Best Practices in Data Collection for Successful Manufacturing Intelligence
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Transcript of Best Practices in Data Collection for Successful Manufacturing Intelligence
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Best Practices in Data Collection
for Successful Manufacturing Intelligence
Jeffery Cawley VP Industry Leadership
Northwest Analytics January 26, 2012
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Agenda
Manufacturing Intelligence
Data Quality
Data Collection
Plant Floor Data Collection Best Practices
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Business Planning & Logistics Plant Production Scheduling, Operational Management, etc
Manufacturing Operations & Control
Dispatching Production, Detailed Production Scheduling, Reliability Assurance, ...
Batch Control
Discrete Control
Continuous Control
Level 4
Level 3
Level 2
Level 1
ISA 95 Activity Levels
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Aggregation
Contextualization
Analysis
Visualization
Propagation
Manufacturing Intelligence (MI)
*AMR/Gartner
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Why MI Matters
“The basic productivity gains in manufacturing
have been realized. The next level must be
achieved through Manufacturing Intelligence.”
Pierfrancesco Manenti
IDC
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Standardized KPIs Across Enterprise Aberdeen 2011
Best-In-Class Performance
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Operations
Supply-chain compliance
Regulatory compliance
Minimum Ante: Good Data
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CGMP
GALP
GFSI
9001
22000
ISA95
ICH Q10
HACCP
CAPA
Regulatory Ante: Good Data
Organizations
Standards
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Manufacturers’ #1 Barrier – Data Quality Deloitte, 2011
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No front-end design
Workflow interruption
Obscure, hard-to-use interface
No best-practice enforcement
Non-secure data handling
Top 5 Bad Practices
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Well-defined operation
Transparent, role-specific
interface
SOP support
Immediate feedback
Data-handling integrity
Top 5 Good Practices
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Process definition
Operator buy-in
Role-specific interface
Workflow support
Well-Defined Operations
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Well-Defined Operations
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Access
Currency
Single-point maintenance
SOP Control
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JL Pharmaceutical
SOP Control
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Intuitive operator interface
Prompt & refresher
Training compliance
Status alert from system-of-record
Link to test or refresher
Immediate feedback
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IMS Materials
Ease-Of-Use
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Data read – ISA95
Enforce SOP workflow
Monitor input data
Transfer data to database
Data Integrity
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Well-defined operation
Transparent, role-specific
interface
SOP support
Immediate feedback
Data-handling integrity
Top 5 Good Practices
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Good data required for MI
Must achieve effective,
accurate collection
Benefits are immediate, far
reaching
Summary
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Q&A
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Manufacturing Intelligence for Intelligent Manufacturing.™