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For official use only
GOVERNMENT OF INDIAMINISTRY OF RAILWAYS
Monitoring Report of Bridges
On
Operation of BOXN WagonsLoaded up to CC+8+2t/ CC+6+2t
AsPilot Project on Identified Routes
Report No. BS-85
May, 2007
BRIDGE & STRUCTURES DIRECTORATE
RESEARCH DESIGNS AND STANDARDS ORGANISATION
LUCKNOW 226011
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ACKNOWLEDGEMENTS
We wish to acknowledge valuable guidance received in preparation of the reporton pilot project from Shri S.K.Vij, Member Engineering and Shri Rakesh Chopra,
Additional Member/Civil Engineering. We also wish to place on record inspiration andguidance received from Director General/RDSO in the course of monitoring during pilotproject and analysis of the information. The contributions from Shri V.K.Govil,ED/CE/B&S/Railway Board towards setting up the monitoring actions related to the pilotprojects as well as discussions on various related issues are thankfully acknowledged.
We wish to particularly thank CBEs of all Zonal Railways and their team of
officers in providing timely inputs in formats circulated by RDSO for monitoring of theeffects of running of CC+8+2T and CC+6+2T.
********
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INDEX
S.No. Description Page No.
1. Introduction 1
2. Precautions and Monitoring 1-3
3. Tasks Assigned to B&S Directorate of RDSO 3
4. Activities done by B&S Directorate RDSO in connectionwith Heavy Axle Load
3-4
5. Railway wise analysis 5-36
6. Instrumentation of Bridges 36-46
7. Conclusions 46-48
8. Recommendations 48-49
9. Annexure-1 to 4 50-59
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Monitoring Report on Operation of BOXN Wagons Loaded up toCC+8+2t/ CC+6+2t as Pilot Project on Identified Routes
1. Introduction
1.1 In order to enhance throughput to meet traffic demands of the nation, RailwayBoard had permitted operation of BOXN wagons, loaded up to CC+8+2 (axleload of 22.82t) on identified iron ore routes as a pilot project for a period of oneyear vide Railway Board letter no. 2003/CE-II/TS/5 Vol.1 dated 02-05-05 and 04-05-05. Later the currency of pilot project has been extended up to June 07 videCRBs DO letter No. 2005/CE-II/TS/7 dated 04-05-06 to DG/RDSO. Initially 16routes were approved by Railway Board in May 05. Later on additional routeswere also included for such operation and till March 07, total 34 routes wereapproved for operation of CC+8+2t as listed in Annexure 1.
1.2 To achieve further augmentation in throughput, Railway Board also decided to
permit operation of BOXN wagons loaded up to CC+6+2t (axle load of 22.32t) onidentified routes, vide their letter no. 2004/CE-II/TS/2/Vol. I dated 02-02-06 as apilot project. 100 routes have been approved for this operation till March 07, listof which is placed in Annexure 2.
1.3 Various terminologies used about loading of wagons are correlated as below:
S.No. Terminology Axle load in tons Remarks
1. CC 20.32 Carrying Capacity
2. CC+2+2 21.32 2t permitted over load. 2tloading tolerance
3. CC+4+2 21.82 4t permitted over load, 2tloading tolerance
4. CC+6+2 22.32 6t permitted over load, 2loading tolerance
5. CC+8+2 22.82 8t permitted over load, 2tloading tolerance
2. Precautions and Monitoring
2.1 Following precautions and Monitoring of bridges have been prescribed for theoperations of CC+8+2T load as per Railway Board letter no. 2003/CE-II/TS/5
Vol.1 dated 02-05-05 and 04-05-05 and 2005/CE-I/BR-II/6 dated 13-06-2005.Theprecautions and monitoring prescribed for CC+6+2 T are similar to thoseprescribed for CC+8+2 T axle load.
2.1.1 Each bridge needs to be evaluated as an individual entity regarding safety vis--vis its physical condition.
(a) Thorough physical inspection as per performa in bridge inspection register
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shall be done for each bridge, at the start of pilot project.
(b) Bridges found distressed, shall be sanctioned for rehabilitationimmediately and taken up.
(c) Bridges shall be analyzed for the expected loading and where required,rehabilitation/strengthening be got sanctioned and taken up.
(d) The speed restrictions as required from safety consideration shall beimposed.
2.1.2 Bridge load monitoring system has been developed and demonstrated by M/s.Sharma Associates, Chicago, USA. Each Zonal Railway should install one of thesystems to monitor the load spectrum including dynamic augment coming on thebridges.
2.1.3 Sample Bridges (representing type and span of those available on the routes)
and vulnerable bridges, shall be selected for instrumentation, for monitoring theeffects of increased longitudinal loads and higher axle loads on the bridgecomponents i.e. foundations, piers and abutments, bearings and super structure.Instrumentation shall be with respect to measurement of settlement offoundations, tilting of piers/abutments, loads on bearings, deflections andstresses at critical points. Change in dynamic parameters may be monitored forquick evaluation. NDT tests may be carried out periodically.
2.1.4 The recording of data and analysis thereof would be required to be done forlonger period so as to provide realistic data for future for allowing higher axleloads.
(a) The tests for longitudinal loads on bearings and proportion transferred toapproaches be done initially and further tests as may be required afteranalysis of results of tests.
(b) The test for deflection/ tilts & stresses at most critical points be doneinitially and repeated quarterly for one year and thereafter annually forthree years or as otherwise required after study of test results.
(c) Tests for Dynamic Characteristics i.e. Vibration Signature test for thebridge be repeated once a quarter for one year & then annually.
(d) Load spectrum analysis including dynamic augment shall requirecontinuous record. These system may be got installed with recording overa quarter by agency and thereafter Railway personnel could get trained &take over recording.
(e) NDT tests be carried out once in six months for detection of any hiddendefects/ cracks development.
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2.1.5 Quarterly review of the position by multi-disciplinary core group comprising ofPHODs under GM of Zonal Railways.
3. Tasks assigned to B&S Directorate of RDSO
The fixing of instrumentation, recording of observations and report preparationshall be done through specialized agencies by Zonal Railways. RDSO shallassociate from the beginning in the instrumentation scheme, analysis of resultsand report preparation.
4. Activities done by B & S Directorate RDSO in connection withHeavy Axle Load:
4.1 RDSO has issued guidelines for instrumentation of bridges vide letter no.CBS/Axle load dated 17-01-07.
4.2 Guidelines for running of CC+8+2 T and CC+6+2 T Axle Load:
RDSO has issued guidelines for running of CC+8+2 T and CC+6+2 T Axle Loadoperation vide letter no. CBS/Golden/Q/Strength dated 20-03-07.
Salient features of guidelines:
(A) RDSO has checked the superstructure of standard spans (6.1m, 9.15m,12.2m, 18.3m, 24.4m, 30.5m, 45.7m, 61.0m and 76.2m all clear spans) ofbridges for 60kmph speed for CC+6+2 T and CC+8+2 T axle load andfound that Superstructure of all standard spans designed to BGML loadingstandard, RBG loading standard and MBG loading standard are fit for
60kmph speed. (Suitability of Superstructure of standard spans has beenchecked for height of C.G. of wagon from rail level not exceeding1830mm).
(B) RDSO has checked the bearings of standard spans of bridges forCC+6+2 T and CC+8+2 T axle load and observations are as below:
(a) Bearings of standard spans designed for MBG loadings are fit forrunning of CC+6+2 T and CC+8+2 T axle load BOXN wagon withcoupled WDG4 or coupled WAG9 locomotives.
(b) In case, the bearings designed for BGML/RBG loading standards
have been replaced in accordance with RDSO letter of even no.dated 30-12-2004, summarized in annexure 3, then bearings are fitfor running of CC+6+2 T and CC+8+2 T axle load BOXN wagon.
(c) In case, the bearings designed for BGML/RBG loading standardshave not been replaced in accordance with RDSO letter of even no.dated 30-12-2004 summarized in annexure 3, then Zonal Railwayseither replace existing bearings as indicated above or strengthen
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the bearings as per Annexure-3 for restricted speed of 60 kmph.
(d) RDSO has further examined the bearings of standard spans ofBGML and RBG standard for limiting tractive effort of 30t per loco.It is found that two additional anchor bolts are to be provided onfixed end bearings of 76.2m spans of BGML standard. Thebearings of all other standard spans are found safe for 25t AxleLoad operations with coupled WDG4 and WAG9 with limitingtractive effort of 30t per loco.
4.3 RDSO has issued guidelines for running of 25 t Axle Load operation vide letterno. CBS/Golden/Q/Strength dated 08-08-07 and 24/25-08-07.
4.4 Rationalization of Provisions of EUDL in Bridge Rules:
Presently EUDL approach is being used for design of new bridges as well aschecking of suitability of existing bridges. However, there is a need to adoptmore rationalized approach for checking the suitability of existing bridges, based
on Bending Moment and Shear Force calculated for actual train load.
Accordingly, RDSO has developed software Moving Loadfor working outthe maximum Bending Moment and Shear Force which is under final stage ofvalidation.
4.5 Revision of Speed Certificates:
RDSO undertook oscillation trials, controllability trials and coupler force trials forthe wagons/ trains with enhanced loading. The issue of provisional SpeedCertificate for trials, scrutiny of the trial reports and issue of Final Speed
Certificates was undertaken on war footing and in all more than 55 SpeedCertificates were issued for enhanced loading. This involved concerted efforts ofB&S Directorate, Testing, Wagon, Motive Power, Track and Track MachineDirectorates of RDSO. The list of Speed Certificate issued from RDSO foreffecting increase in through put is enclosed in Annexure-4.
5. Railway wise analysis:
5.1 Central Railway:
5.1.1 There are 13 nominated routes for CC+6+2t axle load. The route wise details oftotal bridges, important bridges major bridges, number of arch bridges, steelbridges, and concrete bridges is given in the table below:-
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S.N.
Name of routenominated for
CC+6+2T
Total No.of
bridges
Total No.of
Importantbridges
Total No.of MajorBridges
Total No.of MinorBridges
Total No.of ArchBridges
Total No.of SteelBridges
Total No.of RCC/
PSCbridges
Total Noof bridgesnominated
forinstrumen
tation
WhetherCC+8+2T
/CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+6+2T
1 Rajur-Wani-Majri-CTPS
149 5 4 140 12 16 65 Yes
2 Rajur-Wani-Majri-WR-BD-BSL-NKRD
1294 11 127 1156 454 155 296 Yes
3 Ghugus-Tadali-CTPS
48 0 0 48 10 2 7 Yes
4 Ghudus-Tadali-WR-BD-BSL-NKRD
55 2 0 53 5 4 17 5 Yes
5 Godhani-AMF-Ghoradongri-Sarani
716 2 46 668 195 25 337 Yes
6 Parasia-Junnerdeo-Amla-GDYA-SARNI
394 2 11 381 210 12 124 Yes
7 Ghugus-Chandrapur*
Yes
8 Godhani-Wardha 199 3 17 179 98 21 17 Yes
9 Ballarshah-Chandrapur
44 0 8 36 5 9 23 Yes
10 Roha-Panvel-Diva-Vasai-Khandwa-BSL
801 3 98 700 146 84 282 No
11 ET-Ghoradongri 188 2 22 164 72 8 62 Yes
12 NKRD-Kalyan 546 9 17 520 222 45 94 1 No
13 Wadi to NGSM viaPA (incl Saswad)
1725 67 113 1605 695 184 505 No
There is no early steel girder bridge on these routes.
