Audit Sheet 1s

7/27/2019 Audit Sheet 1s

1/6

TOP MA

0.2 0.4 0.6 0.8 1

10

FULLMARKS

10

DEPARTMENT HEAD

85

b)

I) No unnecessary things kept/

thrown/ left on the machines

(Dust, used wheels etc.)

II) No obsolete & dirty papers on

Display Boards

c)

5

5

3

Sorting/ Segregation of material is

done and only necessary materials

are kept there (i.e. Good, Rework

& Scrap materials are keptseparately, No chance of mixup,

Only one/ running symbol material

is kept there).

Sorting/

Segregation

and removal of

unnecessarythings

10

10

a) 10

No 'unneccessary' things (means

not required or required at very

less frequency*in that area) are

kept/ thrown in that area (i.e.

everything is sorted out on need

base and then kept there on the

stand)

Walking &working area

segregation10

1

No materials (Good, Rework &

Scrap), accessories, spares, tools

& fixtures, trays, prong standsare

kept/ thrown directly on floor.

b)

Nothing on

floor2

b)

a)

No oil, coolant, chips, cotton

waste, tag, components, wheels,

trash, muck are kept/ thrown/

leakage directly on floor.

TPM Circle's working and

walking areas are clearly defined.No overlapping is there.

a)

PASS (YES/ NO)AUDITOR'S NAME &

SIGNATURE

FAIR GOOD

Nothing is kept/ thrown in walking

area

ITEM DESCRIPTION

AUDIT BY:

QUALIFYING SCORE

SELF AUDIT [LEADER/OFFICER]

90

AUDIT DATE:

MARKS SCORED

JISHU HOZEN AUDIT SHEET'1 S' SEIRI: SORTING / SEGREGATION & REMOVAL

DEPARTMENT: AREA: CIRCLE NAME: CIRCLE LEA

SCOREEXCELL

ENTBAD POOR


2/6

0.2 0.4 0.6 0.8 1

ITEM

NO2 3

FULL

MARKS20 30

HOW TO EVALUATEBAD

0.2

Shopfloor

Hardly

anything

done

Circle

All members

are not

showing

interest

ADDITIONAL COMMENTS / SUGGESTIONS:

10

10

10

4

The concept of 2S is understood &

action Plan for Fixed location, one

touch pickup & mistake proofing

and demarcation of different areas,

is made.

10

5

4

Is the concept of 1S well

understood by the members and

responsibility defined

a)

a)

Concept &

Action Plan

for 1S

ITEM DESCRIPTION BAD POOR FAIR GOODEXCELL

ENT

FULLMARKS SCORE

Circle

members

involvement

5

SCORE

SHEET

1

20

EVALUATION

LEVEL

b) Are all the circle members

involved and participating in the

activity in their area.

20

CIRCLE

SCORE

POOR

0.4

0.6

Areas

Maintained

well

Most of the

points are

maintainedwell

FAIR GOODMARKS =>

ITEM 1

TO 4

ITEM

5

0.8

Members

are doing

the easiest

portions

only

Most of the

jobs are

performed by

members

Visible/

Major

points only

Only

Leader is

doing


3/6

NAGEMENT

DER:

80

REMARKS


4/6

TOTAL

100

EXCELLENT

1

Satisfactory

progress and

countermeasure taken

All members

responsibilit

y is clearly

defined &

strictly

followed

REMARKS


5/6

Step 5 Diagnosis Sheet 7 2 9 - 12

Subsection Section TPM Autonomous Maintenance Step 5 Diagnosis date: __/__/

Department Autonomous Inspection Diagnosis Sheet Diagnosed by __/10

Target equipment:

Diagnosis points Evaluation points

(c)Are proper accuracy checks

of equipment and tools forchecking processes being

carried out?

4

Well defined

3

Defined

2

Passably

1

Not defined

(Comments) /12

Diagnosis points Evaluation pointsAre inspections being carried out

in accordance with inspection

standards, and are records being

kept?

4

Thorough inspection

and record keeping

3

Inspections and record

keeping are being

performed for the most

part

2

Could do better

1

No record

keeping

Implementation

status of

inspections

Are improvements being made

for problem points identified as a

result of inspections?

4

Thoroughlyimproved

3

Improved for the

most part

2

Could do better

1

No im-provement


6/6

Are areas of deterioration being

reliably identified and handled as

a result of inspection cleaning?

4

Reliably

identified

3Identified for the

most part

2

Could do better

1

Not yet started

(Comments) /12

Diagnosis points Evaluation points

Skill of

inspection

To devise means for raising the

level of inspection skills,(a)Are the weak points of

inspection skills understood?

4

Well understood

3

Understood for

the most part

2

Understood

vaguely

1

Not understood

(b)Are there plans for that

training and education?

4

Plans are clear

3

Drafting of plans

in progress

2

Drafting of plans

scheduled

1

Not yet started

(Comments) /8Diagnosis points Evaluation points

Are the number of meetings, time and level

of participation in TPM group activities

satisfactory?

4

Satisfactory

3

Normal

Audit Sheet 1s

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