Bostik Aerospace Adhesives - Krayden · 2014-07-22 · For example: Fl 0-576-2 is a 2 mil adhesive...

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Bostik Aerospace Adhesives Bostik produces a wide range of adhesives for the aerospace industry and come in many forms to meet your specific bonding applications. One of Bostik’s strengths in the aerospace industry is its flame retardant technology. We are continually updating our FR systems to meet the changing government, industry, and application requirements. If Bostik does not have an adhesive or sealant that fits your application or you need improved flammability we are interested in working with you to develop a product for you. Film adhesives Bostik’s film adhesives are designed to perform at the highest level in their application areas. Bostik manufactures thermoplastic, thermoset and pressure sensitive adhesives. These adhesives can be provided with sophisticated fire retardant packages to meet the most demanding aircraft and industrial requirements. Bostik provides these films on a variety of substrates, release liners and in a variety of colors. Bostik flame- retardant film adhesives are used to create decorative laminates for aircraft interiors. One- and two-part liquid adhesive systems are used as primers and attachment aids throughout the aircraft. Bostik also supplies fire-retardant heat seal coatings for use in thermal acoustical insulation. AEROSPACE Stronger Bonds, Better Life THERMOSET FLAME RETARDANT EMBOSSING FILMS Bostik offers a wide variety of thermoset embossing flame retardant films to the aerospace industry for the purpose of texture retention in decorative laminates used for aircraft wall coverings made from Tedlar (PVF) film. The embossing films are used in composites that must meet FAR 25.835 (d) part IV:OSU heat resistance and part V:NBS smoke density. These embossing films have excellent adhesion to Tedlar and vinyl films and offer excellent solvent and heat resistance in the cured state. Product Chemical description Application temperature for bonding Suggested curing conditions Adhesive wt. g/m° (0.076 mm / 3 mil film) Principle Characteristics 642 Phenoxy Urethane 120°C - 135°C 248°F - 275°F 10 minutes at 160°C, 6,9 bar 10 minutes at 320°F, 100 psi 132 Non-decaBDE FR Solvent resistant 669 Phenoxy Urethane 120°C - 135°C 248°F - 275°F 10 minutes at 160°C, 6,9 bar 10 minutes at 320°F. 100 psi 132 Cured film exhibits Solvent resistance and heat resistance 689 Phenoxy Urethane 120°C - 135°C 248°F - 275°F 1 minute at 160°C, 6,9 bar 1 minute at 320°F, 100 psi 125 Improved FR system 700 Phenoxy Urethane 120°C - 135°C 248°F - 275°F 1 minute at 175°C, 6,9 bar 1 minute at 347°F, 100 psi 125 Fast curing. Used for continuous emboss applications 720 Phenoxy Urethane 120°C - 135°C 248°F - 275°F 10 minutes at 160°C, 6,9 bar 10 minutes at 320°F, 100 psi 110 Harder and less flexible film than 669 767 Phenoxy Urethane 120°C - 135°C 248°F - 275°F 10 minutes at 160°C, 6,9 bar 10 minutes at 320°F, 100 psi 87 Contains no halogens 789 Phenoxy Urethane 120°C - 135°C 248°F - 275°F 10 minutes at 160°C, 6,9 bar 10 minutes at 320°F, 100 psi 132 Reinforced with fiberglass matte TRGB5001 PS Aerospace Adhesives 8p.indd 1 18-1-12 14:31

Transcript of Bostik Aerospace Adhesives - Krayden · 2014-07-22 · For example: Fl 0-576-2 is a 2 mil adhesive...

Page 1: Bostik Aerospace Adhesives - Krayden · 2014-07-22 · For example: Fl 0-576-2 is a 2 mil adhesive film cast on a single release liner and self wound. F14-576-2 is a 2 mil adhesive

Bostik Aerospace AdhesivesBostik produces a wide range of adhesives for the aerospace industry and come in many forms to meet your specific bonding applications. One of Bostik’s strengths in the aerospace industry is its flame retardant technology. We are continually updating our FR systems to meet the changing government, industry, and application requirements. If Bostik does not have an adhesive or sealant that fits your application or you need improved flammability we are interested in working with you to develop a product for you.

