brazil-rdc-no-167-2-july-2004
-
Upload
nancy-duarte-lonnroth -
Category
Documents
-
view
38 -
download
0
Transcript of brazil-rdc-no-167-2-july-2004
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
RESOLUTION - RDC Nº 167, JULY, 02, 2004.
The Board of the National Health Surveillance Agency, in exercise of the powers granted by
art. 11, item IV of the ANVISA Regulation approved by Decree No. 3029 of April 16, 1999, c / c art.
111, paragraph I b, § 1 of the Internal Regulation approved by Administrative Order No. 593 dated
August 25, 2000, republished in the Official Gazette of December 22, 2000, at a meeting held on June
28, 2004,
considering the Federal Law No. 6.360, dated September 23, 1976;
Having regard to Decree No. 686 of 27 August 1998 laying down the guidelines of Good
Manufacturing and Control for in vitro diagnostic products;
considering the Mercosur GMC Resolution No. 38/96, concerning the compliance of Good
Manufacturing Practices for establishments that manufacture or sell products for diagnostic use in
vitro,
adopts the following resolution of the Board and I, the Chairman, determine its publication:
Article 1 Establishing Guidelines for Inspection for compliance with Good Manufacturing
Practices for establishments that manufacture or market products for in vitro Diagnostic Use, to be
observed by the health authorities around the country, according to annex.
Article 2 This resolution comes into force on the date of its publication.
CLAUDIO MAIEROVITCH PESSANHA HENRIQUES
Emergo Group has translated this document from Portuguese to English as a service to the medical
device community. It is not an official translation provided by ANVISA. This translation may not be
reproduced online or in any other format without written permission from Emergo Group.
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
ANEXX
CHECKLIST OF GOOD PRACTICE IN MANUFACTURING ESTABLISHMENTS AND CONTROL OF
PRODUCTS FOR IN VITRO DIAGNOSTIC USE
1 - ADMINISTRATION AND GENERAL INFORMATION
The establishment must submit any documentation that is required by the inspector.
Manufacturer Fractionator Importer
1.1 What´s the company Tax
ID Number?
INF INF INF
1.2 For whom the auditors are
assisted?
N N N
1.3 The responsible Technical
Director is present?
N N N
1.4 There is proof of inscription
of company's Technical
Director and the Board of
Health competent?
I I I
1.5 The company has
authorization of the
competent authority for
operation with regard to
location, environmental
protection and plant
safety?
I I I
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
1.6 The plants of the buildings
were presented?
R R R
1.7 What is the number of
employees hired by the
company?
INF INF INF
1.8 What is the number of
employees who are directly
linked to the
administrative, sales and
production area of the
Company?
INF INF INF
1.9 Was presented the list of
products that are on sale
or not?
I I I
1.10 All these products are duly
registered at the Ministry
of Health?
I I I
1.11 The area occupied by the
company is appropriate for
the declared capacity?
INF INF INF
1.12 What's own production
capacity of each product
manufactured by the
company?
N N NC
1.13 There are manufacturing
contracts with third
parties?
What are the names of the
contractors?
INF INF INF
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
1.14 Imports raw materials,
finished product, bulk,
semi-finished?
INF INF INF
1.15 Export supplies, finished
product, bulk, semi-
finished?
INF INF INF
1.A- EXTERNAL CONDITIONS
Manufacturer Fractionator Importer
1.A.1 On the external side,
the buildings have
good conservation?
(no cracks, peeling
paint, leaks, etc?
R R R
1.A.2 Is there protection
against the entry of
rodents, insects, birds
or other animals?
N N N
1.A.3 The physical
conditions and state of
conservation of the
structure, walls and
roofs are appropriate?
R R R
1.A.4 The access roads are
adequate?
R R R
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
1.B- INTERNAL CONDITIONS
Manufacturer Fractionator Importer
1.B.1 The state of hygiene
and maintenance (no
holes and cracks, no
breaks,) is
appropriate?
N N N
1.B.2 The walls are well
preserved?
N N N
1.B.3 The state of hygiene is
adequate?
N N N
1.B.4 The ceilings are
appropriate and are in
good condition?
N N N
1.B.5 The sewers and
plumbing are in good
condition?
N N R
1.B.6 Is the lighting
adequate?