5.1.2 Instrumentation of bridges:
(i) 6 bridge have been planned for instrumentation for CC+6+2 T.
(ii) Tender for instrumentation of one bridge finalized and for remaining 5bridges it is under finalization.
(iii) Instrumentation is yet to start.
5.1.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Jan March 07 isas below:
(a) Important bridges 23
(b) Major bridges 190
(c) Arch bridges 1064
(d) Others 1185
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Number of bridges inspected during Oct.Dec.06 is as below:
(a) Important bridges 05
(b) Major bridges 57
(c) Arch bridges 120
(d) Others 93
Number of bridges inspected during July Sep. 06 is as below
(a) Important bridges 05
(b) Major bridges 29
(c) Arch bridges 37
(d) Others 10
5.1.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.1.5 Details of bridges planned for replacement/rehabilitation:
In CC+6+2 T Routes, works of Rs. 0.75 crores (for 2 bridges) for strengthening ofbridges have been sanctioned. Works costing Rs. 6.25 crores (for 34 bridges) forstrengthening of bridges have been proposed for sanction.
5.2 East Cost Railway:
5.2.1 There are 6 nominated routes for CC+8+2t and 10 nominated routes for CC+6+2t axle loads. The route wise details of total bridges, important bridges majorbridges, number of arch bridges, steel bridges, and concrete bridges is given inthe table below:-
S.N.
Name of routenominated
Total No.of
bridges
Total No.of
Importantbridges
Total No.of MajorBridges
Total No.of MinorBridges
Total No.of ArchBridges
Total No.of SteelBridges
Total No.of RCC/
PSCbridges
Total No ofbridges
nominatedfor
instrumentation
WhetherCC+8+2T
/CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+8+2 T
1 Waltair-KirandulSection (KK line)
1466 1 100 1365 85 41 631 4 15.5.05
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2 Daitari-Jakhapura-Paradeep
864 5 48 811 33 26 297 4 15.5.05
3 Sambalpur-Titlagarh-Rayagada-Vizianagaram-Vishakhapatnam
2098 6 120 1972 72 118 1345 1 15.5.05
4 Jharsuguda-Sambalpur
79 1 10 68 11 25 8 06.02.06
5 Koraput-Rayagada
415 0 75 340 75 0 339 1 09..5.06
6 Bhadrak-Jakhapura
195 4 35 156 20 4 109 15.5.05
CC+6+2 T
1 Talcher-Rajathgarh-Barang-Viziangaram-Simhachalam-Vijiyawada (UptoSimhachalam)
2702 7 206 2489 110 327 1549 15.5.05
2 Talcher-Rourkela(UptoJharsuguda)
485 1 51 433 16 25 251 15.5.05
3 Talcher-Rajathgarh-Nergundi-Paradeep
923 3 56 864 22 27 170 15.5.05
4 Talcher-Rajathgarh-Barang-Vizianagaram-Simhadri
2702 7 206 2489 110 327 1549 15.5.05
5 Talcher-KANIHA(NTPC) 13 0 10 3 7 0 4 06.02.06
6 Tacher-TTPS 4 0 0 4 0 0 2 06.02.06
7 Tacher-Angul 37 0 3 34 2 0 10 06.02.06
8 Vizianagaram-Rayagada-Koraput-Jagdalpur
1559 0 126 1433 111 32 1034 15.5.05
9 Salegaon-Kapilas-Bhadrak 386 4 49 333 31 17 213 15.5.05
10 Raipur-Titlagarh-Vizianagaram 1666 2 74 1590 57 83 890 30.11.06
There are 2 early steel girder bridges on these routes.
Bridge no. 391 (15 x 45.7 m) has speed restriction of 20 kmph for loadedgoods and 35 kmph for passenger trains. Work of replacement sanctioned. 2girders reached at site and balance girders are under fabrication at ManmadEngineering Workshop.
Bridge no. 58 has no speed restriction. Work of replacement sanctioned.Girders are awaited from Engineering Workshop Arakonam.
5.2.2 Instrumentation of bridges:
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(i) 10 number of bridges have been planned for instrumentation. First roundof instrumentation has been done for all 10 bridges.
(ii) The report of instrumentation for four bridges i.e. 1554 UP, 467, 449 and544 has been received.
(iii) Observations of RDSO on Instrumentation:
(A) Bridge number 1554 UP (PSA-VKSP Section, 5x30.5m open webgirder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) Only 22T longitudinal force is coming on the bearing against the
theoretical requirement of 73.3 T.
(d) The remaining fatigue life of the bridge has been assessed as 59years.
(e) Tilt of the pier and settlement of pier has not been measured byZonal Railway
(B) Bridge number 449 UP (BHC-PSA Section, 29x45.72m open webgirder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) 56.44T and 60.14 T longitudinal force is coming on the bearingagainst the theoretical requirement of 88 T for double headedWAG7 locomotive and 81 t for double headed WDG2 locomotiverespectively.
(d) Tilt of the pier is insignificant.
(e) The instrumentation of bridge has been done without taking thebrake binding cases.
(f) Fatigue life of bridge and settlement of pier has not beenmeasured by Zonal Railway
(C) Bridge number 467 UP (BHC-PSA Section, 2x24.4m plate girder):
(a) Deflection has been found with in permissible limit.
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(b) Stresses in the super structure are well with in the permissiblelimit.
(c) Maximum tractive effort at engine level is 48 T; bearing level is40.64 T for 2WDG7 (with brake binding) and 43.2 T for 2WDG3A(without brake binding). The theoretical tractive effort for 24.4mspan for 2WAG7 is 66 T and for 2WDG3A is 60.8 T.
(d) Fatigue life of bridge, tilt and settlement of pier has not beenmeasured by Zonal Railway
(D)Bridge number 544 (BHC-PSA Section, 64x30.48m plate girder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) 59.36 T to 61.36 T tractive efforts has been measured at bearinglevel against the theoretical requirement of 73.3 T for 2WAG 7locomotive and 74.3T for 2WDG 2 locomotive. Longitudinal forceat engine level has not been measured.
(d) Tilt of the pier is insignificant.
(e) Fatigue life of bridge and settlement of pier has not beenmeasured by Zonal Railway
5.2.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Jan- Mar 07 is asbelow:
(a) Important bridges 06
(b) Major bridges 131
(c) Arch bridges 103
(d) Others 1662
Number of bridges inspected during Oct.Dec.06 is as below:
(a) Important bridges 05
(b) Major bridges 63
(c) Arch bridges 117
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(d) Others 856
Number of bridges inspected during July Sep. 06 is as below:
(a) Important bridges 02
(b) Major bridges 65
(c) Arch bridges 27
(d) Others 396
5.2.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.2.5 Details of bridges planned for replacement/rehabilitation:
In CC+8+2 T Routes, works for Rs. 29.88 crores (for 31 bridges) and in CC+6+2T Routes works for Rs. 34.97 crores (for 138 bridges) for strengthening ofbridges are being planned.
5.3 East Central Railway:
5.3.1 There is no nominated route for CC+8+2t and 12 nominated routes for CC+6+2taxle load. The route wise details of total bridges, important bridges majorbridges, number of arch bridges, steel bridges, and concrete bridges is given inthe table below:-
S.N.
Name of routenominated
Total No.of
bridges
Total No.of
Importantbridges
Total No.of MajorBridges
Total No.of MinorBridges
Total No.of ArchBridges
Total No.of SteelBridges
Total No.of RCC/
PSCbridges
Total Noof
bridgesnominated for
instrumentation
WhetherCC+8+2T
/CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+6+2T
1 Pradhankhunta -
Manpur -Mughalsarai (GC)
1097 3 74 1020 434 43 480 4 May'06
2 Sonenagar -Garhwa Rd. (BD)
414 Nil 28 386 78 16 294 1 No
3 Gomoh GarhwaRd.
729 1 50 679 273 7 48 2 May'06
4 Garhwa Rd. -Chopan
400 -- 48 352 201 -- 91 -- May'06
5 Chopan -Mahadiya
120 -- 10 110 75 -- 30 -- May'06
6 Karaila Rd. -Shaktinagar
73 -- 8 65 36 -- 20 -- May'06
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7 Dhanbad -Katrasgarh-
Chandrapura53 -- 7 46 25 -- 1 -- May'06
8 Chadrapura -Dugda
30 -- 2 28 19 -- 2 -- May'06
9 Chandrapura -Rajabera
15 -- 1 14 2 -- 5 -- May'06
10 Pradhankhunta -
Patherdih 38 -- 4 34 19 -- 2 -- May'0611 Katrashgarh -
Nichitpur9 -- -- 9 5 -- -- -- May'06
12 Kusunda -Tetulmari
10 -- -- 10 9 -- -- -- May'06
There are 5 early steel girder bridges.
5.3.2 Instrumentation of bridges:
(i) 7 number of bridgeshave been planned for instrumentation.
(ii) Agency for instrumentation of 3 bridges fixed by Zonal Railways. And for
remaining 4 bridges tender has bee invited by Zonal Railways.
(iii) Instrumentation is yet to start by Zonal Railways.
5.3.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Jan- Mar 07 is asbelow:
(a) Important bridges 04
(b) Major bridges 209
(c) Arch bridges 1275
(d) Others 1522
Number of bridges inspected during Oct.Dec.06 is as below:
(a) Important bridges 01
(b) Major bridges 79
(c) Arch bridges 32
5.3.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on bridges.
5.3.5 Details of bridges planned for replacement/rehabilitation:
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Works for strengthening of bridges are being planned for 275 bridges. Cost ofworks is yet to be worked out by Zonal Railway.
5.4 Eastern Railway:
5.4.1 There are 3 nominated routes for CC+8+2 T and 9 nominated routes forCC+6+2t axle load. The route wise details of total bridges, important bridgesmajor bridges, number of arch bridges, steel bridges, and concrete bridges isgiven in the table below:-
S.N.
Name of routenominated
TotalNo. of
bridges
Total No.of
Importantbridges
TotalNo. ofMajor
Bridges
Total No.of MinorBridges
Total No.of ArchBridges
Total No.of SteelBridges
Total No.of RCC/
PSCbridges
Total No ofbridges
nominatedfor
instrumentation
WhetherCC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+8+2 T
1
Damodar-Kalipahari-Baktarnagar-Durgapur SteelExchange yard_Durgapur Steel Plant.
