CANLYTE SOLID STATE LIGHTING
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CANLYTE SOLID STATE LIGHTING
Canlyte with Philips, Lightolier SSL, Calculite, Color Kinetics and Keene LED products is positioned to be the leading company for SSL products in the
Canadian market
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Calculite Solid-State Downlighting
• Lightolier Specification Grade White Light LEDs for General Illumination
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LightFair 2009 Award
• Most Innovative Product of the Year– LFI’s Highest Honour– Recognizes the Best of the Best
in Lighting
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IES Recommended Standards
• Designed & Tested to IES Recommended Standards
• IES LM-80– IES Approved Method for Lumen Depreciation
Testing of LED Light Sources
• IES LM-79– IES Approved Method for the Electrical and
Photometric Measurements of Solid-State Lighting Products
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Lightolier’s LED Philosophy
• Develop application-specific solutions
• Take advantage of unique benefits of LEDs
• Provide new Value propositions for our customers
• Create families of products
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Lightolier SSL System Approach
• Products must not be evaluated based on the rated performance of the individual LEDs or other components.
• Lightolier’s System Approach involves the concurrent design of power conversion, LED circuits, thermal management and optics.
• This system approach will guarantee that all components will deliver optimum performance and long life.
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Lightolier First Introduction to Solid State Lighting
• Recessed & Track Colour Wash Linear
• Recessed Matrix Wall Wash• Cove Colour & White• Markers• Task Light
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Traditional Phosphor Converted LED
• Almost all white LEDs use a royal blue chip coated with phosphor
• Difficult to maintain consistent coating thickness from chip to chip
• Phosphor emits light in all directions when converted• Up to 60% of the light is reflected backwards into the chip• Back-reflected light absorbed by the chip and creates
additional heat
PhosphorCoating
Blue chip
White Light
AbsorbedLight Heat
Encapsulant
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The Challenge of LED Binning
• The performance of each LED is unique
• White LED’s are typically classified as warm (2700K-3500K), neutral (3500K-4500K) and cool (4500K+)
• Each Colour consists of several different “bins”
• Each LED is binned by three measurements: flux (output), Colour and forward voltage (power)
• Each manufacturer has different bins
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• In any array, you will have a mixture of LEDs with varying flux and Colour
• LEDs also exhibit Colour shift over life which increases with higher junction temperatures
• To achieve uniformity, you need to mix the light from the different LEDs together using a mixing chamber and/or optics
LED Colour Consistency
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Elements of the Calculite Remote Phosphor Technology
Heat sink
Royal Blue Led Array
Mixing Chamber
Phosphor and glass lens assembly
Calculite 4” trim
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Calculite LED Array
• Royal Blue LED emitters are mounted on a metal clad printed circuit board (PCB) in an array
• Metal core PCBs conduct heat better due to lower thermal resistance.
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LED Array
• Calculite 20W LED board = 16 LEDs in series (8 for 10W)
• Array is connected to the drive circuit with a locking modular plug
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Calculite Mixing Chamber
• Back-reflected light is redirected out of the luminaire by highly reflective chamber
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Calculite Remote Phosphor
• The phosphor is exposed to less heat – Increasing conversion
efficiency• Uniform emitting surface
– No visibility of individual LEDs
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The Solution Calculite Remote Phosphor
• Remote phosphor approach – Increases efficiency by up to
20%• 50,000 hour life (L70)• Designed & Tested to IES
Recommended Standards– LM-80-08:
• IESNA Approved Method For Measuring Lumen Depreciation of LED Light Sources
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Calculite Phosphor and Glass Lens Assembly
• Phosphor film is available in 3000k and 4000k Colour temperatures– Soon available in 2700k
and 3500k• Film is bonded to glass lens• Glass lens held onto mixing
chamber with a metal ring• Assembly wet location
approved
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Colour Temperature
• Remote Phosphor Technology convert Blue LED light to an architecturally preferred 80 CRI
• 3000K Colour temperature results in a system efficacy of 50 lumens per watt
• 4000K Colour temperature results in a 10% increase in light level
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Calculite Optics
• Designed with Calculite Comfort Optics
• Delivers true 50º physical and reflected cutoff
• Reduced aperture
brightness
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Calculite Heat Sink
• Heat Sink Shape provides increased surface area due to curved fins this improves the rate of heat transfer
• Overhanging fins helpful in spreading heat and natural convection
• Black paint has the highest coefficient of radiation. Helps radiative heat transfer.
