Bansilal Ramnath Agarwal Charitable Trust’s Vishwakarma ...2. Shaper, planer and slotting machines...

Vishwakarma Institute of Technology Issue 01 : Rev No. 1 : Dt. 01/07/18

Structure and syllabus of S.Y. B. Tech. Industrial Engineering. Pattern B-19, A.Y. 2019-20 (P a g e | 1)

Bansilal Ramnath Agarwal Charitable Trust’s

Vishwakarma Institute of Technology (An Autonomous Institute affiliated to Savitribai Phule Pune University)

Structure & Syllabus of

B. Tech. (Industrial Engineering)

Pattern ‘B19’ Effective from Academic Year 2019-20

Prepared by: - Board of Studies in Industrial & Production Engineering



S.Y. B. Tech. Industrial Engineering AY 2019‐20 (B19)

Subject No.

Subject Code

Subject Name Teaching Scheme (Hrs/Week)

Examination scheme Credits

Theory Lab CA MSE GD/PPT

ESA Total

HA LAB ESE VIVA

Semester-1 (Module-III) S1 IE2001 Theory of Machines 3 2 10 30 15 10 15 20 100 4 S2 IE2002 Machine Tools & Processes 3 2 10 30 15 10 15 20 100 4

S3 IE2003 Metrology & Mechanical

Measurements 3 2 10 30 15 10 15 20 100 4

S4 IE2004 Mechanics of Materials 3 2 10 30 15 10 15 20 100 4 S5 IE2171 Engineering Design & Innovation - 1 1 2 -- -- -- -- -- -- 100 4

S6 IE2005 Mathematics for Engineering Applications-I 2 -- 10 -- 15 30 15 30 100 2

Total 15 10 22 Semester-2 (Module-IV)

S1 IE2036 Thermal & Fluid Engineering 3 2 10 30 15 10 15 20 100 4 S2 IE2037 Material Science 3 2 10 30 15 10 15 20 100 4 S3 IE2038 Casting & Joining Technologies 3 2 10 30 15 10 15 20 100 4 S4 IE2039 Design of Machine Elements 3 2 10 30 15 10 15 20 100 4 S5 IE2186 Engineering Design & Innovation - 2 1 2 -- -- -- -- -- -- 100 4

S6 IE2040 Machine Drawing & Computer Graphics 1 2 -- 70 -- 10 -- 20 100 2

S8 IE2088 **GP2 -- -- -- -- -- -- -- 0 -- Total 14 12 22

(**) Audit Course evaluated in second semester



Module III



FF No. : 654

IE2001::THEORY OF MACHINES Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1

1. Simple Mechanism: Kinematic link, types of link, machine, structure, types of constrained motion, kinematic pair, classification of kinematic pairs, degrees of freedom, kinematic chain, mechanism, inversion, four bar chain and its inversion, single slider crank chain and its inversion and double slider crank chain and its inversions. Ackerman steering mechanism, Hooke’s joint. 2. Kinematic Analysis of Mechanisms: Introduction, Motion of a link, velocity of a point on a link by relative velocity method, velocity in a slider crank mechanism, introduction, acceleration diagram for a link, acceleration of a point on a link by relative acceleration method, Klein’s construction. 3. Governors: Introduction, Function, types of governor, centrifugal governor, terms used in governor, types of centrifugal governors - Watt, Porter, Proell & Pickering governor, sensitivities of governor, stability of governor, isochronous of governor, hunting, effort and power of governor

SECTION-2

1. Cams and Followers: Introduction, applications, types of cams and followers, terms used in radial cams, analysis of motion of follower, displacement, velocity, and acceleration diagrams for various types of follower motions: uniform velocity, SHM, uniform acceleration and retardation, cycloidal motion, construction of cam profile for roller, knife edge, flat faced followers and oscillating follower . 2. Spur Gear: Advantages and disadvantages of gear drive, classification of toothed wheel, terms used in gears, involute and cycloidal profile, condition for constant velocity ratio-law of gearing, length of path of contact, length of arc of contact, interference in involute gears. 3. Gear Trains: Types of gear trains- simple gear trains, compound gear trains, reverted gear trains, epicyclical gear trains. 4. Introduction to brakes and dynamometers. List of Practicals: 1) Graphical solution of problems on velocity in mechanisms by Relative velocity method. 2) Graphical solution of problems on acceleration in mechanisms by Relative acceleration method. 3) Graphical solution of problems on velocity and acceleration in mechanisms by Kleins construction method. 4) Determination of moment of inertia of rigid body by bifilar suspension method. 5) Determination of moment of inertia of rigid body by trifilar suspension method. 6) To draw a conjugate profile for any general shape of gear tooth.



7) To draw a cam profile for specific follower motion. 8) Determination of radius of gyration of a connecting rod using theory of compound pendulum. 9) Demonstration and explanation of configuration diagram of working models based on four bar chain, single slider crank mechanism, and double slider crank mechanism for various link positions (any two models). 10) Verification of cam jump phenomenon. 11) To perform experiment on Watt Governors and to find speed, height of a Watt governor and obtaining the graph of governor speed V s height of governor. 12) Demonstration and study of Hookes joint. List of Projects: 1. Automatic bar feeding mechanism 2. Gear indicator for two wheelers 3. Peddling washing machine 4. Material handling system 5. Peddling pump 6. Sheet metal bend removing machine 7. Power generation using Speed breaker 8. Automated material transferring system 9. Foot step pressure electrical power generator 10. Automatic rain activated wiper 11. Cam operated expanding mandrel 12. Hydraulic forklift 13. Pedaling dress washing machine 14. Pedal controlled mobile charger cum emergency light 15. Automatic fuel tank filling system 16. Automatic speed breaking systems 17. Digital vehicle fuel level indicator 18. Automatic rain operated wiper 19. Pneumatic pick & placement robot 20. Automatic packaging and stamping systems 21. Automatic gear display 22. Automatic brake failure indicator 23. Automatic soap rapping machine. 24. Automatic bottle filling system 25. Mechanical four wheels steering 26. Speed control governor 27. Conveyor using Geneva mechanism. 28. Cam operated punching machine 29. Pantograph 30. Cam operated hammer Text Books: 1. S.S.Ratan; Theory of Machines; 11th edition, Tata McGraw Hill 2008 2. R.S.Khurmi, J.K.Gupta; Theory of Machines 14th edition, S Chand Co. Delhi, 2005 3. Ballaney P. L., Khanna; Theory of Machines and Mechanisms; 3rd edition, Khanna