N N N
1.B.7 The electrical
installations are in
good condition, safe
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
and proper use?
1.B.8 Have been noted
evidence of rodents,
insects, birds or other
animals?
INF INF INF
1.B.9 Is there a system and
procedure to combat
the presence of
rodents, insects, birds
or other animals? Who
is responsible for the
system? How often is
it applied? Check in
case it is.
N N N
conducted by a
contractor, what is the
frequency?
1.B.10 There is safety
equipment for fighting
fires? Access to fire
extinguishers and
hoses will be
available?
N N N
1.B.11 There is a permanent
health care plan and
emergency response
in case of sudden
illness or accident at
work?
INF INF INF
1.B.12 There are sufficient
toilets? Check the
cleanliness of them.
INF INF INF
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
1.B.13 There are changing
rooms in sufficient
quantity? Check the
cleanliness of them.
INF INF INF
1.B.14 The staff uses the
uniform appropriate?
Check the conditions
of cleaning them.
R R INF
1.B.15 Is there a restaurant?
If not, where the
employees eat?
INF INF INF
1.B.16 There are water
fountains for drinking
water in sufficient
quantities and
appropriate places?
INF INF INF
1.B.17 There are identified
and appropriate
containers for
collection of waste?
They are cleaned
frequently?
INF INF INF
2- STORAGE AREA
Manufacturer Fractionator Importer
2.1 The room temperature is
in line with the conditions
of storage of raw
I I I
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
materials, bulk, semi
finished and finished
products?
2.2 The storage area
temperature and humidity
is controlled ?
Check the records at the
time of the audit.
I I I
2.3 There is need for cold
storage?
INF INF INF
2.4 Having cold room, its
temperature is controlled
and recorded?
I I I
2.5 What is the temperature
at the time of the audit?
R R R
2.6 How often are calibrated
the weighing scales?
Check the records.
R R NC
2.7 The storage disposition is
rational and correct in
order to preserve the
integrity and the identity
of the material?
N N N
2.8 The finished product is
properly stored separately
from the floor and walls to
facilitate the
accomplishment of tasks
of cleaning and hygiene,
and its conservation?
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
2.9 There are guarantees of
separation of packaging
materials, packaging, raw
materials, bulk, semi
finished and the product
manufactured?
I I I
2.10 There is in a storage area
a quarantine system?
I I I
2.11 There is in a storage area
a system identification of
rejected products?
I I I
2.12 There is in a storage area
an identification system
for storing of tags, labels
and instruction manuals?
N N N
2.13 Explosive and flammable
products are stored in an
appropriate place?
N N N
2.14 It is approved by the
competent authority?
N N N
2.15 There is in the storage
area, separate locations,
closed by key and with
access restricted to
narcotic substances,
psychotropic, toxic or
similars when needed?
I I I
2.16 There are signs and verbal
communication about the
characteristics of
radioactivity, the risk of
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
unhealthy conditions, way
of handling raw materials,
bulk, semi finished and
finished products as well
as how to act in case of
accidents?
2.A - RECEIVING AND STORAGE OF SUPPLIES
Fabricante Fracionador Importador
2.A.1 It's made in a storage
area an identification
system visual
examination of materials
at the reception to check
if they were damaged
during transportation?
N N NC
2.A.2 Is there a way to prove
that was followed the
cold chain during
transportation?
N N NC
2.A.3 The reception of the
material is documented?
N N NC
2.A.4 At each material
entrance, is registered a
number for each lot
received?
I I NC
2.A.5 Before the release by
Quality Control, the
materials remain in
I I NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
quarantine properly
labeled and separated?
2.A.6 The approved product is
identified by a label
attached on the bottle
and not on the cover?
N N NC
2.A.7 Are obtained samples of
materials for quality
control in accordance
with appropriate and
reliable systems?
N N NC
2.A.8 The supplies are
identified as such
approved and
transferred to
appropriate storage
location?
N N NC
2.A.9 The expiry date and date
of review are indicated
on the label?
N N NC
2.A.10 The rejected products
are properly identified
and segregated?
I I NC
2.A.11 The available storage is
rational and correct in
order to preserve the
identity and integrity of
the supplies?
N N NC
2.A.12 Which system is used for
stock control? Is it
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
functional?
