Beefcake...A Beefcake cake feeder can present hazards to an operator who follows unsafe procedures...
38
BEEFCAKE 3-2019 OPERATOR’S & PARTS MANUAL
Transcript of Beefcake...A Beefcake cake feeder can present hazards to an operator who follows unsafe procedures...
Beefcake
BEEFCAKE
3-2019
OPERATOR’S & PARTS MANUAL
Beefcake
Beefcake
Thank you for purchasing a Harper Beefcake.
TO THE OWNER OR OPERATOR:
As with all Harper products, the Harper Beefcake has been developed through tough design and testing procedures to produce a machine that can be relied on. This manual gives assembly, oper-ating, and service information for models BC1000, BC1500, and BC2000. Please read and under-stand all instructional material included with the Beefcake and its components before assembling and operating the equipment.
A Beefcake cake feeder can present hazards to an operator who follows unsafe procedures in either the operation or maintenance of the unit. Therefore, SAFETY WARNINGS are presented at certain locations in the text.
SYMBOL: SAFETY WARNING!
MEANING: Failure to understand and obey this warning may result in injury to you or others. Whenever this symbol is used, please pay very close attention to the information presented, and make sure you fully understand. If you do not, contact your dealer or Harper Industries for clarifica-tion.
SAFETY WARNING!
All shields and guards must be in place for proper and safe operation of this equipment. Where they are shown removed in this manual, it is for purposes of illustration and instruc-tion only. Do not operate this equipment unless all shields and guards are in place.
Harper Industries, Inc. is continually striving to improve the design and performance of its products. We reserve the right to make changes in specifications and design without thereby incurring any obligation relative to previously manufactured products.
© 2019 Harper Industries, Inc.The Harper and Beefcake names are registered trademarks of Harper Industries, Inc. All other brand and productnames are trade-
marks or registered trademarks of their respective companies.
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Beefcake
LIMITED WARRANTY
Harper Industries, Inc. (HII) warrants to each purchaser of a new Harper Beefcake from an authorized dealer or representative, that such equipment is free of manufacturer’s defects in workmanship and materials which appear while in normal service for a period of ONE YEAR commencing with delivery to the original user.
The obligation of HII under this warranty is expressly limited, at our option, to replacement or repair at a service facility designated by Harper Industries or at the manufacturing plant in Harper, KS. A part will be replaced after inspection discloses it to have been defective. This warranty does not apply to defects caused by damage or unreasonable use (includ-ing failure to provide reasonable and necessary maintenance, or by performing functions without genuine Harper Beefcake accessories) while in the possession of the consumer.
Warranty is limited to parts, labor and ground freight delivery of replacement parts. HII shall not be liable for the consequential damages of any kind, including but not limited to consequential labor costs or transportation charges in connection with replacement or repair of defective parts.
This warranty does not apply to parts subjected to misuse, abuse, alteration, improper or inadequate maintenance, or normal wear (incuding chains, augers).
Harper Industries makes no warranty with respect to trade accessories. They are subject to the warranties of their respective manufacturers.
ANY IMPLIED OR STATUTORY WARRANTIES, INCLUDING ANY WARRANTY OR MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE, ARE EXPRESSLY LIMITED TO THE DURATION OF THIS WRITTEN WARRANTY. HII makes no other ex-press warranty, nor is anyone authorized to make any on behalf of HII.
For further information please contact your nearest Harper Beefcake dealer.
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Date of Purchase _________/_________/_________
Dealer’s Name ______________________________
Dealer’s Phone ______________________________
Serial Number _______________________________
Beefcake
Table of ContentsOPERATOR SECTIONTo the Owner or Operator............................................Warranty Statement......................................................Table of Contents..........................................................Specifications................................................................Feature Identification Hopper Door Lift Handle................................... Actuator............................................................. Augers.............................................................. Chute................................................................ Kicker................................................................ Mounting Holes/Bolts........................................ Motor................................................................. Hopper.............................................................. Hopper Door.....................................................
General Safety Guidelines Equipment and Controls................................... Guards and Shields.......................................... Replacement Parts........................................... Safety Decals.................................................... Hydraulics.........................................................
Installation.....................................................................
Operating Instructions Before Operating.............................................. Transporting...................................................... Operating Hyraulic BC........................................ Electric BC..........................................
Optional Door Operations Method 1 - Door Lifting Mechanism................. Method 2 - Kicker.............................................
Optional Chute Operations Method 1 - Manual Chute Operations.............. Method 2 - Actuator..........................................
Electric Models Electrical Minimum Requirements....................
