Automation Actuators – Electrics Are Taking The Stage
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Transcript of Automation Actuators – Electrics Are Taking The Stage
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Automation Actuators
September 27, 2012 2:00 pm ET/11:00 am PT
Electrics Are Taking the Stage
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q This webinar will be available afterwards at designworldonline.com & email
q Q&A at the end of the presentation q Hashtag for this webinar: #DWwebinar
Before We Start
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Moderator
Paul Heney Design World
Presenters
Cale Reese PHD, Inc.
Ryan Winsemann PHD, Inc.
Jon Dent PHD, Inc.
Carey Webster PHD, Inc.
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Agenda 1. Electrically-Powered Actuators vs. Pneumatic
Presented by Cale Reese, Electromechanical Products Manager
2. Actuators & Motors – Selection & Sizing Presented by Carey Webster, Segment Technical Manager
3. Application Flexibility Examples Presented by Jon Dent, Distributor Training & Development Manager
4. Specialty Electrical Products Presented by Ryan Winsemann, Lead Quote & Special Project Coordinator
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Electromechanics vs. Pneumatics
Cale Reese
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Electromechanics vs. Pneumatics ROD STYLE ACTUATORS
• Performance • Control • Efficiency • Investment
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Performance SPEED
PNEUMATIC ELECTRO-MECHANICAL
Function of: • Cylinder Bore Ø • Flow Rate
Function of: • Screw Lead • Motor RPM
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Performance SPEED
PNEUMATIC ELECTRO-MECHANICAL
Limitation: • End of Stoke
Impact • ‘Speed Kills’
Limitation: • Travel • Critical Speed ‘Screw Whip’
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Performance SPEED
PNEUMATIC
ELECTRO-MECHANICAL
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Performance THRUST
PNEUMATIC ELECTRO-MECHANICAL
Function of: • Cylinder Bore Ø • Working
Pressure (psi)
Function of: • Screw Diameter • Motor Torque
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Performance THRUST
PNEUMATIC ELECTRO-MECHANICAL
Limitation: • Line Pressure /
Air Compressor • Seals
Limitation: • Screw Geometry • Life
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Performance LIFE
PNEUMATIC ELECTRO-MECHANICAL
Function of: • Linear Travel
Function of: • Thrust
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Performance LIFE & THRUST Relationship
PNEUMATIC
ELECTRO-MECHANICAL
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Control PNEUMATIC ELECTRO-
MECHANICAL
Motion Controller Valves and Sensors
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Control FEEDBACK
PNEUMATIC ELECTRO-MECHANICAL
Individual sensors relay discrete positions to PLC • Magnetic/Inductive • Proximity
Total closed loop control via Servo Motor and/or sensors • Encoder • Resolver
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Control SPEED
PNEUMATIC ELECTRO-MECHANICAL
Cylinder Options: • Flow Controls • Cushions • Impact Pads
Total Control of Motor RPM via Motion Controller:
• Linear Accel/Decel • Travel Velocity
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Control THRUST
PNEUMATIC ELECTRO-MECHANICAL
Line Options: • Pressure
Regulators
Total Control of Motor Torque via Motion Controller
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Control POSITION
PNEUMATIC ELECTRO-MECHANICAL
Multi-position Cylinders or external stopping hardware
Virtually unlimited positional control via constant closed loop feedback
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Investment INITIAL
PNEUMATIC ELECTRO-MECHANICAL
• Actuator • Valves and Fittings • Air Lines • Compressor • Air Prep
• Actuator • Motor and Controller • I/O Cables • Control Box/Cabinet
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Investment COSTS
PNEUMATIC ELECTRO-MECHANICAL
• $ of Compressor • Losses due to
leakage • Changeover $
• Initial startup • Difficulty of repair • Specialized personnel
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Investment BENEFITS
PNEUMATIC ELECTRO-MECHANICAL
• High Power Density • Low Overall Startup $ • Ease of Repair • Fast Deliveries
• System Flexibility • System Efficiency • Low Noise • Cleanliness
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Investment AND not OR
• Optimal System Design
• Concentrate Technology where Necessary
• Integrated Solution
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Electromechanics vs. Pneumatics
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Electric Actuator Selection & Sizing
Carey Webster
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PACKAGED AVAILABILITY
Selection & Sizing
Generally 3 types of electromechanical packages • Integrated actuator, motor, and control package