2.A.13 The packaging (drums,
barrels, boxes etc.).
which contain the
materials are well
closed? Are properly
identified?
N N NC
2.B- RECEPTION AND STORAGE OF FINISHED PRODUCTS
Manufacturer Fractionator Importer
2.B.1 There is a entry system
of registering and stock
control of the finished
product?
N N N
2.B.2 The system of
registration and control of
shipment of the finished
product comprises a
corresponding correlation
sequential of lots, date of
entry and exit and the
observation of expiration
date?
N N N
2.B.3 The storage of finished
product, is realized with
due order and safety,
avoiding possible
confusion in the control
and shipping as well as
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
handling accidents?
2.B.4 The available storage is
rational and correct in
order to preserve the
identity and integrity of
the finished products?
N N N
2.B.5 The expired products are
removed from the
warehouse and later
destroyed and / or
reprocessed, and this
procedure is properly
registered?
I I I
2.B.6 What is the company
policy regarding the sale
of products close to
expiration date? Verify
the compliance of the
policy and the existence
of records.
R R R
2.B.7 Inventories are
conducted periodically?
Are records of that?
INF INF INF
2.C- DEVOLUTIONS
Fabricante Fracionador Importador
2.C.1 There is an area that limits
or restricts the storage of
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
returned products?
2.C.2 These products are
identified as such?
N N N
2.C.3 Are there responsables for
the decision making for its
due treatment?
N N N
2.C.4 The quality control is
informed about the returns
occur?
N N N
2.C.5 Are recorded the analysis
realized, results and
decisions taken?
N N N
2.C.6 After analysis of the
material, is processed its
destruction or reprocessing
as provided in procedures?
There are corresponding
records?
I I I
2.C.7 Os registros do
procedimento anterior são
anexados ao Registro
Histórico do Produto?
R R R
2.D- PRODUCTS MARKET REMOVAL
NOTE: It is defined as the primary distribution, delivery in a direct chain of marketing,
promotion and research, applied since the company that owns the product until the first receiver of
the same.
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
Manufacturer Fractionator Importer
2.D.1 There is a control
distribution of finished
products Check the list of
distributors.
N N N
2.D.2 The company establishes
and maintains
procedures for the
products removal?
N N N
2.D.3 Establishes and
maintains a system that
ensuring the correct
application of these
procedures?
N N N
2.D.4 There is a designated
responsible for the
coordination and
execution of the
procedure for product
removal?
N N N
2.D.5 If the person responsible
for performing this task
does not belong to the
Quality Control
Department, this
department is informed
of the operations
performed?
N N N
2.D.6 There are records of the
information of the
products market removal
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
, as well as its causes?
2.D.7 In case of market
products removal for
non-compliance, the
competent authorities of
other countries are
reported immediately?
R R R
2.D.8 Immediate steps are
taken to remove the
product throughout the
territory in which it was
distributed?
There is registration?
I I I
2.D.9 The records of product
distribution at the
primary level are
available for quick action
from the market?
I I I
2.D.10 These records contain
information that allows
traceability and
identification of what are
the receivers resulting
from the primary
distribution?
N N N
2.D.11 There is a safe and
appropriate area for
storage of products
removed from the
market, and are properly
identified, while waiting
its destination?
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
2.D.12 Existem registros sobre o
destino dos produtos
retirados do mercado ?
I I I
3- SYSTEM AND WATER INSTALLATIONS
Manufacturer Fractionator Importer
3.1 The company uses
water, purified,
distilled, distilled or
sterile?
INF INF INF
3.A- POTABLE WATER
Manufacturer Fractionator Importer
3.A.1 What is the origin of the
water used by the
company? Public System
- Artesian Wells - Semi
Artesian wells - Other.
Which ones?
INF INF INF
3.A.2 The company has water
tanks? How many? Which
material? What is the
capacity of these tanks?
INF INF INF
3.A.3 It's done some treatment INF INF INF
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
before the water is
stored? What?
3.A.4 It made the cleaning of
the water tanks? How
often? There are records?
R R INF
3.A.5 They are made physical-
chemical controls? Which
ones? How often? There
are records?
N N INF
3.A.6 Microbiological controls
are made? Which ones?
How often? There are
records?
N N INF
3.A.7 Water sample is collected
from different parts of
the company, including
the fountains, to make a
microbiological control?
