Bostik Aerospace Adhesives - Krayden · 2014-07-22 · For example: Fl 0-576-2 is a 2 mil adhesive...
Transcript of Bostik Aerospace Adhesives - Krayden · 2014-07-22 · For example: Fl 0-576-2 is a 2 mil adhesive...
Bostik Aerospace AdhesivesBostik produces a wide range of adhesives for the aerospace industry and come in many forms to meet your specific bonding applications. One of Bostik’s strengths in the aerospace industry is its flame retardant technology. We are continually updating our FR systems to meet the changing government, industry, and application requirements. If Bostik does not have an adhesive or sealant that fits your application or you need improved flammability we are interested in working with you to develop a product for you.
Film adhesivesBostik’s film adhesives are designed to perform at the highest level in their application areas. Bostik manufactures thermoplastic, thermoset and pressure sensitive adhesives. These adhesives can be provided with sophisticated fire retardant packages to meet the most demanding aircraft and industrial requirements. Bostik provides these films on a variety of substrates, release liners and in a variety of colors. Bostik flame-retardant film adhesives are used to create decorative laminates for aircraft interiors. One- and two-part liquid adhesive systems are used as primers and attachment aids throughout the aircraft. Bostik also supplies fire-retardant heat seal coatings for use in thermal acoustical insulation.
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Stronger Bonds, Better Life
T H E R M O S E T F L A M E R E T A R D A N T E M B O S S I N G F I L M S
Bostik offers a wide variety of thermoset embossing flame retardant films to the aerospace industry for the purpose of texture retention in decorative laminates used for aircraft wall coverings made from Tedlar (PVF) film. The embossing films are used in composites that must meet FAR 25.835 (d) part IV:OSU heat resistance and part V:NBS smoke density. These embossing films have excellent adhesion to Tedlar and vinyl films and offer excellent solvent and heat resistance in the cured state.
Product Chemical
description
Application
temperature
for bonding
Suggested curing conditions Adhesive wt. g/m°
(0.076 mm / 3 mil film)
Principle
Characteristics
642 Phenoxy Urethane 120°C - 135°C
248°F - 275°F
10 minutes at 160°C, 6,9 bar
10 minutes at 320°F, 100 psi
132 Non-decaBDE FR
Solvent resistant
669 Phenoxy Urethane 120°C - 135°C
248°F - 275°F
10 minutes at 160°C, 6,9 bar
10 minutes at 320°F. 100 psi
132 Cured film exhibits
Solvent resistance
and heat resistance
689 Phenoxy Urethane 120°C - 135°C
248°F - 275°F
1 minute at 160°C, 6,9 bar
1 minute at 320°F, 100 psi
125 Improved FR system
700 Phenoxy Urethane 120°C - 135°C
248°F - 275°F
1 minute at 175°C, 6,9 bar
1 minute at 347°F, 100 psi
125 Fast curing. Used for
continuous emboss
applications
720 Phenoxy Urethane 120°C - 135°C
248°F - 275°F
10 minutes at 160°C, 6,9 bar
10 minutes at 320°F, 100 psi
110 Harder and less flexible
film than 669
767 Phenoxy Urethane 120°C - 135°C
248°F - 275°F
10 minutes at 160°C, 6,9 bar
10 minutes at 320°F, 100 psi
87 Contains no halogens
789 Phenoxy Urethane 120°C - 135°C
248°F - 275°F
10 minutes at 160°C, 6,9 bar
10 minutes at 320°F, 100 psi
132 Reinforced with
fiberglass matte
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N O N - F L A M E R E T A R D A N T T H E R M O S E T F I L M A D H E S I V E S
Product Chemical
description
Application
temperature
for bonding
Suggested curing conditions Adhesive wt. g/m°
(0.076 mm / 3 mil film)
Principle
Characteristics
250 Nitrile Phenolic 105°C - 120°C
221°F - 248°F
3-10 minutes
at 180°C / 360°F
79 Excellent heat and oil resistance
300, 301 Polyester 110°C - 120°C
230°F - 248°F
5 minutes
at 170°C / 340°F
94 Launderable, very flexible
311 Polyester 110°C - 120°C
230°F - 248°F
2 minutes
at 160°C / 325°F
93 Launderable, tough, flexible film
312 Polyester 110°C - 120°C
230°F - 248°F
2 minutes
at 160°C / 325°F
93 Launderable, tough, film
314 Polyester 110°C - 120°C
230°F - 248°F
< 1 minute
at 175°C / 350°F
93 Launderable, highly cross-linked film
F L A M E R E T A R D A N T P R E S S U R E S E N S I T I V E A D H E S I V E F I L M S
Bostik offers a variety of flame retardant pressure sensitive adhesive films used primarily for the retrofitting of aircraft decorative laminates. Each of these films may be used where compliance with FAR 25.853 is needed. These films have an excellent balance of shear and peel properties.