78 Nil 6 72 46 3 18
Nil
May2005
2Damodar - Burnpur -
Asansol - Kalipahari -Dugapur
128 Nil 12 116 71 2 374
3Durgapur -Barddhaman (slowlines)
198 Nil 7 191 65 5 59Nil
CC+6+2T
1 Pirpainti - Farakka 153 2 34 119 90 22 41 Nil May2005
2 Pirpainti - Kahalgaon 39 Nil 11 28 32 2 6 Nil
3Khana Link -Gumani - MaldaTown
363 3 71 292 168 65 104Nil
4 Asansol - Dugapur 49 Nil 18 31 98 5 35 Nil
5Pradhankhanta -
Asansol102 1 4 98 38 4 34
Nil
6Andal - Suri -Sainthia
155 1 14 141 57 13 41Nil
7
Burdwan - Saktigarh- Dankuni - Dum-dum-Cossipur Road-Chitpur
193 2 16 177 97 42 54
Nil
8Dum - Dum-Ballygunj-KP Docks-Budge-Budge
103 Nil 20 83 22 39 33Nil
9Saktigarh - Bandel -BTPS/Titagarh
157 4 18 139 98 24 29Nil
One bridge is early steel girder bridge on CC+8+2 T routes and speedrestriction of 30 kmph is existing on bridge. Work of replacement is inprogress and likely to be completed in this financial year.
32 bridges are early steel girder bridge on CC+6+2 T routes and speedrestrictions are existing on 7 bridges ranging from 75 kmph to 10 kmph. Workof replacement is sanctioned on 31 bridges and for remaining one bridge,replacement has been proposed for sanction.
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5.4.2 Instrumentation of bridges:
(i) 4 bridges have been planned for instrumentation for CC+8+2 T loading.
(ii) No bridge has been planned for instrumentation for CC+6+2 T loading.
(ii) Instrumentation of first phase for 4 bridges has been done and report isyet to be received by RDSO.
5.4.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Oct. Dec.06 areas below:
(a) Important bridges 5
(b) Major bridges 130
(c) Minor bridges 1061
Number of bridges inspected during July Sep. 06 is as below:
(a) Important bridges Nil
(b) Major bridges 05
(c) Arch bridges 11
(d) Others 01
5.4.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.4.5 Details of bridges planned for replacement/rehabilitation:
In CC+8+2 T and CC+6+2 T Routes works for strengthening of bridges are beingplanned.
5.5 North Central Railway:
5.5.1 There are 2 nominated routes for CC+6+2t axle load. The route wise details oftotal bridges, important bridges major bridges, number of arch bridges, steelbridges, and concrete bridges is given in the table below:-
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S.N.
Name ofroute
nominated
TotalNo. of
bridges
Total No.of
Importantbridges
Total No.of MajorBridges
Total No.of MinorBridges
Total No.of ArchBridges
Total No.of SteelBridges
Total No.of RCC/
PSCbridges
Total Noof bridgesnominate
d forinstrumen
tation
WhetherCC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+6+2 T
1 MGS-ALD 1321 4 68 1249 165 73 904 2 Mar. 07
2 BINA-PWL 1243 4 96 1143 242 122 469 3 Mar. 07
There is no early steel girder bridge on these routes.
5.5.2 Instrumentation of bridges:
(i) 5 bridges have been planned for instrumentation and agency has beenfinalized & Instrumentation yet to start.
5.5.3 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.5.4 Details of bridges planned for replacement/rehabilitation:
In CC+6+2 T Routes, works of Rs. 5.0 crores (for 25 bridges) for strengthening ofbridges have been planned.
5.6 North Eastern Railway:
5.6.1 There are 2 nominated route for CC+6+2t axle load. The route wise details oftotal bridges, important bridges major bridges, number of arch bridges, steel
bridges, and concrete bridges is given in the table below:-
S.N.
Name of routenominated
TotalNo. of
bridges
Total No.of
Importantbridges
Total No.of MajorBridges
TotalNo. ofMinor
Bridges
TotalNo. ofArch
Bridges
TotalNo. ofSteel
Bridges
TotalNo. ofRCC/PSC
bridges
Total No ofbridges
nominatedfor
instrumentation
WhetherCC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+6+2T
1Chhapra- Barabanki-
Burhwal -Sitapur566 6 56 504 2 35 268 6 Not started
2 Chhapra- Allahabad 268 4 18 246 17 19 185 Nil Not started
There is no early steel girder bridge on these routes.
5.6.2 Instrumentation of bridges:
(i) 6 bridges have been planned for instrumentation for CC+6+2 T axle load.
(ii) Tender for instrumentation of bridges is yet to be called.
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5.6.3 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges as operation ofCC+6+2 T has not started.
5.6.4 Details of bridges planned for replacement/rehabilitation:
In CC+6+2 T Routes, works for Rs. 51.65 crores (for 7 bridges) for strengtheningof bridges are being planned.
5.7 Northeast Frontier Railway:
5.7.1 There are 2 nominated route for CC+6+2 T axle load. The route wise details oftotal bridges, important bridges major bridges, number of arch bridges, steelbridges, and concrete bridges is given in the table below:-
S.N.
Name ofroute
nominated
Total No.of bridges
Total No.of
Importantbridges
Total No.of Major
Bridges
Total No.of Minor
Bridges
Total No.of Arch
Bridges
Total No. ofSteel
Bridges
Total No. ofRCC/ PSC
bridges
Total Noof
bridgesnominated for
instrumentation
WhetherCC+8+2T
/CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+6+2 T
1MLDT-KDPR-NGC
876 7 259 610 13 228 559 4Not
started
2NBQ-DLPT-KYQ
424 1 259 610 1 15 150 NilNot
started
There is no early steel girder bridge on these routes.
5.7.2 Instrumentation of bridges:
(i) 4 bridges have been planned for instrumentation for CC+6+2 T axle load.
(ii) Instrumentation is yet to start as tender is under finalization.
5.7.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprising
Principal Chief Engineer, number of bridges inspected during Oct. Dec.06 areas below:
(a) Important bridges 12
(b) Major bridges 329
(c) Arch 5
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(d) Others 899
5.7.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges as operation has notyet started.
5.7.5 Details of bridges planned for replacement/rehabilitation:
In CC+6+2 T Routes, works for strengthening of bridges are still to be planned.
5.8 Northern Railway:
5.8.1 There are 10 nominated route for CC+8+2 T axle load. The route wise details oftotal bridges, important bridges major bridges, number of arch bridges, steelbridges, and concrete bridges is given in the table below:-
S.
N.
Name of
routenominated
Total
No. ofbridges
Total No.
ofImportantbridges
Total
No. ofMajor
Bridges
Total
No. ofMinor
Bridges
Total
No. ofArch
Bridges
Total
No. ofSteel
Bridges
Total
No. ofRCC/PSC
bridges
Total No of
bridgesnominated
forinstrument
ation
Whether
CC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+8+2 T
1 SIR-NLDM 220 2 26 192 34 24 55 Nil Yes
2 UMB-CDG 119 1 19 99 4 6 30 Nil Yes
3 PLVL-NDLS-PNP-UMB
741 2 86 653 113 92 246 01 Yes
4 BTI-DUI-LDH 277 0 19 258 45 19 90 Nil Yes
5 DLI-NDLS-GZB-MTC-
SRE
441 3 37 401 74 76 187 Nil Yes
6 LKO-CNB 218 2 10 206 16 14 111 Nil Yes
7 Gauriganj-RBL-LKO-MB-SRE-
UMB-LDH-JRC-ASR-JUC-JAT
2976 28 412 2536 410 565 1541 1 Yes
8 DUI-RPJ 185 0 12 173 14 12 80 Nil Yes
9 Gauriganj-JNH via
PBH-BSB254 0 7 247 36 5 37 Nil Yes
10 UCR-MGSvia PRG
583 2 18 563 107 45 203 Nil Yes
There is no early steel girder bridge on these routes.
5.8.2 Instrumentation of bridges:
(i) 2 bridges have been planned for instrumentation for CC+8+2 T axle load.
(ii) Instrumentation of first phase for 2 bridges and second phase for 1 bridgehave been done and report is yet to be received by RDSO.
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5.8.3 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.8.4 Details of bridges planned for replacement/rehabilitation:
In CC+8+2 T Routes, works for strengthening of bridges for Rs. 99.34 crores (for87 bridges) are being planned.
5.9 North West Railway:
5.9.1 There are 5 nominated routes for CC+6+2t axle load. The route wise details oftotal bridges, important bridges major bridges, number of arch bridges, steelbridges, and concrete bridges is given in the table below:-
S.N.
Name ofroute
nominated
TotalNo. of
bridges
otal No. oImportantbridges
TotalNo. ofMajor
Bridges
TotalNo. ofMinor
Bridges
TotalNo. ofArch
Bridges
TotalNo. ofSteel
Bridges
Total No.of RCC/
PSCbridges
Total No ofbridges
nominatedfor
instrumentation
WhetherCC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+6+2 T
1BTI-SOG-Birdhwal
75 0 6 69 2 6 15 Nil No
2 ROK-BNW 147 0 2 145 1 6 47 Nil No
3RE-BKI-JP-MD-MJ
782 3 50 729 108 14 405 Nil No
4 BTI By pass 7 0 0 7 0 0 0 Nil No
5MD DuraiBye pass
49 0 3 46 0 5 16 Nil No
There is no early steel girder bridge on these routes.
5.9.2 Instrumentation of bridges:
(i) No bridge has been planned for instrumentation.
5.9.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges as CC+6+2 Toperation has not started.
5.9.5 Details of bridges planned for replacement/rehabilitation:
In CC+6+2 T Routes, works of Rs. 12.49 crores (for 6 bridges) for strengtheningof bridges have been planned.
5.10 South Central Railway:
5.10.1 There are 8 nominated routes for CC+8+2t and 15 nominated routes for CC+6+2taxle load. The route wise details of total bridges, important bridges major
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bridges, number of arch bridges, steel bridges, and concrete bridges is given inthe table below:-
S.N.