There are records?
N N INF
3.A.8 The piping used to
transport clean water is
in good condition of
cleaning and
conservation?
N N INF
3.B- PURIFIED WATER
Potable water is used as a power source for production systems of purified water? Which
system is used? Deionization or reverse osmosis?
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
3.B.1- DEIONIZATION
Manufacturer Fractionator Importer
3.B.1.1 The industry has
deionizer equipment for
production of purified
water? What is the
capacity in liters / hour?
It is preventive
maintenance made in
the system equipment ?
There are records?
INF INF NC
3.B.1.2 There is trained staff to
operate the system?
The responsable for this
operation is present?
INF INF NC
3.B.1.3 There is an operations
manual for the system?
It is used?
N N NC
3.B.1.4 The resins are
regenerated frequently?
There are records?
N N NC
3.B.1.5 The water that supplies
the deionizer is treated?
How?
INF INF NC
3.B.1.6 If the water that
supplies the chlorinated
deionizer is there a
system to remove the
chlorine before
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
deionizer? What?
3.B.1.7 There is a deposit for
deionized water? What
is the capacity? What is
the material used?
Is there any treatment
to prevent microbial
contamination? What is
the average
consumption?
R R NC
3.B.1.8 Physical chemical
controls are made?
What? How often? There
are records?
N N NC
3.B.1.9 Physical chemical
controls are made?
What? How often? There
are records?
N N NC
3.B.1.10 The transportation or
movement of deionized
water is done through
proper piping?
N N NC
3.B.1.11 The water produced is
used as raw material for
liquid products?
INF INF NC
3.B.1.12 Water is released by the
Quality Control before
being used?
N N NC
3.B.1.13 The purification system
is validated? There are
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
records?
3.B.2- REVERSE OSMOSIS
Manufacturer Fractionator Importer
3.B.2.1 The industry has
reverse osmosis
equipment for
production of purified
water? It preventive
maintenance is made in
the system
equipaments? There are
records?
INF INF NC
3.B.2.2 What is the capacity in
liters / hour?
INF INF NC
3.B.2.3 The water that supplies
the system is treated?
INF INF NC
3.B.2.4 There is trained staff to
operate the system?
The operation
responsable is present?
INF INF NC
3.B.2.5 There is an operation
manual for the system?
It is used?
R R NC
3.B.2.6 There is a deposit for
this water? What is the
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
capacity? What is the
material used? Is there
any treatment to avoid
microbial
contamination? What is
the average
consumption?
3.B.2.7 Physical chemical
controls are made?
What? How often? There
are records?
N N NC
3.B.2.8 Physical chemical
controls are made?
What? How often? There
are records?
N N NC
3.B.2.9 The transportation or
movement of water is
done through the
properly pipe?
N N NC
3.B.2.10 The water produced is
used as raw material for
liquid products?
INF INF NC
3.B.2.11 Water is released by the
Quality Control before
being used?
N N NC
3.B.2.12 The purification system
is valid? There are
records?
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
3. C- DISTILLED WATER / BIDISTILLED
Manufacturer Fractionator Importer
3.C.1 The industry has
distillation equipment to
produce this kind of
water? It preventive
maintenance is made in
the system
equipaments? There are
records?
INF INF NC
3.C.2 What is the capacity in
liters / hour?
INF INF NC
3.C.3 The water that supplies
the distiller is it treated?
INF INF NC
3.C.4 There is trained staff to
operate the system? The
operation responsable is
present?
INF INF NC
3.C.5 There is an operations
manual for the system?
It is used?
N N NC
3.C.6 There is a deposit for
this water? What is the
capacity? What is the
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
material used? Is there
any treatment to avoid
microbial contamination?
What is the average
consumption?
3.C.7 Physical chemical
controls are made?
What? How often? There
are records?
N N NC
3.C.8 Physical chemical
controls are made?
What? How often? There
are records?
N N NC
3.C.9 The transportation or
movement of water is
done through the
properly pipe?
N N NC
3.C.10 The water produced is
used as raw material for
liquids and to control
quality?
INF INF NC
3.C.11 Water is released by the
Quality Control before
being used?
N N NC
3.C.12 The purification system
is valid? There are
records?