1234
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66666
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PARTS SECTIONStructure Cake Feeder Assy............................................. Cake Feeder Stand........................................... Auger & Trough Assy........................................ Lid & Frame Assy.............................................. Lift Handle & Latch/Drive Shield....................... Chute Extension Assy....................................... Cake Feeder Dummy Arms............................... Decals...............................................................
Hydraulic/Electric Hydraulic Drive................................................. Electric Drive..................................................... Hand Controll & Harness.................................. Electical Schematic...........................................
Optional Door Operation Options (Kicker)...................... Electric Actuator................................................
1.11.21.31.41.51.61.71.8
2.12.22.32.4
3.13.2
Beefcake
Power Hydraulic Electric Motor - Leeson 3/4 hp
Capacity BC1000 - 26 cu. ft. - about 1000 lbs. w/ 3/4” range cubesBC1500 - 34 cu. ft. - about 1500 lbs. w/ “ “ “BC2000 - 46 cu. ft. - about 2000 lbs. w/ “ “ “
Dimensions BC1000 - Length: 80 in Width: 26 in Height: 44 inBC1500 - Length: 80 in Width: 36 in Height: 45.3 inBC2000 - Length: 80 in Width: 42 in Height: 50.3 in
Paint Durable 2-part PolyurethaneAugers Two 6 inch diameter augers
Left - 76 3/4 in longRight - 78 in long
Options - Electronic Actuator for chute- Kicker for chute door
NOTE: Following publication of this manual, certain changes in standard equipment and options may have occurred which would not be included in these pages. Your Harper dealer is the best source for up-to-date information.
Specifications
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Beefcake
Feature Identification
CHUTE
MOUNTINGBOLTS/HOLES
MOTOR
HOPPER
HOPPERDOOR
LIFTHANDLEHOPPER
DOORLIFT
HANDLE
KICKER*
AUGERS
ACTUATOR*
Hopper Door Lift Handle - used to open the hopper from the ground.
Actuator* - raises and lowers the chute.
Augers - when rotating, push the feed out of the hopper and down chute.
Chute - made of rubber and can be raised for transport or lowered for distribution of feed.
Kicker* - when attached it allows the door for the feed to be held in an open position.
Mounting Holes/Bolts - for mounting the Beefcake to the flatbed.
Motor - is a Leeson 3/4 hp used to power the dual augers.
Hopper - has three options of capacity: 1000, 1500, or 2000 lb limits based on choice of BC.
Hopper Door - has a weather proof strip on the inside edge of door to keep moisture out.
Lift Handle - used to open hopper when on the bale bed.
* denotes optional attachments of the Beef-cake.
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Beefcake
General Safety GuidelinesEquipment & Controls • Before operating this equipment, read and understand the Operator’s Manual. • Altering the unit in any way that ad- versely affects its safe operation, per- formance or durability will void the wa- rranty and may cause hazardous con- ditions. • Know the location and function of all controls and how to stop the equip- ment quickly in an emergency before you operate the unit. • Keep all bolts, screws and fittings tight to ensure safe operation of equipment. Guards & Shields • Keep all safety devices in place and in good operating condition. • Replace all worn, damaged, unusable, missing or lost safety shields and guards before operating unit.
Replacement Parts• Use genuine factory parts or parts with equivalent characteristics including: type, strength and material. • Replace locknuts and locking screws if they cannot be tightened without considerable resistance for several turns before they are completely tight. • If hardware is not secure, or if fasten- ers are over-tightened, equipment fail- ure may result posing possible safety hazards. • Use proper torque specifications for all fasteners when they are replaced.
SAFETY WARNING! Failure to use genuine factory parts may result in voiding of the warranty, product malfunction or possible injury.
Safety Decals • If safety related or instructional decals become illegible or are removed, re- place them immediately. • If parts are replaced, make sure all safety related or instructional decals are present before the equipment is operated again. • New decals may be obtained from your local Harper Dealer.
Hydraulics
To prevent serious injury or death:• Relieve pressure on system before repairing, adjusting or disconnecting any hydraulic hose or fitting.• Wear proper hand and eye protection when searching for leaks. • Use wood or cardboard instead of hands when looking for leaks.• Keep all hoses, fittings and compo- nents in good operating condition.• Do not use any type of heat or flame (welding, soldering, cutting torch, etc.) near pressurized hydraulic lines.
SAFETY WARNING!
HIGH-PRESSURE FLUID HAZARD!Escaping fluid under pressure can pen-etrate skin causing serious injury or death.
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Beefcake
InstallationYou can use select Deweze Balebeds to lift your new Beefcake on to the bed or one of many other options as long as safety, precau-tion and common sense are used.
SAFETY WARNING! Keep any objects or body extremities from beneath the Beefcake when loading and do not stand under the feeder when it is raised.
