Bgr Ppd 0208 El Mqp 0494 r2 Mitp 400kv Swyd Str Cat 1

LEGEND:

P-Perform MTC-Manufacturer test certificate WPS-Welding procedure Specification

R-Review DPT- Dye Penetrant Testing PQR-Procedure Qualification Record

W-Witness NDT- Non Destructive Testing WPQ-Welder Performance Qualification

RW-Random witnessBGR Doc. No.: BGR-PPD-0208-EL-MQP-0494, REV 02, DATED: 12.03.15

VENDOR Doc. No.: RPECPL/BGR/OPGCL/QAP/STR/001, REV 02, DATED: 11.02.15

PREPARED BY

R.SHREEVATSAN

APPROVED BY

K.KALYANARAMAN

MANUFACTURING INSPECTION AND TEST PLAN

for structural materials for Equipment Mounting and Towers

REVIEWED BY

S.CHANDRASEKAR

BGR ENERGY SYSTEMS LIMITED

POWER PROJECTS DIVISION

443, ANNA SALAI, TEYNAMPET

CHENNAI - 600 018

PROJECT: 2 X 660 MW IB TPS , ODISHA POWER GENERATION CORPORATION LTD

of 4

6075

Action 1

Contractor BGR Customer

1.0

Visuals & Dimensions MajorVisual/

MeasurementRandom Appvd. Drg./GTP P R R Mfg. TR/LAB TC

Mechanical Properties Major Verification 2/heat IS: 2062 P R R Mfg. TR/LAB TC

Chemical Properties Major Verification 1/heat IS: 2062 P R R Mfg. TR/LAB TC

Ultrasonic Test of Plate thickness ≥

25mmMajor Verification 100% ASTM A 435 P R R



Mechanical Properties, Chemical

Properties and HardnessMajor Verification Sample

IS:1367-3 /IS:1367-

6P R R Mfg. TR/LAB TC

Hot Dip galvanizing Major Verification Sample IS:1367-13 P R R Mfg. TR/LAB TC


MeasurementRandom Appvd. Drg./GTP P R R

Mechanical Properties Major Verification Sample IS 4072/ IS 1079 P R R

Chemical Properties Major Verification Sample IS 4072/ IS 1079 P R R

Electro Galvanised ( Only for Spring

Washer )Major Verification Sample IS 1573 P R R



Mechanical Properties Major Verification Sample IS:2062 P R R Mfg. TR/LAB TC

Chemical Properties Major Verification Sample IS:2062 P R R Mfg. TR/LAB TC

Hot Dip galvanizing Major Verification SampleAppvd. Drg./IS:

2629P R R Mfg. TR/LAB TC

1.1

Washers1.3

1.4

RATAN PROJECTS & ENGG. CO. PVT. LTD.

26, PRASANNA KUMAR TAGORE STREET,

KOLKATA – 700 006

VENDOR: RATAN PROJECTS & ENGG.CO.(P) LTD.

Raw Material / Equipment Items

NAME :

QUALITY ASSURANCE PLAN

Doc. No: RPECPL/BGR/OPGCL/QAP/STR/001

Project: 2X660 MW, IB TPS, BANAHARPALLI

CONTRACTOR: BGR ENERGY SYSTEMS LTD

Package/Equipment :

SWITCHYARD TOWERS & SUPPORTING STEEL STRUCTURALS

Foundation Bolts

Supplier TC

/ Internal

Test Report

RemarksFormat of

Record

Ref documents &

Acceptance std

Class of

Check

CLIENT : ODISHA POWER GENARATION CORPORATION LTD.

Date : 11.02.2015 P.O. NO. 3500006202, Date : 09.12.2014

Rev. No : 02

Inspecting AgencyItem/Component &

OperationCharacteristics Type of checkS.NO

1.2

NAME :

BGRESL

Quantum/

Frequency of

check

Structural/plates

SIGNATURE :

CUSTOMER

SIGNATURE : SIGNATURE :

NAME :

Bolts, Nuts

of 4




KOLKATA – 700 006





Package/Equipment :


RemarksFormat of

Record

Ref documents &

Acceptance std

Class of

Check


Date : 11.02.2015 P.O. NO. 3500006202, Date : 09.12.2014

Rev. No : 02



Quantum/

Frequency of

check

1.5Welding Electrode (batch

certificate)Verification of batch certificate Major Verification Sample

Apprd. Drwg/

Related std

Supplier

TC/Internal

Test Report

P R R

1.6 Zinc Ingot Quality of Zinc Major VerificationSample per

Lot/Batch

IS:2629/IS:209/IS:1

3229MTC P R R

2

2.1Materials Marking, Cutting,

Drilling, PunchingVisual & Dimensions Major

Visual/Measur

ement100% Appvd. Drg./GTP P R ….

