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    Power System HarmonicFundamental Considerations:

    Tips and Tools for ReducingHarmonic Distortion in ElectronicDrive Applications

    October 2011/AT313

    by

    Larry Ray, P.E.

    Louis Hapeshis, P.E.

    Make the most of your energySM

    Revision #1 10/11

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    Summary

    Abstract ...................................................................................................... p 3

    Introduction ................................................................................................ p 4

    Harmonic Distortion Basics ......................................................................... p 5

    Voltage and Current Distortion .................................................................... p 8

    Harmonics and Power Factor Displacement and Total .............................. p 11

    Harmonic Mitigation Two Passive Techniques ........................................... p 13

    Common Harmonic Current Signatures ...................................................... p 15

    Harmonic Distortion Simulation Methods ..................................................... p 17

    References ................................................................................................. p 22

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    Abstract

    This paper provides an overview of harmonic considerations for designing industrial and commercial electric

    power distribution systems. These power systems must serve a combination of loads, many of which produce

    non-sinusoidal current when energized from a sinusoidal AC voltage source. While conventional power

    distribution systems accommodate a significant amount of non-sinusoidal current, the design engineer can

    utilize existing IEEE guidelines and basic software tools to avoid some special circuit and load configurations

    that exacerbate harmonic distortion problems.

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    Introduction

    Power system harmonic distortion has existed since the early 1900s, as long as AC power itself has been

    available. The earliest harmonic distortion issues were associated with third harmonic currents produced by

    saturated iron in machines and transformers, so-called ferromagneticloads. Later,arcingloads, like lighting

    and electric arc furnaces, were shown to produce harmonic distortion as well. The final type, electronic

    loads, burst onto the power scene in the 1970s and 80s, and has represented the fastest growing category

    ever since.

    A better understanding of power system harmonic phenomena can be achieved with the consideration of

    some fundamental concepts, especially, the nature of non-linear loads, and the interaction of harmonic currents

    and voltages within the power system.

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    Harmonic Distortion Basics

    Whats Flowing on the Wire?By definition,harmonic(or non-linear) loads are those devices that naturally produce a non-sinusoidal current

    when energized by a sinusoidal voltage source.

    Each waveform on the right, for example, represents the variation in instantaneous current over time for two

    different loads each energized from a sinusoidal voltage source (not shown on the graph).

    Graph 1

    For each load, instantaneous current at some point in time (at the start of the graph, for example)is zero.

    Its magnitude quickly increases to a maximum value, then decreases until it returns to zero. At this point, the

    current direction appears to reverse and the maximum-to-zero-magnitude trend repeats in the negative

    direction. This pattern is repeated continuously, as long as the device is energized, creating a set of largely-

    identical waveforms that adhere to a common time period.

    Both current waveforms were produced by turning on some type of load device. In the case of the current on

    the left, this device was probably an electric motor or resistance heater. The current on the right could have

    been produced by an electronic variable-speed drive, for example. The devices could be single- or three-

    phase, but only one phase current waveform is shown for illustration. The other phases would be similar.

    How to Describe Whats Flowing on the Wire?

    Fourier SeriesWhile the visual difference in the above waveforms is evident, graphical appearance alone is seldom sufficient

    for the power engineer required to analyze the effects of non-sinusoidal loads on the power system. The

    degree of non-linearity must be objectively established, and the method of quantifying the harmonic distortion

    must also facilitate future analysis and mitigation.

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    Graph 2

    One method of describing the non-sinusoidal waveform is called its Fourier Series. Jean Fourier was a French

    mathematician of the early 19thcentury who discovered a special characteristic of periodic waveforms. Periodic

    waveforms are those waveforms comprised of identical values that repeat in the same time interval, like thoseshown above.

    Fourier discovered that periodic waveforms can be represented by a series of sinusoids summed together. The

    frequency of these sinusoids is an integer multiple of the frequency represented by the fundamental periodic

    waveform. The waveform on the left above, for example, is described entirely by one sinusoid, the fundamental,

    since it contains no harmonic distortion.

