM833.04.01

CDM833.04.03

GB/T5783-2000

GB/T97.1-2002

GB/T93-1987

CDM833.04.02

LG30F.04 I .06

LG30F.04 II .07

GB/T2980-2001

GB/T5784-1986

GB/T889.1-2000

GB/T5784-1986

/

17.5-25

1

24

24

1

1

4

4

4

2

1

4

4

8

16

8

Front axle assembly

Bolt

Nut

Front drive shaft assembly

Intermediate support

Bolt

Washer

Washer

Intermediate / rear drive shaft

assembly

Rear axle assembly

Wheel felloe assembly

Tyre

Bolt

Nut

Bolt

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

46

M14 1.5 42-10.9

M14 1.5-10

M16 50-8.8

16

16

L-3

M24 280-10.9

M24-10

M24 240-10.9

304100D

304311-315D

304300D

304600D- I /304600D- I with valve guar d board

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Axle System(CDM833.04) /Figure 13 Axle System(CDM833.04) /Figure 13

Axle System

47

Front and Rear Axle Assembly(Front:LG30F.04 I .01,Back:LG30F.04 I .06) /Figure 14 Front and Rear Axle Assembly(Front:LG30F.04 I .01,Back:LG30F.04 I .06) /Figure 14

5

6

7

11

8

10

15

16

18

17

19

2224

21

23

25

26

28

27

29

30

32 35

31

3334

36

38

39

37

40

41

42

2

4

31

9

12

1413

20

47 43

44

4546

48

49

51

52

53

54

54

55

56

60

57

5958

50

Please Indicate REAR or FRONT Axle

upon purchasing !

Front and Rear Axle Assembly

GB/ T5786-2000

GB/T5786-1986

GB/T93-1987

GB/T93-1987

LG30F.04404A

LG50F.04413A

LG30F.04403A

LG30F.04401A

LG50F.04416A

JB1002-77

LG50F.04418A

LG50F.04417A

LG50F.04003A

LG50F.04427A

LG30F.04409A

LG30F.04413A

LG30F.04410A

LG30F.04406A

O

1

5

1

5

1

1

1

1

1

1

1

1

12

12

1

1

1

3

Bolt

Bolt

Washer

Washer

Cover

Block

Adjusting support

Seal paper gasket

Plug screw

Washer

Oil plug

Washer

Rim nut

Rim bolt

Planet gear carrier

O-ring

Ring gear

Planet gear shaft

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

48

M10 1.25 25-8.8

M12 1.25 25-8.8

10

12

12 12 18 1.5

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



49

19

2224

21

23

25

26

28

27

29

30

32 35

31

3334

36

20


upon purchasing !



GB/T894.1-1986

LG30F.04402A

LG30F.04405A

LG30F.04407A

LG50F.04406A

LG30F.04408A

LG50F.04419A

GB/T858-1988

LG50F.04420A

LG50F.04421A

LG30F.04411A

LG30F.04412A

GB/T297-94

LG30F.04414A

GB/T93-1987

GB/T6171-1986

GB/T297-94

LG30F.04415A

1

1

3

6

126

3

1

1

2

1

1

1

1

1

12

12

1

1

Baffle

Sun gear

Planet gear

Baffle

Needle

Separating sleeve

Separating sleeve

Washer

Round nut

Taper sleeve

Snap ring

Ring gear support

Bearing

Wheel hub

Washer

Nut

Bearing

Oil baffle

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

35

36

50

50

85

32026

20

M20 1.5-10

32024

130 200 45

120 180 38

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



51

38

39

37

40

41

42

47 43

44

4546

48

49

50

51

52

54


upon purchasing !