Publisher, 1999



4. Sadhu Singh; Theory of Machines; 5th edition, Pearson Education, 2009 5. Ghosh Amitabh and Malik Ashok; Theory of Machines and Mechanisms; 5th edition,

Affiliated East-West Press, 1998 6. V.P. Singh; Theory of Machines; 8th edition, Dhanpat Rai Publishing, 2004

Reference Books: 1. Shigley Joseph Edward and Vicker John Joseph; Theory of Machines and

Mechanisms; 5th edition, Oxford University Press, 2016 2. Thomas Bevan; Theory of Machines; 1st edition, Pearson Education Ltd., 2016 3. Abdullah Shariff and Howard L. Harrison; Theory of Machines; 3rd edition, Dhanpat

Rai Publishing1981 4. V. K.Bansal; Theory of Machines; 3rd edition, Laxmi Publications Pvt Limited, 2006

Course Outcomes: The student will be able to – 1. Classify different types of links and mechanisms used for different purposes in different machines. 2. Draw velocity and acceleration diagrams of various mechanisms. 3. Analyze different types of governor. 4. Construct cam profile for the specific follower motion. 5. Understand the mechanism of spur gear and identify the various types of gears. 6. Understand the mechanism of gear trains and distinguish between various gear trains. 7. Determine the dynamic behavior principles and operations of breaks & dynamometers. Web site: www.nptelvideos.in nptel.ac.in/courses/112104121



FF No. : 654

IE2002::MACHINE TOOLS & PROCESSES Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1 1. Lathe and turning operations and Gear Cutting: Lathe and its accessories, lathe specifications, lathe cutting tools, speed, feed and depth of cut, various operations on lathe (turning, boring-taper turning, threading etc.) Geometry of single point cutting tools, tool materials and their properties, coolants and lubricants, Introduction to high speed machining 2. Shaper, planer and slotting machines & Drilling Machines and Related Operations: Basic Introduction to shaping and planing operations: Definition, type of shapers and planers. Quick return mechanism, cutting speed and feeds, machining time 3. Milling Machines and operations: Various milling operations and types, accessories and standard and special equipment, Universal dividing head, angular milling attachment, standard index base, Types of indexing (direct simple, differential compound spiral, angular), size, shape and materials of milling cutters, cutting speeds, feed and depth of cut, machining time, Vertical milling attachment, high speed milling attachment, slotting attachment, vice

SECTION-2 Drilling, Gear and Thread Cutting: Types of drilling machines, equipment, size of drilling machine, Drilling operations, boring drills and reamers, cutting speeds and feeds, machining time, Thread cutting - internal and external chasers, dies, thread rolling thread milling, lapping and grinding Gear cutting - Forming & generation, gear cutting on milling, gear hobbing, gear shaping, gear shaving, lapping & grinding, various machines use for gear manufacturing. Thread cutting & processes. Grinding and Super Finishing: Definition, composition of grinding wheel, standard markings of grinding wheels, standard shapes of grinding wheels, Dressing of grinding wheels, grinding operations (cylindrical Conical, internal, surface). Centreless grinding, Abrasive machining processes: Abrasive machining, abrasives-type, size and geometry. Grinding, grinding wheels, wheel marking, wheel selection, wheel mountings. Types of grinding machines Grinding faults. Plunge grinding, Honing, lapping, super finishing, buffing, burnishing processes Broaching Operations and Non-conventional machining processes: Definitions, types of broaching, machines cutters for broaching, materials for broach, cutting action, chip disposal, broaching speeds, application of broaching, Advantages and limitations of broaching operations Non-conventional machining processes: comparison with conventional machining, classification, principle, working advantages, disadvantages and applications of ECM, EDM, AJM, LBM, IBM, EBM.



List of Practicals: 1. Introduction, functions and operations of lathe parts, 2. Lathe tools and measuring instruments, 3. demonstration of different lathe operations, such as knurling, grooving, drilling, boring,

reaming, threading, 4. Safety precautions 5. One simple job involving few lathe operations. 6. One composite job involving the above mentioned operations.. 7. Introduction, demonstration of milling operations such as plain milling, end milling, gear

cutting 8. Demonstration on CNC lathe machine 9. Demonstration and exercise on assembly of machine parts in a group of students. 10. Introduction of Preventive and breakdown maintenance, 11. Demonstration and exercise on inspection of a machine, minor repairs and lubrication. 12. Process sheet of machining component. Text Books: 1. Chapman, Workshop Technology 2. Hazra Choudhary, Manufacturing Processes: Vol. 2. Reference Books: 1. R.L. Timings, Manufacturing Technology, Vol I&II, 3/e, Pearson Education 2. W.A.J Chapman, Workshop Technology: Volume I, II, III: ELBS. 3. Hazra Choudhary S. K. Bose S. K., Elements of Workshop Technology: Volume I, II.

Asia Publishing House: 4. Begeman, Manufacturing Processes. 5. Production Technology, HMT: TMH Publishing Co., New Delhi, 1985. Course Outcomes: Students will be able to: 1. Understand basic construction and working of various Machine tools used for metal

removal processes 2. Select proper work and tool holding devices, attachments and accessories of a machine

tool and 3. Illustrate conventional and unconventional machining processes performed on various

machines 4. Understand various tool geometries and select appropriate cutting tools to obtain required

finished component 5. Define process parameters like cutting speed, feed and depth of cut and evaluate

machining time for machining processes 6. Machine simple and composite job involving few lathe and milling operations



FF No. : 654

IE2003::METROLOGY AND MECHANICAL MEASUREMENTS Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1 1. Introduction to Metrology Introduction to Metrology, Precision, Accuracy, Errors in Measurement, Calibration. Linear Measurement: Standards, Line Standard, End Standard, Wavelength Standard, Classification of Standards, Precision and Non Precision Measuring instruments, Slip Gauges. Manufacture of slip gauges. 2. Angular Measurement Sine bar, Auto Collimator, Sine Center, Uses of sine bars, angle gauges, Angle Dekkor, vernier bevel protractor Comparators: Uses, Types, Advantages and Disadvantages of mechanical comparators, Optical, Electrical, Pneumatic Comparators. 3. Limits, Fits and Tolerances Meaning of limits, fits and tolerances, Indian standards system for limits fits and tolerances, Cost – Tolerance relationship, concept of Interchangeability, Indian Standard System. Design of limits Gauges: Types, Uses, Taylor’s Principle, Design of Limit Gauges. 4. Measurement of Surface Finish and geometric parameters & Interferometry Surface Texture, Meaning of RMS and CLA values, Grades of Roughness, Specifications, surface roughness measurement methods, comparison, profile-meters, pneumatic and replica