Film adhesivesBostik’s film adhesives are designed to perform at the highest level in their application areas. Bostik manufactures thermoplastic, thermoset and pressure sensitive adhesives. These adhesives can be provided with sophisticated fire retardant packages to meet the most demanding aircraft and industrial requirements. Bostik provides these films on a variety of substrates, release liners and in a variety of colors. Bostik flame-retardant film adhesives are used to create decorative laminates for aircraft interiors. One- and two-part liquid adhesive systems are used as primers and attachment aids throughout the aircraft. Bostik also supplies fire-retardant heat seal coatings for use in thermal acoustical insulation.

a e r o s p a c e

Stronger Bonds, Better Life

T H E R M O S E T F L A M E R E T A R D A N T E M B O S S I N G F I L M S

Bostik offers a wide variety of thermoset embossing flame retardant films to the aerospace industry for the purpose of texture retention in decorative laminates used for aircraft wall coverings made from Tedlar (PVF) film. The embossing films are used in composites that must meet FAR 25.835 (d) part IV:OSU heat resistance and part V:NBS smoke density. These embossing films have excellent adhesion to Tedlar and vinyl films and offer excellent solvent and heat resistance in the cured state.

Product Chemical

description

Application

temperature

for bonding

Suggested curing conditions Adhesive wt. g/m°

(0.076 mm / 3 mil film)

Principle

Characteristics

642 Phenoxy Urethane 120°C - 135°C

248°F - 275°F

10 minutes at 160°C, 6,9 bar

10 minutes at 320°F, 100 psi

132 Non-decaBDE FR

Solvent resistant

669 Phenoxy Urethane 120°C - 135°C

248°F - 275°F

10 minutes at 160°C, 6,9 bar

10 minutes at 320°F. 100 psi

132 Cured film exhibits

Solvent resistance

and heat resistance

689 Phenoxy Urethane 120°C - 135°C

248°F - 275°F

1 minute at 160°C, 6,9 bar

1 minute at 320°F, 100 psi

125 Improved FR system

700 Phenoxy Urethane 120°C - 135°C

248°F - 275°F

1 minute at 175°C, 6,9 bar

1 minute at 347°F, 100 psi

125 Fast curing. Used for

continuous emboss

applications

720 Phenoxy Urethane 120°C - 135°C

248°F - 275°F

10 minutes at 160°C, 6,9 bar

10 minutes at 320°F, 100 psi

110 Harder and less flexible

film than 669

767 Phenoxy Urethane 120°C - 135°C

248°F - 275°F

10 minutes at 160°C, 6,9 bar

10 minutes at 320°F, 100 psi

87 Contains no halogens

789 Phenoxy Urethane 120°C - 135°C

248°F - 275°F

10 minutes at 160°C, 6,9 bar

10 minutes at 320°F, 100 psi

132 Reinforced with

fiberglass matte

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N O N - F L A M E R E T A R D A N T T H E R M O S E T F I L M A D H E S I V E S

Product Chemical

description

Application

temperature

for bonding

Suggested curing conditions Adhesive wt. g/m°

(0.076 mm / 3 mil film)

Principle

Characteristics

250 Nitrile Phenolic 105°C - 120°C

221°F - 248°F

3-10 minutes

at 180°C / 360°F

79 Excellent heat and oil resistance

300, 301 Polyester 110°C - 120°C

230°F - 248°F

5 minutes

at 170°C / 340°F

94 Launderable, very flexible

311 Polyester 110°C - 120°C

230°F - 248°F

2 minutes

at 160°C / 325°F

93 Launderable, tough, flexible film

312 Polyester 110°C - 120°C

230°F - 248°F

2 minutes

at 160°C / 325°F

93 Launderable, tough, film

314 Polyester 110°C - 120°C

230°F - 248°F

< 1 minute

at 175°C / 350°F

93 Launderable, highly cross-linked film

F L A M E R E T A R D A N T P R E S S U R E S E N S I T I V E A D H E S I V E F I L M S

Bostik offers a variety of flame retardant pressure sensitive adhesive films used primarily for the retrofitting of aircraft decorative laminates. Each of these films may be used where compliance with FAR 25.853 is needed. These films have an excellent balance of shear and peel properties.