Name ofroute
nominated
TotalNo. of
bridges
Total No.of
Importantbridges
TotalNo. ofMajor
Bridges
TotalNo. ofMinor
Bridges
TotalNo. ofArch
Bridges
TotalNo. ofSteel
Bridges
TotalNo. ofRCC/PSC
bridges
Total No ofbridges
nominatedfor
instrumentation
WhetherCC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+8+2 T
1 BAY-GTL 101 1 21 79 - 0 74 Nil
15-05-052 GTL-GY 95 - 8 87 3 0 41 Nil
3 GY-RU 786 4 80 702 106 3 310 Nil
4 GTL-NDL 209 - 22 187 2 0 172 Nil
02-02-06
5 NDL-GNT 344 1 45 298 5 26 132 Nil
6 GNT-BZA 45 - 2 43 - 1 26 1
7 BZA-SLO 802 2 27 773 32 0 361 1
8 SLO-COA 31 - 2 29 4 0 12 -
CC+6+2 T
1 SLO-VSKP 754 - 42 712 28 - 346 Nil 02-02-06
2BPQ-MCI &
MCI-KZJ350 6 27 317 38 4 148 Nil 28-09-06
3 KZJ-SC 429 - 38 391 30 1 249 Nil 28-09-06
4 SC-WADI 503 - 74 429 31 3 292 Nil 28-09-06
5 WADI-RC 442 1 42 399 114 2 192 Nil 28-09-06
6 RC-GTL 252 1 14 237 19 21 187 Nil 06-02-07
7 KZJ-BZA 731 - 50 681 61 3 376 Nil 09-05-06
8 DKJ-KRA 28 - 1 27 7 0 6 Nil 16-02-06
9 KRA-BDCR 69 - 2 67 39 1 8 Nil 16-02-06
10BDCR-MUGR
111 - 23 88 - 22 88 Nil 02-02-06
11 KRA-SYI 12 - 2 10 9 - 2 Nil 28-09-0612
SNF bypass
64 - 16 48 - 0 28 Nil 09-05-06
13 VKB-PRLI 281 - 16 265 97 0 130 Nil 09-05-06
14PDL-GY &GY-DMM
208 1 20 187 - 17 118 Nil 28-09-06
15MAGH-GDCR
59 - 3 56 - 3 56 Nil 28-09-06
There are 2 early steel girder bridges on these routes .
Bridge no. 1017 (44x8.84+36x19.28m on RC-GTL section) has speedrestriction of 75 kmph. Work of rebuilding sanctioned. Targeted for
completion during 2007-08.
Bridge no. 449 (2x12.19 m on BZA-VSKP section) has no speed restriction.Work of replacement sanctioned. Girders are already on site. Targeted forcompletion during 2007-08.
5.10.2 Instrumentation of bridges:
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(i) 2 bridges have been planned for instrumentation. First round ofinstrumentation has been done for all 2 bridges. Reports are yet to bereceived by RDSO.
5.10.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Jan-Mar 07 is asbelow:
(a) Important bridges 20
(b) Major bridges 296
(c) Arch bridges 368
(d) Others 2656
Number of bridges inspected during Oct.Dec.06 is as below:
(a) Important bridges 16
(b) Major bridges 243
(c) Arch bridges 89
(d) Others 756
Number of bridges inspected during July Sep. 06 is as below:
(a) Important bridges 20
(b) Major bridges 143
(c) Arch bridges 221
(d) Others 1213
5.10.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) Br no 208 Dn (1x91.44+ 5 x 18.3 m) -Oil leaking from one bearing of
91.44 m span. Speed restriction of 75 kmph imposed.
(ii) Br no 452 Dn (7 x 12.19 m) -Individual bed blocks shaken and cracksobserved. Grouting done and bridge under observation.
(iii) Br no 213 Dn (1x 1.8 m) Cracks in abutments and in slab. Speedrestriction of 30 kmph imposed. Planned for rebuilding with RCC box.
(iv) Br no 202 Dn (1x 1.8 m) Cracks in abutments. Speed restriction of75kmph imposed. Planned for rebuilding with RCC box.
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5.10.5 Details of bridges planned for replacement/rehabilitation:
Rehabilitation/ strengthening of 75 bridges (29 bridges on CC+8+2 T and 46bridges on CC+6+2 T) have been planned by Zonal Railway. Cost of the workhas not been given by Zonal Railway.
5.11 South East Central Railway:
5.11.1 There is 1 nominated route for CC+8+2t and 6 nominated routes for CC+6+2taxle load. The route wise details of total bridges, important bridges majorbridges, number of arch bridges, steel bridges, and concrete bridges is given inthe table below:-
S.N.
Name ofRoute
nominatedfor
CC+8+2T
Totalno. of
bridges
Total no.of
importantbridges
Totalno. ofmajor
bridges
Totalno. ofminor
bridges
Totalno. ofarch
bridges
Totalno. ofsteel
bridges
Totalno. ofconc.(RCC/PSC)
bridges
Total no. ofbridges
nominatedfor
instrumentation
CC+8+2Toperation
startedwith date
1 2 3 4 5 6 7 8 9 10 11CC+8+2 T
1 JSG-KDTR 187 02 14 171 36 23 103 1 Feb.06
CC+6+2 T
1GAD-KRBA-CPH
166 1 12 163 5 8 126 Nil
Feb.06
2 CPH-BSP 160 3 15 142 5 14 118 Nil
3 BSP-APR 154 Nil 21 133 20 28 48 1
4 APR-KTE 288 Nil 59 229 29 73 153 1
5 Dumrikhurd-KNHN
11 Nil Nil 11 Nil Nil 6 Nil
6 KNHN-Kalaumna
44 2 7 35 2 9 16 1
There is no early steel girder bridge on these routes.
5.11.2 Instrumentation of bridges:
(i) One bridge has been planned for instrumentation for 25T loading on Durg-DalliRajhara route.
(ii) One bridge has been planned for instrumentation for CC+8+2 T loading.
(iii) 3 bridge have been planned for instrumentation for CC+6+2 T loading.
(iv) First round of instrumentation has been done for all 5 bridges.
(v) On one bridge second round of instrumentation has been done.
(vi) The report of first and second round of instrumentation for bridge no. 105has been received. Reports of first round of instrumentation for bridgenumber 91K UP, 175K UP, 154 and 34 is yet to be received in RDSO.
(vii) Observations of RDSO on Instrumentation:
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(A) Bridge number 105 (DUG-DRZ Section, 5x30.5+2x12.2m plategirder):
(a) In first and second round of instrumentation, deflection has beenfound with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) In first round of Instrumentation, longitudinal force at bearing wasnot measured by Zonal Railway. In the second round ofinstrumentation, there appears to be error in measurement oflongitudinal force as measured longitudinal force with single locois 35 T and dispersion is 18 T while with double loco measuredlongitudinal force is 20 T and dispersion is 8 T.
(d) Residue fatigue life of the bridge assessed as 50 years.
(e) 1.5 degree of tilt of the pier which does not appear to be correctand no settlement of pier has been recorded.
5.11.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Jan.-Mar.07 is asbelow:
(a) Important bridges 02
(b) Major bridges 30
(c) Arch bridges 13
(d) Others 83
Number of bridges inspected during Oct.-Dec. 06 is as below:
(a) Important bridges 02
(b) Major bridges 82
(c) Arch bridges 57
(d) Others 447
Number of bridges inspected during July Sep. 06 is as below:
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(a) Important bridges 04
(b) Major bridges 27
(c) Arch bridges 03
(d) Others 55
5.11.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) Bridge number 15 UP (3x60 in KAV-KP) 2 numbers stiffeners werecracked in middle span. Few other stiffeners are developing cracks in allspans. Also loosening of rivets noticed in cross frame.
(ii) Bridge number 190K UP (3x40 in CHD-VYK):
Both vertical stiffeners at second cross girder of span number 3 cracked.
5.11.5 Details of bridges planned for replacement/rehabilitation
In CC+8+2 T Routes works of Rs. 14.43 crores (for 8 bridges) for jacketing ofpiers, abutments, foundations and replacement of bearings for 25 T axle loadand replacement of girders of bridge number 145 and 154 have been planned.
In CC+6+2 T Routes, works of Rs. 2.68 crores for jacketing of piers, abutments,foundations and replacement of bearings of bridge number 46 UP and DN andRs. 1.51 crores for jacketing and recapping of piers and abutments of bridge no.34 UP have been planned.
5.12 South Eastern Railway:
5.12.1 There are 18 nominated routes for CC+8+2t and 11 nominated routes forCC+6+2t axle load. The route wise details of total bridges, important bridgesmajor bridges, number of arch bridges, steel bridges, and concrete bridges isgiven in the table below:-
S.N.
Name of Routenominated for
CC+8+2 &CC+6+2
Totalno. of
Bridges
Total no. ofImportantBridges
Total no.of majorBridges
Totalno. ofminor
Bridges
Totalno. ofarch
Bridges
Total no.of steelBridges
Totalno.of
concrete(RCC/PSC)
Bridges
Total no. ofbridges
nominatedfor
instrumentation
WhetherCC+8+2 T/CC+6+2 Toperation
started
1 2 3 4 5 6 7 8 9 10 11CC+8+2 T
1
GUA-BJMD-RKSN-SINI-CNI-GRB-JOC-DMA-
BURN-ASN
946 2 59 885 269 20 533 3
15/5/05
2BNDM-SINI-ADTP (DN)
207 0 21 186 112 15 46 4
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3 BYX-BJMD (SL) 35 0 3 32 5 3 21 0
4 BNDM-BXF (SL) 188 0 6 182 75 2 108 0
5 BUF-KRBU (SL) 163 0 4 159 45 1 87 0
6 DMA-KPK (SL) 21 0 4 17 12 2 4 0
7PDPH-BSPX
(SL)104 0 2 102 32 0 66 0
8BNDM-NXN-PURNAPANI
(SL)27 0 5 22 9 5 12 1
9NXN-THE-
MURI-BKSC(SL/DN)
672 0 27 645 270 16 272 0
10 PRR-KSX (SL) 65 0 0 65 0 0 65 0
11BRMP-BNDM
(SL)71 0 1 70 10 1 47 0 7/06/05
12ADTP-KGP-
PKU-HLZ (DN)360 0 27 333 69 16 152 3
22/07/05
13KGP-ROP-BHC
(UP)226 0 38 188 72 22 109 1
14ANR-RUI-BJE-
VAA (UP)77 0 2 75 29 2 20 0
15/01/0615 ANR-ADA (SL) 32 0 0 32 5 0 9 0
16 RNC-LAD(SL) 111 0 2 109 0 0 111 0
17 BNDM-JSG (UP) 155 0 13 142 49 9 84 0 6/02/06
18 ADA-MDN (DN) 238 0 14 224 81 9 68 0 9/05//06
CC+6+2 T
1BRKA-CNI&CNI-GMH OF BRKA-MURI-CNI-ADTP
319 0 19 300 51 14 167 0
06/02/06
2 JSG-ROU (DN) 141 0 12 129 29 9 97 0
3RDR-DMA &
JOC-SNTD OFRDR-SNTD (SL)
47 0 4 43 8 3 13 0
4DDGA-CRP-BKSC (SL)
24 0 0 24 2 0 21 0
5MHQ-TLE-
TPKD-BKSC(SL)
40 0 2 38 8 3 11 0
6JBO-BJE of
JBO-BJE-ANR-CNI-TATA (DN)
17 0 2 15 9 2 5 0
7
TSBD-MHQ ofTSBD-MHQ-TLE-TPMD-BKSC (SL)
Bridges included in MHQ VAA Route
8SDMD-BJE of
SDMD-BJE-TLE-TPKD-BKSC
(DN)
1 0 1 0 0 1 0 0
9MHQ-VAA of
MHQ-VAA-BJE(SL)
38 0 5 33 14 2 15 0 9/5/2006
10 PKU-BLTR (DN) 56 0 10 46 8 8 39 028/09/06
11 MHQ-GMO (SL) 22 0 2 20 9 1 10 0
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There are 10 early steel girder bridges on CC+8+2 T Axle load routes and oneearly steel girder bridge on CC+6+2 T Axle load routes. Works for replacementsof all early steel girder bridges are sanctioned.
