BHORUKA FABCONS PRIVATE LIMITED

C o r p o r a t e P r e s e n t a t i o n

I S O 9 0 0 1 - 2 0 1 5 & E N 1 5 0 8 5 - 2 C e r t i f i e d C o m p a n y

VISION

To be the leading ‘Aluminium Downstream’ company in India

Milestones

2007 – BFPL is established with a vision to be the leading aluminium downstream company

2011 – BFPL start supplying to Metrorail segment (Delhi Metro)

2013 – Promoters exit the aluminium extrusion business and focus 100% on downstream activities

2017 – Expands manufacturing facility adding a Second Unit in Mysore

2019 – Establishes a partnership with Lippert components (LCI) a US based company

2019 – Expands manufacturing facility adding a Third Unit in Mysore

2020 – Crosses the 2 lakh / year mark for supplies of Automotive roof rails

2020 – Established an in-house Powder Coating Plant to enhance focus on Railways and Automotive supplies

Location

BFPL is located in Mysore, Karnataka. It is 150 kms from Bengaluru International Airport. The company has three units situated in close distance to each other

Our Partnerships

BFPL has tied up with Lippert Components (LCI) in 2019. LCI is a USD 2.5 Billion company listed in NYSE. LCI’s railway focused company SessaKlein and BFPL together manufacture Windows for the Railway segment

Partnered with M/s. SessaKlein Italy for Providing High

Quality Window Systems

SessaKlein is leading Designer and Producer of Various

Window Systems worldwide

BFPL and SK have a dedicated facility to produce these

windows including testing facility

Our Positioning in the Aluminium Value Chain - DOWNSTREAM

BFPL is focused on Designing and Manufacturing Aluminium products which are ready to use.We procure aluminium Extrusions and Sheet Metal from various organized players

Markets Served

BFPL caters to various markets as aluminium has over 3000 applications worldwideOur focus segment is Transportation – Automobiles , Railways, Commercial Vehicles, Electric vehicles

Transport Sector -Parts for metro coaches

[Interior & Exterior]Gangway parts

Automobile -Foot step panel

Roof barWindow frames

EV – battery Casings

Textile -Roving deflecting tubes

Tubes for twister machineParts for BTS, Gripper Rails,

Cooler heat sinks

Power Sector –Heat sinks for LED

Electrical panels LED fixtures,Wind Turbine Generator Parts

B&C Projects - Radiant baffles, security door systems and uprights.

Infrastructure - Overall

Infrastructure - Overall

Infrastructure – Machining Capability

Infrastructure – Powder Coating Facility

BHORUKA FABCONS PRIVATE LIMITED

P r o d u c t D e t a i l s

I S O 9 0 0 1 - 2 0 1 5 & E N 1 5 0 8 5 - 2 C e r t i f i e d C o m p a n y

Saloon Window Assembly

Driver Cabin Window Assembly

Roof Arch Profiles & Rain Gutters

1

2

3

Threshold Plate- Door Area

Gangway Frames

4

5

Cover Brake Module6

Support of Sheets7

Underframe Area

Products – Railway Industry

17

3

4

2

65

Sidewall Panel Assembly (Inter End Area)

Sidewall Panel Assembly (Saloon Area)

Aluminium Door Pillar Frame

Draught Screen Glass Mounting Bracket

Under Seat Cabinets

1

2

3

4

5

Blower Duct – (Hot Air)

Floor Coving Profiles

6

7

Products – Railway Industry

Window Image from

Driver CabinWindow Fitted in E loco Driver Cabin

Window Image

Fixed and movable frame

developed in CRCA

Sealing effectiveness

Validation against

moisture ingress.

Glued window validation

against resistance to

disengagement of glass

Products – Railway Industry

Gangways are connecting system

used to connect one coach to

other coach of Metro/Rail coaches

Part supply involve straight parts,

bend parts & welded frames

EN 15085 – CL2 Certified Welding

facilities

Welding Carried by Certified

welders

Manual Bending Machine

CNC Bending Machine

Capable to bend customised

profiles

Gangways In Application Gangway Frames

Products – Railway Industry

Side Wall Panel Fitted in a Metro Coach

Product Image

Manufactured in Aluminium sheet metal

grade 5052 H32

Overal size 3.6Meter X 1.7 Meter

Liquid spray painted

Involves laser cutting, forming,

bending,TIG welding,painting and

assembly

Products – Railway Industry

6

Duct welded assembly

Hot Air Blower

Blower Duct Final Assembly

Products – Railway Industry

End Application

Products – Railway Industry – Third Rail Applications

End Application

Products – Railway Industry – Third Rail Applications

Simple & Stable Design

Completely Desined in Aluminium

Light Weight

No Glass

Being Curved Design provide

increased ground to height

clearance

Assembly Type – Welding - TIG

Finish – Powder Coated RAL

9016

Life – Minimum 15 Years

Load Carrying Capacity – 80 Kgs

Point LoadLuggage Rack

Existing Luggage Racks In Application

Products – Railway Industry

CUSTOMERS FROM METRO/RAIL INDUSTRY

Aluminium Roof Bars

11,831 Car Sets6,245 Car Sets 35,717 Car Sets

41,621 Car Sets 6,344 Car Sets

Duster Terrano Triber

XL 6 Venue

Products – Automotive – Roof Rails

Made from 6000 series

Aluminium Alloy -Leight Weight

& Corrosion Resistant

Developed SPM for volumetic

production

Forms the primary skeletal

structure to hold the plastic

assembly of the footrest

Enhances load bearing of the

plastic assembly

Supplied Side Foot Panels for

13,169 Cars in FY 2019-20

S i d e F o o t P a n e l

Products – Automotive – Foot Panels

Application - Driver back side window in Commercial trucks

Al Material Grade – 6063 T4

Finish – Powder Coating (Matt Black)