Adhesive Typical peel strength Adhesive wt. g/m2

(0.076 mm / 3 mil film)

Principle Characteristics

Lbs/in N/in

552 7.0 34.9 94 Contains no bromine. Very high peel and shear

554 6.6 30 91 Contains no bromine. Excellent peel and shear properties.

Very low smoke generation

574 7.0 34.9 110 Excellent balance of peel and shear. Low OSU heat release

576 6.5 29 95 Excellent shear and heat resistance. Low OSU heat release

and smoke generation

590 8.0 35.7 95 Superior sheer + peel, passes radiant heat panel test

N O N - F L A M E R E T A R D A N T P R E S S U R E S E N S I T I V E A D H E S I V E F I L M S

Adhesive Typical peel strength Adhesive wt. g/m2 Principle Characteristics

Lbs/in N/in (0.076 mm / 3 mil film)

585 6.3 28.5 81 Aggressive, high peel, good shear

610 5.6 25 80 B-stageable, crosslinks to give excellent heat and water resistance

614 7.5 34 77 High tack, general purpose mounting adhesive

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T H E R M O P L A S T I C F L A M E R E T A R D A N T F I L M A D H E S I V E S

Bostik offers a variety of flame retardant thermoplastic films used for heat strippable mounting adhesives for aircraft decorative laminates. These films are also used in the electrical and electronics industries as adhesives for bonding materials with good fire retardant properties.

Product Chemical

description

Application

temperature

Adhesive wt. g/m2

(0.076 mm / 3 mil film)

Principle Characteristics

307 Polyester Urethane 105°C / 225°F 103 Extremely flexible

309 Epoxy Urethane 80°C / 176°F 103 Low activation temperature

319 Polyester 90°C / 194°F 109 Tough, flexible, low activation

321 Polyester 90°C / 194°F 155 Is used in FR applications, which must pass UL 94 VO

337 Polyester 90°C / 194°F 155 Non-halogenated FR that requires UL 94 VO

FPA110-FR Polyamide 110°C / 230°F 150 Is used to bond aerospace decorative laminates.

Can be removed easily during refurbishment

H I G H P E R F O R M A N C E T H E R M O S E T F R F I L M A D H E S I V E

Product Chemical

description

Application

temperature

Curing cycle Adhesive wt. g/m2

(0.076 mm / 3 mil film)

Principle Characteristics

322 Polyester 90°C / 194°F <1 minute at 175°C 150 Thermoset version of 321 adhesive

T H E R M O P L A S T I C N O N - F R F I L M A D H E S I V E

Product Chemical

description

Application

temperature

Adhesive wt. g/m2

(0.076 mm / 3 mil film)

Principle Characteristics

302 Polyester 120°C / 248°F 94 Flexible, general purpose

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O V E R V I E W O F S U B S T R A T E S O N W H I C H T H E D I F F E R E N T F I L M A D H E S I V E S C A N B E U S E D