5.12.2 Instrumentation of bridges:
(i) 12 number of bridges have been planned for instrumentation for CC+8+2T loading.
(ii) No bridge has been planned for instrumentation for CC+6+2 T loading.
(iii) First round of instrumentation has been done for all 12 bridges. Second &third rounds of instrumentation have been done on 2 bridges.
(iv) The report of first and second round of instrumentation for bridge no. 414
DN and 3 DN has been received. Draft reports of first round ofinstrumentation for bridge number 694, 25 DN, 206 DN,166 DN, 53 DN,84 DN, 263 UP and 520 DN have been received in RDSO.
(v) Observations of RDSO On Instrumentation:
(A) Bridge number 414 DN (CNI-ANR Section, 5x100+1x80 underslung girder):
(a) In first and second phase of instrumentation deflection has beenfound with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) Longitudinal force, settlement of pier fatigue life have not beenmeasured by Zonal Railway.
(d) Tilt of the pier is negligible.
(B) Bridge number 3 DN (Tata-JSG Section, 3x30 Arch Bridge):
(a) Deflections have been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(C) Bridge number 694 (BGKA-NXN Section, 2x60+7x100 plategirder):
(a) Deflection has been found with in permissible limit.
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(b) Stresses in the super structure are well with in the permissiblelimit.
(c) 1.4 degree of tilt of the pier which does not appear to be correctand No settlement of pier has been recorded.
(d) Fatigue life has not been measured by Zonal Railway.
(e) Instrumentation of longitudinal force could not be done by ZonalRailway.
(D) Bridge number 25 DN (Tata-JSG Section, 10x80 Plate girder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) 2.7 degree of tilt of the pier which does not appear to be correctand no settlement of pier has been recorded.
(d) Fatigue life has not been measured by Zonal Railway.
(e) Longitudinal force at draw bar has been measured as 37 T and atbearing level it is 22 T. However longitudinal force has not beenmeasured at engine level.
(E) Bridge number 206 DN (MXW-PST Section, 4x60+2x40+1x150under slung + plate girder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) 2.6 degree of tilt of the pier which does not appear to be correctand no settlement of pier has been recorded.
(d) Fatigue life has not been measured by Zonal Railway.
(e) Longitudinal force at draw bar has been measured as 70 T and atbearing level it is 55 T. However longitudinal force has not beenmeasured at engine level.
(F) Bridge number 166 DN (Tata-JSG Section, 1x80 Plate girder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissible
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limit.
(c) 1.2 degree of tilt of the pier which does not appear to be correctand no settlement of pier has been recorded.
(d) Fatigue life has not been measured by Zonal Railway.
(e) Longitudinal force at draw bar has been measured as 46 T and atbearing level it is 30 T. However longitudinal force has not beenmeasured at engine level.
(G) Bridge number 53 DN (KGP-Tata Section, 10x100 through girder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) 0.04 degree of tilt of the pier and no settlement of pier have beenrecorded.
(d) Fatigue life has not been measured by Zonal Railway.
(e) Longitudinal force at draw bar for 10 axles (brake bindingcondition) has been measured as 30.8 T and at bearing level it is24.1 T. However longitudinal force has not been measured atengine level. Also braking condition instrumentation has not beendone.
(H) Bridge number 84 DN (KGP-HWH Section, 7x100 under slunggirder):
(a) Deflection has been found with in permissible limit (for CC+4+2 Tloading).
(b) Stresses in the super structure are well with in the permissiblelimit (for CC+4+2 T loading).
(c) 0.01 degree of tilt of the pier and no settlement of pier has beenrecorded.
(d) At the time of instrumentation speed restriction of 20 kmph wasexisting on the bridge, therefore braking condition was notinstrumented.
(e) Fatigue life has not been measured by Zonal Railway.
(f) Longitudinal force at draw bar has been measured as 29.16 T andat bearing level it is 20 T. However longitudinal force has not been
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measured at engine level.
(I) Bridge number 263 UP (KGP-BHC Section, 4x60+2x150 underslung + plat girder):
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit. However no effect of speed on the stresses in the memberhas been observed.
(c) 0.06 degree of tilt of the pier and no settlement of pier has beenrecorded.
(d) Fatigue life and longitudinal force have not been measured byZonal Railway.
(J) Bridge number 520 UP (CNI-ASN Section, 22x100 underslunggirder:
(a) Deflection has been found with in permissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit. However no effect of speed on the stresses in the memberhas been observed.
(c) 0.04 degree of tilt of the pier and no settlement of pier has been
recorded.
(d) Fatigue life has not been measured by Zonal Railway.
(e) Longitudinal force at draw bar has been measured as 25 T and atbearing level it is 22 T. However longitudinal force has not beenmeasured at engine level.
5.12.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprising
Principal Chief Engineer, number of bridges inspected during Jan-Mar 07 is asbelow:
(a) Important bridges 11
(b) Major bridges 204
(c) Arch bridges 120
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(d) Others 597
Number of bridges inspected during Oct.Dec.06 is as below:
(a) Important bridges 08
(b) Major bridges 252
(c) Arch bridges 239
(d) Others 1167
Number of bridges inspected during July Sep. 06 is as below:
(a) Important bridges 01
(b) Major bridges 20
(c) Arch bridges 01
(d) Others 20
5.12.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) Crack in the stiffener angle connecting cross bracings and gussets of spanno 2 of bridge number 394 DN (2x60 on KTD-URA Section on GUA-BJMD-RKSN route) observed.
(ii) Bridge number 520:
Girders of bridge No. 520 Up (22x30.5m) at km 314/5-29 between MDKD-DMAon ADA_ASN section of Adra Division, constructed in 1965, have a long historyof developing cracks in different components in different spans since 1987 andsome increase in the length of crack have been detected in October,2006. ThisBridge lies on the nominated CC+8+2t route and rate of propagation of the crackhas increased after introduction of CC+8+ 2t operations. The length of the crackhas increased at following location:
Location of crack Year first ofdetection
Status as onOctober,2006
Status as onMarch,2007
Span No.9 ASNEnd,-Initial hair crack of175mm at bend ofbent plateconnecting endRaker & top boom.
1999 Crack lengthincreased by 40mmin 7 years i.e. from1999-2006.
Crack lengthincreased by 15mmin 6 months afterintroduction ofCC+8+2Toperation.
Span No. 13 ASN 2003 Crack length Crack length
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End. D/S,-Hair crack of270mm at Web-flange junction ofinside channel of top
chord near end ofgirders over bearingarea.
increased by 15mmin 3 years i.e. 2003-2006.
increased by 15mmin 6 months afterintroduction ofCC+8+2Toperation.
(iii) Hair crack at edge of bed plate in pier number 1 and 2 of bridge number39 (1x60+2x40 on RJA-TNZ Section on Aditypur-KGP route) observed.
(iv) Hair crack in slab of bridge number 189 UP (1x2.4m on NSI-DNT Sectionon KGP-Bhadrak route) observed.
5.12.5Details of bridges planned for replacement/rehabilitation:
In CC+8+2 T Routes, works of Rs. 50.43 crores for strengthening of bridges havebeen planned.
In CC+6+2 T Routes, works of Rs. 13.54 crores for strengthening of bridges havebeen planned.
5.13 Southern Railway:
5.13.1 There is 1 nominated route for CC+8+2t and 1 nominated route for CC+6+2t axleload. The route wise details of total bridges, important bridges major bridges,number of arch bridges, steel bridges, and concrete bridges is given in the tablebelow:-
S.N.
Name of Routenominated for
CC+8+2T
Totalno. of
bridges
Total no.of
importantbridges
Total no.of majorbridges
Total no.of minorbridges
Totalno. ofarch
bridges
Totalno. ofsteel
bridges
Total no.of conc.(RCC/PSC)
bridges
Total no. ofbridges
nominatedfor
instrumentation
WhetherCC+8+2T/C
+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+8+2 T
1
Attipattu-Veysarpadi-
Arakkonam-Renigunta
970 2 31 937 110 40 223 7 01-08-06
CC+6+2 T
1
Chennai Beach -Veysarpadi -
Arakkonam -Jolarpet - Salem
- Metturdam
863 2 40 821 248 26 336 NilNot
started
There is no early steel girder bridge on these routes.
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5.13.2 Instrumentation of bridges:
(i) 7 bridge have been planned for instrumentation for CC+8+2 T loading.
(ii) No bridge has been planned for instrumentation for CC+6+2 loading.
(iii) First round of instrumentation has been done for 2 bridges.
(iv) On one bridge second round of instrumentation has been done.
(v) The report of first round of instrumentation for bridge no. 85 DN has beenreceived.
(vi) Reports of second round of instrumentation for bridge number 85 DN andfirst round of bridge no. 155 DN is yet to be received in RDSO.
(vii) Observations of RDSO on Instrumentation:
(A) Bridge number 85 DN (Arakonam-RU Section, 13x12.2m plategirder):
(a) In first phase of instrumentation deflection has been found with inpermissible limit.
(b) Stresses in the super structure are well with in the permissiblelimit.
(c) In first round of Instrumentation, maximum longitudinal force atrail level is 29 T and on girder is 6 T without brake binding.
(d) Tilt of the pier and settlement of pier has not been measured byZonal Railway.
(e) Fatigue life has not been measured by Zonal Railway.
5.13.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Jan Mar 07 is asbelow:
(a) Important bridges 02
(b) Major bridges 07
(c) Arch bridges 01
(d) Others 03
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Number of bridges inspected during Oct.Dec.06 is as below:
(a) Important bridges 01
(b) Major bridges 10
(c) Arch bridges 01
(d) Others 12
Number of bridges inspected during July Sep. 06 is as below:
(a) Important bridges 01
(b) Major bridges 10
(c) Arch bridges 01
(d) Others 16
5.13.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.13.5Details of bridges planned for replacement/rehabilitation:
In CC+8+2 T Routes works of Rs. 3.06 crores (for 43 bridges) for strengtheningof bridges have been planned.
In CC+6+2 T Routes, works of Rs. 1.0 crores (for 6 bridges) for strengthening ofbridges have been planned.
5.14 South Western Railway:
5.14.1 There are 4 nominated route for CC+8+2t axle load. The route wise details oftotal bridges, important bridges major bridges, number of arch bridges, steelbridges, and concrete bridges is given in the table below:-
S.N.