SECTION-2 1. Inspection of Geometric parameters: Straightness, Flatness, Squareness Parallelism, Circularity and Rotation, measurement of run out and concentricity. Interferometry: Introduction, Flatness testing by interferometry, NPL Flatness Interferometer. 2. Screw & Gear Metrology Screw Thread Metrology: External Screw Thread terminology, Floating Carriage Instruments, Pitch and flank Measurement of External Screw Thread. Gear Metrology: Spur Gear Parameters and their Inspection Methods pitch & Tooth thickness measurement by various methods. Measurement of pitch – Internal Thread, Measurement of gear tooth profile, Profile projector 3. Computer aided and laser metrology Co-ordinate measuring machine; applications; laser micrometer, laser interferometer, laser scanning gauge, non-contact and in- process inspection, vision system. 4. Mechanical Measurement- Transducers- Analog & digital transducers, types Pressure measurement- Mechanical & Electromechanical instruments/devices Velocity measurement—linear & angular velocity measurement Temperature Measurement – Non-



electrical, Electrical & Radiation methods (pyrometry) Strain Measurement -Strain gauge – classification (metallic, semiconductor), gauge factor, properties of gauge wire, rosettes Force Measurement - Basic methods of force measurement, Strain gauges, LVDT Shaft power Measurement -Belt, Gear Dynamometer, Absorption Dynamometer Any six experiments of the following: 1. Linear measurements by precision measuring instruments 2. Angular measurements by sine bar 3. Dial Gauge calibration 4. Design of limit gauge 5. Measurement of roundness using Johanson’s comparator 6. Surface finish measurement 7. Use of interferometer for study of various surfaces 8. Profile Projector for measurement of screw thread parameters and saw tooth parameter 9. Measurement of gear tooth parameters 10. Measurement of screw thread parameters using floating carriage micrometer 11. Machine tool metrology- Alignment tests on Lathe Machine 12. Study of Toolmakers Microscope

List of Practicals/Projects: 1. Laser based measuring systems 2. Machine vision system 3. In process gauging system 4. Image analysis for measurement 5. Case study – cordinate Measuring Machine 6. Pneumatic gauge 7. Model for solex pneumatic comparator 8. Model for electrical comparator (visual gauging head) 9. Models for

– Force measurement – Torque measurement – Speed measurement – Measurement of temperature at the Furnace – Laser beam machining / Turning

10. Design and manufacturing of gauges for particular application 11. Calibration set up for

– Slip gauges – Micrometer – Vernier Caliper, etc.

12. Measurement of micro components and micro features 13. Set up for measurement of

– Roundness – Straightness – Squareness – Flatness

14. Remote measurement of



– Temperature – Pressure

15. Test set up for measurement of – Pitch of screw thread – Involute profile of Gear teeth

16. Gear Roller Tester setup 17. Development of camera based systems for micro-coordinate metrology 18. Color based product sorting system using PLC 19. PLC based sorting system using metal detection 20. Pneumatic displacement gauge 21. Dimension sensing probe 22. Air Gauging

– C Jet Air Gauge – E Jet Air Gauge – Accessories Filter Sets

23. Electronic Gauging – Electronic Column Gauging – Electronic Display Unit – Four Channel LCD Display Unit – Air Electronic Gauging

24. Air Probes – Air Plug Gauges – Air Ring Gauges – Air Snap Gauges – Special Air Probes

25. Contact Type Plug – Contact Type Plug for Bore Measurement

26. Multi Gauging Fixtures for – Con Rod Pneumatic Measurement – Con Rod contact type – Con Rod contact type for Matching Rod & Cap – Crank Shaft pneumatic measurement – Contact type snap for Crank Shaft – Spline Shaft measurement – Camshaft – Camshaft profile measurement – Cylinder Block measurement – Piston – Axle & Axle flange measurement – Pump body – Cylinder liner measurement

27. Auto Gauging Fixtures for – Con Rod sorting system – Con Rod marking and sorting system



– Crank Shaft and crank case – Crank Shaft auto gauging with grading and markin – Cylinder Block – Bombshell online measurement – Cylinder Liner

Text Books:

1. R. K. Jain Engineering Metrology, Khanna publishers, 1975 2. I. C. Gupta A text book of engineering metrology Dhanpat rai and sons, 2013

Reference Books: 1. K. W. Sharp, Practical Engineering Metrology, Sir Isaac Pitman & Sons,

London, 1966.

2. ASTME, Handbook of Industrial Metrology, Prentice Hall of India Ltd,

1992.

3. G.N. Galyer F.W and C.R.Shotbolt,

Metrology for Engineers, ELBS Edition 1990

Course Outcomes: The student will be able to – 1. Measure length using line-graduated instruments, i.e. vernier calipers, micrometers etc. 2. Measure angle precisely using precision angular measuring instruments like vernier bevel

protractor, sine bar, clinometers, angle dekkor and auto collimator. 3. Design Go and No Go gauges based on principles of limits, fits and tolerance and

effectively use of comparators of various types. 4. Apply knowledge of various instruments and methods to determine geometry and surface

finish and dimensions of industrial components. 5. Use effective methods of measuring screw threads and gear teeth parameters. 6. Select and measure variables using appropriate sensors and transducers.



FF No. : 654

IE2004::MECHANICS OF MATERIALS Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1

1. Simple Stresses and Strains: Concept of stress and strain (Linear, lateral, shear and volumetric) Hooke’s law. Poissons ratio, modulus of elasticity, modulus of rigidity, stress-strain diagrams for ductile and brittle materials, factor of safety, working stress, generalized Hooke’s law, bulk modulus, interrelation between elastic constants. Elementary Treatment of Axial force diagram, stresses, strains and deformations in determinate, homogeneous and composite bars under concentrated loads. Normal and Shear Stresses on any oblique plane; 2. Pure Bending & Axially Loaded Columns: Elementary Treatment of Bending Stresses: Theory of simple bending, assumptions, derivation of flexure formula, second moment of area of common cross sections with respect to centroidal and parallel axes. Bending stress distribution diagrams, moment of resistance and section modulus calculations. Elementary Treatment of Concept of buckling of columns. Derivation of Euler’s formula for buckling load for column with hinged ends. Concept of equivalent length for various end conditions. Limitations of Euler’s formula. Rankine’s formula Derivations of Various Formulae, Safe Load on Columns 3. Shear Force and Bending Moment Diagrams Elementary Treatment of Shear force and bending moment in determinate beams due to concentrated loads, uniformly distributed loads, uniformly varying loads and couples. Relation between SF and BM diagrams for cantilevers, simple and compound, cantilever beams, Construction of loading diagram and BMD from SFD and construction of loading diagram and SFD from BMD Derivations of Various Formulae, Bending of curved bars/beams (Winkler & Bach Theory) Stresses in ring, chain link and crane hooks