LG30F.04416A

GB/T9877.1-88

LG30F.04417A

LG30F.04001A

LG30F.04002A

GB/T93-87

LG30F.04400A

SOMA

GB/T5782-86

GB/T93-87

LG30F.04003A

LG30F.04500A

LG30F.04300A

LG30F.04004A

402223

404002

1

2

1

1

16

16

2

2

12

12

2

1

1

1

Q235-A

1

Oil seal seat

Oil seal

Dust guard

Disc brake

Bolt

Washer

Spindle speed reducer assembly

Frame Oil seal

Bolt

Washer

Axle shaft

Axle housing assembly

Differential assembly

Seal gasket

Plug screw

Vent pipe

37

38

39

40

41

42

43

44

45

46

47

48

49

50

51

52

52

FB150 180 15

18

M20 65-10.9

20

ZG3/4"2"

1-3943/No.1-39 makes up 43

/

Please give a clear indication of parts position

when purchase parts.

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

/

Please give a clear indication of parts position

when purchase parts.



53

55

56

60

57

5958

53

54


upon purchasing !



GB/T6173-86

GB/T93-87

GB/T5783-86

GB/T5783-86

LG30F.04005A

GB/T95-85

GB/T6171-86

LG30F.04006A

1

11

9

2

3

3

3

3

53

54

55

56

57

58

59

60

54

M10 1-6

12

M12 35-10.9

M12 45-10.9

12-100HV-10

M12-10

Nut

Washer

Bolt

Bolt

Fixed cone

Washer

Nut

Double-screw bolt

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



55

Main Reducer Assembly (LG30F.04300A) /Figure 15 Main Reducer Assembly (LG30F.04300A) /Figure 15

12

2

6

31

10

32

1

34

5

7

8

911

30

27

28

29

17

15

16

20

19

2234

26

21

13

14

24

25 33

23

18


upon purchasing !

Main Reducer Assembly

LG30F.04301A

LG30F.04302A

LG30F.04303A-304A

GB5785-86

GB93-87

LG30F.04305A-305A

LG30F.04306A

LG30F.04307A

LG30F.04308A

GB297-84

LG30F.04309A

GB297-84

LG30F.04310A-311A

LG30F.04312A-313A

GB894.1-86

LG30F.04314A

LG30F.04315A

1

1

1

7

7

1

1

1

1

1

1

1

1

1

1

1

1

Lock nut

Washer

Flange assembly

Bolt

Washer

Cover and oil seal assembly

Seal gasket

Main reducer bearing seat

Adjusting gasket

Bearing

Bearing sleeve

Bearing

Spiral gear paid (rear axle)

Spiral gear paid (front axle)

Sprag

Pillar roller bearing

Bracket

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

56

M14 1.5 50-10.9

14

7310E

7311E

80

: /Unit:group

/Quantity is included into axle paid

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



57

31

32 3027

28

29

20

19

2234

26

2124

25 33

23

18


upon purchasing !



LG30F.04316A

LG30F.04317A

LG30F.04318A-325A

LG30F.04326A

GB6178-86

GB32.1-88

GB93-87

LG50F.04327A

GB/T297-94

LG50F.04328A

GB6173-86

LG50F.04329A-330A

404325

GB5785-86

GB/T93-1987

LG50F.04325A

GB/T91-2000

2

2

1

12

12

2

2

2

2

1

1

1

1

1

1

4

12

Bearing cover

Adjusting nut

Differential assembly

Big spiral gear bolt

Groove nut

Bolt

Washer

Lock plate

Bearing

Stop washer

Nut

Thrust bolt

Gasket

Bolt

Washer

Bolt

Cotter pin

18

19

20

21

22

23

24

25

26

27

28

29

30

31

32

33

34

58

M14 1.5-10

M10 1 20-8.8

10

30215

M27 2-8

M12 1.5 45-10.9

12

3.2 26

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification


: /Unit:group


59

30F Differential Assembly For Standard 30F Axle(LG30F.04318A-325A) /Figure 1630F Differential Assembly For Standard 30F Axle(LG30F.04318A-325A) /Figure 16