Name of Routenominated for
CC+8+2T
Totalno. of
bridges
Totalno. of
important
bridges
Totalno. ofmajor
bridges
Totalno. ofminor
bridges
Totalno. ofarch
bridges
Totalno. ofsteel
bridges
Totalno. ofconc.(RCC/
PSC)bridges
Total no. ofbridges
nominated forinstrumentation
WhetherCC+8+2T/CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+8+2 T
1Bellary-Hospet-Hubly-Londa-
Vasco-Da-Gama911 03 61 848 132 93 387 04
Yes2
Toranagallu-Ranajitpura
45 - 2 43 - 7 25 01
3Hospet-Gunda
Road-Swamihalli139 - 3 136 1 2 107 Nil
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5.14.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) Some minor cracks have been observed in the bed blocks of abutment ofbridge no. 139A (1x30.5m span) open web girder built to BGML loading onBellary-Gadag section. However no further propagation of cracks hasbeen observed during last year.
5.14.5 Details of bridges planned for replacement/rehabilitation:
In CC+8+2 T Routes, works of Rs. 1.91 crores (for 13 bridges) for strengtheningof bridges have been planned.
5.15 West Central Railway:
5.15.1 There is 1 nominated route for CC+8+2 T and 2 nominated routes for CC+6+2taxle load. The route wise details of total bridges, important bridges majorbridges, number of arch bridges, steel bridges, and concrete bridges is given in
the table below:-
S.N.
Name of routenominated for
CC+8+2T/CC+6+2T
TotalNo. of
bridges
Total No.of
Importantbridges
TotalNo. ofMajor
Bridges
TotalNo. ofMinor
Bridges
TotalNo. ofArch
Bridges
TotalNo. ofSteel
Bridges
TotalNo. ofRCC/PSC
bridges
Total Noof
bridgesnominated for
instrumentation
WhetherCC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+8+2 T
1Manikpur-Jabalpur
345 19 20 306 215 25 84 1 May 06
CC+6+2 T
1 Katni-Bina-Kota 629 34 48 547 204 82 179 2 Feb. 06
2Bina-Itarsi-Khandwa
957 41 92 824 168 124 261 1 May 06
There is no early steel girder bridge on these routes.
5.15.2 Instrumentation of bridges:
(i) One bridge has been planned for instrumentation for CC+8+2 T.
(ii) 3 bridges have been planned for instrumentation for CC+6+2 T.
(iii) Agency for instrumentation of four bridges finalized (CRRI/NDLS).
(iii) Instrumentation is yet to start.
5.15.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Oct. Dec.06 is asbelow:
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(a) Important bridges 28
(b) Major bridges 49
(c) Arch bridges 55
(d) Others 414
Number of bridges inspected during July Sep. 06 is as below:
(a) Important bridges 32
(b) Major bridges 02
(c) Arch bridges 112
(d) Others 218
5.15.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.15.5Details of bridges planned for replacement/rehabilitation:
In CC+8+2 T Routes, works of Rs. 3.76 crores (for 24 bridges) for strengtheningof bridges have been planned.
In CC+6+2 T Routes, works of Rs. 13.25 crores (for 45 bridges) for strengtheningof bridges have been planned.
5.16 Western Railway:
5.16.1 There is 1 nominated route for CC+6+2t axle load. The route wise details of totalbridges, important bridges major bridges, number of arch bridges, steel bridges,and concrete bridges is given in the table below:-
S.N.
Name ofroute
nominated
TotalNo. of
bridges
Total No.of
Importantbridges
TotalNo. ofMajor
Bridges
TotalNo. ofMinor
Bridges
Total No.of ArchBridges
Total No.of SteelBridges
TotalNo. ofRCC/PSC
bridges
Total Noof bridgesnominate
d forinstrumen
tation
WhetherCC+8+2T /CC+6+2Toperation
started
1 2 3 4 5 6 7 8 9 10 11
CC+6+2 T
1 Udhana-Jalgaon
415 1 53 361 41 108 118 Nil May 06
Out of 106 steel bridges, 32 bridges are early steel girder bridges. Steel girderbridges of 9.15 m span have been sanctioned for replacement by slab andsteel girder bridges of more than 9.15 m span have been sanctioned by steel
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girders. No speed restriction has been imposed on these bridges.
5.16.2 Instrumentation of bridges:
(i) No bridge has been planned for instrumentation.
5.16.3 Inspection of bridges:
As per the details submitted by core committee of Zonal Railways comprisingPrincipal Chief Engineer, number of bridges inspected during Oct. Dec.06 areas below:
(a) Important bridges -
(b) Major bridges 11
(c) Arch bridges 05
(d) Others -
5.16.4 Effect of running of CC+8+2 T/ CC+6+2 T:
(i) No adverse effect has been noticed on the bridges.
5.16.5 Details of bridges planned for replacement/rehabilitation:
In CC+6+2 T Routes, works of Rs. 114.62 crores (for 152 bridges) for slabreplacement/re-girdering of bridges have been planned.
6.0 INSTRUMENTATION OF BRIDGES:
6.1 SALIENT FEATURES OF INSTRUMENTATION:
(i) Total number of bridges planned for instrumentation = 79
(ii) Total number of bridges planned for instrumentation for CC+8+2 T = 45
(iii) Total number of bridges planned for instrumentation for CC+6+2 T =34
(iv) Total number of bridges instrumented for Ist phase:
a. For CC+8+2 T = 34
b. For CC+6+2 T = 3(v) Total number of bridges instrumented for II nd phase:
c. For CC+8+2 T = 4
d. For CC+6+2 T = Nil
(vi) Total number of bridges instrumented for III rd phase:
e. For CC+8+2 T = 2
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f. For CC+6+2 T = Nil
(vii) Railway wise position of instrumentation is as below:-
CC+8+2t Axle load
RailwaysBridges to beinstrumented
BridgeInstrumented
in phase I
Reportreceived
in RDSO
BridgeInstrumented
in phase II
Reportreceived in
RDSO
BridgeInstrumented
in phase III
Reportreceived in
RDSOECOR 10 10 4 0 0 0 0
ER 4 4 0 0 0 0 0
NR 2 2 0 0 0 0 0
SCR 2 2 0 0 0 0 0
SECR 2 2 1 1 1 0 0
SER 12 12 10 2 2 2 0
SR 7 2 1 1 0 0 0
SWR 5 0 0 0 0 0 0
WCR 1 0 0 0 0 0 0
Total 45 34 16 4 3 2 0
CC+6-2T Axle load
RailwaysBridges to beinstrumented
BridgeInstrumented
in phase I
Reportreceivedin RDSO
BridgeInstrumented
in phase II
Reportreceived in
RDSO
BridgeInstrumented
in phase III
Reportreceived in
RDSO
CR 6 0 0 0 0 0 0
ECR 7 0 0 0 0 0 0
NCR 5 0 0 0 0 0 0
NER 6 0 0 0 0 0 0
NFR 4 0 0 0 0 0 0
SECR 3 3 0 0 0 0 0
WCR 3 0 0 0 0 0 0
TOTAL 34 3 0 0 0 0 0
G.TOTAL 79 37 16 4 3 2 0
The above details have also been shown in graphical form as below:
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PROGRESS OF INSTRUMENTATION FOR CC+8+2 T AS ON MAY 07
10
4
2 2 2
12
7
5
1
10
4
2 2 2
12
2
0 0
4
0 0 0
1
10
1
0 00 0 0 0
1
2
1
0 00 0 0 0
1
2
0 0 00
2
4
6
8
10
12
14
ECOR ER NR SCR SECR SER SR SWR WCRZONAL RAILWAYS
NUMBEROFBRIDGES
Bridges to be instrumented Bridge instrumented in phase I Report received in RDSO
Bridge instrumented in phase II Report received in RDSO
PROGRESS OF INSTRUMENTATION FOR CC+6+2 T AS ON MAY 07
6
7
5
6
4
3 3
0 0 0 0 0
3
00 0 0 0 0 0 00 0 0 0 0 0 00 0 0 0 0 0 0
0
1
2
3
4
5
6
7
8
CR ECR NCR NER NFR SECR WCRZONAL RAILWAYS
NOOFBRIDGES
Bridges to be instrumented Bridge instrumented in phase I Report received in RDSO
Bridge instrumented in Phase II Report received in RDSO
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PROGRESS OF INSTRUMENTATION FOR HEAVY AXLE LOAD AS ON
MAY 07
6
10
7
4
5
6
4
2 2
5
12
7
5
4
0
10
0
4
0 0 0
2 2
5
12
2
0 00
4
0 0 0 0 0 0 01
10
10 00 0 0 0 0 0 0 0 0
1
2
10 00 0 0 0 0 0 0 0 0
1
2
0 0 00
2
4
6
8
10
12
14
CR ECOR ECR ER NCR NER NFR NR SCR SECR SER SR SWR WCR
ZONAL RAILWAYS
NUMBEROFBRIDGES
Bridges to be instrumented Bridge instrumented in phase I Report received in RDSO
Bridge instrumented in phase II Report received in RDSO
(viii) The bridge wise and railway wise analysis for bridges to be instrumented is asbelow:
Railways Bridges to beinstrumented
No of steelbridges to beinstrumented
No of archbridges to beinstrumented
No of conc.bridges to beinstrumented
CR 6 6
ECOR 10 9 1
ECR 7 6 1
ER 4 1 3
NCR 5 4 1
NER 6 4 1 1
NFR 4 3 1
NR 2 2
SCR 2 2
SECR 5 5
SER 12 9 3SR 7 3 1 3
SWR 5 3 1 1
WCR 4 4
Total 79 61 7 11
The above details have also been shown in graphical form as below:
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BRIDGE WISE POSITION OF INSTRUMENTATION
6
10
7
4
5
6
4
2 2
5
12
7
5
4
6
9
6
1
4 4
3
2 2
5
9
3 3
4
1
3
1 1 11 1 1 1
3 3
1
0
2
4
6
8
10
12
14
CR ECOR ECR ER NCR NER NFR NR SCR SECR SER SR SWR WCR
ZONAL RAILWAYS
NUMBEROFBRIDGES
Bridges to be instrumented Steel bridges to be instrumented
Arch bridges to be instrumented Concrete bridges to be instrumented
(ix) The span wise bridges to be instrumented by Zonal Railways are as below:
Railways
Span of bridges
UPTO9.14m
12.2m 18.3m 24.4m 30.48m 33.5m 45.7m >61m Total
CR 1 2 3 6
ECR 1 2 1 3 7
ECOR 2 2 4 2 10
ER 3 1 4
NCR 1 1 1 1 1 *(61) 5
NER 2 1 2 1 *(61) 6
NFR 1 1 1 1 *(121) 4
NR 1 1 2
SCR 1 2 *(91.44) 3
SECR 1 1 3 1 6
SER 3 2 5 2 12SR 2 2 2 1 7
SWR 1 1 3 5
WCR 1 1 1 1 4
TOTAL 13 5 12 12 20 1 13 5 81
* INDICATE LENGTH OF SPAN.