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
3.D-STERILE WATER
Manufacturer Fractionator Importer
3.D.1 The industry has
sterilization equipment
for the production of
sterile water? It
preventive
maintenance in the
system equipment is
made? There are
records?
INF INF NC
3.D.2 What is the capacity in
liters / hour?
INF INF NC
3.D.3 The water that
supplies the sterilizer
is treated? How?
INF INF NC
3.D.4 There is trained staff
to operate the system?
The responsable for
the operation is
present?
INF INF NC
3.D.5 There is an operations
manual for the
system? It is used?
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
3.D.6 Sterility controls are
made? What? How
often? There are
records?
I I NC
3.D.7 Water is released by
Quality Control before
being used?
N N NC
3.D.8 The purification
system is valid? There
are records?
R R NC
4-PRODUCTION
Manufacturer Fractionator Importer
4.1 Who is responsible for
producing?
INF INF NC
4.2 What is your professional
formation?
INF INF NC
4.3 Is there an organogram? INF INF NC
4.4 Number of staff
employed in the area.
The technical and
specialized staff is
enough?
INF INF NC
4.5 There is a training plan
for the staff?
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
4.6 If an employee presents
injury or illness that can
affect the quality or
safety of products, is he
kept out of contact with
them?
N N NC
4.7 If there is manufacturing
agreement with third
parties, which are the
products and what are
the respective volumes
of production?
INF INF NC
4.A-ORGANIZATION
4.A.1-STANDARD FORMULA
Manufacturer Fractionator Importer
4.A.1.1 Is there a standard
formula for each product
manufactured?
I I NC
4.A.1.2 This standard formula is
prepared, reviewed and
approved by responsible
people and countersigned
by another responsible?
N N NC
4.A.1.3 There are written
procedures on how to
proceed when is
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
necessary to modify the
standard formula?
4.A.1.4 The standard formula
contains:
- Name, code or product
catalog number or of each
component?
I I NC
- Composition of each
component of the product
period of validity or
stability, storage
temperature?
- Quantity theory of the
product to be
manufactured?
4.A.1.5 There are detailed
instructions for all stages
of manufacture, place of
production and
equipments to be used?
N N NC
4.A.1.6 There is a equipaments
cleaning procedure?
N N NC
4.A.1.7 There is one responsible
for verifying the execution
of the cleaning equipment
used?
N N NC
4.A.1.8 There are clear and
detailed instructions
identifying the elaboration
steps that require the
intervention of quality
control for process control
N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
and identification of the
person responsible and
date?
4.A.1.9 There are requirements to
attach the manufacture
order, registers, graphic
records of temperature,
pressure and humidity
when the procedure
requires control of them?
N N
4.A.1.10 Are there requirements to
attach the manufacturing
order the identifying label
of raw materials and
materials used, when
there was no other
equivalent security
system?
N N NC
4.A.1.11 Are there requirements to
attach the manufacture
order to a final product
label with the lot number
or shipment and
expiration date?
N N NC
4.A.1.12 There is a calculation of
real income obtained at
various stages of
preparation in relation to
the theoretical produce?
N N NC
4.A.1.13 There are appropriate
instructions to pack and
label the product and its
storage conditions?
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
4.A.1.14 There is a description of
bottles, packaging and
other materials used for
the fractionation, with
codes, quantities and
units of measurement?
N N NC
4.A.1.15 All bottles, production
lines and equipment used
during the production are
clearly identified to
indicate their content or
the stage of lot
processing?
I I NC
4.A.1.16 The equipments, utensils
and packaging materials
are stored or located in
an appropriate place?
N N NC
4.A.2-MANUFACTURING ORDER (Elaboration Register)
Manufacturer Fractionator Importer
4.A.2.1 Is there a true copy
process of the
standard formula to
ensure its accurate
reproduction?
I I NC
4.A.2.2 Contains the product
lot number to be
elaborated?
I I NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
4.A.2.3 Contains the code
numbers, the lot and
analysis of raw
materials and
materials involved?
I I NC
4.A.2.4 The calculation of raw
materials is in
accordance with the
unit formula or
centesimal?
I I NC
4.A.2.5 It is signed by the
person responsible for
the calculation?
N N NC
4.A.2.6 This signature is
approved by another
person?