Product Tedlar PVC Aluminium Phenolic ABS Polypropyl-

ene

Fabric Fiberglass Rubber Urethane

Foam

Metals

250 ● ● ● ● ●

300 ● ● ● ● ● ● ● ● ● ●

301 ● ● ● ● ● ● ● ● ● ●

302 ● ● ● ● ● ● ●

307 ● ● ● ● ● ●

309 ● ● ● ● ● ●

311 ● ● ● ● ● ● ● ● ● ●

312 ● ● ● ● ● ● ● ● ● ●

314 ● ● ● ● ● ● ● ● ● ●

319 ● ● ● ● ● ● ● ●

321 ● ● ● ● ● ● ● ●

322 ● ● ● ● ● ● ●

337 ● ● ● ● ● ●

552 ● ● ● ● ● ● ● ●

554 ● ● ● ● ● ● ● ●

574 ● ● ● ● ● ● ● ●

576 ● ● ● ● ● ● ● ●

585 ● ● ● ● ● ● ● ●

590 ● ● ● ● ● ● ● ● ● ● ●

610 ● ● ● ● ● ● ● ●

614 ● ● ● ● ● ● ● ● ●

669 ● ● ● ● ●

676 ● ● ● ● ●

689 ● ● ● ● ●

700 ● ● ● ● ●

720 ● ● ● ● ●

767 ● ● ● ● ●

FPA110-1FR ● ● ● ● ● ● ● ● ●

B O S T I K ’ S F I L M P R O D U C T S N U M B E R I N G S Y S T E M

Bostik’s numbering system is made up of three sections. XX-XXX-XX• The first two digits represent the structure of the adhesive film:

10 Single release liner with two-side release11 Tissue supported adhesive12 Customer supplied substrate13 PET supported adhesive14 Two release liner system15 Fiberglass substrates16 PET liner23 Two release liner, PET supported adhesive

• The second series of digits represent the adhesive system.

• The third series represents the film thickness including the support but excluding the liners.

For example: Fl 0-576-2 is a 2 mil adhesive film cast on a single release liner and self wound.F14-576-2 is a 2 mil adhesive film cast on a release liner with a second release liner nipped in.

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Liquid adhesivesBostik produces a range of liquid adhesives. FR liquid systems used to produce thermo/acoustical insulation bag film, evacuation slides, decorative bonding, hook & loop and a number of other aerospace applications.

Product Base Curative Mix Ratio

(by weight)

Total solids

%

Viscosity,

cps

Solvents Color Application Comments

L1007M Chloroprene one part N/A 27 225 EA, MEK,

Lacolene,

Toluene, xylene

brown brush metal primer

L1096MR Chloroprene Boscodur

4L

100 : 2-4 24.5 1100 MEK, Lacolene,

Textile spirits,

toluene

tan brush contact cement

for deicer boots

L4145-14H Nitrile one part N/A 29.5 2000 Acetone, MEK yellow brush contact cement

for various

applications

L4145-30F Nitrile one part N/A 29.5 2000 Acetone, MEK yellow brush contact cement

for various

applications

L4145FR Nitrile one part N/A 38 8000 Acetone, MEK white brush contact cement

for various

applications

L7132K Copolyester/

isocyanate

kit

Boscodur

24T

L7132R:Bosc24T

100:6.5

(16:1 by volume)

L7132R: 25.5

Bosc24T: 56

L7132R: 100

Bosc24T: 20

MEK, THF,

Toluene

opaque spray vacuum forming

for decorative

bonding

LADH7527FR Acrylic one part N/A 44 1250 Ethyl Acetate,

Toluene

creamy

off-white

Knife over roll PSA for hook

and loop

LADH7560FR Acrylic one part N/A 43 1250 Ethyl Acetate,

Toluene

creamy

off-white

Knife over roll PSA for hook

and loop

LADH7350 Copolyester blocked

curative

N/A 30 2750 Acetone,

Toluene

creamy white Gravure,

Knife over roll

Acoustical

insulation, requires

activation temp of

325 F to cure

LADH300 Copolyester blocked

curative

N/A 40.5 1400 Acetone,

Toluene

light amber Gravure,

Knife over roll

Acoustical

insulation, requires

activation temp of

325 F to cure

LADH7592 Acrylic one part N/A 57.5 2700 Toluene creamy

off-white

Knife over roll PSA for hook

and loop

LADH402B Polyamide one part N/A 41.5 3250 IPA / Toluene creamy white Gravure Acoustical

insulation

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Web adhesivesWeb adhesives are used in a wide range of applications ranging from helping you to make a lighter composite panel to bonding decorative film to interior components such as stow bin doors. Bostik produces web adhesives in a variety of chemistries and come both flame retardant and non FR. They are a light weight alternative for bonding applications.