Adhesive Typical peel strength Adhesive wt. g/m2
(0.076 mm / 3 mil film)
Principle Characteristics
Lbs/in N/in
552 7.0 34.9 94 Contains no bromine. Very high peel and shear
554 6.6 30 91 Contains no bromine. Excellent peel and shear properties.
Very low smoke generation
574 7.0 34.9 110 Excellent balance of peel and shear. Low OSU heat release
576 6.5 29 95 Excellent shear and heat resistance. Low OSU heat release
and smoke generation
590 8.0 35.7 95 Superior sheer + peel, passes radiant heat panel test
N O N - F L A M E R E T A R D A N T P R E S S U R E S E N S I T I V E A D H E S I V E F I L M S
Adhesive Typical peel strength Adhesive wt. g/m2 Principle Characteristics
Lbs/in N/in (0.076 mm / 3 mil film)
585 6.3 28.5 81 Aggressive, high peel, good shear
610 5.6 25 80 B-stageable, crosslinks to give excellent heat and water resistance
614 7.5 34 77 High tack, general purpose mounting adhesive
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T H E R M O P L A S T I C F L A M E R E T A R D A N T F I L M A D H E S I V E S
Bostik offers a variety of flame retardant thermoplastic films used for heat strippable mounting adhesives for aircraft decorative laminates. These films are also used in the electrical and electronics industries as adhesives for bonding materials with good fire retardant properties.
Product Chemical
description
Application
temperature
Adhesive wt. g/m2
(0.076 mm / 3 mil film)
Principle Characteristics
307 Polyester Urethane 105°C / 225°F 103 Extremely flexible
309 Epoxy Urethane 80°C / 176°F 103 Low activation temperature
319 Polyester 90°C / 194°F 109 Tough, flexible, low activation
321 Polyester 90°C / 194°F 155 Is used in FR applications, which must pass UL 94 VO
337 Polyester 90°C / 194°F 155 Non-halogenated FR that requires UL 94 VO
FPA110-FR Polyamide 110°C / 230°F 150 Is used to bond aerospace decorative laminates.