N N NC
4.A.2.7 If there is a necessity
to modify the
manufacturing
instructions, the
equipments,
environment and/ or
other conditions, the
modification is
approved by a true
copy authorized
officer?
N N NC
4.A.2.8 Finalized the manufacturing processall the documents on the lot produced (development registration, registration of bottling, labeling, analytical
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
result of process controls and product
finished) is attached to the Historical Record of Product and archived? For how long? Who is responsible?
4.B-ÁREAS DE PESAGEM E MEDIÇÕES
Manufacturer Fractionator Importer
4.B.1 The area is clean ? N N NC
4.B.2 The materials used for
weights and
measurements are
clean and kept in an
appropriate place?
N N NC
4.B.3 The weighing scales
and measuring tools
are calibrated and
calibrated regularly?
There are records?
N N NC
4.B.4 The receptacles that
contain a raw material
to be weighed or a
measure are cleaned
before they are
opened? Are closed
after the procedure?
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
4.B.5 The heavy materials
and / or doctors are
properly identified?
I I NC
4.B.6 Appears on the label:
- Name of input;
- Lot number of the
input;
- Product name that is
intended input;
N N NC
Lot number of reagent;
- Amount that was
weighed or a measure;
- Gross weight;
- Signature of person
responsible for
weighing or measure.
4.B.7 The area has
ventilation, lighting,
temperature and
humidity adequate
controls?
N N NC
4.B.8 Has any exhaust
system?
N N NC
4.B.9 The raw materials from
manufacturing lot
already weighed or
measured, are
physically separate
from the another lot
also already weighed?
N N NC
4.B.10 The area has a
separate place for
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
washing utensils used?
4.B.11 Is there a system for
preventing cross-
contamination during
the weighing or
measurements?
N N NC
4.B.12 Is there any way to
prevent contamination
of the environment
through the exhaust
system or another
adequate system?
N N NC
4.C-PRODUCTIVE AREAS: ELABORATION/ FRACTIONATION
Manufacturer Fractionator Importer
4.C.1 How many square meters
covered are destined for
the production, excluding
the storage area?
INF INF NC
4.C.2 Are there separate areas
and with appropriate
characteristics for the
various production
processes?
I I NC
4.C.3 Are there how many
areas?
INF INF NC
4.C.4 The occupied area is R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
adequate for the volume
of operations?
4.C.5 What is the number of
employees in the sector?
INF INF NC
4.C.6 The areas are clean? R R NC
4.C.7 Is avoid eating, drinking
and smoking in the
productive sectors?
I I NC
4.C.8 The elimination of used
water, leftovers and other
rejects inside and outside
the building and
surrounding area, is done
in a safe and hygienic
way?
N N NC
4.C.9 Are there written rules of
safety and biosafety? Are
accomplished?
I I NC
4.C.10 Employees use
appropriate footwear and
clothing for the tasks
performed?
N N NC
4.C.11 In production areas is
prohibited the access of
people wearing
inappropriate clothing?
N N NC
4.C.12 Os pisos estão
adequados?
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
4.C.13 Before applying a method
of pest control is verified if
its use does not present a
risk of contamination for
equipments and products?
N N NC
4.C.14 In the productive areas
are made controls: air
pressure, microbiological,
particulate, moisture,
temperature and toxic
substances? Are there
records? Are there safety
measures for employees?
R R NC
4.C.15 The internal circulation
and distribution of the
locations are appropriate?
The lighting, ventilation
and dimensions are
appropriate?
N N NC
4.C.16 Are taken care to
minimize the possibility of
contamination from one
area to another?
N N NC
4.C.17 Is avoided cross-
contamination of a
product with particles or
dust coming from handling
or storage of another
product?
N N NC
4.C.18 The areas are prepared to
provide appropriate
conditions for stability to
components, materials in
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
process and finished
products?
4.C.19 Is there a properly
physical separation
between the equipments
to avoid mixing or cross
contamination, when
manufacture
simultaneously lots of
different products?
N N NC
4.C.20 Each critical phase of
production presents the
operator and immediate
superior visa?
R R NC
4.C.21 The electrical installations
are in good condition?
N N NC
4.C.22 Are there inactive lines? INF INF NC
4.C.23 The water pipes, steam,
gas, compressed air and
electricity are properly
identified?