    The distorted (non-linear) waveform, however, deserves further scrutiny. This waveform meets the continuous,

    periodic requirement established by Fourier. It can be described, therefore, by a series of sinusoids. This

    example waveform is represented by only three harmonic components, but some real-world waveforms

    (square wave, for example) require hundreds of sinusoidal components to fully describe them. The magnitudeof these sinusoids decreases with increasing frequency, often allowing the power engineer to ignore the effect

    of components above about the 50 thharmonic.

    The concept that a distorted waveform (even a square wave!) can be represented by a series of sinusoids is

    difficult for many engineers. But it is absolutely essential for understanding the harmonic analysis and mitigation

    to follow.

    Its important for the power engineer to keep in mind a few facts:

    The equivalent harmonic components are just a representation the instantaneous current as described by the

    distorted waveform is whats actually flowing on the wire.

    This representation is necessary because it facilitates analysis of the power system. The effect of sinusoids

    on typical power system components (transformers, conductors, capacitors) is much easier to analyze than

    distorted signals.

    Power engineers comfortable with the concept of harmonics often refer to individual harmonic components

    as if each really exists as a separate entity. For example, a load might be described as producing 30 A of

    5thharmonic. Whats intended is not that the load under consideration produced 30 A of current at 300 Hz,

    but rather that the load produced a distorted (but largely 60 Hz) current, one sinusoidal component of which

    has a frequency of 300 Hz with an rms magnitude of 30 A.

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    The equivalent harmonic components, while imaginary, fully and accurately represent the distorted current.

    As one test, try summing the instantaneous current of the harmonic components at any point in time.

    Compare this value to the value of the distorted waveform at the same time (see chart below). These values

    are the same.

    Graph 3

    Total Harmonic Distortion

    The series of harmonic components that represent a distorted waveform are often described by a single

    number, total harmonic distortion. This number is calculated in two different ways, depending somewhat on the

    engineers geographic location.

    In the United States, total harmonic distortion is calculated as the sum of all the harmonic components (except

    the fundamental), divided by the magnitude of the fundamental. This value is represented as THD (all upper

    case). Or, in equation form:

    Note that the components are summed vectorially, notalgebraically, because they have different phase angles.

    For a waveform represented by a fundamental current of 100 A, a 5thcomponent of 20 A, and a 7 thcomponent

    of 12 A, for example, Ihwould equal the square root of (202+ 122), or 23 A,not(20 + 12) = 32 A. The THD is,

    therefore, 23/100 = 0.23 or 23%.

    It is possible for the US-convention THD to exceed 1.0 or 100%, since it is possible for the magnitude of

    harmonic current to exceed the magnitude of fundamental current. This is the primary distinction between the

    US and European convention. The European convention, thd (all lower case) equals the harmonic components

    divided by the total rmscurrent (harmonics plus fundamental). This thd value can never exceed 100%.

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    Voltage and Current Distortion

    Harmonic Current FlowThe current drawn by non-linear loads passes through all of the impedance between the system source and

    load. This current produces harmonic voltages for each harmonic as it flows through the system impedance.

    These harmonic voltages sum and produce a distorted voltage when combined with the fundamental. The

    voltage distortion magnitude is dependent on the source impedance and the harmonic voltages produced.

    Figure 4 illustrateshow the distorted voltage is created. As illustrated, non-linear loads are typically modeled

    as a source of harmonic current.

    Figure 4: Creation of distorted current

    With low source impedance the voltage distortion will be low for a given level of harmonic current. If harmoniccurrent increases, however, system impedance changes due to harmonic resonance (discussed below),

    voltage distortion can increase significantly.

    Circuit Impedance Without Power Factor Correction

    While the preceding discussion focused on distorted current waveforms, it is important to note that ac

    voltage can also show the effects of harmonic distortion. The degree of distortion is determined by applying

    the same techniques as described earlier for current. So, what is the relationship between voltage distortion

    and current distortion?

    Higher-frequency (harmonic) components of ac voltage and current follow the same power system rules as

    60 Hz voltages and currents Kirchoffs Voltage and Current Laws, Ohms Law, etc. One basic principle is that

    voltage and current are related byimpedance. As with ac voltage and current, impedance is a complex term,

    consisting of resistance, capacitance, and inductance. While resistance is largely independent of frequency,

    impedance associated with capacitance and inductance changes as the frequency of the signal changes.

