BUSS IMAGE A4 SPRACHEN RZ - Buss-SMS-Canzler GmbH · 2017. 3. 3. · ment made out of solid, clad...

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Buss-SMS-Canzler Process Engineering and Special Equipment Manufacturing

Transcript of BUSS IMAGE A4 SPRACHEN RZ - Buss-SMS-Canzler GmbH · 2017. 3. 3. · ment made out of solid, clad...

Page 1: BUSS IMAGE A4 SPRACHEN RZ - Buss-SMS-Canzler GmbH · 2017. 3. 3. · ment made out of solid, clad or lined material. Our particular strength are copper-lined piping and reactors and

Buss-SMS-Canzler

Process Engineering and Special Equipment Manufacturing

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There is no limit tocompetenceBuss-SMS-Canzler

Buss-SMS-Canzler is one of the world’s leading suppliers of thermal separation technology for diffi cult to handle sub-stances and mixtures.

We are the leading specialists in thin fi lm techno-logy. Our technical engineering solutions are based on decades of experiences of the Luwa, SMS, Buss and Canzler companies. As a modern and internationally active company, we develop and manufacture systems and equipment in the fi eld of evaporation, drying, high-viscosity and membrane technology.We also manufacture special equipment, for example made out of copper and copper alloys, and are active in the nuclear industry. Supported by a comprehensively equipped test centre with 20 pilot systems, our staff of more than 200 employees develops both individual and eco-nomical solutions for the process engineering requirements of our customers. Solutions, that renowned globally-active companies have trusted for many years – from the plastics, fi bres, polymer, specialty chemicals, agro-chemicals, oleo- and petrochemicals, fi ne and basic chemicals and the food industries, to the pharmaceutical industry as well as companies working on environmental and energy issues.

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There is no limit tocompetenceBuss-SMS-Canzler

In detail our scope of services includes:

•Processknow-how•Testcentre•Rentalpilotsystems•Jointprocessdevelopment with customers•Basicanddetailengineering•Instrumentationandcontrol system design•Piping/plantdesignengineering•Projectmanagement•Mechanicaldesign•Fabrication•Specialequipmentmanufacturing•Assemblysupervision•Start-upsupport•Aftersalesservice

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Equipped for any taskOur evaporation technology

As a technology leader and manufac-turer in the thin fi lm evaporation busi-ness, Buss-SMS-Canzler has the broadest manufacturing program worldwide.

We offer our clients exclusive cost-effective proc-ess solutions that ensure the highest product quali-ties.Takingyourspecificprocessrequirementsintoconsideration, we plan and build plants with one or more stages in various confi gurations: thin fi lm evaporators, short path evaporators and complex column systems. We always comply with the specifi c customer re-quirementsandconformtoallmajorinternationalstandards and codes.

For demanding tasks

We offer evaporators with different rotor types - horizontal, vertical, cylindrical or conical, in counter or co-current design. Our plants and machines meet the challenging demands of distil-lation,concentration,dryingandreactions.Thelargest short path evaporator plant in the world, situated in South-East Asia, is equipped with seven Buss-SMS-Canzler evaporators.

Ournewhorizontalthinfilmevaporator,HYVAPDZH, is specially tailored for the pharmaceuti-cal, cosmetics and food industries, meeting the increasing demands for continuous and gentle concentration of heat-sensitive, viscous and fouling products.ItshygienicdesigncomplieswithallGMP-requirements.

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Equipped for any taskOur evaporation technology

Buss-SMS-Canzler evapora-tion technology is applied worldwide in the following industries:

•Organicandinorganicchemistry•Polymerandpetrochemistry•Oleochemistry•Pharmaceuticalindustry•Foodindustry•Environmentaltechnology

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As individual as your productsDrying technology

Dryers made by Buss-SMS-Canzler are always tailored to the characteristics of your product and its drying properties.

Advantages in service

Our vertical and horizontal thin fi lm dryers are suitable in particular for temperature-sensitive materials due to the short residence time, and are often used for the treatment of solutions, suspen-sions, pastes and fi lter cakes. OursegmenteddiscdryerROVACTOR® facilitates the effi cient drying of fi lter cakes, powders and granulates.

Multi-functional

Our all-purpose segmented disc processor REACTOTHERM®, with an intensive mix and kneading effect and widely self-cleaning proper-ties, can be used for the processing of pasty, viscous,foulingandlump-formingproducts.TheREACTOTHERM® may also be used as a batch processor.

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As individual as your productsDrying technology

For special requirements

Formanufacturingprocesseswithspecial hygienic requirements – primarily for use in the pharmaceuti-cal and food industries - we have developedtheCONTIVACNDPProcessor,inaccordancewiththerespectiveGMPrequirements.Ital-lows mixing, reactions, flashing and drying of different material flows all in one single contained processor.

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Economical and fl exibleHigh-viscosity technology from Buss-SMS-Canzler

Buss-SMS-Canzler provides you with thin fi lm processors and large volume reac-tors for your highly-viscous products.

Processorsdevelopedbyusaresuitableespe-cially for thermal processes in the production of polymers and their post reaction treatment.

Thin fi lm processors

TherotorsofourFilmtruder® und Viscon® proces-sors create thin product fi lms with unmatched surface renewal and thus ideal conditions for the separation of large quantities of volatile materials from highly-viscous products.

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Economical and flexibleHigh-viscosity technology from Buss-SMS-Canzler

Large volume reactors

Ourmulti-functionalREASOL®,REACTOTHERM® aswellasREACOM™andREAVISC™proces-sor types are characterised by their very large processing volume and ensure the efficient handling of products with difficult processing characteristics or phase changes and allow long residence times. Mixing, devolatilization, react-ing and phase changes can be performed in one singleprocessor.ApilotreactortypeREASOL® is shown above.