9

4

6

1

10

7

8

5

3

2

30F Differential Assembly For Standard Axle

LG30F.04318A-319A

LG30F.04325A

LG30F.04324A

LG30F.04320A

LG30F.04322A

LG30F.04323A

LG30F.04321A

GB/T6178-86

GB/T91

LG30F.04318A

1

2

2

4

4

1

8

8

8

1

Differential left case

Axle shaft gear

Axle shaft gear gasket

Bevel gear

Bevel gear washer

Spider

Differential bolt

Groove nut

Cotter pin

Differential right case

1

2

3

4

5

6

7

8

9

10

60

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

30F Differential Assembly For Standard 30F Axle(LG30F.04318A-325A) /Figure 1630F Differential Assembly For Standard 30F Axle(LG30F.04318A-325A) /Figure 16

30F Differential Assembly For Standard Axle

61

Front Drive Shaft (CDM833.04.01) /Figure 17 Front Drive Shaft (CDM833.04.01) /Figure 17

2

1

6

3

5

8

4

7

Front Drive Shaft

2201G1-023B

2201G1-026A

EQ140-II

ZL50-016

JB/T7940.1

LGC833Q-019

ZL50-070

2201G1-018B

2

8

2

1

1

1

1

Flange yoke

Snap ring

Spider assembly

Spline shaft fork assembly

Oil nozzle

Shaft pipe

Balance piece

Universal joint fork

1

2

3

4

5

6

7

8

62

M8 1

89 4 178

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Front Drive Shaft (CDM833.04.01) /Figure 17 Front Drive Shaft (CDM833.04.01) /Figure 17

As need

Front Drive Shaft

63

Intermediate Support (CDM833.04.03) /Figure 18 Intermediate Support (CDM833.04.03) /Figure 18

9

5

2

11

1

10

3

6

8

12 4

7

Intermediate Support

2202G1-042

LGZL50-111A

GB/T5782-2000

HWC611.2.1

GB/T276

JB/T7940.1

LGZL50-090-2

LGZL50-016

LGZL50-090-1

GB/T93-1987

2202G1-041

GB/T91

2

2

12

2

2

1

2

1

1

12

2

2

Washer

Flange

Screw

Oil seal assembly

Bearing

Oil nozzle

Front/rear cover

Spline shaft

Bracket body

Spring washer

Castle nut

Cotter pin

1

2

3

4

5

6

7

8

9

10

11

12

64

GB5-76

GB/T276-1994

Q5005045

M10 25-8.8

6210

M10

10

5 40

1

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Intermediate Support (CDM833.04.03) /Figure 18 Intermediate Support (CDM833.04.03) /Figure 18

Intermediate Support

65

Intermediate / Rear Drive Shaft Assembly (CDM833.04.02) /Figure 19 Intermediate / Rear Drive Shaft Assembly (CDM833.04.02) /Figure 19

7

2

5

1

3

4

6

Intermediate / Rear Drive Shaft Assembly

2201G1-023B

2201G1-026A

EQ140-II

2201KA160-056

220G1-070

JB/T7940.1

ZL50-012C

Flange yoke

Snap ring

Spider assembly

Spline shaft fork assembly

Balance piece

Oil nozzle

Socket pipe fork

1

2

3

4

5

6

7

66

M8 1

2

8

2

1

1

1

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Intermediate / Rear Drive Shaft Assembly (CDM833.04.02) /Figure 19 Intermediate / Rear Drive Shaft Assembly (CDM833.04.02) /Figure 19

Intermediate / Rear Drive Shaft Assembly

As need

67

Hydro-electric speed control System(CDM835E.05I) /Figure 20 Hydro-electric speed control System(CDM835E.05I) /Figure 20

1

2

3

F

NR

14

710

2

36

912

11

85

2

1

3

54

IIJI

IIJ

IJ

6

7


LG835.05.01

LG835.05.04

GB/T70.1-1985

GB/T93-1987

GB/T97.1-2002

CDM835E.05 .01

LG856.05-001

Control handle

Controller

Hexagon socket flat end set screw

Washer

Washer

Control harness

Handle bush

1

2

3

4

5

6

7

68

1

1

4

4

4

1

2

DW-3

OC833B

M8 25-8.8

8

8

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Hydro-electric speed control System(CDM835E.05I) /Figure 20 Hydro-electric speed control System(CDM835E.05I) /Figure 20


