BOILER & COMBINED H A - gcpc-envisgcpcenvis.nic.in/videos/Steam_House_project.pdf · The Project...

19
1 www.steamhouse.in COMMUNITY BOILER & COMBINED HEAT AND POWER SOLUTIONS PRESENTATION FOR SAYKHA LAND APPLICATION B Y ANKLESHWAR ECO ENERGY L TD.

Transcript of BOILER & COMBINED H A - gcpc-envisgcpcenvis.nic.in/videos/Steam_House_project.pdf · The Project...

1

www.steamhouse.in

COMMUNITY BOILER & COMBINED HEAT AND POWER SOLUTIONS

PRESENTATION FOR SAYKHA LAND APPLICATION

BY ANKLESHWAR ECO ENERGY LTD.

CONTENTS

1. Introduction

2. Benefits of the Project

3. Concept

4. Conclusion of the Concept

5. Mission

6. Projects & Experience

7. Vision

8. Our Additional Requirement and Requests

9. Process Flow Chart

10. Area Justification with Layout Plan

11. Water Requirement & Justification

12. Effluent Discharge Quantity & Quality 2

www.steamhouse.in

INTRODUCTION

A Company to be the Utility supplier to the Industries Coming in the Estate

The Project will mainly sell STEAM to the Industries Coming up in the Saykha Estate

Project launched by SANJOO group of Industries in Majorly in Textile & Textiles Processing since 1978

3

www.steamhouse.in

BENEFITS OF THE PROJECT

Industries coming up in the Estate can avoid installing boiler and can save on SPACE, CAPITAL INVESTMENTS, and some LEGAL FORMALITIES

The Estate will be VALUE ADDED like the CHEMPARKS in GERMANY and moving towards CP21

Reduced Pollution as The companies main focus is to Protect Environment and there fore use Best Available Technology

The Company also believes is Reducing Pollution by Reducing Pollution at Source ie. Procuring the Right fuel

The Project will include Co-Generation in subsequent phases and there by reduce overall Carbon Foot print

4

www.steamhouse.in

CONCEPT

Installation of high pressure Coal fired CFBC boilers – Thermal efficieny between 84 to 86 %

Installation of reliable pollution control equipments, SPM targets below 50 SPM (actually <30 SPM)

Low furnace temperature in CFBC Boiler suppress NOxformation

Auto injection of Lime & Selection of Right Fuel in furnace to control SOx emission.

Developing a large steam grid at a height of 8 M above ground level on steel columns

Distribution of Steam to units operating in the estate and let them focus their Man Power, Space, and Money on their core production activity, and calling it a COMMUNITY BOILER COMPANY 5

www.steamhouse.in

CONCLUSION OF THE PROJECT CONCEPT

The Project is

ENVIRONMENT PROJECT

ENERGY PROJECT

INFRASTRUCTURE PROJECT

6

www.steamhouse.in

MISSION

To reduce atmospheric pollution and improve safety in industrial clusters by centralized steam generation and distribution in most eco-friendly manner and reduce over all Carbon Footprint

7

www.steamhouse.in

PROJECTS & EXPERIENCE

One 20 MT/hr capacity FBC boiler under operation at Sachin GIDC since last 3 years, 300 TPH to be commissioned within 2016

Vapi GIDC – 60 TPH to be commissioned in June 2016 and another 60 TPH within 2017 March

Sarigaam GIDC – 60 TPH to be commissioned in August 2016 and 60 TPH by June 2017

Ankleshwar GIDC – 60 TPH to be commissioned in August 2016 and 60 TPH by June 2017

Panoli GIDC – Land acquired – GPCB NOC in process

Nandesari GIDC – Land acquired – GPCB NOC application will be done within May 2016

Meeting consumer requirement for pressure as well as flow

Customers are satisfied

Particulate matter emission much below prescribed GPCB limits

In process of setting up small plants within premises to use Fine ash for compressed brick manufacturing in order to reduce fugitive emission 8

www.steamhouse.in

9

www.steamhouse.in

10

www.steamhouse.in

SITE PROGRESS

SARIGAM SITE VAPI SITE

ANKLESHWAR SITE

11

www.steamhouse.in

SITE PROGRESS

SACHIN SITE

VISION

To do similar projects in more than 50 Clusters by 2022

To have own Coal Management systems like Jetties, Barges etc by 2020

To further strengthen Coal management by adding Shipping vessels etc by 2022

12

www.steamhouse.in

OUR ADDITIONAL REQUIREMENTS & REQUESTS

Permission to Lay Steam Pipelines in Your Estate ie, ROW and if possible please make Steam Pipelines a part of your Utility Corridor

Subsidise the cost of ROW for the project

Consider the Project as a COMMON Utility as well as ENVIRONMENT project and allot the land at TOKEN amount

Since our company cannot afford to acquire lots of land immediately, GIDC should reserve Lands in several pockets of the estate for future for other such companies like us to come to the estate

13

www.steamhouse.in

PROCESS FLOW CHART

14

www.steamhouse.in

Super Heater ESP

Coal BunkerElevator

DeaeratorStorage Tank

Steam Drum

Blow down Tank

DM Plant(SAC-SBA-DG-

MB)

GIDC Water

Furnace

Eco

no

miz

er

Air

Pre

Hea

ter

ID Fan

Ch

imn

ey

LegendsCoal WaterSteamAirFly ash

Coal

Pocket Feeders

PA Fan Ash

Fly ash Silo

FD Fan

Turbine

Raw water Storage

Feed Pump

PRDS

Steam grid to Supply

customers

Alternator

PLANTATION

AREA JUSTIFICATION WITH LAYOUT

15

www.steamhouse.in

Boiler - 1

Boiler - 2

Boiler - 3

Admin Building & RO Plant

Coal Storage

Chimney 1

Chimney 2

Chimney 3

ESP

ESP

ESP

PLANTATION

Road

Road

AREA JUSTIFICATION FOR PLANT

16

www.steamhouse.in

Boiler Area : 5000 sq. Meter

Admin Building & RO Plant & Coal Storage : 5000 sq. Meter

Plantation Area : 5000 sq. Meter

WATER REQUIREMENT & ITS JUSTIFICATION

Water would be Consumed as the BOILER FEED WATER, this water consumption will be just a replacement to the quantity which would other wise be used by individual industries for their boiler feed.

300 TPH PROJECT WOULD CONSUME 11 MLD

These quantities might reduce if the Steam Consuming industries decide to return the Condensate to us

17

www.steamhouse.in

EFFLUENT DISCHARGE & ITS QUALITY

EFFLUENT would be the RO REJECT to the tune of 1.6 MLD ie 15 % Reject ( RO – 2 Stage)

The Effluent will contain only the SS & TDS added due to RO. The SS & TDS will depend on the inlet water quality, and will be approximately 10 Times the inlet water quality.

These quantities might reduce if the Steam Consuming industries decide to return the Condensate to us

18

www.steamhouse.in

THANK YOU

19

www.steamhouse.in