B O S T I K W E B A D H E S I V E S S E L E C T O R G U I D E

Product Base

Polymer

Type

B&R

M.P.

(°C)

DSC

M.P.

(°C)

Thermosel

Viscosity

(cps)

Minimum

Activation

Temperature

(°C)

Elevated

Temperature

Resistance

(°C)

Comments

PE75 Polyester 90 82 160,000@180°C 85 77 Low melt web for textile bonding

PE85 Polyester 100 90 150,000@180°C 93 88 Low melt web for textile bonding

PE103 Polyester 115 103 160,000@180°C 105 100 Low melt web used in leather seat bonding

PE105 Polyester 115 105 220,000@215°C 115 105 Low melt web used in headliner production

PE120 Polyester 131 120 150,000@215°C 132 120 Medium melt web for headliner and textile uses

PE165 Polyester 175 165 150,000@215°C 180 165 High melt web for textile and automotive

PE170 Polyester 170 165 145,000@215°C 180 160 High melt web for textile and automotive

PA115 Nylon 135 115 437,000@180°C 125 127 Headliner and textile adhesive

PA125A Nylon 140 115 875,000@180°C 125 127 High viscosity version of PA115

PA145 Nylon 151 145 375,000@180°C 150 140 Textile bonding. Good chemical resistance

PO104 Olefin 110 N/A 150,000@180°C 115 85 Low cost general purpose olefin web

(*) - Product is under Developmental Status. Limited samples are available

B O S T I K S H A R N E T ™ W E B A D H E S I V E S S E L E C T O R G U I D E

Product Base

Polymer

Type

DSC M.P.

(°C)

Thermosel

Viscosity

(cps)

Minimum

Activation

Temperature

(°C)

Elevated

Temperature

Resistance

(°C)

Comments

SPU131 Polyurethane N/A N/A 121 132 Excellent bonding to non PO substrates

SPE118 Polyester 107-122 80,000@215°C 112 110 Adhesive for automotive projects on foam, PU or PES

SPE120FR(*) Polyester 119-132 N/A 132 120 Adhesive for automotive projects on foam, PU or PES with flame

retardant components

SPA110A Nylon 95-105 475,000@180°C 93 105 Medium melt. Outstanding adhesion properties

SPA110FR(*) Nylon 95-105 N/A 93 105 Flame retardant version of above product

SPA122B Nylon 108-122 312,500@180°C 113 94 General purpose and versatile adhesive for textile, non-woven and

foam

SPA125B Nylon 108-122 875,000@180°C 125 120 High viscosity adhesive for deep draw contours.

SPA128 Nylon 125 N/A 125 120 Specialty adhesive for bonding to glass-filled polypropylene substrate

SPA145FR(*) Nylon 139-149 N/A 165 140 Flame retardant version of PA145 adhesive used in automotive and

aerospace

(*) - Product is under Developmental Status. Limited samples are available

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Boeing Material SpecificationsItem Boeing

Product Number

(MCC ft)

Description Unit of Measure Bostik

Product Number

Type of product Applications

1 55 0000 1455 BMS 5-127G Type II Class 2 & 3 1-Gallon Kit 7132K Solvent based

adhesive

Decorative bonding, edge wrapping

and honeycomb core splicing

2 55 0003 0652 BMS 5-14 - BAC5010 Ty-40 5-Gallon Pail 4145 Solvent based

adhesive

General rubber bonding

3 55 0003 0752 BMS 5-30 TY1 - BAC5010 Ty-48 5-Gallon Pail 4145 Solvent based

adhesive

Thermo-acoustical insulation cover

film bonding General

purpose contact cement

4 55 0003 0785 BMS 5-30 TY2 (Ty-104) 5-Gallon Pail 4145 FR Solvent based

adhesive

Thermo-acoustical insulation cover

film bonding General purpose flame

retardant contact cement

5 55 0802 5409 BMS 8-254 TY IV - Low Heat

Release Resin

60" x 120 ft 10-669-3 Film adhesive Embossing resin to hold texture

in decorative structure. Improves

flammability and makes overall

structure pass OSU. Also used

to bond decorative laminate to

aluminum.