69

Steering Hydraulic System(CDM835E.06II) /Figure 21 Steering Hydraulic System(CDM835E.06II) /Figure 21

14

15

19 21

4

2

3

4

1

25

5

6

9

16

8

24

26

28

29

27

18

22

20

323

17

7

1110

13

12

3331

32

30

Steering Hydraulic System

CDM835E.06 II .01

GB/T5783-2000

GB/T93-1987

GB/T97.1-2002

L1CH-22-20GB

20431-22TGB/20491-

22TGB*2W10*690/180

L1CH-22-24GB

FLD-F30W

20411-27T*2W12*380

GB/T93-1987

GB/T5783-2000

GB/T3452.1

FL-12

CDM835.06.04

LG30F.06 -004

O

Hydraulic steering gear

Bolt

Washer

Washer

Adapter

Hose from single flow stabilizer

Single flow stabilizer valve oil outlet

adapter

Single flow stabilizer valve

Steering pump oil outlet hose

Washer

Bolt

O-ring

Flange nip

Steering pump oil outlet adapter

Single flow stabilizer valve bracket

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

70

1

8

12

9

4

1

2

1

1

8

8

2

2

1

1

M10 30-8.8

10

10

8

M8 30-8.8

25 3.55

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



71

19 21

25

16

24

26

28

27

18

22

20

23

17



L1CH-27D

20411-22TGB/20491-

22TGB*2W10*700

20411-22TGB/20431-

22TGB*2W10*840

LG30F.06 .07

GB/T5782-2000

GB/T6170-2000

LG30F.06 -006

GB/T5782-2000

20411-22GB*2W10*880

CDM833.06.02

LG30F.06 .08

20411-22GB*2W10*750

CDM833.06.03

A,B

Single flow stabilizer valve oil inlet

adapter

Single flow stabilizer valve oil outlet

hose

Steering gear oil outlet hose for A,B

Rear frame turning transition pipe

Bolt

Nut

Pipe clamp

Bolt

Steering articulated hose

Right steering cylinder

Front frame turning transition

connector

Left steering cylinder

16

17

18

19

20

21

22

23

24

25

26

27

28

72

1

1

2

2

3

3

1

1

2

1

1

2

1

HSK80 / 45 315

HSK80 / 45 315

M10 70-8.8

M10-8

M10 42-8.8

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



73

29

3331

32

30



20411-22TGB/20491-

22TGB*2W10*550

20491-22TGB/20431-

2TGB*2W10*1000/270

25 2-L170

JB/T8870

LG30F.06 -007

Steering cylinder oil inlet hose

Redirector oil return hose

Hose

Hoop

Steering pump oil inlet pipe

29

30

31

32

33

74

2

1

1

2

1

(32-38)

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



75

Hydraulic Steering Gear (CDM835E.06 II .01) /Figure 22 Hydraulic Steering Gear (CDM835E.06 II .01) /Figure 22

4

1

3

2

5

9

8

7

6

Hydraulic Steering Gear

76

GB/T6170-2000

GB/T93-1987

GB/T97.1-2002

LG855.06.02.01

LG853.06.02.02

GB/T5783-2000

GB/T93-1987

LG853.06.02-003

LG30F.06.02.01

) (

Nut

Washer

Washer

Steering wheel assembly

Conducting sleeve

Bolt

Washer

Adjusting gasket

Hydraulic steering gear with valve

block (select implement)

1

2

3

4

5

6

7

8

9

1

1

1

1

1

4

4

1

1

BZZ1-E400C(FK143020)

M16-8

16

16

M10 30-8.8

10

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification

Hydraulic Steering Gear (CDM835E.06 II .01) /Figure 22 Hydraulic Steering Gear (CDM835E.06 II .01) /Figure 22

Hydraulic Steering Gear

77

Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02) /Figure 23 Left steering Cylinder (Left:CDM833.06.03 Right:CDM833.06.02) /Figure 23