The above details have also been shown in graphical form asbelow:
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SPAN WISE POSITION OF INSTRUMENTATION
1
3
1
2
1 3 2
1
1
1
2
1
2
2
1
1
1 1
2
1
2
1
2
2
2
1
1
1
3
4
1
3
5
3
1
1
3
2
1
1
1
1
1 2
11
1
1
2
0%
10%
20%
30%
40%
50%
60%
70%
80%
90%
100%
CR ECR ECOR ER NCR NER NFR NR SCR SECR SER SR SWR WCR
ZONAL RAILWAYS
%B
RIDGES
Upto 9.14m 12.2m 18.3m 24.4m 30.48m 33.5m 45.7m >61m
6.2 ANALYSIS OF INSTRUMENTATION:
(a) DEFLECTION:
The details of bridge wise actual deflection measured vis--vis thepermissible deflection has been analyzed by RDSO and it is observed thatactual deflection coming on the bridges is less than the permissible deflection.The details are given in the graphical form.
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INSTRUMENTATION OF BRIDGES FOR DEFLECTION
13.9
35.3
18.6
31.2
22.918.7
11.2
38.6
16.2 15.3
25.9
35.3
25.6
8.5810.7
54.8
76.2
40.6
50.854 53.4
40.6
78.75
40.6
53.1 53.1
76.2
53.1
21.83 21.87
0
10
20
30
40
50
60
70
80
90
30.5
/1554/ECoR
45.7
2/449/ECoR
24.4
/467/ECoR
30.4
8/544/ECoR
30.4
8/414/SE
R
30.5
/694/SE
R
24.4
/25/SE
R
45.7
/206/SE
R
24.4
/166/SE
R
30.5
/53/SE
R
30.5
/84/SE
R
45.7
/263/SE
R
30.5
/520/SE
R
12.2
/85/S
R
12.2
/105/SEC
R
SPAN/BRIDGE NO./RLY
DEFLECTION(MM)
ACTUAL/MODELLED DEFLECTION PERMISSIBLE DEFLECTION
(b) STRESSES:
The details of bridge wise actual stresses measured on critical membersvis--vis the permissible stresses has been analyzed by RDSO and it isobserved that actual stresses coming on the bridges is less than thepermissible stresses. The details are given in the graphical form.
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INSTRUMENTATION OF BRIDGES FOR STRESSES IN SUPERSTRUCTURE
59.5
80.8
5665
55.65
40.05
24.58 23.67
61.1
77.7
154 154 154 154 154 154 154 154 154 154
0
20
40
60
80
100
120
140
160
180
30.5/1554/ECo
R
45.72/449/ECo
R
24.4/467/ECo
R
30.48/544/ECo
R
30.48/414/SE
R
30.5/694/SE
R
24.4/25/SE
R
24.4/166/SE
R
45.7/263/SE
R
30.5/520/SE
R
SPAN/BRIDGE NO./RLY
STRESSES(MPA)
ACTUAL STRESSES PERMISSIBLE STRESSES
(c) LONGITUDINAL FORCES:
(i) Bridge wise longitudinal forces measured at bearing level viz a viz.theoretical tractive effort (based on rated tractive effort of locomotive usedfor trial, number of axle of the loco coming on the bridge test span) hasbeen analyzed by RDSO and it is observed that dispersion of longitudinalforce away from test span with respect to theoretical tractive effort varyingfrom 16.2 % to 72.7 %. After having a series of discussion with concernedCBE of the Zonal Railway and Prof. P.Banerjee of IIT/Mumbai who isclosely associated with instrumentation, it has been noted that thepossible large variation in longitudinal forces transferred at bearing level ismainly due to large noise to signal ratio noticed during strainmeasurement at bearing level and filtration process adopted to clean the
signal from noise. However, more number of subsequent trials on bridgesfor longitudinal forces will indicate the trend more clearly.
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Details of Longitudinal Forces (Maximum) measured at bearing, bridge wise areas below:
S.N.
Railway BridgeNo
Span(m) Longitudinal force (T)
Theoretical Measuredat Bearing
%Dispersion
1ECoR
1554 30.5 74.3 22 70.39
2 449 45.72 81 60.14 25.75
3 467 24.4 60.8 43.2 28.95
4 544 30.48 73.3 61.36 16.29
5SER
25 24.4 66 22 66.67
6 206 45.7 88 55 37.50
7 166 24.4 66 30 54.55
9 53 30.5 73.3 24.1 67.12
9 84 30.5 73.3 20 72.71
10 520 30.5 73.3 22 69.99
The above details are given in graphical form as below:
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INSTRUMENTATION OF BRIDGES FOR LONGITUDINAL FORCE
BAR GRAPH
74.3
81
60.8
73.3
66
88
66
73.3 73.3 73.3
22
60.14
43.2
61.36
22
55
30
24.120 22
70.39
25.7528.95
16.29
66.67
37.50
54.55
67.1272.71
69.99
0
10
20
30
40
50
60
70
8090
100
30.5
/1554/ECoR
45.7
2/449/ECoR
24.4
/467/ECoR
30.4
8/544/ECoR
24.4
/25
/SER
45.7
/206
/SER
24.4
/166
/SER
30.5
/53
/SER
30.5
/84
/SER
30.5
/520
/SER
SPAN/BRIDGE NO./RLY
LONGITUDINALFORCES(T)
THEORITICAL LF LF AT BEARING % DISPERSION
LINE GRAPH
0
10
20
30
40
50
60
70
80
90
100
30.5
/1554/EC
oR
45.7
2/449/EC
oR
24.4
/467/EC
oR
30.4
8/544/EC
oR
24.4
/25/SER
45.7
/206/SER
24.4
/166/SER
30.5
/53/SER
30.5
/84/SER
30.5
/520/SER
SPAN/BR NO./RLY
LONGITUDINALFORCES(T)
Theoritical LF (T) LF at Bearing (T) % Dispersion
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(ii) The trial was conducted with 2WAG9 loco with 58 BOXN loaded withCC+8+2 on two bridges of Bondamunda- Hatia section of S.E. Railway on8.01.07 and starting tractive effort was measured and compared withtheoretical value and it is found that tractive effort applied by thelocomotive is varying from 45.2 % to 90.0% of the theoretical tractive
effort. The details are given as below:-
Instrumentation of Bridges by RDSO
S.N.
RLY Type ofLoco
Span(M) BridgeNo.
Longitudinal forces Remark
Theoretical
Tractive effortby loco
(without Brakebinding)
Tractive effortby loco (with
Brakebinding)
1 SER 2WAG92x18.3+7x30.48
694 93.8 34.7 42.4
Approach ofbridge with downgradient of 1:125.Bridge on leveltrack
2 SER 2WAG9 6x18.3 574 93.8 75.5 84.5
Approach ofbridge with Upgradient of 1:100.Bridge on leveltrack
(iii) A trial was also conducted with two WAG7 loco with 54 BOXN loadedwith CC+8+2t and along with RDSO recording car on bridge No.85 (leveltrack) of S. Railway on 13.2.07. Starting tractive effort without brakebinding was measured in range of 61.4 to 78 T and compared withtheoretical value (88 T) and it is found that tractive effort applied by thelocomotive is varying from 69.77 % to 88.63 % of the theoretical tractiveeffort.
From the above two trials (ii) & (iii), it is observed that actual Tractive Effortapplied by loco with respect to theoretical tractive effort varies from 45.2% to90% depending on gradient on approaches.
The above details are given in graphical form as below:-
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INSTRUMENTATION OF BRIDGES FOR LONGITUDINAL FORCES BY RDSO
93.8 93.8
88
42.4
90.09 88.64
78
84.5
45.20
0
10
20
30
40
50
60
70
80
90
100
694/SER 574/SER 85/SR
BRIDGE NO./RAILWAY
LONGITUDINALFORCES(T)
Theoritical Longitudinal force (T) Actual Longitudinal force (T) % Actual LF W.R.T Theorit ical LF
7.0 CONCLUSIONS:
7.1 Effect of running of CC+8+2 T/ CC+6+2 T on bridges:
7.1.1 South Central Railway:
(i) Br no 208 Dn (1x91.44+ 5 x 18.3 m) -Oil leaking from one bearing of91.44 m span. Speed restriction of 75 kmph imposed.
(ii) Br no 452 Dn (7 x 12.19 m) -Individual bed blocks shaken and cracksobserved. Grouting done and bridge under observation.
(iii) Br no 213 Dn (1x 1.8 m) Cracks in abutments and in slab. Speedrestriction of 30 kmph imposed. Planned for rebuilding with RCC box.
(iv) Br no 202 Dn (1x 1.8 m) Cracks in abutments. Speed restriction of75kmph imposed. Planned for rebuilding with RCC box.
7.1.2 South East Central Railway:
(i) Bridge number 15 UP (3x60 in KAV-KP) 2 numbers stiffeners werecracked in middle span. Few other stiffeners are developing cracks in allspans. Also loosening of rivets noticed in cross frame.
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(ii) Bridge number 190K UP (3x40 in CHD-VYK):
Both vertical stiffeners at second cross girder of span number 3 cracked.
7.1.3 South Eastern Railway:
(i) Crack in the stiffener angle connecting cross bracings and gussets of spanno 2 of bridge number 394 DN (2x60 on KTD-URA Section on GUA-BJMD-RKSN route) observed.
(ii) Bridge number 520:
Girders of bridge No. 520 Up (22x30.5m) at km 314/5-29 between MDKD-DMAon ADA_ASN section of Adra Division, constructed in 1965, have a long historyof developing cracks in different components in different spans since 1987 andsome increase in the length of crack have been detected in October,2006. ThisBridge lies on the nominated CC+8+2t route and rate of propagation of the crack
has increased after introduction of CC+8+ 2t operations. The length of the crackhas increased at following location:
Location of crack Year first ofdetection
Status as onOctober,2006
Status as onMarch,2007
Span No.9 ASNEnd,-Initial hair crack of175mm at bend ofbent plateconnecting end
Raker & top boom.
1999 Crack lengthincreased by 40mmin 7 years i.e. from1999-2006.
Crack lengthincreased by 15mmin 6 months afterintroduction ofCC+8+2Toperation.
Span No. 13 ASNEnd. D/S,-Hair crack of270mm at Web-flange junction ofinside channel of topchord near end ofgirders over bearingarea.
2003 Crack lengthincreased by 15mmin 3 years i.e. 2003-2006.
Crack lengthincreased by 15mmin 6 months afterintroduction ofCC+8+2Toperation.
(iii) Hair crack at edge of bed plate in pier number 1 and 2 of bridge number39 (1x60+2x40 on RJA-TNZ Section on Aditypur-KGP route) observed.