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    For the typical industrial power system, the impedance as seen by the loads is dominated by inductance. Since

    inductive reactance is directly proportional to the frequency of the current, the system impedance approximates

    a straight line, as illustrated below.

    Impedance,

    Frequency (Hz)

    1.50

    1.20

    0.90

    0.60

    0.30

    0.00

    0 300 600 900 1200 1500

    Typical system impedance

    (without power factor

    correction capacitors)

    Graph 4

    For this typical power system, the impedance encountered by the 300 Hz (5th harmonic) component of

    current is approximately five times the impedance encountered by the 60 Hz (fundamental) component. With

    this type of power system, the amount of voltage distortion can be estimated by summing the voltage drop

    at each harmonic component, as summarized in the following table. The table assumes that the circuit load

    is represented by the single harmonic source shown earlier, with a total Irms

    = 102.7 A, and ITHD

    = 23%, with a

    nominal system voltage of 480 Vrms

    .

    Table 1

    Harmonic Current, Irms Impedance,Ohms

    Voltage Drop,Vrms

    1 100 0.01 1.00

    5 20 0.05 1.00

    7 12 0.07 0.84

    Total Vhdrop 1.3

    Resulting VTHD

    0.27%

    Resulting Vrms

    478

    Circuit Impedance With Power Factor Correction

    Power factor correction capacitors are often utilized in industrial and commercial power systems to reduce

    power factor penalties, release circuit capacity, improve voltage regulation and reduce resistive heating losses

    in circuit conductors. While power factor correction capacitors do not inject harmonic distortion (that is, PFCs

    are linear loads they produce a sinusoidal current waveform when energized from a sinusoidal voltage

    source), their presence on a power system dramatically changes the circuit impedance. These impedance

    changes can adversely affect power system components, and worsen harmonic distortion concerns.

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    Graph 5

    When power factor correction capacitors are installed, a frequency of high impedance known as the resonance

    point results from the new combination of inductive and capacitive reactance. This resonance point is limited

    in magnitude only by the amount of resistance in the circuit, and is often many times the value of the inductive

    impedance at that frequency. The more capacitance added to the circuit, the lower the frequency at which

    this resonance point occurs.

    This high-impedance point, coupled with the operation of harmonic-producing loads, can result in much

    higher levels of voltage distortion than the circuit without capacitors. Thats why it is so important to closely

    evaluate the addition of power factor correction capacitors on a power circuit serving harmonic loads. The

    example estimate below shows the distortion estimate associated with the same 103 A, 23% THD

    load shown earlier, except that the impedance at the 7thharmonic is assumed to be ten times its non-PFC

    value (a resonance point at or near 420 Hz). Note that this change results in nearly a tenfold increase in

    voltage distortion.

    Table 2

    Harmonic Current, Irms Impedance,Ohms

    Voltage Drop,Vrms

    1 100 0.01 1.00

    5 20 0.05 1.00

    7 12 0.7 8.40

    Total Vhdrop 8.5

    Resulting VTHD

    1.26%

    Resulting Vrms 471

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    Harmonics and Power Factor Displacement and Total

    As discussed, harmonic distortion and power factor correction are seldom considered as separate topics.

    This is due to the dramatic effect on system impedance at harmonic frequencies that can result from the

    addition of conventional power factor correction capacitors. The relationship, unfortunately, does not end there.

    Due to their non-linear nature, the presence of harmonic loads can sometimes fool the power engineer into

    considering unnecessary power factor correction in the first place!

    Power Factor of a PWM Drive An Extreme Example?

    The pulse-width-modulated (PWM) variable frequency drive (VFD) produces a characteristic current waveform

    when energized from a sinusoidal voltage source. This three-phase device produces a voltage and current

    waveform for one phase that resembles the following graphic:

    Graph 6

    If the power parameters (real, reactive, and apparent) associated with this PWM device are measured

    with a true-rms meter, the typical values would show a relationship of real (kW) to apparent power (kVA) of

    approximately 0.6. The engineer might conclude from this knowledge that the power factor of the device is

    poor, and that a circuit containing many of these PWM drives (not uncommon) would require power factor

    correction capacitors.