Success-oriented cooperation

We offer a special comprehensive serviceforthejointdevelopmentof complex, customized plants and customer-specific systems utilising all ourresources.Thisincludesrentalofpilot plants, tests in our testing facil-ity, process engineering and design. Theaimofthissuccess-orientedco-operation is always the cost effective production of high quality products. Based on customer specific require-ments we also combine our products with other standard technologies such as flash-evaporation and vented extruders.

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Dehydration – the cost effective wayOur membrane technology

Cost-effective with gentle product treat-ment and environmentally safe, that is our membrane technology.

ThemembranetechnologyofBuss-SMS-Canzlerwith vapour permeation and pervaporation proves its value particularly in the dehydration of ethanol and other alcohols as well as various solvents – beyond the azeotropic point.

Our membranes in ethanol dehydration service reduce a water content of max. 20 % to values under0.1%inonesinglestep.Thereliefofthedistillation column and the effective heat recovery allow considerable energy savings. No chemicals or additional agents are required.Themembraneshavenomovingpartsandnegli-gible maintenance costs.

Insummary:wereduceyourproductioncostsandprovide high quality solvents.

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From feasibility studies for new pro-duction processes to the design of new plants and basic trials for scale-ups or process optimization.

Trialsarethesafestwaytomakecorrectinvest-ment choices. With this in mind, we present you ourtestcentreinPratteln(Switzerland)withits20 pilot plants for evaporation, high-viscosity and drying technology. Simultaneously we use a chemical and physical laboratory to analyse product samples. So we are able to test your products – even fl ammable, explosive and toxic substances. With customized test plants and equipment we realize your special process solu-tion.

Prompt realization due to close integra-tion and interaction

Thecomprehensivelyequippedtestcentreena-bles us to modify process conditions. When the main plant parameters are established, process and plant engineering can start – always in the responsibilityofthesameprojectmanager.Suchclose integration considerably shortens the time demand for development, planning and reali-zation of a plant.

Our experience for your benefi t The test centre

Your product

Your concept

Separation technology solution

Buss-SMS-Canzler test centre

Preliminary tests | analysis

Laboratory tests using glass equipment

Feasibility tests

Pilot tests

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Always precise and on scheduleOur manufacturing

All key components of our technologies are manufactured in our workshop in Butzbach.

Thebasisforthequalityofourproductsliesinourexperienced experts, proven manufacturing proce-dures, as well as modern machining and welding equipment. Our fl exible production capacity and audited sub-contractors ensure production sched-ules are strictly adhered to.

Certifi ed Quality

Our quality assurance system complies with the requirements of: •ISO9001•ASMEU-Stamp•ChinaBoiler-andPressureVesselRegulations•KTA1401,AVS0100/50•AuthorisationforKorea

We are certifi ed according to all important international pressure vessel design codes.

Inadditiontoallstandardstainlesssteelmateri-als we also fabricate out of special materials, such as titanium, nickel and nickel-based alloys.

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For demanding tasks in the best quality we deliver customised special equip-ment made out of solid, clad or lined material.

Our particular strength are copper-lined piping and reactors and copper or copper-alloy heat exchangers.Theinhousemanufactureofthisequipment is based on many years of know-how that dates back to the receipt of patents for cop-per welding.

Buss-SMS-Canzler also supplies evaporators and heat exchangers for various applications in thenuclearindustry.Forthesespecialcompo-nents we provide comprehensive test equipment andskilledpersonnelforallareasofprojectmanagement and documentation. Moreover, our workshop also allows the manufacturing of large, heavy and demanding equipment in our workshop facilities.

Tailored to your requirementsSpecial equipment manufacturing

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One sourceProfessional project manage-ment by Buss-SMS-Canzler

The starting point of our services is the analysis of your individual requirements. Based on pilot tests and sample produc-tions in our test centre we decide on the type of process and then proceed to the design phase.

Ourdedicatedprojectteamadvisesandsupportsyou throughout every phase – from the produc-tion idea to the optimized quality production. Our experts perform all the necessary steps, from plant layout with basic and detail engineering, design and construction of the equipment and assembly resp. assembly supervision up to the delivery tosite,finalinspectionandstart-up.Inaddition,the operating personnel can be trained on-site, if required. We also provide after-sales service contracts for the maintenance and repair of your plants and equipment.

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Safety from A to Z

As a result you receive safe, well-engineered plants and equipment with high availability that fi t in perfectly with your existing infrastructure.

Our company offers:

• Projectmanagement• Processengineering• Plantlayout• Instrumentandcontrolengineering• Manufacturing• Aftersalesservice

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Branch Offi ce & Test CenterBuss-SMS-Canzler GmbHHohenrainstraße 10CH - 4133 Pratteln 1Tel: +41 61 82 - 56 - 869Fax: +41 61 82 - 56 - 766

Branch Offi ceBuss-SMS-Canzler GmbHAm Langen Graben 7D - 52353 DürenTel: +49 24 21 - 705 - 1Fax: +49 24 21 - 705 - 80

Head Offi ce & WorkshopBuss-SMS-Canzler GmbHKaiserstraße 13 - 15D - 35510 ButzbachTel: +49 60 33 - 85 - 0Fax: +49 60 33 - 85 - 249

Email: [email protected]

Available for you worldwide

Buss-SMS-Canzler operates globally and is present in all important markets. Competent local contacts guarantee the immediate handling of any query you may have and arrange rapid and professional advice.

Service you can count on

Theprovisionofsparepartsfortheentireservicelife of our equipment is as self-evident to us as our commitment to automate, improve and re-build on demand all plants and equipment delivered by us. Customers all over the world reward this service-oriented attitude with a long-lasting col-laboration.