15

18

18

19

14

9

8

6

5

3

4

2

10

10

7

17

11

13

11

1612

1

20

Left steering Cylinder

CDM30-630001

AF 4560 Z5071

GB894

ZL30-630002B

ZL30-630003

BS 4561 P5008

BR 045A00601

CDM30-630004

FR 4505 Q5029

FR 7506 Q5029

OK 008000701

GB/T 77-2000

GB/T 308-1989

ZL30-630005B

ZL30-631000B R(L)

O

O

( )

Piston rod

Dust ring

External circlip

Ring

Spring sprag

External spring washer

O-ring

External stage ring

Guide sleeve

Support ring

Support ring

O-ring

Piston seal ring

Hexagon socket flat end set

screw

Steel ball

Piston

Right (left) cylinder body

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

78

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

1

45 60 7.5

70

45 60 11.4

69.22 5.33

45 60.5 6.3

45 50 9.7

75 80 9.7

44.04 3.53

80 64.5 6.3

M8 16

5.5

/PARK

/PARK

/PARK

/PARK

/PARK

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



79

18

18

19

20



GB893

JB/T8879-2001

ZL40-630006A

Internal circlip

Joint bearing

Bush

18

19

20

80

2

1

1

62

GE40ES-C3

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



81

A

IMPLEMENT HYDRAULIC SYSTEM

Implement Hydraulic System(CDM835E.07I) /Figure 24 Implement Hydraulic System(CDM835E.07I) /Figure 24

A

23

57

19

2221

20

105

56

89

105

563

2425

58

2259

22

29

42

42 14

28

53

49

52

31

32

33

36

38

39

40

44

43

18

17

1

36

117

45

46

47

48

50

60

5

4

15

30

51

49

43

68

67

8

105

27 26

16

54

5055

665

4

2

34

35

37

4112

13

62

619

43

69

70

64

65

NOTE:Serial number 68 installed in the arm

During normal working !

Implement Hydraulic System

82

30 3.55

M10 30-8.8

10

37.5 3.55

M10 35-8.8

CDM835E.07 I .07

LG30F.07 .03

GB/T3452.1-2005

GB/T5783-2000

GB/T93-1987

20411-36T*216*950

CDM835.07.03

FL-20

GB/T3452.1

GB/T5782-2000

CDM835.07.04

CDM835.07.08

LG30F.07 .06

20412-42TGB*2W20*

880

O

O

1

1

2

25

58

2

1

5

5

24

1

1

1

1

Tilt cylinder

Tilt cylinder rear chamber pipe

O-ring

Bolt

Washer

Tilt cylinder hose

Pipe from multiple valve to tilt

cylinder rear chamber

Flange nip

O-ring

Bolt

Tilt cylinder front chamber pipe

Lift cylinder position limited

equipment

Front frame oil return transition

connector

Articulated oil return hose

1

2

3

4

5

6

7

8

9

10

11

12

13

14

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



83

A

A

23

19

2221

20

2425

22

2228

18

1727 26

16

15



84

AM12 45-8.8

M12-8

12

12

(38-57)

