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ATLAS DENIM COMPANY PROFILE
Transcript of ATLAS DENIM COMPANY PROFILE
ATLASDENIMC O M P A N Y P R O F I L E
Aug 2021
AT
LA
SD
EN
IM is a
pro
ud
mem
ber o
f ZD
HC
(Zero
Disch
arg
e of H
aza
rdo
us C
hem
icals)
AtlasDenim has 300.000 𝑚2 total area in Adana Organized IndustrialZone in Turkey, established in 2016.
AtlasDenim offers expertise with wide range of high-quality denim fabrics,fast delivery, and effective price policies; we provide customer-focusedunrivalled products, services tailored to our clients’ specific needs andhigh customer satisfaction owing to our young and dynamic team.
AtlasDenim is reputed as one of the most technological and the highestquality denim fabric manufacturers producing beyond internationalstandards by making no concessions to the human dignity, workers’ rightsand safety, and the ecological sustainability.
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Currently, with running 368 looms Picanol Optimax I, our company is oneof the largest integrated textile corporations of Turkey. Around 4.500.000meters highest quality fabric in a month has been produced by ourassembly lines with %98 quality rate in terms of denim fabric.
New 59 looms are going to be planted in the third quarter of 2021, and ourproduction capacity will increase to around 5.3 million meters.
Our fabrics’ weight ranges between 4,5 - 15 oz. Thanks to our new high-tech yarn facility, we are able to produce more variations depending on ourcustomers’ requests. Our fabrics blends are mostly cotton, polyester,modal, dual core, rayon, viscose, tencel, cottonpoly and elastane; what ismore, we are able to meet the orders from bamboo, jute, flax, and hemp.
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ATLASDENIM is a proud member of ZDHC (Zero Dischargeof Hazardous Chemicals), which has the mission to eliminatehazardous chemicals from the textile industry, and a proudmember of SEDEX, which is a globally-recognized auditapproach that assesses responsible supply chain activities,including labor rights, health & safety, the environment andbusiness ethics.
OEKO-TEX® Standard 100, Class I for babies and toddlers– indicates every component of our fabric has been tested forharmful substances and therefore is proven to be harmless inhuman ecological terms and even the most sensitive skins.
HIGG INDEX, contributes to assessment and measurementof our environmental and social sustainability performance inour supply chain.
BCI (Better Cotton Initiative) – demonstrates ourcommitment and investment to more sustainable cottonproduction.
GRS (Global Recycled Standard) – verifies our recycledcontent meets requirements for chain of custody, social andenvironmental practices and chemical restrictions.
CE
RTIF
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Member
Class I - Suitable for babies and toddlers.
ISO 50001ENERGY MANAGEMENT
SYSTEM
MANAGEMENT
ISO 45001:2018HEALTH AND SAFETY
SYSTEM
ISO 9001:2015QUALITY MANAGEMENT
ISO 14001:2015
CE
RTIF
ICATE
SGOTS (Global Organic Textile Standards) – proves our fabricis made from organic fibers, and while producing, high-levelenvironmental criteria along the entire organic textiles supplychain and requires compliance with social criteria have beenfulfilled.
OCS (Organic Content Standards) “Organic 100” and“Organic Blended” – allows for transparent, consistent andcomprehensive independent evaluation and verification of ourorganic material content.
RCS (Recycled Claim Standards) “Recycled 100” and“Recycled Blended” – proves the presence of recycled materialand quantity in our final recycled product.
ISO 14001 – Environmental Management Standard
ISO 45001 – Occupational Health and Safety Standard
ISO 50001 – Energy Management Standard
ISO 9001 – Quality Management System Standard
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AtlasDenim has planted Solar Panels to the roof ofthe facility which generate more than 12MW cleanand sustainable energy to our factory, which isprojected to generate 30MW until the first quarterof 2022. We are committed to produce the bestquality denim fabric with more sustainable andtechnologically advanced methods while offeringcustomer-centered service and price policies.
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CLE
AN
EN
ER
GY
The spinning process involvesopening, blending, carding,drawing and the roving prepationfollowed by the ring spinningprocess.
YARN SPINNING PROCESS
3. Finisher Drawing
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1. Openning Bales
4. Roving2. Breaker Drawing
Ring
Spinning
ProcessThe roving is thinned by
pulling in ring spinningmachines. This fiber bund-le, which is thin enough foryarn formation, is twistedto give strength. The yarn created in this way iswrapped in the bobbins.The ring spinningsystem is applied toproduce the high-quality combed yarns which aresmoother, brigh-ter and morecompact.