SECTION-2

1. Torsion of Shafts & Thin Cylinders: Pure Torsion – Theory of pure torsion with assumptions, Deformation in circular shaft, polar moment of inertia, elastic torsion formula, Torsional failure, Stresses in thin walled pressure vessels, Cylindrical pressure vessels, Spherical pressure vessels. Mohr’s circle for thin walled pressure vessels 2. Principal Stresses and Strains: Concept of principal planes; Derivation of expressions for principal stresses and maximum shear stress, position of principal planes and planes of maximum shear, combined effect of axial force, bending and torsion. Derivations of Various Formulae; Graphical solution using Mohr’s circle of stresses



3. Shear stresses & Deflection of Beams: Elementary Treatment of Shear Stress: Concept, derivation of shear stress distribution formula, shear stress distribution diagram for common symmetrical sections, maximum and average shear stress, shear connection between flange and web. Deflection of beam – Derivation of equation of elastic curve. Double integration method (McCauley’s method) for simply supported beams List of Experiments: 1. To study the Brinell Hardness testing machine and the Brinell hardness test 2. To study the Rockwell Hardness testing machine and perform the Rockwell hardness test 3. To study the Impact Testing machine and Perform Izod impact test 4. To study the Impact Testing machine and Perform charpy impact test 5. To study the UTM and perform the tensile test 6. To Perform compression test on UTM 7. To perform the bending test on UTM 8. To perform the shear test on UTM 9. Torsion test on mild steel rod 10. Shear Force & Bending Moment Calculations 11. Principal planes and Principal stresses 12. Buckling of columns and struts List of Project Areas: 1. Models for different types of loadings of columns 2. Representation models of SFD and BMD for concentrated loaded beams 3. Representation models of SFD and BMD cantilever beam 4. Representation models of SFD and BMD for UDL beam 5. Representation models of SFD and BMD for UVL beam 6. Torsional models of shafts 7. Moment of Inertia models 8. Models of Principal planes and stresses

Text Books: 1. Beer and Johnston – Mechanics of Materials – Tata McGraw Hill Publication 2. Timoshenko and Young – Strength of Materials, CBS Publisher 3. A Text book of machine design – R. S. Khurmi & J. K. Gupta, S Chand Reference Books: 1. U.C. Jindal, Design of Machine Elements, Pearson Education 2. E.P. Popov – Introduction to Mechanics of Solids, Prentice Hall Publication. 3. Singer and Pytel – Strength of materials, Harper and Row Publication.

Course Outcomes: Students will be able to: 1. Calculate normal stress, shear stress, and deformation and applications of the analysis and

design of members subjected to an axial load or direct shear



2. Analyze and design circular determinate shafts subjected to torsional loading for its shear stress distribution and angle of twist.

3. Establish the shear force and bending moment diagrams for a beam 4. Determine bending and transverse shear stress in homogeneous beam having prismatic

cross section and design beam for a given bending moment and shear force. 5. Determine stress components by analytical and Mohr’s circle method ,for a plane state of

stress and to obtain the maximum normal and maximum shear stress along-with orientation of elements.

6. Analyze stresses developed in thin-walled pressure vessels. and to calculate resultant plane stresses in thin pressure vessels, beam and circular shafts subjected to combined loading(axial, bending, torsion)



FF No. : 654

IE2005::MATHEMATICS FOR ENGINEERING APPLICATIONS-I Credits: 02 T eaching Scheme: Theory 2 Hrs / Week

SECTION-1

1. Linear Differential equations of higher order Homogeneous Linear differential equations of Second Order, Higher Order Homogeneous & Non Homogeneous Linear Differential Equations with Constant Coefficients, Solutions by undetermined coefficients and Variation of Parameters method. 2. Basics Statistics Statistics – Definition, Types, Applications in Industrial & Production Engg., Measures of Central Tendency, Dispersion, Skewness & Kurtosis, Graphical Tools of Data Presentation – Histogram, Bar Chart, Pie Diagram, etc. Data Collection – Sources of Data Primary & Secondary.

SECTION-2 1. Laplace Transform & Inverse Laplace Transform Introduction to Laplace Transform, conditions for existence, Transforms of elementary functions and to Inverse Laplace Transform - its properties. Method of partial fractions 2. Numerical Methods: Solution of Algebraic Equations - Bisection Method, Method of false position (Regula-Falsi), Newton-Raphson Method, Direct Methods of Solution – Gauss Elimination Method, Iterative Method of Solution – Gauss-Jordan Method. Solution of non-linear Simultaneous Equations – Newton-Raphson Method. 3. Correlation and Regression: Correlation, coefficient of correlation, Rank correlation, Introduction to Least Squares, Examples of Nonlinear Least Squares, Solution of Inconsistent Equations, Continuous Least Square Problems. Self Study: Flipped Classroom: - MS Excel / Matlab / R / Python List of Practicals: Using MS Excel / Matlab / R / Python 1. Finding Mean and Mode of available data. 2. Finding various measures of deviation. 3. Finding various measures of Kurtosis. 4. Graphical presentation of data - 1 5. Graphical presentation of data – 1 6. Data collection from primary and secondary sources. List of Project areas: 1. Developing codes of numerical methods in MS Excel / Matlab / R / Python / C / C++



Text Books:

1. Dr. B.S. Grewal, Higher Engineering Mathematics, Edition No 38 , Khanna Publishers, Delhi. 2000.

2. Erwin Kreyszig, Advanced Engineering Mathematics, Edition No8 , John Wiley and sons inc 2003 Reference Books: 1. Thomas G. B.

and Finney, Calculus& analytic Geometry,

Edition No., 6

Wesley/Narosa, 1985

2. C. Ray Wylie, Louis C Barrett R,

Advanced Engineering Mathematics,

Edition No 2 ,

McGraw-Hill Book Company, 2002

3. Michael D. Greenberg,


Edition No. 2 ,

Prentice Hall International, 1998

4. Dennis G. Zill and Michael R. Cullen,


Edition No. 2 ,

CBS New Delhi, 2000.

Course Outcomes: The student will be able to – 1. Develop solutions for linear equations. 2. Interpret the various results obtained by analyzing data. 3. Understanding the Laplace Transforms. 4. Developing the insight into numerical methods useful for computing applications. 5. Analyze the relationship between variables to predict their behavior. 6. Formulate the mathematical models to predict the approximate values of variables.