CDM835E.07I.01

20411-36T/87391-20*

2N16*800

CBG2080/2040-B3BL

LG853.06-001

GB/T989-1988

GB/T6170-2000

GB/T97.1-2002

GB/T93-1987

20411-52T*2W24*900

38 4-360

JB/T8870-1999

CDM835E.07I.05

CDM835E.07 -001

20411-36T*2N16*880

1

2

1

1

4

7

5

19

1

1

2

1

1

1

Oil return transition

connector

Implement pump outlet hose

Duplex gear pump

Seal gasket

Stud

Nut

Washer

Washer

Duplex pump oil suction hose

Rear frame oil return fabric hose

Hoop

Rear frame oil inlet transition

connector

Pipe clamp

Articulated oil inlet hose

15

16

17

18

19

20

21

22

23

24

25

26

27

28

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



85

A

A

29

42

42

28

31

32

33

36

38

39

40

43

30

43

34

35

37

43

41



86

M12 180-8.8

32.5 3.55

43.7 3.55

LG30F.07 .09

20411-36T/87391-24*

2N16*900

20411-27T*212*892

CDM835.07.11

D32.2C

GB/T5782-2000

CDM835.07.14

CDM835.07.15

CDM835.07.12

CDM835.07.13

GB/T3452.1-2005

LG30F.07 .12

CDM835.07.06

CDM833.07.02

GB/T3452.1-2005

HSGK125/70 775

O

O

1

1

4

1

1

3

1

1

1

1

4

1

1

2

4

Front frame oil inlet transition

connector

Distribution valve oil inlet hose

Hose assembly

Pilot control system

Multiple valve

Bolt

Lift cylinder front chamber pipe

Lift cylinder front chamber pipe

Lift cylinder rear chamber pipe

Lift cylinder rear chamber pipe

O-ring

Tilt cylinder front chamber pipe

Steering cylinder position limited

equipment

Lift cylinder

O-ring

29

30

31

32

33

34

35

36

37

38

39

40

41

42

43

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



87

A

A

57

56

58

53

49

52

44

45

46

47

48

50

51

49

54

5055



88

M8 30-8.8

M8-8

8

8

M8 90-8.8

CDM835.07.06

CDM835.07.07

CDM835.07.08

LG30F.07 -003

GB/T5783-2000

GB/T6170-2000

GB/T97.1-2002

GB/T93-1987

20412-42TGB*2W20*

770

835.07 -006

GB/T5782-2000

CDM835E.07 .04

LG30F.07 -004

LG30F.07 .17

LG30F.07 -005

CD

1

1

1

2

2

14

10

10

1

2

6

1

1

1

1

Distribution valve oil return pipe

Pipe from distribution valve to lift

cylinder front chamber

Pipe from distribution valve to lift

cylinder rear chamber

Lift cylinder oil inlet/outlet pipe clamp

Bolt

Nut

Washer

Washer

Front frame oil return hose

Pipe clamp

Bolt

Hydraulic oil tank oil return pipe

Press plate

Duplex oil suction pipe

Pump oil suction pipe press plate

44

45

46

47

48

49

50

51

52

53

54

55

56

57

58

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



89

A

A

63

59

60

68

67

66

62

61

69

70

64

65

NOTE:Serial number 68 installed in the arm

During normal working !