(iv) Hair crack in slab of bridge number 189 UP (1x2.4m on NSI-DNT Sectionon KGP-Bhadrak route) observed.
7.1.4 South Western Railway:
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(i) Some minor cracks have been observed in the bed blocks of abutment ofbridge no. 139A (1x30.5m span) open web girder built to BGML loading onBellary-Gadag section. However no further propagation of cracks hasbeen observed during last year.
7.1.5 No adverse effect was noticed on the bridges in other Railways.
7.2 ANALYSIS OF INSTRUMENTATION:
7.2.1 The measured deflection for CC+8+2T is well with in the permissible limit ofdeflection.
7.2.2 The stresses measured on the critical members for CC+8+2T are with in thepermissible limit of stresses.
7.2.3 It has been noted that there is large variation in longitudinal forces transferred atbearing level (27.3% to 83.7%), mainly due to large noise to signal ratio noticed
during strain measurement at bearing level and filtration process adopted toclean the signal from noise. However, more number of subsequent trials onbridges for longitudinal forces will indicate the trend more clearly.
7.2.4 Out of 13 bridges where tilt of the pier has been measured, it is varying from 1.2to 2.7 degree on 5 bridges and is minor/ negligible on 8 remaining bridges. Tilt ofthe order of 1.2 to 2.7 degree is considered very high and there appears to beerror in measurement.
8.0 RECOMMENDATIONS:
8.1 Effect of running of CC+8+2T/ CC+6+2T has been reported on 11 bridges. Allthese bridges are required to be kept under close observation by Zonal Railways.Necessary remedial measures should also be taken. The effect on bridges needsto be monitored for a longer period of time as running of CC+8+ 2T/CC+6+2T isin operation since last 2 years only.
8.2 With the introduction of higher axle load, bridge components are subject toincreased number of cycle of higher stress ranges and shall be giving increasedfatigue damage and will affect the residual fatigue life of the bridges. This shouldbe taken into consideration while planning for strengthening/re-building ofbridges.
8.3 As operation of CC+8+2T and CC+6+2T axle load will continue for long time it isdesirable to do instrumentation of more number of bridges by the ZonalRailways.
8.4 Zonal Railways should expedite the instrumentation of bridges already planned.
8.5 Presently the reports of instrumentation done by the instrumenting agencies arebeing submitted very late. Even in some cases, reports have not been submitted
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after 6 months of instrumentation and require early submission by ZonalRailways.
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ANNEXURE 1
List of Identified Iron Ore Routes for Operation of BOXN WagonsLoaded up to CC+8+2t
S.N. Routes for running CC+8+2t loadedBOXN wagons
Railways TotalLength (inKm)
WEF
1. Gua-Barajamda-Rajkharasawan-Sini-Chandil Gardhrubeswar-Joychandipahar-Damodar-Burnpur-Asansol
SER 273 May 05
2. Bondamunda-Sini-Adityapur SER 144 May 05
3. Bolanikhadan-Barajamda SER 15 May 05
4. Bondamunda-Barsuan SER 68 May 05
5. Bimalgarh-Kirburu SER 41 May 05
6. Bhilai-Dhalli Rajhara SECR 76 May 05
7. Damodar-Kalipahari SER,ER
15 May 05
8. Padapahar-Banspani SER 28 May 05
9. Bondamunda-Nugaon-Purnapani SER 19 May 05
10. Bhilai-Ahiwara SECR 7 May 05
11. Waltair-Kirandul Section (Commonly knownas KK Line)
ECoR 476 May 05
12. Vosco-Hospet-Guntakul-Reningunta-Chennai
SWR,SCR,SR
894 May 05
13. Nugaon-Hatia-Muri-Bokaro SER 261 May 05
14. Purulia-Kotshila SER 36 May 05
15. Daitri-Kakhapura-Paradeep ECoR 180 May 05
16. Sambalpur/Titlagarh-Rayagada-Vijayanagaram-Vishakhapattanam
ECoR 503 May 05
17. Asansol-Kallipahari-Durgapur via slow linesonly
ER 42 July 05
18. Swamihalli-Hospet SWR 59 July 05
19. Tornagalu-Ranjitpura SWR 23 July 05
20. Birmitrapur-Bonda Munda SER 27 July 05
21. Adityapur-Kharagpur-Pansukura-Halidia SER 250 Aug 05
22. Kharagpur-Rupsa-Bhadrak-Jakhapura SER,ECoR
227 Aug 05
23. Anara-Rukni-Bhaga SER 34 Aug 05
24. Anara-Adra SER 7 Dec 05
25. Lohardaga-Ranchi SER 72 Dec 05
26. Vyasarpadi-Chennai SR 7 Dec 05
27. Vyasarpadi-Korukkupet-Tondirpet-Attipattu-Ennoreport
SR 8 Dec 05
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28. Guntkal-Samalkot-Kakinada SCR 649 Feb 06
29. Bondamunda-JSG-Raigarh-Kirorimalnagar SER,SECR
183 Feb 06
30. JSG-Samalpur ECoR 48 Feb 06
31. Durgapur-Bardhman (only DN slow line
which is predominantly loading line)
ER 65 May 06
32. Koraputt-Rayagada ECoR 154 May 06
33. Adra-Midnapur SER 162 May 06
34. Manikpur-Jabalpur WCR 265 May 06
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ANNEXURE 2
List of Identified Routes for Operation of BOXN Wagons Loaded up toCC+6+2t
S.No.
Routes for running CC+6+2t loaded BOXNwagons Railways
TotalLength(in Km)
WEF
1. Rajur-Wani-Majri-CTPS CR 69 Nov 05
2. Rajur-Wani-Majri-Wardha-Badnera-Bhusawal-Nasik
CR 676 Nov 05
3. Ghugus-Tadali-CTPS CR 27 Nov 05
4. Ghugus-Tadali-Wardha-Badnera-Bhusawal-Nasik
CR 682 Nov 05
5. Gudhani-Amla-Ghora-Dongri-Sarani CR 239 Nov 05
6. Parasia-Junnaredeo-Amla-Ghora Dongri-Sarani CR 168 Nov 05
7. Talcher-Rajatgarh-Barang-Vijaynagaram-VSKP-BZA-Kondapalli
Ecor,SCR
881 Feb 06
8. Korba-Champa-BSP-APR-NKJ-Bina-Guna-Kota SECR,WCR
992 Feb 06
9. Chainpur-Barkakhana-Muri-Chandil-Adityapur ECR/SER 174 Feb 06
10. Talcher-ROU Ecor,SER
333 Feb 06
11. Bhanola-Andal-Bakreshwar ER 43 Feb 06
12. Pirpainti-Kahalgaon ER 20 Feb 06
13. Pirpainti-Farakka ER 113 Feb 06
14. Radhanagar-Santhaldih SER 59 Feb 06
15. Rajrappa/Barkakhana-Muri-Bokaro SER 120 Feb 06
16. Dugdha-Chandrapura-Bokaro SER 23 Feb 06
17. Jamadoba-BJE-Ananra-CNI-Tata SER 146 Feb 06
18. Bhelatand-Mahuda-TLE-Tudhadih-Bokaro SER 66 Feb 06
19. Sudamdih-BJE-TLE-Tudhadih-Bokaro SER 63 Feb 06
20. Khalari-Patratu ECR 36 Feb 06
21. Phusaro-Bokaro Thermal ECR 15 Feb 06
22. Patherdih-Pradhankanta-Gomoh-Chandrapura-Dugdha
ECR 77 Feb 06
23. Patherdih-Bhojudih ECR 7 Feb 06
24. Patherdih-Patherdih Washery ECR 5 Feb 0625. Phusaro-Katras-Jarangdih-Chandrapura ECR 50 Feb 06
26. Khalari-Garhwa Road ECR 162 Feb 06
27. Ghughus-Chandrapura CR 35 Feb 06
28. Godhini-Wardha CR 85 Feb 06
29. Ballarshah-Chandrapura CR 24 Feb 06
30. Manuguru-GLE-Kothagudam ECR 49 Feb 06
31. Rudrampur-BDCR-Kothagudam ECR 14 Feb 06
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32. Muncheryal-Ramagundam (Two block sectionson the KZJ-BPQ main line
ECR 14 Feb 06
33. Talcher-Rajatgarh-Nirgundi-Paradeep EcoR 197 Feb 06
34. Talcher-Rajatgarh-Barang-Vijayanagarm-Simhadri
EcoR 510 Feb 06
35. Talcher-Kania (Talcher super Thermal PowerStation
EcoR 7 Feb 06
36. Talcher-TTPS-Talcher EcoR 8 Feb 06
37. Talcher-Angul EcoR 15 Feb 06
38. Bhadrachalam-Dornakal SCR Feb 06
39. Dornakal-Kondapalli SCR Feb 06
40. Saenor-Khaperkheda SECR 15 Feb 06
41. Dumaro Khurd-Kanhan-Khaperkheda/Korardi SECR 20 Feb 06
42. Roha-Panvel-Diva-Vasai, Khandwa-Bhusawal CR 145 May 06
43. Khana Link-Kumedpur via Gomanik, MaldaTown
220 May 06
Asnsol-Durgapur, Pradhankhunta-Asansol 94 May 0644. GHD-Sonnagar, GHD-RNQ 100 May 06
Phusro-PKA via Kathras-Pathedih, Kathras-Nichitpur, Kusunda-Tetulmari
60 May 06
Dhanbad-Mughalsarai 402 May 06
45. VZM-RGDA-KRPU-JDB 500 May 06
SQQ-KIA-BHC 105 May 06
46. Delhi-Ambala, Mughalsarai-Ropar/Suratgarh viaZafarabad UTR-Moradabad, Mughalsarai-Tanda, Mughalsarai-Unchahar-GZB-DLI
1307 May 06
Palwal-TRD including third line, Delhi Area 60 May 0647. Mughalsarai-Ghaziabad, Bina-Palwal NCR 1265 May 06
48. Barabanki-Goda-Gorakhapur-Chapra, SitapurCantt-Burhwat
NER 516 May 06
49. Parli-Vikarabad-Wadi-Raichur, Kazipet-Vikarabad, Dornakal-Kazipet
770.85 May 06
Paddapalli-Kazipet, Ramagundam-Pedapalli 112.61 May 06
50. MLDT-KDPR-NJP-NGC, NBQ-GLPT-NGC NFR 830 May 06
51. Mahuda-Bhaga-Bhojudih SER 28 May 06
52. Udhana-Jalgaon WR 307 May 06
53. Bina-Itarasi, Itarasi-Khandwa WCR 408 May 06
54. Itarasi-Goradongri CR 50 Sep 0655. Panskura-Kolkata area terminals of ER via
DankuniER 30 Sep 06
56. BPQ-Manchiryal including MAGH-GDCR branch SCR 160 Sep 06
57. SYI-Karepalli SCR 10 Sep 06
58. Pendekallu-Gooty SCR