Boron Concrete for Active Formation of Lithium as Mitigation ......2020/11/10  · –Testing to...

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Boron Concrete for Active Formation of Lithium as Mitigation of Neutron-Induced Expansion and Passive Neutron Absorption Christopher Ferraro University of Florida Team Members: James Baciak, Hasan Charkas, Yuan Gao, Eric Giannini, Calvin McCall, Jerry Paris, Ashish Patel, Carl Pro, Kyle Riding Rethinking neutron radiation shielding structures to mitigate risk of RIVE and ASR Total Project Cost: $1.2M Length 24 mo. Project Vision

Transcript of Boron Concrete for Active Formation of Lithium as Mitigation ......2020/11/10  · –Testing to...

Page 1: Boron Concrete for Active Formation of Lithium as Mitigation ......2020/11/10  · –Testing to include modified Miniature Concrete Prism Test (MCPT, AASHTO T380) in addition to ASTM

Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption Christopher Ferraro – University of FloridaTeam Members: James Baciak, Hasan Charkas, Yuan Gao, Eric Giannini,

Calvin McCall, Jerry Paris, Ashish Patel, Carl Pro, Kyle Riding

Rethinking neutron radiation shielding structures to mitigate risk of RIVE and ASR

Total Project Cost: $1.2M

Length 24 mo.

Project Vision

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The Concept

Kreitman, K., 2011, U.T. Theses and Dissertations, 148 pp.

Paste

Gel

Aggregate

Paste

Aggregate

Gel

Aggregate

SiO2

Paste

OH-

Alkalis from cement react with siliceous aggregate

Gel absorbs moisture

Gel forms

Cracks form in cement paste and aggregate

Map Cracking at Seabrook

Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption1

Na+

OH-

OH-

OH-

Na+K+

K+

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The Concept

Cross-section of concrete with boron and RIVE susceptible silicate aggregate

B

B

B

HO

H

HO

O10B

H

O10B

7Li

4He

HO

H

HO

O

7Li

4He

Cross-section of concrete with finely dispersed boron in paste

Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption2

Si

Si

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University of Florida

ESSIEChristopher Ferraro, Ph.D., P.E., FACI – PI

Kyle Riding, Ph.D., P.E. – Co-PIJerry Paris, Ph.D., P.E.

Nuclear Engineering

James Baciak, Ph.D. – Co-PIYuan Gao, Ph.D.

Christopher Ferraro – PI Dr. Ferraro is an expert in in concrete,

kinetics, hydration and alternative supplementary

cementitious materials, and concrete mixture design

and evaluation.

Kyle Riding – Co PIDr. Riding is an expert in concrete mixture

design, durability testing, early-age

Structural behavior, microstructural

characterization, and novel cementitious

systems.

Ashish PatelMr. Patel is leading all of the physical

experimentation in the cement and concrete

labs at the University of Florida.

Jim Baciak – Co PIDr. Baciak has extensive experience with

characterization of gamma-ray spectroscopy,

detector testing, as well as development and

analysis of sampling techniques.

Jerry ParisDr. Paris is an expert in concrete

mixture designs implementing alternative

supplementary cementitious materials with

a background in cement hydration chemistry

and durability experimentation.

Yuan GaoDr. Gao is leading the modeling and physical

testing in the nuclear laboratories at the

University of Florida.

The Team – University of Florida

3Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

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The Team

4

Sub-RecipientsRJ Lee Group

Eric Giannini, Ph.D., P.E. Carl Pro

EPRI

Hasan Charkas, Ph.D., P.E.

Eric Giannini (RJ Lee Group) Dr. Eric Giannini is an expert in concrete

durability with a focus on alkali-silica

reactivity testing and simulation of

development of ASR at multiple time scales.

Carl Pro (RJ Lee Group)Carl has extensive contacts with nuclear plant

OEMs and operators as the past Manager of

PMI’s Utility Industry Special Interest Group

And the Utility Industry Community of Practice

at PMI during his 30+ years of experience.

Hasan Charkas (EPRI)Dr. Hasan Charkas manages the engineering

and construction innovation research area to

help deploy new builds of nuclear power

plants around the world.

Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

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The Team

5

ContractualCEC

Calvin McCall

Calvin McCall (CEC, Inc) Mr. McCall has developed colemanite concrete

used for radiation shielding at nuclear and

medical facilities. He has also developed

nondestructive testing programs for concrete

structures used in the commercial, wind power,

and nuclear industries.

Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

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• University of Florida – Testing/Boron Transmutation/Nuclear Attenuation Modeling

• RJ Lee Group – Testing/Petrography

Alkali Silica Reactivity Mitigation

• University of Florida – Plastic/Hardened Properties Testing

• Concrete Engineering Consulting – Consultation/Mix Design

Cementitious System

Properties

• EPRI – Engagement with NPP Operators, OEMs, utilities, etc.

• RJ Lee Group – Engagement with OEMs

• University of Florida – Dissemination of results, engagement with industry

Technology to Market

• University of Florida – Experimental Design and testing

• RJ Lee Group – Experimental Design

• Concrete Engineering Consulting – Experimental Design

Thin-Layered Cementitious

Systems

Project Objectives

6Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

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• RJ Lee Group – Testing/Petrography

• University of Florida – Testing/Boron Transmutation/Nuclear Attenuation Modeling

Alkali Silica Reactivity Mitigation

• University of Florida – Plastic/Hardened Properties Testing

• Concrete Engineering Consulting – Consultation/Mix Design Concrete Properties

• EPRI – Engagement with NPP Operators, OEMs, utilities, etc.