YARN SPINNING PROCESS
5. Ring Spinning with Core Yarns
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6. Ring Spinning with Core Yarns 7. Compact Ring Yarns Process
Open-End
Spinning
ProcessOpen-end yarn is produced by
rotating the fiber that formsyarn in the part called rotor athigh speed. The high-speedrotating fibers in the rotor form
a spiral structure and become athread. This spiral structure ispulled from the rotor cham-
ber and wrapped in the yarnbobbin. In other words, it is
the yarn spinning directly
from sliver to yarn in one
step without roving.
YARN SPINNING PROCESS
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8. Open-End Yarns Process
9. Open-End Yarns Process 10. Open-End Yarns Process
Testing and measuringprocesses are carried out
by the spinning laboratoryto produce according to
standard values and tominimize yarn errors at
every stage, starting from the blowroom to the yarn, including card, draw frame, roving, windingand bobbin processes.
YARN SPINNING PROCESS
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11. Winding
12. Quality Process Management 14. Packing
13. Quality Process Management
Slasher
Dyeing
ProcessDyeing and sizing are done
simultaneously in the form of slasher after the removalof the cotton oil and otherimpurities that can affectthe dye fastness.
DENIM FABRIC PROCESS
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1. Warping2. Warping
3. Slasher Dyeing 4. Slasher Dyeing
Rope
Dyeing
ProcessWarping and dyeing are
done in the form of rope
while the dyeing sizing
is done separately.
DENIM FABRIC PROCESS
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8. Rope Dyeing
6. Rope Dyeing
7. Rope Dyeing
5. Ball Warping
As every process of denimproduction is subjected to
the quality control tests, thedyeing process is carefully
examined so as to minimizedefects and errors related
to the dyeing process. Therelevant departments areinformed of the preven-tion of reoccurence.
DENIM FABRIC PROCESS
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9. Re-beaming
11. Dye Testing & Control 12. Dye Testing & Control
10. Sizing & Beaming
After the finishing process, visualinspection has been made in accord with the 4-point standardsand defects on the fabric areevaluated and quality status isdetermined.
DENIM FABRIC PROCESS
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16. Inspection
14. Weaving
15. Finishing
13. Weaving
In the Quality Control Lab,physical properties of raw
and finished denim fabricare checked. 555 system isused for color control test.
According to your request,we produce fabric samples,
garment samples, hangers,or prepare your order forthe first quality denim ready for shipping.
DENIM FABRIC PROCESS
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19. Shipping
17. Quality Control & Testing
20. Shipping
18. Sample Making
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Designers in R&D
Department
27
No. of New Collection
per Year
42
Average Minimum Order
Quantity per Design
~1.000 m
Price Range ($/m)
2,00-6,00
No. of Employees in 2019
908
OUR COLLECTION
No. of Employees in 2021
1312
OverdyeCoco
Azure BlueOverdyeSky Blue
Mint CastOverdye
Dark Khaki
Lapis BlueOverdye
BlackGreen Cast
OverdyeMustard
Steel Blue
GreyOverdye
Dark BrownNavy Blue
OverdyePetrol Green
Dark Blue
OverdyeCarmin
Black Dark Moss CastOverdye
SaxShiny Blue
Non-Iron Finish: It gives denim the Non-Iron feature, prevents wrinkles afterwashing.
Weight Giving Finish: It is applied tofine-structured denim, it gives a plumptouch to the fabric by covering the surfacesof weft and warp yarns.
Slipper Agent: It gives the denim aslightly slippery, silky feeling and a softertouch.
Polyethylene Finish: Provides ease ofsewing to denim, increases its strength.
Stiffness Finish: It gives a soft/hardtouch to the denim.
Waterproof Finish: The front and backsurfaces of the denim are covered with athin film layer, preventing the fabric frompassing water.
Water Repellent Finish: Creates ahydrophobic (water repellent) surfacearound the fibers, a breathing and waterrepellent denim is obtained.
Fireproof Finish: Increases the fireresistance of denim, provides late ignitionfeature.
FIN
ISH
ING
PR
OC
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AtlasDenim has the technological infrastructure required for giving all kinds ofknown finishing to denim fabrics. The types of finishing we use frequently are;
As denim sector demands highly integrated facilities,innovation in the essence of the final product andgreater respect towards human dignity, ecology andsustainable environment, AtlasDenim has been aimingto combine innovative and efficient production methodswith social and safe working environment as well as fairprice policies to meet those requests throughout theworld. To this extent, our mission is manufacturing thehighest quality denim with maximum efficiency andminimum waste both for our costumers and our planet.By reducing waste and by ensuring recycling, we arecommitted to reducing material, energy and waterconsumption so as to contribute to the conservation ofnatural resources.