    Unfortunately, this line of reasoning is incorrect and can lead to disastrous results. While the kW/kVA

    relationship indicated above is accurate, 0.6 is not the power factor of the device. At least, it is not thecomplete picture of the power factor.

    Further measurements would reveal that the displacement angle between voltage and current for this device

    is 0. That is, the current and voltage are in phase with each other. Or, more accurately, the fundamental (60 Hz)

    component of voltage and the fundamental (60 Hz) component of current are in phase, as shown below.

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    Graph 7

    Since harmonic loads like PWM drives are able to consume power in a non-linear fashion; that is, by turningon and off in a manner not proportional to the applied instantaneous voltage, their kW/kVA relationship is not

    equal to the phase angle between fundamental voltage and current.

    This peculiarity, in fact, has required the establishment of two power factor definitions. These two power

    factors are equal for undistorted (sinusoidal) voltages and currents.

    Displacement Power Factor (dPF) Cosine of the phase angle between fundamental voltage and

    fundamental current.

    Total (sometimes referred to as True) Power Factor (tPF) Real power (kW) divided by apparent

    power (kVA).

    Power factor correction capacitors primarily affect the displacement power factor for a circuit. If PFCs are

    applied on a circuit that already has a high dPF, then the fundamental current component could be shifted

    into a leading relationship to fundamental voltage. This situation can result in voltage regulation and distortion

    problems for the circuit.

    In addition, the addition of large PFCs on a PWM circuit can also increase the likelihood of harmonic resonance

    problems, and the resulting excessive voltage distortion issues introduced earlier.

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    Harmonic Mitigation TwoPassive Techniques

    Harmonics AttenuationThe earlier voltage and current distortion discussion, and voltage distortion estimates assume that the current

    distortion remains unchanged regardless of the circuit impedance, but this is not entirely true. Harmonic current

    distortion is affected by the amount of circuit impedance. In fact, an engineer will discover that placing the

    same harmonic producing load at two different nodes in a power system will result in two different levels of load

    current distortion.

    Power system designers can utilize this effect, called attenuation, as one method of passive harmonic

    mitigation. The current waveforms below show the effects of introducing a series line reactor (choke) at the

    terminals of a 100 hp pulse-width-modulated (PWM) adjustable-speed drive (ASD). The current total harmonic

    distortion associated with the ASD drops from about 81% to 38%.

    Graph 8

    Graph 9

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    This attenuation effect is often employed to reduce the harmonic distortion associated with three-phase ASDs.

    The ASD operation is not adversely affected, provided the line reactor chosen for the application does not

    exceed about 5% impedance (relative to the drive base).

    Harmonics Cancellation

    In addition to attenuation, harmonic current distortion can be reduced by cancellation. Cancellation occurs

    because individual harmonic components of a distorted current are affected differently when passing through

    normal power system transformers. The magnitude of harmonic currents, like the 60 Hz component, increases

    or decreases consistent with the transformer turns ratio.

    The phase angle of harmonic components, however, is influenced by the type of connection of the three

    phase transformer. The 5thand 7thcomponents, for example, experience a 30 phase angle shift through a

    power system transformer connected delta-wye, as compared with the same current components transmitted

    through a wye-wye or delta-delta connected transformer.

    This phase-angle effect can be used with multiple ASDs to reduce the current distortion on the circuit feeding

    the drives. As demonstrated in the diagram below, the alternating combination of delta-wye and wye-wye

    connections can produce much lower harmonic distortion for similarly-sized and similarly-loaded drives.

    The combination of line reactors and delta-wye transformers produces a similar cancellation effect.

    Graph 10

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    Common HarmonicCurrent Signatures

    IEEE 519a (Draft) TableDespite the preponderance of electronic loads, there are surprisingly few categories required to characterize

    the major harmonic-producing devices in industrial and commercial facilities. Electronic machines that

    share similar rectifier configurations create similar characteristic harmonic current signatures, as the table

    below demonstrates.