Next, position the Beefcake into place so that you can mark on the flatbed floor the location of the mounting holes for attaching the Beef-cake. Mark (4) mounting holes for drilling, ro-tate the Beefcake to the back of your flatbed, and drill the (4) mounting holes.
Put the Beefcake back in place where you marked and drilled the mounting holes. Attach with either the (4) mounting bolts included in your purchase or your own preferred size of mounting bolt that can fit into the predrilled mounting points on the Beefcake.
The final step depends on whether you have purchased the hydraulic or electric motor ver-sion of the Beefcake.
For the hydraulic, connect the hydrualic hoses that are attached to the Beefcake to your bed’s hydraulic hookups located on the right side of the headache rack. There is a check valve pre-installed on your Beefcake. If by chance the augers do not run when activated, switch the hoses on the bed location. This will allow it to run correctly. There is also an electrical harness that will need positive and negative leads run from the feeder to the battery under the hood of the truck.
For the electric, attach the positive cable to the solenoid as depicted below, and run it to the positive end of the battery on the truck, and be sure to put the 200 Amp fuse on with the cable (this will protect the motor).
Also, If you prefer to operate either of the ver-sion (hydraulic or electric) from inside your truck, run the Beefcake controller to the inside of your truck.
Check Valve
Motor
MOUNTINGBOLTS/HOLES
7
Motor
Positive cablefrom solenoidto motor
Negative cablefrom truck battery
Positive cablefrom truck battery
Fuse 200 AmpBUSS MRBF-200
Switch wirecontroll harness
Solenoid
Power wirecontroll harness
Ground wire controll harness
Beefcake
Operating InstructionsBefore Operating• Inspect inside the hopper and around the chain drive for the augers for any foreign objects. If any are found remove it/them. • Be sure to check that all shields are in place and that all bolts or fasteners are tightened.
Transporting• When transporting the Beefcake, be sure that the hopper lid’s lift handle has the safety latch in place so that the lid does not rise during transport due to wind.
OperatingHydraulic Powered Beefcake• Fill Beefcake with desired amount of feed or grain product.• Lower the rubber chute to feeding position.• Activate the hydraulic motor with the balebed’s remote.
Due to the check valve on this product, if it be-comes clogged or stalls, it cannot be reversed to dislodge it. You must stop the feeder, shut of the units power, and disconnect the hydrau-lic hoses to relieve any pressure on the sys-tem before seeing to the problem.
SAFETY WARNING! Do not put hands into a plugged auger when there is pressure on the system. It can result in harm.
• Do not use the hopper for long term storage of feed. It could create a corrosive environment and cause unwarranted wear on your machine.
Electric Powered Beefcake• Fill Beefcake with desired amount of feed or grain product.• Lower the rubber chute to feeding position.• Activate the electric motor with the Beefcake’s remote.
*Only available with the chute actuator option otherwise this switch serves no purpose.
For Your InformationThe controller for the Beefcake is used in both the hydraulic and electric version of the feeder. Currently, the only difference is that the auger is activated differently between the two options. The electric uses the auger on/off switch on the Beefcake remote, and the hydraulic uses the flatbeds hydraulic function to activate the auger. Aside from the auger, everything else on the Beefcake remote is uni-versal.
Safety Latch
Revolution CounterCounter Reset
Raise/Lower Chute*
Auger On/Off
System On/Off
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Beefcake
Optional Door OperationsMethod #1Door Lifting Mechanism and Operation
When it is in the closed position, it will create piles while operating. Where as if it is in the open position, it will create a row while operat-ing.
This is located on the right side of the chute as depicted by the image.
Method #2Kicker
The kicker is a great option for when you will always be making rows rather than piles with your feed.
Manual Chute and Door Operation
Changing the position of this spring holds the door OPEN or CLOSED
This spring holds the Chute either UP or DOWN
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Door Lifting Bolt Mechanism and Operation
The spring holds the door shut.
As the lifting bolt goes through the lower half of its revolution.
The spring continues to hold tension on the door.
As the lifting bolt goes through the upper half of its revolution, lifting the door to its full open position and then lowering it back down.
Door Lifting Mechanism and Operation
With the manual door kicker installed
When the Chute is up the door is closed.
When the Chute is down the door is open.
Beefcake
Method #1Standard
This is located on the left side of the chute as depicted by the image.
This is used for transportation so that the chute is not damaged in any way due to protruding from the side of the truck.
Method #2Actuator
The actuator replaces the spring that holds the chute either an up or down position. It allows the operator to manage the chute from the comfort of the seat or whatever their location is. See page 7 for details on the switch for the actuator.