Module IV



FF No. : 654

IE2036::THERMAL & FLUID ENGINEERING Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1 I.C. Engines: Classification of I.C. Engines, construction and working of two stroke, four stroke, S.I. and C.I. Engines, terms used in air cycles, thermodynamic air cycles- Otto and Diesel, cooling and lubrication systems of I.C. engines., Supercharging and turbo charging methods , applications of I.C. Engines, hybrid vehicles. Steam Generators: Introduction, formation of a steam at a constant pressure, temperature versus total heat graph during steam formation, steam properties, boiler performance, boiler efficiency, equivalent of evaporation. Air Compressors: Introduction, applications of compressed air, classifications, working of single stage reciprocating air compressors, work done by a single stage reciprocating air compressors with and without clearance, multistage compression, two stage reciprocating air compressors with intercooler, construction and working of centrifugal compressor and axial flow air compressor

SECTION-2 Properties of Fluid: Definition of fluid, Newton’s law of viscosity, classification of fluid: Newtonian & Non-Newtonian fluids, ideal & real fluids, fluid properties: viscosity, compressibility, cohesion, adhesion, surface tension, capillarity, vapour pressure, types of flow, Pascal’s law, continuity equation, Bernoulli’s equation, applications of Bernoulli’s equation, orifice meter, venturimeter, pitot tube, mechanical gauges. Fluid Machinery: Construction, working and applications of centrifugal pumps and reciprocating pumps Construction, working and applications of hydraulic turbines – Impulse- Pelton turbine, Reaction turbines- Francis and Kaplan turbine, draft tubes, governing of turbines. Refrigeration and Air conditioning: Refrigeration: Air refrigeration working on Bell Coleman cycle, Simple vapour compression cycle, vapour absorption cycle, types and properties of refrigerants, p-h and T-s diagram, Air conditioning: window, split, central, and industrial air conditioning systems . List of Practical’s: 1. Verification of Bernoulli’s equation. 2. Trial on multi cylinder four stroke petrol engine. 3. Trial on single cylinder four stroke diesel engine. 4. Trial on reciprocating air compressor. 5. Study and demonstration on Pelton wheel. 6. Study and demonstration on Francis turbine.



7. Study and demonstration of engine systems. 8. Vapour compression refrigeration system. 9. Air conditioning system. 10. Study and demonstration of different pressure measuring devices. 11. Determination of boiler efficiency, equivalent evaporation. 12. To determine the Reynolds number and hence the type of flow either laminar or turbulent. 13. Visit to any refrigeration plant/Engine manufacturing unit/hydro power plant. 14. To demonstrate the use of Venturimeter as flow meters. 15. To determine co-efficient of discharge of Venturimeter. 16. Trial on Centrifugal pump List of Projects: 1. Automatic crane system 2. Pneumatic punch 3. Pneumatic comparator- Solex 4. Automatic gear display 5. Hydraulic screw jack 6. Solar water heater 7. Pneumatic punching machine 8. Power generation using speed breaker 9. Foot step pressure electrical power generator 10. Automatic rain activated wiper 11. Hydraulic scissor jack 12. Digital fuel level indicator 13. Engine over heat alarm 14. Emergency braking system 15. Automatic brake failure indicator 16. Auto side stand indicator and center stand. 17. Air conditioning using peltier plate 18. Peristaltic pump 19. Refrigeration using peltier plate 20. Syringe actuated hydraulic arm Text Books:

1. Bansal R.K; Fluid Mechanics and Hydraulic Machines; 9th edition, Laxmi Publication (P) Ltd. 2005

2. S.C. Gupta; Fluid Mechanics and Hydraulic Machines; 5th edition, Pearson Education India, 2006

3. Jain A.K; Fluid Mechanics and Hydraulic Machines; 6th edition, Tata Mac Graw Hill,1998

4. R K Rajput; Thermal Engineering; 8th edition, Laxmi Publication (P) Ltd., 2010 5. P.K.Nag; Engineering Thermodynamics; 5th edition, Tata McGraw-Hill Education,

2005



Reference Books:

1. Modi P. N. and Seth S. M; Hydraulics and Fluid Mechanics; 14th edition, Standard Book House, New Delhi, 2002

2. Khurmi R. S. and Gupta J. K; Thermal Engineering; 15th edition, S. Chand & Company Ltd, 2015

3. Kumar Vasantdani; Thermal Engineering; 4th edition, Metropolitan Book Co., Delhi 2006

4. P.L. Balleny; Thermal Engineering; 20th edition, Khanna Publisher, 2009 Course Outcomes: The student will be able to – 1. Understand basic concepts of thermodynamics and analyze air standard cycles. 2. Analyze performance of boilers. 3. Describe and analyze various types of air compressors. 4. Understand basic concepts of fluids, classification of flows and measure fluid flow by

various flow measuring devices. 5. Distinguish various types of hydraulic turbines and pumps. 6. Understand refrigeration and air conditioning principles Web site: www.nptelvideos.in



FF No. : 654

IE2037::MATERIAL SCIENCE

Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1 1. Plastic deformation: Introduction to Material Science. Classification of Engineering Materials. Important properties of each group & some typical applications of each group., Structures and their property relationship in relation to engineering materials. Indexing of planes and directions. Plastic deformation - Mechanisms. Deformation of Single crystal and Polycrystalline materials. Numericals based on it. Imperfections in crystals. Dislocations, work hardening. Cold and Hot working of metals. Future trends in materials. 2. Material Testing: Destructive & Nondestructive testing like Tension, compression, Impact, Fatigue creep, Various hardness tests, cupping test. Numericals based on tension test data. Visual Inspection, Magna flux test Dye penetrant test, Sonic and Ultrasonic test, Radiography. Examples of selection of NDT & mechanical testing methods for selected components like crankshafts, gears, razor blades, welded joints, steel and cast iron castings, rolled products, forged products. 3. Equilibrium diagrams: Related terms and definitions. Hume Rothery's rule of solid solubility. Gibb's phase rule. Polymorphism, Solidification, Dendritic growth. Cooling curves, Plotting of equilibrium diagrams, Lever rule, Isomorphous system. Coring. Eutectic systems, Partial eutectic systems. Uses of eutectic alloys. Layer type system, other transformation, non-equilibrium cooling and its effects. Numericals based on it. Practice of numerical based on equilibrium diagrams

SECTION-2 Strengthening Mechanisms: Refinement of grain size, Solid solution hardening, Dispersion hardening, Age hardening, Martensitic transformation etc Principle, Operation and uses of various pyrometers like thermocouples, Resistance pyrometer, Disappearing filament pyrometer, Total radiation pyrometer. Powder Metallurgy: Process in brief, important powder characteristics, major powder manufacturing methods, Advantages and limitations of Powder Metallurgy, Production details of some common Powder Metallurgy parts like self lubricated bearings Cemented carbide tools etc, Composite materials: basic types, Properties , Applications. Corrosion Prevention Methods: Preparation of substrate for surface engineering. Design and material selection, atmosphere control, Inhibitors, Cathodic and anodic protection, Coatings etc Methods of surface improvement --- Electroplating, Surface Modification Techniques such as Electro deposition (Conventional electroplating, Electro less plating, Anodising, Diffusion coatings like Plasma nitriding, Aluminizing, Boronising, Chromizing, Vapour deposition conventional PVD and CVD, Diamond like coating, Electron beam PVD, Thermal Spray Coatings, Ion implantation etc.