• Calculite SSL heat management provides high system performance
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Thermal Design Approach
• Use of aluminum spun reflector as part of integral heat sink (patent pending)
• Reflector is attached to the front side of the metal core PCB
• Heat conducted from the PCB to the reflector
• The ambient on the reflector side is cooler than the plenum side which helps thermal dissipation by natural chimney affect
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6” Performance in a 4” Aperture
• Calculite remote phosphor has – Higher driver efficiency and lower initial power– Higher optical efficiency– Better lamp maintenance
6 inch Vertical lamp 6 inch Horizontal lamp 4 inch
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Project Comparison CFL to LED
• Calculite 20W LED downlight compared to a 26W CFL – Equal illuminance
– Lighting power density
reduction • 1.1 W/SF to 0.74 W/SF
• 25% reduction in energy consumption
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Elements of Calculite Remote Phosphor Frame System
Flexible mounting Calculite frame
Powercore driver
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Light Engine Assembly to Frame-In-Kit
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Calculite Powercore SSL Driver• The preferred method of regulating LED
drive current is to drive the LED with a constant-current DC power source
• The light output of an LED is proportional to its forward current
• There are currently no ANSI standards for power supplies so it is critical that the driver match the electrical characteristics of the LED or array it is driving
• There is energy lost in the power conversion• Calculite Driver is Class 1 Philips
Powercore technology ( 95% efficient) • Powercore drivers are designed to
maximize efficiency for each application
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Calculite Powercore SSL Driver
• Electronic Power Supply : – 120 or 277V– 347V (Step Down Transformer)
• Encased (same driver for both 20W & 10W)
• Overload and short circuit protection, thermal protect against overheating
• Low noise potted construction for even demanding theatre applications
• Minimum Starting Temperature : – -20º C
• Dimmable with standard electronic Low Voltage (ELV) dimmers.
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Dimming Capability
• In comparison to compact fluorescent products which require specific, and often expensive, dimming controls Calculite solid-state down lights can be dimmed down as low as 5%* using off-the-shelf electronic dimmers.
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• Lifetimes of 50,000 hours life or more are possible with a properly designed system
• Although failures are possible, LEDs typically do not burn out, light output degrades over time
• The degradation rate increases with increased junction temperature• Phosphors degrade with time and temperature and encapsulant materials can
yellow over time• For general illumination, life is generally measured to 70% lumen
maintenance (L70) or when light output decreases to 70% of initial lumens• Designed & Tested to IES Recommended Standards
– LM-80-08: IESNA Approved Method For Measuring Lumen Depreciation of LED Light Sources
LED Life
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Industry Best Warranty
• Lightolier is emphasizing confidence in our product and a commitment to our specifiers with an industry best 5 year warranty covering all components. Conventional equipment typically offers separate warranties for the lamp and the ballast.
• Assembled in State of the Art clean room in Lachine, Quebec
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Calculite Rounds • 4 ½” aperture Downlight
C420LEDDL40CCLW 20 watt C420LEDWW40CCLW 20 watt
• 4 ½” aperture Open Wall Washer
C410LEDDL40CCLW 10 watt C410LEDWW40CCLW 10 watt
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Round Reflector Finishes
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Calculite Squares
C4X420LEDDL40CCLW 20 watt C4X420LEDWW40CCLW 20 watt
• 4 ½” x 4 ½” aperture Downlight • 4 ½” x 4 ½” aperture Lens Wall Washer
C4X410LEDDL40CCLW 10 watt C4X410LEDWW40CCLW 10 watt
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Square Reflector Finishes
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New Construction Frames
• Utilizes Calculite HID platform– Modified version for square
– Non-IC only
• Light engine connects to power supply via modular plug
• Total depth:– Round aperture: 6”
– Square aperture: 5 ¾”
• 2” thick ceiling capable– Round adjustment with frame
– Square adjustment with trim
• Available in 120V, 277V and 347V with custom step down
C420LED1
C4X420LED1
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Retrofit Kits
• Convert existing 4” & 6” installations– Screw-in version 120 volt
• Medium screw base socket without additional wiring
• Can easily convert existing Calculite TRM7053 & TRM7054 incandescent installations to a sustainable, energy-efficient solution
– J-box version: convert by re-wiring at j-box. 120V and 277V
CU20LEDS1
CU20LEDJ1
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Remodeler Frames
• Available in 4 ½” ( 6” to follow)• For existing Non-IC applications• Hinged J-Box design permits
easy insertion through ceilings • 2” thick ceiling capable• Tool-less installation : 3 tooth
(ratchet) clips secure ring to ceiling
• Integral Driver casing and J-box ensure cool operation
• Available in 120V, 277V and 347V with custom step down
C420LEDR1
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Product Options
• Accepts 4 ½” Vetro decorative accessories
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Surface Cylinders
• For indoor applications (phase 1)• Outdoor IP66 (phase 2) in process• Integral Driver available in 120V &
277V (no 347 step down for now)• Available in 5 different mounting
configurations
C420LEDCW30CCL1
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The Calculite LED Promises• Performance
– 1,000 System Lumens– 50 Lumens / Watt
• Reliability – 50,000 Hours– 5 Year Warranty– Wet Location
• Aesthetics– Calculite Optics
• Cut-off • Glare Control
• Price– Total Cost of Ownership story
• Variety– 10 watt and 20 watt– Round and Square Construction– Downlights and Wall Washers – Five Finishes– 3 flanges
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Our LED Promise
• Low Cost of Ownership– Energy Savings– High Fixture Efficacy
• Quality of Light– Great Cutoff– Uniformity & Consistency
• Reliability– Industry Leading 5 Year Warranty– Tested to IES Standards & Testing (LM-79 & LM-80)– Long Life (L70)
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CANLYTE SOLID STATE LIGHTING
Canlyte with Philips, Lightolier SSL, Calculite, Color Kinetics and Keene LED products is positioned to be the leading company for SSL products in the
Canadian market