Optional Chute Operations
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Manual Chute and Door Operation
Changing the position of this spring holds the door OPEN or CLOSED
This spring holds the Chute either UP or DOWN
Beefcake
Electric Models
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DewEze Electric Beefcake Electrical Minimum Requirements
18FT 25FT 30FT 35FT 40FT
Supplied “0” Gauge “00” Gauge “00” Gauge “000” Gauge
All Electric Beefcake models are supplied with 18FT 2GA welding cable leads for hook-up to truck battery — This is maximum length for this cable
If a longer length is desired refer to chart below for minimum cable size
Cables of new length must be built from single cables without splices or connections — Cable ends must be properly crimped or soldered
Cable Requirements
12.5 Volts Minimum Voltage of Battery Without Load
(battery should be charged if at this level)
Electrical Supply Requirements Beefcake electric feeders require a stable power source:
Batteries must be in good condition and should be fully charged (12.7V standing) Truck Charging System must operational (14V+ if engine running) All electrical connections must be good (checked with voltmeter, not visually)
Batteries at 12.1 Volts are not fully charged they are actually 50% discharged
Chart Shows the unloaded voltage of a good battery at a particular charge level this is for reference only — actual battery charge and capacity should be determined by load testing of the battery
2/12/19
Beefcake
Beefcake
PARTS
Beefcake
Beefcake
Table of ContentsPARTS SECTIONStructure Cake Feeder Assy............................................. Cake Feeder Stand........................................... Auger & Trough Assy........................................ Lid & Frame Assy.............................................. Lift Handle & Latch/Drive Shield....................... Chute Extension Assy....................................... Cake Feeder Dummy Arms............................... Decals...............................................................
Hydraulic/Electric Hydraulic Drive................................................. Electric Drive..................................................... Hand Controll & Harness.................................. Electical Schematic...........................................
Optional Door Operation Options (Kicker)...................... Electric Actuator................................................ Light Bar Option................................................
1.11.21.31.41.51.61.71.8
2.12.22.32.4
3.13.23.3
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Ass
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17
2/20
/201
7
13
1/16
"
Beefcake1.7
Cake FeederDummy Arm
Bolt Kit # 205129
Front Half Back Half Front Half Back Half Front Half Back Half
675 215150 215353 215354 NA NA NA NA
676 215249 215353 215356 215355 215354 NA NA
677 215191 215353 215357 215355 215356 NA NA
679 215208 215353 215358 215355 215357 215355 215356
682 215145 215359 215357 215360 215356 NA NA
684 215193 215359 215358 215360 215357 215360 215356
687 215198 NA NA 215360 215361 215360 215361
688 215200 NA NA 215360 215362 215360 215362
778 215160 215363 215364 NA NA NA NA
776 215257 215363 215365 215367 215366 NA NA
782 215158 215363 215368 215367 215369 NA NA
784 215202 215363 215370 215367 215371 215367 215372
787 215204 NA NA 215367 215373 215367 215373
788 215206 NA NA 215367 215374 215367 215374
Cake Feeder Dummy Arms1000 1500 2000Flatbed
Model #Standard
Dummy Arm
DecalsModel # Part #
675 202095676 202096677 202097679 202098682 202099684 202100687 202101688 202102778 202105776 202104782 202106784 202107787 202108788 202109
Decals Must BePurchased Seperately
6/6/2018
Front Half Back Half
Beefcake
Par
ts L
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DE
SC
RIP
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9/26
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6
3
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Beefcake2.1
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1
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14
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1500
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NP
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1321
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7
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chem
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2/21
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7
Beefcake
Beefcake3.1
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ts L
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DE
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2051
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7
2051
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2051
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2000
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2153
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14
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9
3
14
85
4
13
Cak
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Opt
ion
The
Ligh
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Opt
ion
harn
ess
# 23
2142
plug
s di
rect
ly in
to th
e G
rote
har
ness
on y
our D
EWEZ
E fla
tbed
afte
r Jun
e 20
18.
If
you
are
putti
ng in
on
an o
lder
bed
you
will
need
to o
rder
the
Adap
ter H
arne
ss K
itpa
rt #
2350
33.
2/8/
2019
1
Wiri
ng H
arne
ssW
ill R
un A
long
Rig
ht S
ide
Then
Acr
oss
Hea
dach
e R
ack
and
Plug
Into
Plac
e of
Tai
l Lig
hts
7
Beefcake
NOTES
Beefcake
Harper Industries, Inc.151 E. Highway 160Harper, KS 67058
Website: www.harperindustries.com
Telephone: 620-896-7381Toll-Free: 800-835-1042Fax: 620-896-7129
E-mail: [email protected]