List of Practicals: 1. Non destructive tests. 2. Brinell hardness test on different materials. 3. Vickers hardness test on different materials. 4. Rockwell hardness test on different materials. 5. Poldi hardness test on different materials. 6. Erichsen cupping test on different sheet metal specimens. 7. Impact test on steel and Aluminium. 8. Tension test on Mild Steel and Aluminium 9. Hardness of polymeric materials 10. Micro hardness test 11. Tension test of polymeric materials 12. Calibration of thermocouple List of Project areas: 1. Evaluation of tensile properties of ferrous materials. 2. Evaluation of tensile properties of non ferrous materials. 3. Sorting of materials on the basis of hardness. 4. Evaluation of Impact property of ferrous materials. 5. Evaluation of Impact property of non-ferrous materials. 6. Evaluation of effect of cold work on hardness. 7. Evaluation of effect of cold work on Impact strength. 8. Evaluation of effect of cold work on tensile properties. 9. Study & calibration of thermocouple. 10. Case depth measurement of surface hardened components. 11. Identification of defects by using Non destructive testing methods 12. Model making of different crystal structures. Text Books: 1. Dr. V. D. Kodgire, Material Science and Metallurgy for Engineers, Everest Publishing

House, Pune. 2. Smith W. F., Principles of Material Science and Engineering, McGraw Hill Book Co. 3. D. Askeland and P.P. Phule, The science and engineering of materials, 4th Edition,

Thomson learning Inc. 4. V. Raghvan, Materials Science and Engineering A first course, 5th Edition, Prentice- Hall

India. Reference Books: 1. Davis H. E., Troxell G.E. and Wiskocil C. T., Testing of Engineering Materials. Mc Graw Hill Book Co. 2. Van Vlack L.H., Elements of Material Science, Addison- Wesley Publishing Co. 3. Baldev Raj, T. Jayakumar and M. Thavsimuthu, Practical Non-Destructive Testing, Narosa Publishing House. Delhi 4. Krishan K. Chawla, Composite Materials science and Engineering, 2nd Edition, Springer International Edition.



Course Outcomes: The student will be able to – 1. Correlate crystal structures, crystallographic directions and planes, Plastic deformation mechanisms, cold & hot working changes in properties & with mechanical, physical, electrical & thermal properties. 2. Apply and integrate knowledge of properties and performance to solve materials selection

and design problems. 3. Apply and integrate knowledge of equilibrium diagram 4. Apply and integrate knowledge of strengthening mechanisms & Pyrometry 5. Apply and integrate knowledge of Powder Metallurgy & Composite materials 6. Apply and integrate knowledge of apply and integrate knowledge of various surface

modification techniques.



FF No. : 654

IE2038::CASTING & JOINING TECHNOLOGY Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1 1. Foundry Industry: Introduction of Casting as a manufacturing process, Classification of casting processes, applications and advantages and limitations of casting process, Classification of foundries based on different criteria, Major activities in foundry Foundry process flowchart and different layouts of foundry. 2. Patterns and Molds: Introduction to different ferrous and non-ferrous cast alloys and their applications, Patterns: Pattern materials, allowances, types of pattern, pattern design, Pattern color codes. Types of molding sand, properties of molding sands sand mold, molding sand materials, composition of molding sand Green and dry sand molding process. hand molding and machine molding, ramming methods, CO2 molding process. 3. Core &Core making: Core sands, core sand composition, Functions of cores, types of cores and core boxes. Core making procedure, core prints, chaplets, Shell molding and core making, forces on cores and molds. 4. Melting practices: Melting of Metals, Types of melting furnaces, Cupola, induction melting furnaces, Arc melting furnace ,Oil and gas fired furnaces construction and working, Charge calculation for cast Iron Importance and methods of inoculation in cast irons,. Ladles Types, Use,Lining materials. Fettling and cleaning of castings 5. Casting Materials: Composition, physical properties and applications of ferrous and non-ferrous materials for castings: Grey cast iron, S.G. iron, White cast iron, Malleable cast iron, Aluminum alloys, Copper alloys, Magnesium, Titanium alloys. Degassing and modification treatments in aluminum, copper and magnesium alloy castings. 6. Methoding of casting and special casting techniques: Gating and Risering: Components of gating system, functions and importance, design parameters of gating. Gating ratio, pressurized and un-pressurized gating systems. Risers, functions and modulus. Directional solidification, use importance of chills and ceramic bricks. Yield of castings. Numerical treatment to be given to design of and gating system and riser design., Defects, inspection and testing of castings. 7. Special casting Processes: Gravity die casting, high Pressure die casting and low pressure die Casting, Centrifugal casting process:, Continuous casting process, Investment casting, Lost foam casting process their typical applications, merits and limitations. 8. Pollution and safety in foundry: Possible hazards in foundries, Safety measures, Safety devices Types and sources of pollution in foundries, Measures for pollution control.

SECTION-2 1. Introduction of Welding Process: Classification of Welding processes. Comparison with other joining processes, advantages, disadvantages, practical applications. Welding Symbols. Basic & supplementary weld symbols, types of weld Joints, Selection of Weld Joint, edge preparation Principle of operation. Welding energy sources for welding.