• Limited options when it comes to motor and controls
• Open architecture actuator with the ability to use the motor and controls of your choice
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Sizing an electric actuator is almost as simple as sizing pneumatic
ACTUATORS & MOTOR
Selection & Sizing
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Electric Actuator Selection & Sizing
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Electric Actuator Applications
Jon Dent
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• Retrofit of Mechanically Coupled (cam or linkage driven) Automation
• Retrofit or Enhancement of Pneumatic or Hydraulic “Point to Point” Application
• Newly Planned Applications
Applications
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Applications RETROFIT OF MECHANICALLY COUPLED
Usually Involve Modifications of OEM or Existing Equipment • Molding Machines • Packaging Machines • Assembly Machines
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• Potential Examples o Dispensing Equipment
• Adhesive or Sealant
• Food or Beverage
o Labeling or Marking
o Die Cutting or Routing
Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
Retrofit Example • Drilling and Pin Insertion Station
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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Applications RETROFIT OR ENHANCEMENT OF PNEUMATIC OR HYDRAULIC APPLICATIONS
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• Assembly • Die Cutting • Dispensing / Filling • Diverting • Drilling • Inspection / Measurement
• Joining / Fastening • Labeling / Marking • Part Loading / Sorting /
Clamping / Positioning • Tool Changing • Valve Conrol
Applications NEW APPLICATIONS
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Food & Beverage Industry • Stacking & Weighing Operations • Flexible Packaging • Conveying and Diverting
Applications NEW APPLICATIONS
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Electronics & Semiconductor • Pick & Place of Odd Size Components • Circuit Test Point Access • Marking
Applications NEW APPLICATIONS
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Automotive Industry • Flexible Assembly Machines • Pressing/Joining • Inspection Fixtures
Applications NEW APPLICATIONS
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Life Science • Egg Crating Test Specimens • Lab Automation • Sample Identification
Applications NEW APPLICATIONS
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Applications NEW APPLICATIONS
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Applications POLL QUESTIONS
Select all that apply: Has your company used electrically-driven
actuators to replace... ☐ A mechanically driven (cam or linkage) device? ☐ A pneumatically or hydraulically driven device?
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Applications POLL QUESTIONS
Choose only one: Does your company have an initiative to use electrically driven actuators where possible instead of pneumatic?
☐ Yes ☐ No ☐ Not sure
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Electric Actuator Applications
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Specialty Electric Products
Ryan Winsemann
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Industries • Food • Medical • Semi-conductor Environments • Packaging • Wash-down • Specialty Equipment
Industries/Environments
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Specialty Electric Products POLL QUESTIONS
Select all that apply: What type of materials are most often required in your unique applications?
☐ Aluminum ☐ Stainless Steel ☐ Polymers ☐ Other
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• Grippers • Cylinders • Slides
Types of Actuators & Materials
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Specialty Electric Products POLL QUESTIONS
Select all that apply: What kind of electrical actuator does your company use most often?
☐ Single-axis (cylinder/slide/gripper/rotary) ☐ Cartesian (x-y-z) ☐ SCARA ☐ Articulated (5/6 axis) ☐ Other
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Specialty Electric Products
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Questions? Design World PHD, Inc.
PHD, Inc. For questions or more information, please contact: Sara Owen, Marketing Communications Coordinator (260) 479-2265 [email protected] www.phdinc.com facebook.com/phdinc twitter.com/phd_inc linkedin.com/company/phd-inc. youtube.com/phdincdotcom
Paul Heney [email protected] Phone: 440.234.4531 Twitter: @DW_Editor
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Thank You q This webinar will be available at designworldonline.com & email
q Tweet with hashtag #DWwebinar
q Connect with
q Discuss this on EngineeringExchange.com
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