Match Marking will be done

in black Condition

2.2 Welding Control Verification of WPS/PQR/WPQ Major Visual 100% ASME SEC IX P R R

IF already approved

established procedure is

available, then review or

else witnessed by customer

2.3 Final Welding Visual & Dimensions Major Visual10%

Random

Mfg. Drg/ Data

SheetP R R

2.4 NDT DPT on Welds Major Visual 100% ASTM E165 Report P R R

Mfg.

record/In

process

Report

P W

In Process

Mfg.

Record/In

process

Report

2.4 Trial Assembly Visual & Dimensions _Tolerance for part

dimension ± 2mm and full

dimension ± 5mm

Major Measurement Appvd. Drg./GTP

BGR ESL

SIGNATURE :

OPGCL

SIGNATURE :

NAME :

1/ Type

NAME :

VENDOR: RATAN PROJECTS & ENGG.CO.(P) LTD.

SIGNATURE :

NAME :

of 4

6075

Typewritten Text

6075

Typewritten Text

Note - 1

6075

Typewritten Text

Note:

6075

Typewritten Text

1. During the course of execution if in any Butt joint is made in the load bearing section the same shall be checked with 100% RT/UT




KOLKATA – 700 006





Package/Equipment :


RemarksFormat of

Record

Ref documents &

Acceptance std

Class of

Check


Date : 11.02.2015 P.O. NO. 3500006202, Date : 09.12.2014

Rev. No : 02



Quantum/

Frequency of

check

Surface preparation (Degreasing-

Pickling)Major Mechanical 100%

Appvd. Drg./IS:

2629Log Book P R ….

Quality of Zinc Material Major VerificationSample per

Lot

Appvd. Drg./IS:

2629MTC P R R

Temperature of Zinc Bath Major Visual ContinuousAppvd. Drg./IS:


Surface Finish Major Visual 100%Appvd. Drg./IS:


Zinc Coating Thickness Major MeasurementProcess

Check

Appvd. Drg./IS:


3

3.1Individual Members of

Towers/StructuresVisual & Dimensions Major

Visual/

MeasurementRandom Appvd. Drg./GTP Report P W R

Visual & Dimensions, Marking &

RectificationMajor

Visual/

MeasurementRandom Appvd. Drg./GTP Report P W R

Surface Finish, Distortion Major Visual RandomAppvd. Drg./IS:

2629Report P W R

Adhesion Test Major

Pivoted

Hammer Test/

Knife Test

2 Sample

Per Lot IS: 2629 Report P W R

Zinc Coating Thickness Major Measurement2 Sample

Per LotIS: 6745 Report P W R

Mass of Zinc Coating Major Measurement2 Sample

Per LotIS: 2629 Report P W R

Uniformity of Zinc Coating Major Measurement2 Sample

Per LotIS: 2629 / IS: 2633 Report P W R

4 Packing and Transport …. …. ….

5 Final Documentation Review of documents Major Verification 100%As per approved

QAP

Document

PackageP R R

NAME : NAME :

OPGCL

SIGNATURE :

NAME :

VENDOR: RATAN PROJECTS & ENGG.CO.(P) LTD. BGR ESL

SIGNATURE : SIGNATURE :

Hot Dip Galvanizing

Final Inspection

3.2

2.5 Hot Dip Galvanizing

Included in the supplier Scope

of 4

Bgr Ppd 0208 El Mqp 0494 r2 Mitp 400kv Swyd Str Cat 1

Documents

Transcript of Bgr Ppd 0208 El Mqp 0494 r2 Mitp 400kv Swyd Str Cat 1