2. Gas welding: types of flames, Gas welding Techniques, filler material and fluxes, Gas welding equipments, advantages and applications, Gas cutting: merits, limitations and applications of above processes. 3. Brazing, braze welding and soldering processes: merits, limitations and applications of above processes. Brazing and soldering fluxes, Filler metals & fluxes, Fusion welding defects. 4. Electric Arc welding processes: Power source, types of electrodes, coding of electrodes, Carbon arc, submerged arc, tungsten inert Gas (TIG), metal inert gas (MIG), electro slag welding process, plasma arc welding process - theory, comparison on merits, limitations and applications. 5. Resistances Welding: Definition, Fundamentals, variables advantages and application, Welding, Heat Shrinkage, Heat Balance Methods, Equipment, Electrodes, Seam, Projection Butt (up sets and flash), Percussion Welding – Definition, Principle of Operation, equipment, Metal Welded, advantages and application. 6. Welding Metallurgy: Weld metal solidification, Weld zone, Heat affected zone (HAZ) Microstructures of weld zone, HAZ and parent metal. Thermal and mechanical treatment of welds, Residual stresses in the weld, Weldability: Definition, effect of alloying elements, Purpose and types of tests, Hot Cracking, Root Cracking and Cold Cracking Tests, Welding Distortion: Concept of distortion, Types of distortion, Control of welding distortion. 7. Special welding techniques: Ultrasonic welding, Explosive Welding, Friction welding, Thermit welding, Laser welding, Electron beam welding. Inspection and Testing of Welds, Weld Defects: Common Weld defects, Causes and remedies of defects. List of Practical: 1. Preparation of green sand with additives. 2. To determine compatibility of Green sand Mould. 3. Permeability testing of green sand. 4. Grain size distribution and estimation of AFS no of system sand and silica sand. 5. To measure green compressive strength of sand. 6. To measure green shear strength of sand. 7. Mold hardness test of Green sand Mould. 8. Core hardness test of Shell sand or Oil sand core. 9. Moisture test of green sand mould. 10. Pattern and Core box design 11. Preparation of pattern and green sand mould for simple gear blank. 12. Demonstration of neutral, oxidizing and carburizing flames of gas welding & Equipment set up. 13. Demonstration of arc welding and its set up. 14. Demonstration of resistance spot welding & set up. 15. Industry visit to any Foundry: Visit report on plant layout, operation List of Project areas: (Any one project)

1 Optimization of soldering gap for soldering metal sheets 2 Optimization of brazing of steel sheets. 3 Design and manufacture of permanent mould. 4 Synthesis of metal matrix composites by casting method.



5 Design of cope, drag pattern and core box, gating ratio and casting yield for Cover casing casting.

6 Case study of Aluminum casting manufactured by high pressure dies casting process. (Die design, Metal composition, Process parameters, gating system & Rejection analysis).

7 Case study of Grey Cast Iron casting manufactured by sand casting process. (Die design, Metal composition, Process parameters, gating system & Rejection analysis, casting with gating system)

8 Case study of S.G. Iron casting manufactured by sand casting process. (Die design, Metal composition, Process parameters, gating system & Rejection analysis, casting with gating system)

9 Inoculation and modification of grey Cast iron properties. (Mechanical & Microstructures) 10 Optimization of sand properties for Green sand moulding of silica sand. 11 Manufacturing of Cu-Zn-Al casting plate by permanent mould process 12 Manufacturing of Cu-Al-Mn casting plate by permanent mould process 13 Mechanical and metallurgical Characterization of welded samples. 14 Design and fabrication of structures of any working product/ mechanism/facility in the

institute/for society.

Text Books: 1. P. N. Rao; Manufacturing Technology: Foundry, Forming & Welding; Tata McGraw Hill. 2. P.L. Jain; Principles of Metal casting; Tata McGraw Hill 3. O.P. Khanna; Foundry Technology; Khanna Publisher 4. O.P. Khanna; Welding Technology; Khanna Publisher Reference Books: 1. T. V. Ramana Rao; Metal Casting: Principles & Practice; New Age International Pvt. Ltd. 2. P. C. Mukharjee; Fundamentals of Metal Casting; Oxford & IBH Publishing Co. 3. Heine, Loper, Rosenthal; Principles of Metal Casting; Tata McGraw Hill. 4. Richard Little; Welding & Welding Technology, Tata McGraw Hill. 5. Dr. R.S. Parmar; Welding Processes and Technology; Khanna Publisher. Course Outcomes: The student will be able to – 1. Select and design and perform different pattern and mould making to manufacture

castings. 2. Understand and apply different methods of core making and melting techniques. 3. Design gating system and select appropriate casting method for manufacturing castings

with optimum cost and quality. 4. Apply fundamentals of gas welding, soldering and brazing techniques for joining of

appropriate material and job. 5. Understand and apply electric arc and resistance welding and nonconventional techniques. 6. Test and analyze weld quality by mechanical properties and micro structural analysis.



FF No. : 654

IE2039::DESIGN OF MACHINE ELEMENTS

Credits: 04 Teaching Scheme: Theory 3 Hrs / Week & Lab/Project 2 Hrs/Week

SECTION-1 1. Design of Shafts, Keys and Couplings: Design of solid and hollow shafts based on strength, rigidity, ASME code for shaft design. Keys, Types of keys, Design of keys and key ways Couplings, Types of Couplings, Design of muff coupling, Design of rigid and flexible couplings. 2. Design of Spur and Helical Gears: Spur Gear: Introduction, Standard Proportions of Gear Systems, Gear Materials, various design considerations, Beam Strength of gear teeth- Lewis Equation, tangential loading, module Calculations, width calculations, Dynamic tooth loads, Spott’s Equation, types of gear tooth failures, Spur Gear construction, Design of Spur Gears. 3. Helical Gears: Introduction, Terms used in Helical Gears. Proportion of the Helical Gears, Strength of Helical Gears Design of Helical Gears 4. Design for Fluctuating Loads and Flywheel: Design for Fluctuating Loads- Fluctuating stresses, Fatigue failure, fatigue strength and endurance limit, Introduction to S-N diagram, Low cycle and High cycle fatigue, Stress concentration factor and Notch sensitivity. Factors affecting fatigue strength. Goodman and Soderberg diagram, Modified Goodman’s diagrams for fatigue design. Cumulative fatigue damage

SECTION-2 1. Rolling Contact Bearings: Types, Static and Dynamic load Capacity, Stribeck’s Equation, Concept of equivalent load, Load life Relationship, Selection of bearing from Manufacturer’s Catalogue, Design forbearing for variable loads and Speeds, Bearings with Probability of Survival other than90%. Lubrication and Mounting of bearings, oil Seals and packing used for bearings. 2. Design of Threaded, Welded Joints and Power Screw: Design of Power Screw - Types, materials used, thread forms and their applications; types of stresses induced, overhauling and self-locking properties, design of nuts. Design of bolted joints subjected to transverse and eccentric loads. Design of welded joints for various loading conditions 3. Design of Springs: Types, Application and materials of springs, Stress and deflection equation for Helical springs, Styles of ends, Design of helical springs, Helical Springs in Parallel and Series, Design of Helical Springs for Variable Load. List of Practicals: 1. Design of shaft. 2. Design and sheet drawing of coupling 3. Design of spur gear 4. Design under variable load