6 55 0802 5420 BMS 8-254 TY VI - BAC 7362

Cloud White

60" x 100 ft 15-789-5 Film adhesive Embossing resin to hold texture in

decorative structure. Coated on

fiberglass & tougher resin system

for use in high wear areas.

7 55 0802 5421 BMS 8-254 TY VI - BAC 870

Beige

60" x 100 ft 15-789-5 Film adhesive The same as above

8 55 0802 5422 BMS 8-254 TY VI - BAC 80921

Taupe

60" x 100 ft 15-789-5 Film adhesive The same as above

9 55 0802 5423 BMS 8-254 TY VI - BAC 8328

Brown

60" x 100 ft 15-789-5 Film adhesive The same as above

10 55 0802 5424 BMS 8-254 TY VI - BAC 7802

Blue Grey

60" x 100 ft 15-789-5 Film adhesive The same as above

11 55 0802 5425 BMS 8-254 TY VI - BAC 7800

Gray

60" x 100 ft 15-789-5 Film adhesive The same as above

12 55 0802 5426 BMS 8-254 TY VI - BAC 7801

Pepper dust

60" x 100 ft 15-789-5 Film adhesive The same as above

13 55 1000 0063 BMS 5-91, Type IV 60" x 100 ft 14-576-2 Film adhesive Flame Retardant PSA film for

mounting decorative.

14 55 1000 0090 BMS 8-176 TY II CLASS 1 60" x 100 ft 10-307-3 Film adhesive Thermoset FR film for backing

heavy decorative fabric used on

partitions and lower part of walls.

15 55 1000 5158 BMS 5-158 Type I 60" x 1500 ft SPA110-.4C Web PA adhesive Thermoplastic non FR web adhesive

used for bonding decorative on 737

stow bin doors.

16 55 1001 5158 BMS 5-158 Type II 59" x 500 lyds. FPA110-1FR Extrude FR film Thermoplastic FR film for bond-

ing decorative film to interior

components.

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Bostik develops, manufactures and sells a wide range of high quality adhesives and sealants for professionals all over the world. The distinctive feature of Bostik is its innovative capability in combination with the demonstrable durability of its products. Bostik is renowned across a wide range of industries as a customer focused, hands-on problem solver. Bostik operates independently under the flag of the Total oil & gas company.

B o s T I k a D H e s I V e s a n D s e a l a n T s

© B

ostik B.V

. ST G

B2012-01Stronger Bonds, Better Life

B o s T I k I n f o

BOSTIK B.V. NETHERLANDS BOSTIK BELUX SA - NV BELGIUM

+31 (0) 73 6 244 244 www.bostik.nl +32 (0) 9 255 17 00 www.bostik.be

BOSTIK LTD. GREAT-BRITAIN MYDRIN S.R.L. ITALY

+44 (0) 1785 27 27 27 www.bostik.co.uk +39 02 599 181 www.mydrin.it

BOSTIK S.A. FRANCE BOSTIK S.A. SPAIN

+33 (0)1 74 96 91 18 www.bostik.fr +34 (0) 935 860 200 www.bostik.es

BOSTIK GMBH GERMANY BOSTIK AB SCANDINAVIA

+49 (0) 54 25 80 10 www.bostik.de +46 (0)42 19 50 00 www.bostik.se

BOSTIK INC. USA BOSTIK AUSTRALASIA PTY LTD AUSTRALIA

+1 800 726 7845 www.bostik-us.com +61 (0) 3 9279 9333 www.bostik.com.au

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