    The first column of the table describes the type of electronic device. A single-phase power supply, for

    example, indicates the typical switch-mode power supply inside a conventional personal computer. The

    second column shows the typical current signature, or waveform, that the device produces when energized

    from a low-impedance, sinusoidal voltage source. For three phase loads, only one phase current is shown.

    The other phases are similar in form, and separated in phase angle by 120.

    The third column shows the typical ITHD

    associated with the waveform. Note that third and fourth entries

    represent the PWM drive with and without line reactor discussed earlier.

    The fourth and final column requires a bit more explanation. This column represents a weighting factor

    associated with each load type intended to facilitate simple harmonic assessments. The weighting factor for

    individual loads can be used to estimate the total weighted power requirement of all the harmonic loads in the

    facility. This weighted power requirement could then be compared against the system short circuit capacity to

    evaluate the likelihood of adverse effects associated with harmonic distortion.

    If the weighted power requirement of the harmonic loads, for example, could be shown to be less than 0.1% of

    the short-circuit capacity, then the likelihood of harmonic problems is low. A fuller discussion of this weighting

    factor is included in IEEE 519a, and in IEC Standard 61000-3-6.

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    Table 3

    Type of Load Typical Waveform CurrentDistortion

    WeighingFactor (W

    i)

    Single-phase power supply 80% (high 3rd) 2.5

    Semiconverter High 2nd, 3rd, 4that partial loads

    2.5

    Six pulse converter, capacitivesmoothing, no series inductance

    80% 2

    Six pulse converter, capacitivesmoothing, with seriesinductance > 3%, or DC drive

    40% 1

    Six pulse converter with largeinductor for current smoothing

    28% 0.8

    12 pulse converter 15% 0.5

    AC voltage regulator Varies withfiring angle 0.7

    Fluorescent lighting 0.05 0.5

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    Harmonic DistortionSimulation Methods

    The weighting factor method for evaluating the likelihood of harmonic problems is applicable to only a small

    power system with few harmonic loads and no power factor correction capacitors. Most power systems do not

    fall into this category, so other, more sophisticated methods must be employed to evaluate harmonic concerns.

    Computer Techniques

    Simple radial networks can sometimes be analyzed utilizing hand calculations (as performed earlier for the

    small 103-A harmonic load). In most cases, however, these calculations quickly become tedious as the circuit

    size increases beyond a few nodes and devices. The most common computer techniques are based on nodal

    admittance equations for the network. These equations are usually stated in the form: I = Y * E, where I is the

    injected current at each node, Y is the circuit admittance matrix, and E are the node voltages.

    This Y matrix is built at each frequency, and the resulting equations are solved for the node voltages, E. The

    solution is carried out by either matrix inversion, Gaussian Elimination, or some other technique. Computers are

    especially suited for this solution task.

    Commercially-available software tools, like the HI_WAVE module of Power*Tools for Windows(SKM Systems

    Analysis, Inc.; www.skm.com), facilitate harmonic analysis of complex systems and loads. These tools provide

    graphical interface to build a variety of circuit types, including radial, loop systems, and multiple independent

    systems of different voltage levels. They also contain a large library of conductor, transformer, capacitor, motor,

    and harmonic load types. The library eliminates the need to enter individual harmonic waveforms, for example,

    by offering the ability to use characteristic models already listed.

    Variable-Frequency Drive Applications

    Another software tool, called HarmCalc,has been developed to facilitate a common harmonic evaluation task:

    Application of variable frequency drives (VFD) to an existing low-voltage radial power system. While this tool is

    not accurate for complex systems, or for systems with power factor correction capacitors or harmonic filters,

    it is widely applicable for evaluating VFD applications. Many consulting engineers and end-users who specify

    VFD designs accept this tool as a suitable means of estimating VFD effect on a power system, and as a means

    of evaluating certain mitigating devices like line reactors and drive-isolation transformers, delta-wye transformer

    connections and broadband filters.

    VFDs and IEEE 519

    IEEE Standard 519 is frequently quoted in consulting engineer specifications associated with VFD installations.

    The gist of these specifications is that the VFD vendor assumes responsibility for supplying VFDs that comply

    with IEEE 519. This specification requirement is clearly outside the original intent of the standard, and often

    unnecessarily increases the cost of a VFD installation.