Assembled along with catch plate (casting part)

Light Weight

Aesthetically good

Slotting holes given for floating of water as a drain slots

Sliding and fixed glasses will be verified with different dimensions during extrusion process only

Aluminium Profile

Bend Frame – Mill Finish

Bend Frame –Powder Coated

Frame Assembled with Glass

Windows Fitted in a Vehicle

Products – CV – Window Frames

Window Frames for 9T School Bus

Work involves Angular Cutting, Bending, Slot Punching, Drilling with CSK, Assembly, Tig Welding, Powder Coating

Finish: Black Color Powder Coating

15 different Frames makes a bus quantity

Assembly includes Child Parts -Brackets, Catch Plate, Screws and Rivets

Pictorial Image & Photo of Window Frames Windows Fitted in Buses

Products – CV – Window Frames

The product is used in defence vehicles as a front side window frame. This Frame is being assembled with toughened glass

Made from 5000 series Aluminium sheet metal

Finish – Mill Finish

Length – 1.78 Mtr

Involves Bending and Welding

Light Weight

Corrosion Resistant

Ease In Assembly

Pictorial View Product in Defence Vehicle

Products – Defence Vehicle – Window Frames

Battery enclosures for two and three wheelers with quick interchange option at EV Swapping Stations.

Material Grade – 6063 T6

Finish - Anodized [Silver Color]

Coating Life - Min 10 yrs

Small & Light Weight

Corrosion Resistant

Ease of Assembly [Slide Fit]

Optimal Heat Dissipation

Aluminum Enclosure Profile

Profile in Assembly View

Product in Three Wheeler Application

Products – Electric Vehicle – Battery Enclosures

Project Scope :

To design electric rickshaw with body in aluminium for weight reduction and come with Passanger and loader Models

Project is in design stage

Will develop proto products and run trials with own usages for necessary corrections

On satisfory run will take up next steps to release it to the market.

Prototype DevelopedE-Rickshaw Body Frame

Products – Electric E Rickshaw Body

CUSTOMERS FROM AUTOMOBILE INDUSTRY

Finished Parts & Plastic Closure End Caps

Parts Fitted On Site

Radiant Cooling Systems Used in

their buidings to maintain room

temeprature instead of AC System

30% more efficient than

conventional cooling systems

Environment friendly

Power saving

Lesser maintenance

Longer life

Aesthetically good

Products – B&C – Radiant Cooling Baffles

Automated Sliding Door System for Office Buildings, Home Centres, Warehouses, etc.,

Supporting components material includes SS, rubber, fastners, stoppers and metal brackets

Assembled with electrical and electronic components

Extrusion to Assembly

Extrusion +

Anodizing +

Machining

Manufacture

and Assembly

of Supporting

Components

Assembly of

Electrical and

Electronic

Components

Final

Assembled

Door

Product in Building

Products – B&C – Automatic Sliding Doors

Residential Shutters Counter Shutters Commercial Shutters

Different finish and length requirements as per project needs

Corrosion resistant

Matching for fitment between each part and ease of rolling

Perforated shutters can be provided as per needs

Different Shutter Profiles As Per Project Needs

Products – B&C – Security Shutters

Gripper Rails for Auto Doffer

Cooler Heat Sinks

Tube Profile Tube Grinding Machine

Anodized Tubes Tubes in Application

Roving Deflection Tubes for Spinning Machines

BTS ALU RAILBobbin Train

Profile

Profiles used in Yarn Finishing Machines

BTS In a Mill

Parts for Bobbin Transport System [BTS]

Products – Textile Sector

Heat Sinks for LED Street Lights

Products for Ropeways Rotor & Stator Parts for Wind Turbine Generators

Heat Sinks for Electrical Panels

Products – Renewable Power Sector

Products for Dental X-ray systems

Products for Surgical Imaging ApplicationProducts for Medical Breathing Air Dryers

Products – Healthcare Sector

Product in End Application

Bending Section Profile s

Bending Facility

Products – Architectural Bending

End Application

Profiles Drawings

Bend Part

End Application

Bend Part

Products – Architectural Bending

Bhoruka Fabcons Private Limited

#427E, Hebbal Industrial AreaMysuru - 570016Karnataka, India

Phone: 0821 - 2415290 / 2510351E-mail: marketing@bhorukafabcons.com

www.bhorukafabcons.com

THANK YOU

CONTACT US