Can be removed easily during refurbishment
H I G H P E R F O R M A N C E T H E R M O S E T F R F I L M A D H E S I V E
Product Chemical
description
Application
temperature
Curing cycle Adhesive wt. g/m2
(0.076 mm / 3 mil film)
Principle Characteristics
322 Polyester 90°C / 194°F <1 minute at 175°C 150 Thermoset version of 321 adhesive
T H E R M O P L A S T I C N O N - F R F I L M A D H E S I V E
Product Chemical
description
Application
temperature
Adhesive wt. g/m2
(0.076 mm / 3 mil film)
Principle Characteristics
302 Polyester 120°C / 248°F 94 Flexible, general purpose
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O V E R V I E W O F S U B S T R A T E S O N W H I C H T H E D I F F E R E N T F I L M A D H E S I V E S C A N B E U S E D
Product Tedlar PVC Aluminium Phenolic ABS Polypropyl-
ene
Fabric Fiberglass Rubber Urethane
Foam
Metals
250 ● ● ● ● ●
300 ● ● ● ● ● ● ● ● ● ●
301 ● ● ● ● ● ● ● ● ● ●
302 ● ● ● ● ● ● ●
307 ● ● ● ● ● ●
309 ● ● ● ● ● ●
311 ● ● ● ● ● ● ● ● ● ●
312 ● ● ● ● ● ● ● ● ● ●
314 ● ● ● ● ● ● ● ● ● ●
319 ● ● ● ● ● ● ● ●
321 ● ● ● ● ● ● ● ●
322 ● ● ● ● ● ● ●
337 ● ● ● ● ● ●
552 ● ● ● ● ● ● ● ●
554 ● ● ● ● ● ● ● ●
574 ● ● ● ● ● ● ● ●
576 ● ● ● ● ● ● ● ●
585 ● ● ● ● ● ● ● ●
590 ● ● ● ● ● ● ● ● ● ● ●
610 ● ● ● ● ● ● ● ●
614 ● ● ● ● ● ● ● ● ●
669 ● ● ● ● ●
676 ● ● ● ● ●
689 ● ● ● ● ●
700 ● ● ● ● ●
720 ● ● ● ● ●
767 ● ● ● ● ●
FPA110-1FR ● ● ● ● ● ● ● ● ●
B O S T I K ’ S F I L M P R O D U C T S N U M B E R I N G S Y S T E M
Bostik’s numbering system is made up of three sections. XX-XXX-XX• The first two digits represent the structure of the adhesive film:
10 Single release liner with two-side release11 Tissue supported adhesive12 Customer supplied substrate13 PET supported adhesive14 Two release liner system15 Fiberglass substrates16 PET liner23 Two release liner, PET supported adhesive
• The second series of digits represent the adhesive system.
• The third series represents the film thickness including the support but excluding the liners.
For example: Fl 0-576-2 is a 2 mil adhesive film cast on a single release liner and self wound.F14-576-2 is a 2 mil adhesive film cast on a release liner with a second release liner nipped in.
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Liquid adhesivesBostik produces a range of liquid adhesives. FR liquid systems used to produce thermo/acoustical insulation bag film, evacuation slides, decorative bonding, hook & loop and a number of other aerospace applications.
Product Base Curative Mix Ratio
(by weight)
Total solids
%
Viscosity,
cps
Solvents Color Application Comments
L1007M Chloroprene one part N/A 27 225 EA, MEK,
Lacolene,
Toluene, xylene
brown brush metal primer
L1096MR Chloroprene Boscodur
4L
100 : 2-4 24.5 1100 MEK, Lacolene,
Textile spirits,
toluene
tan brush contact cement
for deicer boots
L4145-14H Nitrile one part N/A 29.5 2000 Acetone, MEK yellow brush contact cement
for various
applications
L4145-30F Nitrile one part N/A 29.5 2000 Acetone, MEK yellow brush contact cement
for various
applications
L4145FR Nitrile one part N/A 38 8000 Acetone, MEK white brush contact cement
for various
applications
L7132K Copolyester/
isocyanate
kit
Boscodur
24T
L7132R:Bosc24T
100:6.5
(16:1 by volume)
L7132R: 25.5
Bosc24T: 56
L7132R: 100
Bosc24T: 20
MEK, THF,
Toluene
opaque spray vacuum forming
for decorative
bonding
LADH7527FR Acrylic one part N/A 44 1250 Ethyl Acetate,
Toluene
creamy
off-white
Knife over roll PSA for hook
and loop
LADH7560FR Acrylic one part N/A 43 1250 Ethyl Acetate,
Toluene
creamy
off-white
Knife over roll PSA for hook
and loop
LADH7350 Copolyester blocked
curative
N/A 30 2750 Acetone,
Toluene
creamy white Gravure,
Knife over roll
Acoustical
insulation, requires
activation temp of
325 F to cure
LADH300 Copolyester blocked
curative
N/A 40.5 1400 Acetone,
Toluene
light amber Gravure,
Knife over roll
Acoustical
insulation, requires
activation temp of
325 F to cure
LADH7592 Acrylic one part N/A 57.5 2700 Toluene creamy
off-white
Knife over roll PSA for hook
and loop
LADH402B Polyamide one part N/A 41.5 3250 IPA / Toluene creamy white Gravure Acoustical
insulation
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Web adhesivesWeb adhesives are used in a wide range of applications ranging from helping you to make a lighter composite panel to bonding decorative film to interior components such as stow bin doors. Bostik produces web adhesives in a variety of chemistries and come both flame retardant and non FR. They are a light weight alternative for bonding applications.