90

M12 40-8.8

10

M10 20-8.8

M10 55-8.8

M12 35-8.8

GB/T5783-2000

CDM835E.07I.09

GB/T97.1-2002

GB/T5783-2000

GB/T5782-2000

CDM835.07-001

CDM835.07-002

GB/T5783-2000

FL-24

CDM835E.07I.03

20411-30/20411-30*

2W14*3100

20411-30/20411-30*

2W14*2800

4

1

6

6

2

1

1

8

1

2

1

1

Bolt

Tilt cylinder guard board

Washer

Bolt

Bolt

Angle iron

Lock plate

Bolt

Press plate

Lift cylinder support

Hose

Hose

59

60

61

62

63

64

65

66

67

68

69

70

Remarks

Remarks

Item

Item

Parts description

Parts description

Qty

Qty

Parts number

Parts number

Specification

Specification



91

Lift Cylinder (CDM833.07.02) /Figure 25 Lift Cylinder (CDM833.07.02) /Figure 25

8

9

24

2

11

12

10

7

6

5

4

3

13

15

14

16

18

19

20

19

21

17

23

22

1

25

26

Lift Cylinder

70 84 8

105

98.02 3.53

117.07 3.53

70 85 11.4

113.67 5.33

70 85.5 6.3

70 75 9.7

69.52 2.62

120 125 15

125 104 8

125 116 1.52

ZL30-720001B-Z

AF 7016 Z5071

GB894

ZL30-720005B

ZL30-720006

BS 7085 P5008

CDM30-720003

BR 070A 00601

FR 7005 Q5029

ZL30-720004C

FR C052 Q5029

0K 0125 00701

ZL30-721000C

O

O

O

O

1

1

1

1

1

1

1

1

1

1

1

2

1

1

2

1

1

1

Pull rod head

Dustproof ring

Spring sprag for shaft

O-ring

Ring

O-ring

Spring sprag

Seal ring for shaft

O-ring

Guide sleeve

Ladder ring for shaft

Bearing ring

O-ring

Piston

Bearing ring

Seal ring for piston

Sprag

Cylinder body

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

92

Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Parts description

Parts description

Qty

Qty

Lift Cylinder


/Pake

/Pake

/Pake

/Pake

/Pake

/Pake

93

24 19

20

19

21

23

22

25

26


Lift Cylinder

75

GE50ES-C3

8

M12 10

M12 16

M10 16

125 117 6

GB893

JB/T8879-2001

GB/T 308-1989

GB/T 77-2000

GB/T 77-2000

ZL30-720002B

GB/T79-2000

S

2

1

1

1

1

1

1

1

Spring ring for hole

Joint bearing

Steel ball S

Hollow-head setscrew


Piston shaft sleeve


Ring

19

20

21

22

23

24

25

26

94

Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Qty

Qty

Parts description

Parts description

Lift Cylinder


95

Tilt Cylinder (CDM835E.07 I .07) /Figure 26 Tilt Cylinder (CDM835E.07 I .07) /Figure 26

17

19

18

18

13

12

2

1

21

37

8

6

9

5

4

1110

14

16

15

23

22

20

24

Tilt Cylinder

80 94 8

80 95 11.4

M20 1.5 70-8.8

20

80 95.5 6.3

129.54 5.33

80 85 9.7

78.74 5.33

135 140 15

140 119 8

M12 10

M12 28

S8

90

CDM30-712000

AF 8013 Z5071

BS 8095 P5008

GB/T5785

GB/T93

BR 080A 00601

CDM30-710002A

ZL30-710003C

GB/T 77-2000

GB/T 77-2000

GB/T 308-1989

ZL30-711000A

GB/T893

O

O

1

1

1

6

8

1

1

1

2

1

2

1

1

1

1

1

1

2

Piston rod component

Dust ring

External seal ring

Bolt

Washer

External strap ring

Guide sleeve

O-ring

Support ring

O-ring

Support ring

Piston seal

Piston



Steel ball

Cylinder body

Internal spring washer

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

96

Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Parts description

Parts description

Qty

Qty


Tilt Cylinder

97

19

21

23

22

20

24


Tilt Cylinder

GE60ES-C3

M20 1.5 80-8.8

M8 16

140 132 6

JB/T8879-2001

GB/T5875

ZL30-710004

GB/T5783-2000

ZL50F-710005

1

2

1

2

1

2

Joint bearing

Bolt

Bush

Bolt

Guide board

Ring

19

20

21

22

23

24

98

Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Parts description

Parts description

Qty

Qty

Tilt Cylinder


81416

17

7

9

10

6

15

99

Hydraulic Tank Assembly (CDM835E.13 I .09) /Figure 27 Hydraulic Tank Assembly (CDM835E.13 I .09) /Figure 27

2324

25

19

22

21

20

11

1

432

13

18

12

5

7

Hydraulic Tank Assembly

M12 35-8.8

12

12

M12-8

M8 20-8.8

8

8

M10 25-8.8

10

10

LG853.13.08.05

GB/T5783

GB/T93

GB/T97.1

GB/T 6170

CDM835E.13 I .09.03

LG853.13.08.04

GB/T5783

GB/T93

GB/T97.1

CDM835E.13I.09.01

LG835.13.09.01

LG853.13.08-002

CDM835E.13I.09.02

GB/T5783

GB/T93

GB/T97.1

LG843.13.09.04

2

4

4

4

4

1

1

4

4

4

1

1

4

1

24

24

24

2

Round dip stick

Bolt

Washer

Washer

Nut

Left-front handrail assembly

Air cleaner

Bolt

Washer

Washer

Hydraulic oil tank body

Oil return filter core

Gasket

oil return flange cover

Bolt

Washer

Washer

Flange cover weldment

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

16

17

18

100

Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Parts description

Parts description

Qty

Qty



101

2324

25

19

22

21

20



80 40 12

M16 40-8.8

16

16

LG835.13.09.02

LG853.13.08-003

LG853.13.08.03

LG853.13.08-001

GB/T5783

GB/T93

GB/T97.1

YLX-371-J

1

1

1

1

4

4

4

Oil suction filter core

Magnet

Oil drain cover

Stopper

Bolt

Washer

Washer

19

20

21

22

23

24

25

102


Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Parts description

Parts description

Qty

Qty


103

Pilot Control System(CDM835.07.11) /Figure 28 Pilot Control System(CDM835.07.11) /Figure 28