5. Design of flywheel 6. Design of bearings 7. Design of threaded joint 8. Design of welded joint 9. Design of power screw 10. Design and sheet drawing of screw jack assembly 11. Design of spring 12. Design of helical gear List of Project areas:

Students will perform projects of following designs for material selection, design calculations, assembly and detail drawing. 1. Design and drawing of Two stage Gear box used for any industrial applications 2. Design and drawing of Three stage Gear box used for any industrial applications 3. Design and drawing of shaft subjected under static and dynamic loads. 4. Design and drawing of rigid flange coupling for any industrial application 5. Design and drawing of flexible flange coupling for any industrial application. 6. Design and drawing of levers used in industry 7. Design and drawing of helical spring for any industrial application 8. Design and drawing of break in any automobile 9. Design and analysis of spring used in two wheeler 10. Design and drawing of spur gear used for any industrial applications 11. Design and drawing of screw jack assembly used in daily life. 12. Design and drawing of threaded joint used in real life application

Text Books:

1. V. B. Bhandari, Design of Machine Elements,

Tata McGraw Hill Publications,

2. R. K. Jain, Machine Design, Khanna Publication, 3. Pandya and Shah Machine Design, Charotar Publication, 4. Hall, Holowenko

Laughlin Machine Design, Tata McGraw Hill

Publication,

5. J.F. Shigley Design of Machine Element, McGraw Hill Publication 6. M. F. Spotts Design of Machine Element, Pearson Education

Publication,

7. PSG Design data Book Reference Books:

1. P. Kannaiah, Design of Machine Elements Scitech Publication, 2. H. Burr and

Cheatam, Mechanical Analysis and Design,

Prentice Hall Publication,

3. P. Kannaiah, Design of Transmission Systems,

Scitech Publication,

4. R. L. Norton Machine Design An Integrated Pearson Education



Approach, Publication 5. S. S. Wadhwa

and S. S. Jolly Machine Design A Basic Approach

Dhanapat Rai and Sons

Course Outcomes: The student will be able to – 1. Analyze the stress and strain mechanical components such as shaft, keys and couplings

and design the same for various industrial applications. 2. Design spur and helical gears for various applications. 3. Select different types of rolling contact bearings from manufacturer’s catalogue for

various industrial applications. 4. Analyze the stress and strain in power screw and design the same for various industrial

applications. 5. Analyze the stress and strain in threaded and welded joints and design the same for various

industrial applications. 6. Design mechanical components for fluctuating and reversible loading conditions.



FF No. : 654

PR2040::MACHINE DRAWING & COMPUTER GRAPHICS Credits: 02 Teaching Scheme: Theory 1 Hrs/Wk & Lab 2 Hrs/Wk

Study of B.I.S. Conventions Significance and importance of BIS Conventions, Conventional representation of engineering materials, BIS conventions for machine parts and joints, BIS methods for dimensioning Sketching of Machine Component Sketches of threaded joints, Various types of rivets and riveted joints, Various types of keys, Socket and spigot (Cotter joint) , Knuckle (pin) joint, Coupling and types of couplings, Bearings and its types, Plummer block (pedestal bearing), Belts and Pulleys, pipe joints. Limits, Fits and Tolerances Significance of system of limits and fits. Definitions, Types, Recommendations and selections, Tolerances of form and position, surface finish symbols as per BIS, Selection and entering of all these symbols with reference to details and assembly drawings, Tolerancing an individual dimensions of details drawing. Details and Assembly Drawing To prepare detail drawings from given assembly drawing. To prepare assembly drawing from given drawing of details. Such as: -Machine tool parts : Tool post, Tailstock, Machine vice, Chucks etc. -Engine parts: Stuffing box, Crosshead assembly, Piston and connecting rod, etc. -Miscellaneous parts: Valve assembly, Screw jack, Jigs and fixtures, Pipe vice etc. Assembly selected should include different types of sections. Computer Graphics using Auto CAD Introduction & use of basic AutoCAD commands to draw basic drawing entities, Introduction to modifying commands ( trim, extend, offset, array etc), Complex 2D drafting – Part 1 (Assembly and details of any one of Machine Components Cotter Joint, Knuckle Joint, Flange Joint, Rigid and Flexible Coupling, Stop Valve, Non Return Valve, Revolving Centers, Machine Vice, Tool Holder.) Introduction to basic isometric commands & Isometric drafting Introduction to 3D commands (extrude, polyline, etc.) Simple 3D drafting of simple mechanical components. One assembly and Complex 3D drawing for each student as a project List of Practicals: Following practicals to be done using Auto CAD software 1. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP

46’ of Screw Threads, Tapped Holes, Holes on Circular Pitch, Countersunk and Counter-bores,

2. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of Bearing, Splined Shafts, Tapers, Chamfers, Knurling, Keys

3. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of Springs, Gears, Welded Joints, Structural Sections

4. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of Types of Screws



5. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of Bolts and Nuts

6. Sketches of Conventional Representation of Machine Components as per ‘IS Code SP 46’of Nut Locking Arrangements

7. 2 assembly drawings for each student as a project. Text Books:

1. Ghosh Machine Drawings with AutoCAD

Revised Edition

Pearson Education 2008

2. N. D. Bhatt, V. M. Panchal

Machine Drawing. 49th edition

Charotar Publishing House Private Limited

2014

Reference Books:

1. K.L.Narayana, P. Kannaiah, K. Venkatata Reddy

Machine drawing 4th Edition New Age International Pvt Ltd Publishers

2009

2. Farazdak Haideri Machine Drawing and Computer Graphics

2nd Edition Nirali Publication

2009

Course Outcomes:- The student will be able to – 1. Identify the national and international standards pertaining to machine drawing. 2. Apply limits, fits, tolerances and various manufacturing drawing symbols to assemblies

and details drawings. 3. Illustrate various machine components through assembly and detail drawings. 4. Analyze and draw the 2D and 3D views using AutoCAD 5. Prepare part and assembly drawing along with Bill of Material using AutoCAD 6. Communicate and present ideas through drawing using AutoCAD

Bansilal Ramnath Agarwal Charitable Trust’s Vishwakarma ...2. Shaper, planer and slotting machines...

Documents

Transcript of Bansilal Ramnath Agarwal Charitable Trust’s Vishwakarma ...2. Shaper, planer and slotting machines...