SUSTAINABILITY
AND CSR
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RECYCLE KALİTE ÇALIŞMASI
SUSTAINABLE PRODUCTION
SUSTAINABLE ENERGY
SUSTAINABLE DYEING PROCESS
(WATERLESS)
It is the production of environmentally friendly energy by covering the roof ofthe factory with photovoltaic, that is, solar panels that convert solar rays intoelectrical energy.
It aims to save water by reducing the use of water in the dyeing process inorder to prevent the depletion of natural water resources. It aims to prohibitthe dye waste from the environment by getting under control waste waterformation and to save energy during the dyeing process.
Our waterless dyeing work continue with different qualities.
With the process of saving the caustic in the finishing processes, we aim tominimize the formation of waste.
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SÜRDÜRÜLEBİLİR Tekstilde“Organik Pamuk”
KOSTİK TASARRUFU
SUSTAINABLE PRODUCTION
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RECYCLE QUALITIES
It is the process of monitoring the entire supply chain from the very beginning andrecycling the fabric with recycled raw material and converting it into useful products.
ATLAS DENİM has a wide collection containing 20% blend.
Organic cotton and textile products made from organic cotton go through aproduction process sensitive to the environment and people, therefore organicagriculture is a form of production that positively contributes to the environment,economy and social development compared to traditional production. Organic cottonproduction is important for sustainability in textile. In recent years, organic cottonproduction coincides with concepts such as ecological production and sustainabilitythat stand out in the world in recent years. Organic cotton production is veryimportant for the future of the textile industry, which is one of the indispensableparts of our economic life.
We can produce organic versions of all our qualities within AtlasDenim.
"Organic Cotton" in SUSTAINABLE TEXTILE
Our sustainable products are REGENERATED MODAL, RECYCLED, and ORGANIC COTTON, andNON-IRON, ANILINE-FREE, WATERLESS, and ANTIBACTERIAL DENIM.
ECO-FRIENDLY PRODUCTION STRATEGY
Energy Efficiency
• ISO 50001 certificate• Realized 9MW solar energy
project.• We produce clean energy
through solar panels on theroof of our factory.
Water Management
• We have a Waste WaterPre-Treatment Facility in our factory
• All pre-treated water sentto OSB treatment facility.
Waste Management
• ISO 14001 Environmental Management System certificate
• All our waste is separated and sent to licensed dispo-sal or recycling companies.
• Instead of sulfuric acid, CO2is used in purification.
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ECO-FRIENDLY PRODUCTION STRATEGY
Traceability
• ISO 90001 Quality Management System certificate.
• All productions are tracked in line.A
Chemical Management
• All used chemicals proper according to REAC Declaration.
• We have started the procedures for ZDHC Chemical Management System Standard.
𝑪𝑶𝟐 Management
• Clean fuels are used in our process to keep our carbon footprint to a minimum level.
• All our equipment for transportation are powered by electrical energy.
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Ethical Rules
• Freedom of association and the right to collectivebargaining are respected
• No harsh or inhumanetreatment is allowed; no discrimination is practiced
ECO-FRIENDLY PRODUCTION STRATEGY
National Social Laws
• Min. age of working 18• 8 hours of work.• The daily work is 8 hours.• Regular employment is
provided; working conditions are safe and hygienic
Social Policies
• Against forced labor, child labor, discrimination
• Promotes ethical work conditions, working hours are not excessive
• Rest days and holidays areprovided
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TEXWORLD DENIM FEB 2018, SEP 2018, FEB 2019, FEB 2020;MAROC SOURCING OCT 2018; COLOMBIATEX JAN 2019, JAN2020;MUNICH FABRIC START BLUEZONE JAN 2019, SEP 2019, JAN 2020; INTERTEX TUNISIA APR 2019; BANGLADESHDENIM MAY 2019; TEXWORLD PARIS SEP 2019, JAN 2020; INTERTEXTILE SEP 2019; BANGLADESH DENIM EXPO NOV2019; INTERMODA GUADALAJARA JAN 2020DENIMSANDJEANS VIRTUAL JUL 2020, OCT 202027
Below you can find our addresses and contact details, you canalways ask for further information from [email protected] call our number +90 322 550 0500 with extensions of ourForeign Trade Department; 1652, or 1655. You can click thesocial media buttons below to follow us!
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AtlasDenim Tekstil Sanayi ve Ticaret A.Ş. © 2020 | Designed and edited by AtlasDenim Foreign Trade Department.
Adana Factory
Hacı Sabancı Org. San. Böl. Acıdere OSB Mah.
Misis Cad. No:11 Sarıçam / Adana
(+90) 322 550 0 500 (+90) 322 550 0 515
(+90) 212 527 3800 / (+90) 212 507 0150
Istanbul Office
Mehmet Nezih Özmen Mah. Fatih Cad.
Limon Sok. No:5/B Merter / İstanbul
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