A

A

10

1

15 14

816

13

12

9

2

11

5

4

6

3

2

7

Pilot Control System

104

10

M10 25-8.8

10

M8 20-8.8

8

L1DH-16-14

20411-20GB/20491-

20GB*1W08*1500

DXS-00

GB/T97.1

GB/T5783

GB/T93

20511-16/20591-

16*1W05*1152

20511-16/20591-

16*1W05*1400

20511-16/20591-

16*1W05*650

LG50EX.07.11.04

L1CH-20-18GB

GB/T5783

GB/T93

WYF65

13

1

1

8

4

8

1

1

1

1

1

5

5

Adapter

Pilot valve oil returning hose

Single handle pilot valve

Washer

Bolt

Washer

Pilot valve oil inlet hose

Oil supply valve oil returning hose

Oil supply valve oil inlet hose

Oil supply valve

Adapter

Bolt

Washer

1

2

3

4

5

6

7

8

9

10

11

12

13

Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Parts description

Parts description

Qty

Qty



105

A

A

15 14

16



106

20511-16/20591-

16*1W05*2450

20511-16/20591-

16*1W05*2650

LG50EX.07.11.03

2

3

1

Distribution valve small chamber

hose

Distribution valve big chamber hose

Oil supply valve fixing bracket

14

15

16



Remarks

Remarks

Item

Item

Parts number

Parts number

Specification

Specification

Parts description

Parts description

Qty

Qty

107

Service Brake System(CDM835E.08I) /Figure 29 Service Brake System(CDM835E.08I) /Figure 29

AA

12

3

8

15

45

6

7

816

1310

9

12

14

11

6

7

25

27

2324

22

26

25

24

2120

29

17

1819

20

30

Service Brakel System

108


M12 25-8.8

12

M12-8

M12 30-8.8

LG853.08-004

LG853.08-005

LG853.08.03

LG853.08-012

GB/T5783-2000

GB/T93-1987

GB/T6170-2000

LG30F.08.10

LG853.08-013

LG853.08-009

90C-C/8I-L=1800

GB/T5783-2000

LG853.08.09

90C-C/8I-L=1400

LG853.08.11

6

12

2

1

4

12

8

2

4

4

1

4

1

1

1

Connecting bolt

Washer

Front air booster pump oil outlet

pipe

Front axle oil pipe T-connector

Bolt

Washer

Nut

Air booster pump

Brake hose connector

Washer

Hose from brake valve to front air

booster pump

Bolt

Air brake valve

Hose from brake valve to rear air

booster pump

Rear air booster pump oil outlet

1

2

3

4

5

6

7

8

9

10

11

12

13

14

15

HP3.5-40D


Remarks

Remarks

Item

Item

Parts number

Parts number

Parts description

Parts description

Specification

Specification

Qty

Qty

109

AA

816

25

27

2324

22

26

25

24

2120

29

17

1819

20

30



110

LG853.08.13

C/8I-L=3200

20711-18*JS05*1400

L2Q-18-22

LG853.08-001

LG853.08.08

LG855.08-001

GB/T5783-2000

GB/T93-1987

GB/T5783-2000

GB/T6170-2000

LG853.08.02

CDM835E.08I.01

LG853.08-014

JB/T966-2005

4

1

1

1

3

1

1

2

4

2

2

1

1

1

5

Rear air booster pump oil outlet

pipe

Hose from air tank to brake valve

Wired hose from compressor to

drier

Compressor

CDM835E- Manual de Partes.pdf

Documents

Transcript of CDM835E- Manual de Partes.pdf