N N NC
4.C.24 The drainage systems are
adequate?
N N NC
4.C.25 It has siphoned boxes?
Are disinfected frequently?
INF INF NC
4.C.26 The walls, floors and
ceilings are constructed
with materials easily
washable?
R R NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
4.C.27 In the case of products of
animal origin there is own
biotherium? If the answer
is yes, check the quality
control.
INF INF NC
4.D- WASHING AREA
Manufacturer Fractionator Importer
4.D.1 Is there a separate place
for washing materials
and elaboration
recipients?
N N NC
4.D.2 The occupied area is
adequate for the volume
of operations?
R R NC
4.D.3 The quantity and
distribution of equipment
is ordered, rational and
appropriate to the
volume of operations?
R R NC
4.D.4 The circulation area is
free of obstacles?
R R NC
4.D.5 The area is clean? N N NC
4.D.6 What type of water used
in feeding the washing
INF INF NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
machines or for hand
washing?
4.D.7 The drying greenhouses
work perfectly?
N N NC
4.D.8 The recipients are
transferred safely for the
bottling area to avoid
possible contamination?
N N NC
4.E- MOUNTING, PACKAGING AND LABELING
Manufacturer Fractionator Importer
4.E.1 The access to the labels
and instructions for use
is only allowed to
people duly authorized?
N N NC
4.E.2 The labels and use
instructions are
inspected before being
delivered to the
mounting line?
N N NC
4.E.3 The labeling machines
(if exist), and the
mounting line are
checked before they are
used with respect to
non-existence of labels,
packaging or other
elements of previous
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
products?
4.E.4 The labels and use
instructions before the
process are examined
to verify if refer to the
product being
assembled and that the
labels contain the lot
number and expiration
date?
N N NC
4.E.5 The labels printed with
lot number and
expiration date that
remained after the
ending of mounting are
destroyed?
N N NC
4.E.6 Are kept label registers
and use instructions
received, used,
destroyed and
returned?
I I NC
4.E.7 Are investigated and
recorded all
mismatches between
the number of bottles
labeled, number of
labels received and
used, including losses?
I I NC
4.E.8 The remaining labels
that do not contain lot
number and expiration
date, returned to the
storage area, are
received by a
N N NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
designated person for
that?
4.E.9 Are properly recorded
the transactions
described above?
N N NC
5-QUALITY CONTROL
Manufacturer Fractionator Importer
5.1 Are there in the company
Quality Control areas? Are
separated from the
production area?
I I I
5.2 How many areas have the
Quality Control? The area
is appropriate for the
volume of operations?
INF INF INF
5.3 Is there a organizational
structure? There is a job
description for each
position?
N N INF
5.4 The Quality Control is
independent of
production?
I I NC
5.5 To whom reports the
responsible for the Quality
INF INF INF
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
Control?
5.6 What is the professional
formation of the person
responsible for quality
control?
INF INF INF
5.7 What is the number of
employees in the Quality
Control, and what is the
formation of each?
INF INF INF
5.8 In case of the company
does not have its own the
Quality Control lab , there
is (m) contract (s) of
quality control with third
parties? What (which) is
(are) a (s) of company (s)
and what kind of control
(s) is (are) made?
INF INF INF
5.9 The Quality Control is
responsible for approving
or rejecting the finished
products, semi finished
and stored and supplies
provided by third parties?
N N N
5.10 Are there adequate
equipments for the
inspections made?
N N N
5.11 The equipments or
appliances are installed
properly according with
the requirements of the
manufacturer for its
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
correct functioning?
5.12 Is there a program of
preventive maintenance,
measurement and
calibration clearly
defined? Records are
made?
I I I
5.13 The Quality Control is
responsible for approving
or rejecting manufactured
products, semi finished,
finished, filling material
and packaging?
N N N
5.14 Are there written
procedures with detailed
description of sampling,
analysis, approval or
rejection of raw materials,
semi finished products
and packing material?
N N NC
5.15 Are there detailed
descriptions of analytical
procedures and
verification of
specifications, to be
followed for the control of
raw materials, semi
finished products and
packaging material?
N N N
5.16 The analytical procedures
are consulted and
followed for the analysis
execution?
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
5.17 The Quality Control keeps
the record of analysis
made?