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    The original intention of IEEE Standard 519 was to introduce harmonic current and voltage distortion guidelines

    for electric utilities and their customers. The objective was to establish acceptable levels of current distortion

    that an individual customer could generate without adversely affecting other electric utility customers sharing

    the same distribution system. Further, this standard provided recommended limits for electric utility control of

    voltage distortion that could result from customer harmonic current injection

    Despite the misapplication, this specification requirement has become so widespread that IEEE 519 has

    effectively become the consensus equipment standard for VFD applications. Given that backdrop, use of

    HarmCalc and other tools in evaluating VFD installations requires further exploration, and definition of terms

    associated with IEEE 519.

    Point-of-Common Coupling

    As discussed, the circuit node at which harmonic current and voltage limits were to be evaluated was that

    point on the electric utility system at which other customers could be served. This so-calledpoint-of-common-

    coupling, or PCC is described graphically, as shown above. Often, VFD specifications that require 519

    compliance will also designate the PCC. Generally, the closer this PCC is to the VFD terminals, the more

    costly the compliance requirements will be.

    Graph 11

    Voltage Distortion Limits

    The voltage distortion limits in IEEE 519 are fairly straightforward, as reproduced below. There are only three

    levels recommended, the first intending to address sub-transmission and distribution circuits on the electric

    utility system. The voltage distortion, by the way, is calculated using the nominal voltage as the fundamental

    component (in the denominator of the THD calculation.

    Table 4

    Bus Voltage at PCC (Vn) Individual Harmonic

    Voltage Distortion (%)Total VoltageDistortion THD

    Vn(%)

    Vn 69kV 3.0 5.0

    69 kV< Vn 161kV 1.5 2.5

    Vn> 161kV 1.0 1.5

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    The assumptions behind establishment of the voltage distortion limits may be useful in determining whether

    or not to invest in harmonic mitigation at low-voltage circuits. The 519 Working Group established 5% voltage

    distortion as the limit at electric utility distribution circuits under the assumption that customer harmonic loads

    would drive the VTHD higher at customer low voltage busses. The 5% THD limit was selected to allow low-

    voltage busses to be maintained at 8% VTHD

    ; a value that is acceptable to most linear and non-linear loads.

    Current Distortion Limits

    Determining current distortion limits is a more involved than voltage. This is due to the fact that the degree to

    which one customers harmonic loads might affect anothers is dependent on the utilitys system impedance at

    the PCC node. A relatively weak source impedance point in a utilitys system would reach the voltage distortion

    limit at a much lower harmonic current injection level than a stiffer point.

    Thats why the current distortion table requires a little more information in order to apply it correctly. Specifically,

    the short-circuit value at the PCC, ISC

    , needs to be determined. For PCCs on the electric utility circuit, the utility

    usually provides this number. The second required value is the estimated or measured demand current of the

    customers total load, IL

    .

    TDD A Valuable Quantity to Learn and Apply

    Another useful term needs to be defined at this juncture TDD, or, more accurately, ITDD

    . Note that the current

    distortion limits below are given in TDD, not THD. ITDD

    is similar to the definition of ITHD

    introduced earlier, with

    one important difference: The denominator is IL; that is, the total customer 60 Hz demand current. Recall that

    the ITHD

    denominator is the fundamental current of the distorted waveform, whether small or large relative to

    other loads on the circuit.

    The difference between the two quantities boils down to this: ITDD

    more accurately reflects the amount of

    harmonic current a power system can absorb than ITHD

    . Since ITDD

    is the amount of harmonic current compared

    to the customers totalfundamental load current, it is a better predictor of the circuits ability to transmit the

    harmonic current without adverse effects.

    TDD is also an extremely valuable term to utilize throughout harmonic distortion evaluation and analysis, not

    just IEEE 519 assessment. ITHD

    , on the other hand, is often a misleading value.

    Suppose, for example, that a harmonic measurement indicates ITHD

    = 47%. Will this circuit experience harmonic

    problems? The ITHD value alone cannot be used to answer this question. If the 47% THD measurement

    is actually 0.47 A of harmonic current and 1.0 A of fundamental current, and the circuit in question has an

    ampacity of 1600 A, harmonic problems are unlikely.

