Cbecl tunnel kiln and dryer auto brick machinery-100000pcs

China Bangla Engineers & Consultants Ltd.

Phone: +8801716752370, email: [email protected] Web: www.cbecl.info www.cbecl.com Uttara, Dhaka 1230

Clay Bricks Production Line of 100,000. Pcs/day

(Tunnel kiln and dryer of 108*3.7 meters)

Size of solid brick: 10x5x3 inches (254x127x76 mm)

A. Clay brick plan data:

1. Plant area: More than 13200 m2 (the length is more than 130 meters, and the width is more than 100

meters. We can made design based on your actual area);

2. Office area: 240 m2.

3. Construction area: 4300 m2;

4. Raw materials area: 1200 m2;

5. Finished bricks area: 4000 m2;

6. Raw materials consumption: 300 m3/day;

7. Workers needed: 20 workers per shift;

B. Tunnel kiln technical data:

1. Tunnel kiln length: 108 meters;

2. Tunnel kiln width: 3.7 meters;

3. Inside Height: 1.56 meters;

4. Kiln car size: 3.6×3.8×0.87 meter;

5. Bricks setting layers in the kiln car: 13 layers

6. Brick setting quantity in the kiln car: 5208 standard bricks (230*115*53 mm);

7. Kiln car quantity in the tunnel kiln: 30;

8. Bricks drying time: 20 hours;

9. Bricks firing time: 42 hours;

10. Firing temperature: 950-1100 ℃;

11. Moisture of green brick: 16-18%;

12. Moisture of bricks after drying: ≤6%;

13. Finished firing bricks ratio: ≥95%;

14. Working time per year: 300 days;

C. Clay bricks producing equipments:

No. Item Power,

KW

Price, USD

FOB

Qingdao

Quantity Sub-total

value

Note

C01 Box feeder, 3.5

meter

7.5 7960 1 7960



C02 PG800×600 roller

crusher

37 15870 1 15870

C03 SJ3500×36 double

shaft mixer

45 12870 1 12870

C04 TDS 60 Conveyor 21 210 45

meters

9450

C05 JKY50 ／ 50-4.0

clay bricks

extruder

(including

vacuum pump and

air compressor)

250 98700 1 98700

C06 Cutter and logo

press

10 25800 1 25800

C07 Automatic bricks

setting machine

(can be deleted,

and operated by

manual)

22 129000 1 129000

C10 Control cabinet 1900 4 7600

C11 Waring parts for

one year

11000

Total value 318,250



D. Tunnel kiln (108*3.7 meters, one tunnel kiln and one dryer)

Item Name Quantity Unit price Sub-total Note

D1 Clay brick

(10x5x3 inches,

(254x127x76

mm)

0.7 million Supplied by the client

D2 Cement 420 MT Supplied by the client

D3 Sand 1300 m3 Supplied by the client

D4 Stone 70 m3 Supplied by the client

D5 Wood 4 m3 Supplied by the client

D6 Kiln Car 150 sets 2250 USD 337500

D7 Ferry car 3 12700 38100

D8 Pusher 2 9700 19400

D9 Ground vehicle 5 6500 32500

D10 Wind blower

(Y473-20D)

1 29350 29350

D11 Moisture

removing blower

2 1800 3600

D12 Hydraulic

stepping pusher

1 11000 11000

D13 Refractory bricks 260 MT 210 54600

D14 Refractory clay 60 MT 210 12600

D15 Steel I-beam

(20#)

0.7 MT 920 644

D16 U shape screw 1800 sets 7.0 12600

D17 Rail (18 KG) 23 MT 920 21160

D18 Other steel 8 MT 920 7360

D19 Cement slab for

dryer

440 pcs 35 15400



D20 Cement slab for

tunnel kiln

80 pcs 42 3360

D21 Cement slab for

gas flue

460 meters 12 5520

D22 Ceramic fiber

blanket, High

alumina fiber

blanket

28 MT 1760 49280

D23 Anchor 3660 pcs 4.5 16470

D24 U shape nails 2000 pcs 0.45 900

D25 Clip 2000 pcs 0.45 900

D26 High-strength

hardener

500 KG 4.5 2250

D27 High-strength

sealing plate

4480 KG 1.9 8512

D28 Steel I-beam

(12#), angle

steel, steel plate

26.5 MT 920 24380

D29 Steel rebar 480 pcs 12 5760

D30 Fire controller 130 sets 16 2080

D31 Air brake 30 sets 140 4200

D32 Air controller 40 sets 120 4800

D33 De-sulfur system 45700 45700 Can be deleted based on

clients’s choice.

D34 Tunnel kiln

control system

41800 41800 Can be deleted, and operated by

manual

D35 Complete set of

air conducts

16800 16800

D36 Concrete floor

and shed

4680 m2 Including raw materials storage

shad, 600 m2; Wet bricks storage

shad, 18*60=1080m2;

Producing equipments workshop

(15*40=600 m2); Tunnel kiln and

bricks unloading shad,

20*120=2400 m2.

Total value for

tunnel kiln

828526

Total value for

clay bricks

producing

318250



equipments

Design cost 65,600.

a Total FOB

Qingdao value

1212376

b Sea freight cost

to Chittagong

65,000.

c Total CFR value

(a+b)

1277376

d Instruction for

the installation,

commissioning,

operators

training and trial

operation cost

61,500. Completed the project

construction within 150 days, and

make trial operation and workers

training for 30 days.

Total value 1338876 USD CFR Chittagong

Note:

1. The final equipments list can be make adjusted based on the client’s brick plant raw materials,

producing capacity, automatic degree, etc.

2. The buyer bear all the cost after goods reaching Chittagong, including customs clearing and

transportation to the buyer’s plant, etc.

3. The buyer bear the cost of related construction materials, including clay brick, sand, cement, stone,

wood, etc.

E. Clay bricks producing process:



F. Clay brick plant drawing with tunnel kiln and dryer

Cbecl tunnel kiln and dryer auto brick machinery-100000pcs

Engineering

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