B O S T I K W E B A D H E S I V E S S E L E C T O R G U I D E
Product Base
Polymer
Type
B&R
M.P.
(°C)
DSC
M.P.
(°C)
Thermosel
Viscosity
(cps)
Minimum
Activation
Temperature
(°C)
Elevated
Temperature
Resistance
(°C)
Comments
PE75 Polyester 90 82 160,000@180°C 85 77 Low melt web for textile bonding
PE85 Polyester 100 90 150,000@180°C 93 88 Low melt web for textile bonding
PE103 Polyester 115 103 160,000@180°C 105 100 Low melt web used in leather seat bonding
PE105 Polyester 115 105 220,000@215°C 115 105 Low melt web used in headliner production
PE120 Polyester 131 120 150,000@215°C 132 120 Medium melt web for headliner and textile uses
PE165 Polyester 175 165 150,000@215°C 180 165 High melt web for textile and automotive
PE170 Polyester 170 165 145,000@215°C 180 160 High melt web for textile and automotive
PA115 Nylon 135 115 437,000@180°C 125 127 Headliner and textile adhesive
PA125A Nylon 140 115 875,000@180°C 125 127 High viscosity version of PA115
PA145 Nylon 151 145 375,000@180°C 150 140 Textile bonding. Good chemical resistance
PO104 Olefin 110 N/A 150,000@180°C 115 85 Low cost general purpose olefin web
(*) - Product is under Developmental Status. Limited samples are available
B O S T I K S H A R N E T ™ W E B A D H E S I V E S S E L E C T O R G U I D E
Product Base
Polymer
Type
DSC M.P.
(°C)
Thermosel
Viscosity
(cps)
Minimum
Activation
Temperature
(°C)
Elevated
Temperature
Resistance
(°C)
Comments
SPU131 Polyurethane N/A N/A 121 132 Excellent bonding to non PO substrates
SPE118 Polyester 107-122 80,000@215°C 112 110 Adhesive for automotive projects on foam, PU or PES
SPE120FR(*) Polyester 119-132 N/A 132 120 Adhesive for automotive projects on foam, PU or PES with flame
retardant components
SPA110A Nylon 95-105 475,000@180°C 93 105 Medium melt. Outstanding adhesion properties
SPA110FR(*) Nylon 95-105 N/A 93 105 Flame retardant version of above product
SPA122B Nylon 108-122 312,500@180°C 113 94 General purpose and versatile adhesive for textile, non-woven and
foam
SPA125B Nylon 108-122 875,000@180°C 125 120 High viscosity adhesive for deep draw contours.
SPA128 Nylon 125 N/A 125 120 Specialty adhesive for bonding to glass-filled polypropylene substrate
SPA145FR(*) Nylon 139-149 N/A 165 140 Flame retardant version of PA145 adhesive used in automotive and
aerospace
(*) - Product is under Developmental Status. Limited samples are available
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Boeing Material SpecificationsItem Boeing
Product Number
(MCC ft)
Description Unit of Measure Bostik
Product Number
Type of product Applications
1 55 0000 1455 BMS 5-127G Type II Class 2 & 3 1-Gallon Kit 7132K Solvent based
adhesive
Decorative bonding, edge wrapping
and honeycomb core splicing
2 55 0003 0652 BMS 5-14 - BAC5010 Ty-40 5-Gallon Pail 4145 Solvent based
adhesive
General rubber bonding
3 55 0003 0752 BMS 5-30 TY1 - BAC5010 Ty-48 5-Gallon Pail 4145 Solvent based
adhesive
Thermo-acoustical insulation cover
film bonding General
purpose contact cement
4 55 0003 0785 BMS 5-30 TY2 (Ty-104) 5-Gallon Pail 4145 FR Solvent based
adhesive
Thermo-acoustical insulation cover
film bonding General purpose flame
retardant contact cement
5 55 0802 5409 BMS 8-254 TY IV - Low Heat
Release Resin
60" x 120 ft 10-669-3 Film adhesive Embossing resin to hold texture
in decorative structure. Improves
flammability and makes overall
structure pass OSU. Also used
to bond decorative laminate to
aluminum.