    If, on the other hand, the 47% ITHD

    represents 470 A of harmonic and 1000 A of fundamental current on the

    same 1600 A circuit, harmonic problems are highly probable and should be investigated at once.

    For this reason, many power engineers prefer to calculate ITDD

    for a circuit in question, even if IEEE 519

    compliance is not an issue. For low-voltage circuits within a facility, for example, they will often utilize the circuit

    ampacity, or some other reasonable estimate of the circuits capacity, for the denominator.

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    HarmCalc

    Background

    To facilitate VFD application into power systems that utilize IEEE 519 guidelines, Square D and Electrotek

    Concepts co-developed an executable software program called HarmCalc. This software tool is available free

    of charge at Square Ds Design Resource Center; follow the Consulting Engineer link under the Customers

    and Markets listing at www.squared.com/us to software tools and download the file.

    The HarmCalc tool includes an electronic tutorial and help documentation, but the following example can

    illustrate its usefulness in evaluating VFD applications and some basic mitigating options. Note that HarmCalc

    also includes capabilities for exporting the solution information to two third-party software tools intended

    to facilitate additional analysis. Web links to these tools, SuperHarmand TOP,are available with the

    HarmCalc installation.

    Example

    The simple power system shown below was configured to serve as an example of the program and its use.

    There is a 1000 kVA transformer serving an MCC at 480 V. The electric utility system has been defined by its

    available-fault-current and X/R ratio (values typically available from the utility). The MCC already serves about

    300 hp in induction motor load (linear load). Two Square DVFDs are being added, and IEEE 519 compliance

    has been specified.

    The VFDs specified are identical Square D model Altivar 66 VT, 100 hp each. These VFDs (as described in

    the Help screen associated with VFD selection) are variable-torque devices, meaning that they are intended

    for application on variable-torque motor loads like centrifugal pumps or fans. The VFDs chosen here are

    configured with 6-pulse diode rectifiers, although these VFDs are also available in 12- and 18-pulse versions.

    Three options have been considered; as summarized in the table below. Note that the unmitigated addition

    of the VFDs would result in an ITDD

    slightly above the IEEE 519 current distortion limit, although the VTHD

    value

    is slightly below 5%. The 519 limits can be readily met if the VFDs are equipped with 3%-impedance line

    reactors. While the delta-wye configuration for one drive results in the lowest harmonic distortion, this option is

    likely to be less cost effective. In addition, line reactors provide other benefits, including reducing the tendency

    of nuisance VFD tripping on electric utility power factor correction capacitor switching transients.

    Table 5

    Harmonic Mitigation VTHD

    at PCC2ITHDat PCC2

    IEEE 519Compliance?

    None 4.85% 8.92% No3% line reactors only 2.23% 4.06% Yes

    Delta-wye/delta-delta only 1.97% 1.69% Yes

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    Screen Capture 1

    ReactiVar AccuSinePCS

    Another useful software tool for the harmonic-mitigation designer is available on the Square D website. This

    spreadsheet-based tool facilitates sizing and application of the Square D ReactiVar AccuSine active harmonic

    filter. The active filter is the state-of-the-art method for harmonic current mitigation. It works by sensing the

    amount and type of harmonic current being required by the loads (through the CT, or current transformer,

    shown below), then injects harmonic current of the proper magnitude and frequency to cancel the load

    harmonics. The resulting current returning to the source is low in current distortion. This and other harmonic

    mitigation, power quality and power factor correction products and services are also available.

    Graph 12

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    Get connectedto power

    References

    1. IEEE Recommended Practices and Requirements for Harmonic Control in Electrical Power Systems,

    ANSI/IEEE Std. 519-1992.

    2. IEEE Guide for Applying Harmonic Limits on Power Systems Unpublished Draft , IEEE Std P519.1/D9a,

    January, 2004.

    3. Electrical Power System Harmonics Design Guide, R.C. Dugan, M.F. McGranaghan, E.W. Gunther,

    Electrotek Concepts, Inc., Knoxville, TN, 1992.

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