Biofine Technology, LLCbiofinetechnology.com/web_documents/final_presentation...Cellulose Sugars...
Transcript of Biofine Technology, LLCbiofinetechnology.com/web_documents/final_presentation...Cellulose Sugars...
BIOFINE
PRESENTATION OUTLINE
THE BIOFINE “BIO-REFINING” PROCESS
LEVULINIC ACID: A VERSATILE PLATFORM CHEMICAL
LEVULINATE ESTERS: A NEW CLASS OF CELLULOSIC ADVANCED BIOFUELS
TEST WORK (BROOKHAVEN NATIONAL LABORATORY)
LIFE CYCLE CARBON DIOXIDE SAVINGS AND BENEFITS FOR HEATING OIL
FEEDSTOCKS AND POTENTIAL LOCATIONS
PRODUCTION - WHAT WILL IT COST?
Cellulose
Sugars
Intermediates I
HMF
Intermediates II
Levulinic Acid
(50wt %)
First Stage
“Plug Flow”
Reactor
Second Stage
“Back Mixed”
Reactor
Biofine Process – Fast Chemical Conversion
Fast Reaction
(Seconds)
Slower Reaction
(Minutes)
BYPRODUCTS: Tars
(30 wt%)
Formic Acid (20 wt %)
OCH2OHOHC
BIOFINE
THE BIOFINE PROCESS
(THE “BIOREFINERY”)
CROPS
ARGICULTURAL
RESIDUES
CELLULOSIC
SLUDGES
WOOD
STARCH
WASTE
PAPER
MOLASSES
THE
BIOFINE
PROCESS
LEVULINIC
ACID
FORMIC
ACID
FURFURAL
LIGNEOUS
CHAR
DOWNSTREAM
CONVERSION
SPECIALTY
CHEMICALS
COMMODITY
CHEMICALS
HERBICIDES
PESTICIDES
TRANSPORTATION
FUELS
HEATING OIL
FEEDSTOCKS
“BIOMASS”
PRODUCTS
HOOH
O
O
succinic acid
HO OH
O
3-hydroxypropionic acid
OH
O
NH2
HO
O
glutamic acid
aspartic acid
OHHO
O
O NH2
HO OH
OH
glycerol
O
OHO
4-hydroxybutyrolactone
itaconic acid
HOOH
O
O
O
O
OH
levulinic acid
O
O
OH
O
HO
2,5-furandicacboxylic acid
OH OHOH
OH OH
xylitol
OH
OHOH
OH
OH
OH
sorbitol
HOOH
OH
OH
OH
OH
O
O
glucaric acid
LEVULINIC ACID: ONE OF THE U.S. DEPARTMENT OF ENERGY’S “SELECT TWELVE” PLATFORM CHEMICALS FROM BIOMASS
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Liquid Fuel Markets
• U.S. Fuel Markets:
–Heating oil – 7+ billion gallons
–Diesel Fuel – 53+ billion gallons
–Gasoline – 140+ billion gallons
DRIVERS FOR RENEWABLE LIQUID FUELS
Sustainable Development (Social, Economic and Environmental)
Kyoto – Reduction of Atmospheric Carbon Emissions
Legislation (Carbon Control Programs for Fuels)
Synergy with Primary Carbon Use (Liquids)
Convenience of Use -High energy content (Liquid Fuels)
Improved Product Performance (Cleaner Burning)
Security of Supply (Home Grown Fuels)
Agricultural Support (Energy Farms, Ag Byproducts)
New Business Potential (Huge markets)
BIOFINE
LEVULINATE ESTERS
“CELLULOSIC BIODIESEL”
A NEW CLASS OF ADVANCED BIOFUEL
FOR USE IN
COMMERCIAL AND RESIDENTIAL HEATING OIL
BIOFINE
“CELLULOSIC BIODIESEL”
LEVULINIC ACID ESTERS
• EASILY PRODUCED FROM LEVULINIC ACID AND AN
ALCOHOL (ETHANOL OR METHANOL)
• BIODIESEL FROM NON-FOOD FEEDSTOCKS - CELLULOSE
• GREENHOUSE GAS SAVING – OVER 90%
• GRAS - PRESENT MARKET IS IN FLAVORS AND FRAGRANCES
• SAFE - HIGH FLASH POINT TEMPERATURE
• LOW FREEZING POINT
• CLEAN COMBUSTION (HIGH EFFIC, LOW PARTICULATE)
• ROUTE FOR METHANOL OR ETHANOL INTO HEAVY FUELS
• REASONABLE ENERGY DENSITY (100,000 BTU PER GALLON)
• LOW VISCOSITY, HIGH LUBRICITY
• BLENDS WITH BIODIESEL IN ALL PROPORTIONS
• MUTUAL SOLVENCY WITH BIODIESEL IN DIESEL AND H.O.
• EXTENDS AVAILABILITY OF FAME TO MEET DEMAND
LEVUINATE ESTER FUEL TESTING PROGRAM AT BNL
•LEVULINIC ESTER BLENDS WITH BIODIESEL AND No. 2 HEATING OIL FUNDED BY NORA, BIOFINE AND BNL
• OXIDATIVE STABILITY (RANCIMAT)
• ELASTOMER TESTING (NITRILE, VITON, TEFLON) (IN-PROGRESS)
• COMBUSTION TESTING (EFFICIENCY AND EMISSIONS)
• BLEND MISCIBILITY ESTERS WITH BIODIESEL AND No.2 H.O.