6 55 0802 5420 BMS 8-254 TY VI - BAC 7362
Cloud White
60" x 100 ft 15-789-5 Film adhesive Embossing resin to hold texture in
decorative structure. Coated on
fiberglass & tougher resin system
for use in high wear areas.
7 55 0802 5421 BMS 8-254 TY VI - BAC 870
Beige
60" x 100 ft 15-789-5 Film adhesive The same as above
8 55 0802 5422 BMS 8-254 TY VI - BAC 80921
Taupe
60" x 100 ft 15-789-5 Film adhesive The same as above
9 55 0802 5423 BMS 8-254 TY VI - BAC 8328
Brown
60" x 100 ft 15-789-5 Film adhesive The same as above
10 55 0802 5424 BMS 8-254 TY VI - BAC 7802
Blue Grey
60" x 100 ft 15-789-5 Film adhesive The same as above
11 55 0802 5425 BMS 8-254 TY VI - BAC 7800
Gray
60" x 100 ft 15-789-5 Film adhesive The same as above
12 55 0802 5426 BMS 8-254 TY VI - BAC 7801
Pepper dust
60" x 100 ft 15-789-5 Film adhesive The same as above
13 55 1000 0063 BMS 5-91, Type IV 60" x 100 ft 14-576-2 Film adhesive Flame Retardant PSA film for
mounting decorative.
14 55 1000 0090 BMS 8-176 TY II CLASS 1 60" x 100 ft 10-307-3 Film adhesive Thermoset FR film for backing
heavy decorative fabric used on
partitions and lower part of walls.
15 55 1000 5158 BMS 5-158 Type I 60" x 1500 ft SPA110-.4C Web PA adhesive Thermoplastic non FR web adhesive
used for bonding decorative on 737
stow bin doors.
16 55 1001 5158 BMS 5-158 Type II 59" x 500 lyds. FPA110-1FR Extrude FR film Thermoplastic FR film for bond-
ing decorative film to interior
components.
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Bostik develops, manufactures and sells a wide range of high quality adhesives and sealants for professionals all over the world. The distinctive feature of Bostik is its innovative capability in combination with the demonstrable durability of its products. Bostik is renowned across a wide range of industries as a customer focused, hands-on problem solver. Bostik operates independently under the flag of the Total oil & gas company.
B o s T I k a D H e s I V e s a n D s e a l a n T s
© B
ostik B.V
. ST G
B2012-01Stronger Bonds, Better Life
B o s T I k I n f o
BOSTIK B.V. NETHERLANDS BOSTIK BELUX SA - NV BELGIUM
+31 (0) 73 6 244 244 www.bostik.nl +32 (0) 9 255 17 00 www.bostik.be
BOSTIK LTD. GREAT-BRITAIN MYDRIN S.R.L. ITALY
+44 (0) 1785 27 27 27 www.bostik.co.uk +39 02 599 181 www.mydrin.it
BOSTIK S.A. FRANCE BOSTIK S.A. SPAIN
+33 (0)1 74 96 91 18 www.bostik.fr +34 (0) 935 860 200 www.bostik.es
BOSTIK GMBH GERMANY BOSTIK AB SCANDINAVIA
+49 (0) 54 25 80 10 www.bostik.de +46 (0)42 19 50 00 www.bostik.se
BOSTIK INC. USA BOSTIK AUSTRALASIA PTY LTD AUSTRALIA
+1 800 726 7845 www.bostik-us.com +61 (0) 3 9279 9333 www.bostik.com.au
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