• RJ Lee Group – Engagement with OEMs

• University of Florida – Dissemination of results, engagement with industry

Technology to Market

• University of Florida – Experimental Design and testing

• RJ Lee Group – Experimental Design

• Concrete Engineering Consulting – Experimental Design

Thin-Layered Cementitious

Systems

Project Objectives

7Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

‣ Major goal(s) included predicting lithium production from boron dosing and neutron fluence, then

evaluating efficacy of ASR mitigation for various durations of NPP operation

– Using Argonaut nuclear reactor at University of Florida to transmute boron into lithium

– Will be using reactor to refine mix designs to increase neutron capture and increase neutron

attenuation coefficient for the final mix parameters

– Accelerated mortar bar testing (ASTM C1260, ASTM C1567, USACE CRD-C 662-10)

conducted to evaluate ASR mitigation efficacy of predicted quantities of lithium produced by

neutron capture over 80-year NPP operating life

– Testing to include modified Miniature Concrete Prism Test (MCPT, AASHTO T380) in addition to

ASTM C1567 testing

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Project Objectives

8Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

‣ Major goal(s) included mitigating effects of boron on workability and set retardation on cementitious

systems

‣ Typical accelerating admixtures were completely ineffective with higher than maximum

recommended dosages of chloride accelerators resulting in set retardation of more than 2 days

‣ Inclusion of typical boron compounds lead to delayed slump increases

‣ Investigation into these mechanisms is on-going

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Project Objectives

9Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

‣ Utilization of EPRI’s vast network of energy sector contacts to facilitate open dialog between team

and industry

‣ Have interfaced with nine OEMs and engineering firms in the nuclear power plant industry to present

initial findings, refine ideas, determine industry and regulatory concerns

– Two virtual meetings

– Phone correspondence with OEM engineers/representatives

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Project Objectives

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Neutron-Induced Expansion and Passive Neutron Absorption

‣ Focus includes application of boron to NPPS for new construction as well as development of coating

systems to retrofit and upgrade applications for plant life extensions

‣ Experimental evaluation of thin-layered cementitious systems (Summer 2020) slightly delayed due to

COVID-19.

‣ Experimentation has expected to resumed

– Experimentation includes bond strength, coefficient of thermal expansion, and neutron

attenuation/thermalization

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• RJ Lee Group – Testing/Petrography

• University of Florida – Testing/Boron Transmutation/Nuclear Attenuation Modeling

Alkali Silica Reactivity Mitigation

• University of Florida – Plastic/Hardened Properties Testing

• Concrete Engineering Consulting – Consultation/Mix Design Concrete Properties

• EPRI – Engagement with NPP Operators, OEMs, utilities, etc.

• RJ Lee Group – Engagement with OEMs

• University of Florida – Dissemination of results, engagement with industry

Technology to Market

• University of Florida – Experimental Design and testing

• RJ Lee Group – Experimental Design

• Concrete Engineering Consulting – Experimental Design

Thin-Layered Cementitious

Systems

‣ Major goal(s) included predicting lithium production from boron dosing and neutron fluence, then

evaluating efficacy of ASR mitigation for various durations of NPP operation

Initial Results

11Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

Note: Mitigation mixes for Aggregate

1 included 20% Class F fly ash

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Initial Results

12Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption

‣ Major goal(s) include mitigating effects of boron on workability and set retardation on cementitious systems

‣ Conventional accelerating admixtures are ineffective in mitigating delayed hydration in systems amended with

boron

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Challenges and Risks

‣ Historical drawbacks with respect to the addition of boron in portland cement based systems

includes loss of workability, set retardation, strength loss and increased water demand

– These issues have been resolved entirely

‣ Industry concerns:

– Boron has reduced neutron capture efficacy at higher neutron energies

• Investigating solutions to increase thermalization potential of cementitious system to

convert fast neutrons to thermal neutrons more efficiently

• We can test for this at the University of Florida Training Reactor through use of

different beam ports (thermal neutrons, fission neutron spectrum), as well as the D-D

Neutron Generator Facility (fast neutron flux only).

– Limited access between reactor vessel and biological shield

• Available space, and therefore potential installation solutions, will vary by specific

application

‣ Accelerated deployment of technology can be attained with the proper formulation and

classification of the additive for use in construction approved by the NRC

Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron Absorption13

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Potential Partnerships

– UFTR is a 100 kW (1.8 x 1012 n/cm²-sec) reactor that can offer• Sample Irradiations

• Neutron Activation Analysis

• Neutron Beam Port Use

• Real-time Neutron Radiography

• Detection System Use

– RJ Lee Group – microscopy and petrography (optical/SEM/EBSD),

analytical chemistry

– Team composition is very broad: Academia, industry, Electric

power industry funded research

• Allows us to respond to industry needs more effectively

14Insert Presentation NameNovember 10, 2020

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Summary Slide

‣ Boron in cement paste coats aggregates in a neutron shield which converts to lithium ASR

mitigation product

– This application protects near-surface concrete much more efficiently than boron aggregate concretes

without adversely affecting workability/cement hydration when exposed to neutron radiation

‣ Team of researchers include:

– University of Florida: Chris Ferraro (PI), James Baciak, Yuan Gao, Jerry Paris, Ashish Patel, Kyle Riding

– RJ Lee Group: Eric Giannini, Carl Pro

– EPRI: Hasan Charkas

– CEC: Calvin McCall

‣ Goals include developing a boron-doped cementitious system that can be leveraged in two

methods:

– New construction application which would combine a neutron absorbing concrete with active lithium

production to prevent future ASR/RIVE production

– Retrofit application in which a thin-layered cementitious system could be applied to high-neutron flux

areas primarily as a neutron absorber to protect concrete

15Boron Concrete for Active Formation of Lithium as Mitigation of

Neutron-Induced Expansion and Passive Neutron AbsorptionNovember 10, 2020