N N N
5.18 The statistical sampling is
done by a person trained
in quality control?
N N N
5.19 Are preserved the
samples of raw materials
used?
R NC NC
5.20 It is defined the time and
storage conditions?
R NC NC
5.21 Are preserved the
samples from each lot of
components of the
finished product? In the
case of importers, the
conservation of these
samples are performed in
the origin country,
properly documented?
N N N
5.22 It is defined the time and
storage conditions?
N N N
5.23 Is there a written
procedure detailing the
period of recontrole of
raw materials?
R NC NC
5.24 Are used standards and
reference materials? Are
kept and used in
accordance with
previously established
N N INF
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
procedures?
5.25 The Quality Control has
people designated to
inspect the manufacturing
processes?
N N NC
5.26 The Quality Control
checks all the process
documentation of each
product to certify the
correct implementation,
as well as the proper
investigation and solution
of any non-compliance of
the process?
N N NC
5.27 The Quality Control
verifies that elaborated
each lot is in accordance
with the specifications laid
down before the release?
Are there records?
N N NC
5.28 Microbiological tests are
conducted in appropriate
areas?
N N N
5.29 Biological tests are
performed in appropriate
areas?
N N N
5.30 Is there a biotherium? It
is located outside the
building? If has inside the
building, the ventilation
systems
and air conditioning are
I I NC
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
well separated from any
other system?
5.31 There are rules and
records of environmental
conditions, hygiene,
accommodation, food and
animal health in the
animal bioterium?
N N NC
5.32 The bioterium is clean?
Frequency of cleaning.
N N NC
5.33 There are areas of animal
experimentation? Are
separate from the
biotherium?
R R NC
5.34 Is there separation of
animals previously
subjected to tests, those
that are being submitted
for testing, and those who
have not yet been
submitted? Controls are in
place to release animals
from quarantine? Are
there records?
N N NC
5.35 The test animals are
being identified? How?
N N NC
5.36 Is there record of the
history and use of animals
subjected to tests?
N N NC
5.37 Are the norms of N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
biosafety obey?
6-QUALITY CONTROL
Manufacturer Fractionator Importer
6.1 The company has a quality
assurance program?
N N N
6.2 Are there written standards
for publicizing and
compliance for the good
manufacturing practices at
all levels?
N N NC
6.3 Is there in the company an
area that coordinates the
activities of quality
assurance?
N N N
6.4 Are clearly defined the
responsibilities for quality
management?
N N N
6.5 Are there written
procedures or systems to
evaluate the efficiency and
application of the rules and
N N N
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
the quality system?
6.6 There is a program of staff
training? Are there training
records of each employee?
N N N
6.7 The products are developed
and designed in accordance
with the requirements of
good manufacturing
practices?
N N NC
6.8 The new knowledge
acquired in the processes
and the modifications are
implemented only after in
the thorough evaluation
and approval?
R R NC
6.9 The internal audits are
conducted to verify the
compliance of the good
manufacturing practices? Is
there register?
R R NC
6.10 Is there a written program of study of the stability of the products, with test conditions, record results, analytical methods used, storage conditions of samples, bottling primary, frequency of analysis and expiration date
N N NC
Is there a written program of study of the stability of the products, test, record results, analytical methods used, storage conditions of samples, bottling primary frequency of analysis and expiration date?
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10
6.11 Records are made of
complaints received about
the quality of the products
or any modification of their
physical characteristics as
well as decisions taken?
N N N
7-MINUTE OF AUDIT
7.1 Company name .
7.2 Auditors name.
7.3 Reason for audit and audit order number.
7.4 Name, position and professional formation of the people interviewed.
7.5 Were collected samples of products? What? How many? Specifications of
the samples collected.
7.6 Description of observations made during the audit. Description of
operational procedures.
7.7 The period recommended by the auditor of the Secretary of Health
Surveillance to implement the corrective actions when applicable?
7.8 Comments on the observations of the auditor by the company responsible
for.
7.9 Closing the audit and the minute, with an original and sufficient copies,
being one of it to the company.
EMERGO SOUTH AMERICA LTDA. SIBS Qd. 02 | Cj. B, Lt. 13/14 | Brasília DF 71.736-202 | Brasil | Telefone: +55.61.3386.3166
50
45
-09
10