• COLD TEMPERATURE BEHAVIOUR (CLOUD/POUR) (IN PROGRESS)
• WATER ABSORPTION
• BURNER CLEANING EFFECT FOR GUM DEPOSITION (IN-PROGRESS)
COMBUSTION QUALITY RESULTS
• SUMMARY (Operational data from oil-fired test boiler at BNL)
CO CO2 % SO2 EFF% NOx
(ppm) (ppm) (ppm)
No. 2 Oil 6.6 13% 61 86.6% 119
Levulinate Ester 2.1 10% 2 86.2% 39
BIOFINE
LEVULINATE ESTER COMBUSTION IN OIL BURNER B.N.L. Photos 100% E.L. and No. 2 Heating Oil
(B.N.L. notes lean burn of E.L. and less excess air required)
Ethyl Levulinate EL-100 No. 2 Home Heating Oil
0
0.5
1
1.5
2
2.5
3
3.5
LSRD 1 LE Blend LSRD 2
GENERATOR TESTING - 35% LESS SMOKE WITH LEVULINATE ESTER BLEND Texaco R&D funded by NYSERDA
BIOFINE
LEVULINATE ESTER USE WITH
BIODIESEL (FAME) - MISCIBILITY
B.N.L. Photo of 50% Levulinate Ester and 50% Biodiesel
BIOFINE
LEVULINATE ESTER USE WITH
BIODIESEL (FAME) - MISCIBILITY
B.N.L. Photo of 5% Ester, 5% Biodiesel, 90% heating Oil
LOW TEMPERATURE BEHAVIOUR OF ESTER BLENDS
• TESTING IN PROGRESS PER ASTM D-5771 AND D-5950
• INITIAL QUALITATIVE TESTING CONFIRM SIGNIFICANT LOW
TEMPERATURE BENEFITS ON CLOUD POINT AND CFPP
WATER ABSORPTION WITH ESTER BLENDS
• HEATING OIL/BIODIESEL/ESTER BLENDS REJECT WATER
• BLENDS ARE STABLE IN PRESENCE OF WATER
• NO MEASURABLE CHANGE IN SEPARATED WATER VOLUME
• SUPPORTED BY PREVIOUS TEST WORK (PER ASTM D-1094)
GREENHOUSE GAS LIFE CYCLE ANALYSES FOR LEVULINATES
• FUNDED BY BIOFINE
• CARRIED OUT INDEPENDENTLY BY EARTHSHIFT LLC (VERMONT/N.H.)
• “GREET” MODEL (ANL)
• ASSESSMENT OF THE SUSTAINABILITY OF BIOMASS-DERIVED FUELS
• COMPARED LEVULINATE ESTER TO BIODIESEL AND GASOLINE/DIESEL
LEVUNIATE ESTERS VERSUS FOSSIL FUEL
0
100
200
300
400
500
600
GASOLINE DIESEL LEVULINATEESTER
GHG EMISSIONS FROM LEVULINATE ESTERS VS CONVENTIONAL FOSSIL FUELS
GRAMS GHG PER MILE
GHG EMISSIONS FROM LEVULINATE ESTERS
AND SOY BIODIESEL
-20
0
20
40
60
80
100
REGULAR DIESEL SOY BIODIESEL LEVULINATE ESTER
GHG EMISSIONS FROM REGULAR DIESEL, SOY BIODIESEL AND LEVULINATE ESTER
Kg per million BTU
SIGNIFICANCE FOR HEATING OIL EMISSIONS
BLENDING REQUIREMENT WITH HEATING OIL TO ACHIEVE GHG PARITY
WITH NATURAL GAS HEAT
SOY BIODIESEL – 12%
LEVULINATE ESTER – 6%
50/50 BIODIESEL/LEVULINATE ESTER BLEND – 9%
BIOFINE
ECONOMIC IMPACT OF LARGE SCALE
COMMERCIAL APPLICATION
Facility Feedstock Capacity 1,000 dry tonnes per day
Direct jobs created 90 full time equivalents
Supply jobs created 58 full time equivalents
Induced jobs 337 full time equivalents
TOTAL JOBS CREATED 486 full time equivalents
Construction jobs created 565 job years (250 per year)
Petroleum Displacement 1,000,000 barrels/yr
Innovative Natural Resource Solutions LLC
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Co-location
Pulp and/or paper mill
Power Plants
Waste Recycling Plants
Saves capital and operating costs
Leverages existing infrastructure and resources
PROCESS ECONOMICS:
BIOREFINERY CAPITAL, OPERATING COST and PROFITABILITY
Facility type Large Scale Brown Field
Dry woody biomass (forest residues) 1000 Dry Metric Ton/day
Capacity – (Ester: Metric Ton /yr) 145,000
ISBL Capital $MM (incl. power island) $200 million
Feedstock Cost $70/dry Metric Ton
Manufacturing cost($/MT of EL) $606/metric ton
By Product Credit ($/MT of EL) $180 per metric ton
Total Production Cost $/MT ($/gallon) $426 ($1.63)
Total Projected Revenues
(with byproduct credits) $142 million per year
Total Projected Earnings (EBIDTA) $64 million per year per plant
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Biomass Conversion Cost Large Scale Operation
Biomass delivered $70 per dry tonne
$4 per GJ
Fuel Production Cost $ 426 per tonne
$17 per GJ
Compare:
Gasoline at $2.15/gallon $740 per tonne
$17 per GJ
BIOFINE