Asset Management - what are some of your top priorties?

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Asset Management

2Confidential Property of Schneider Electric

The Foxboro EvoTM

Process Automation System

Addressing the needs across your operation today and tomorrow.


What are some of your top priorities?

Maintain multiple tools, devices,

protocols

Manage the risk of working remotely

Avoid the costly impact of downtime


How can we help address these issues?

Improve operational uptime

Streamline engineering effort & workflow

Reduce cost & risk trips to unnecessary trips to the

field

Field Device Manager

Maintenance Response Center

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Let’s talk about how…What’s new in Foxboro Evo


Foxboro Evo Maintenance Software

DeviceRepository

Install / Commission

Inspect / Diagnose


Technician

HART / FF / Profibus Devices

HART MUX

CPFBM

HART Device

Detailed Device Alerts

Work OrderSupport

Analysis & Reporting Supervisor

Maintenance Response Center Mobile

Workforce

Change Tracking


- Field Device Manager is an extension to the Foxboro Evo Control Editor

- Supports all major smart device protocols

- Complete field device lifecycle coverage in one comprehensive tools set:

- Device Configuration- Device Commissioning/Replacement- Device Maintenance- Device Diagnostics

Field Device ManagerEffectively maintain multiple tools, devices, protocols

Engineering EnvironmentHistorian

http://seds.lpl.arizona.edu/messier/Pics/Jpg/mwbarsun.jpg


Field Device ManagerCut your startup costs

Master Device Template

Generic Device Type Template

Vendor Specific HART Template

Unique Instances

Valve, Transmitter, etc


Templates allow ‘generic’ definition of an object, across a template hierarchy

• Protocol• Vendor• Device Type

Device Template ExtensionStreamline engineering effort & workflow

- Instantiation can be performed manually or in bulk

- Changes to a template, or derived template, automatically propagate down to derived templates and instances


Device Template ConfigurationStreamline engineering effort & workflow

Ease of use for all skillsets- Template architecture allows expert knowledge to be captured early- Non-experts can commission with minimal configuration – typically just tag name

Option to lock parameters, this prevents derived templates or instances from modifying selected parameter

Option to attach device specific vendor DTM and DD file


Commissioning & Device WizardsImprove operational uptime

Cut project execution times / Mean Time To Repair- The wizard automatically commissions all selected devices- Enables unskilled users to commission/replace instruments- Allows users to extract value from devices already installed in their facilities


Field Device ManagerGet online faster


6-9 minutes per device

Competitor Solutions


Manual Process



- Eliminates duplication and mismatch issues

commonly experienced by vendors that

employ independent DCS and Asset

databases

- Saves labor – Single backup

Combined Single Information RepositoryStreamline engineering effort & workflow


Perform diagnostic & maintenance directly from the workstation

VALVE STROKE ANALYSIS

POSITIONER DIAGNOSTICS

Advanced Diagnostics Using FDTImprove uptime & avoid unnecessary trips to the field


Advanced Diagnostics using FDT

delivered by hardware vendor

delivered by hardware vendor

Any office application

Any FDT application

1616Kick the tires! See Live Demo in Trailer


Foxboro Evo Maintenance Software

DeviceRepository

Install / Commission

Inspect / Diagnose


Technician

HART / FF / Profibus Devices

HART MUX

CPFBM

HART Device

Detailed Device Alerts

Work OrderSupport

Analysis & Reporting Supervisor

Maintenance Response Center Mobile

Workforce

Change Tracking


Maintenance Strategies Maximize Profitability

Predictive maintenance based on real time diagnostic information from smart devices

Reactive

Scheduled

Reliability Centered

Predictive

Run to failure approach – only appropriate for low impact failures

Traditional approach with fixed schedule for preventive maintenance

Preventive schedule is optimized based on failure history


Introducing the Maintenance Response Center

> Presents real-time highly contextual device diagnostics> Delivers reports of detected device conditions> Allows analysis of conditions (Decision Support)> Work order requests can be generated right from the analysis windows> Integration with work order management


Device Status Bit

DVC6200

7 Field Device Malfunction

6 Configuration Changed

5 Cold Start Since Last Comm

4 More Status Available (MSA)

3 Not Used

2 Analog Input Saturated

1 Internal Sensor Out of Limits

0 Any Variable Out of Range

The limitations of a ‘run to failure’ approach

When the MSA bit is set, further investigation is required – often resulting in a field trip.

Field Trips = More Time = More Cost Field Trips also increases Safety Risk

Device Status Bit returned in

every HART message


HART command #48 – Read Additional Status

Device vendor specific content that can detail up to 200 bits of data that represent device specific conditions that could be experienced.

So instead of a generic “More Status Available”, a more detailed view of the device condition can be seen:• Valve “Stuck” Alert• Pressure Deviation Alert• Travel Deviation Alert• Temperature Sensor Failure• Power Starvation, etc.

Maintenance Response CenterImprove operational uptime


Event Analysis • New Device Alert Summary

• Acknowledge or Ignore Alert (place into backlog)

• Extra Context to Enable Prioritization

Comprehensive Event AnalysisReduce cost & risk trips to unnecessary trips to the field

Additional Device Status Information with alert description text

NAMUR 107


Work Order System

Integration

Native Work Order System IntegrationStreamline engineering effort & workflow

Additional Device Status Information with alert description

text

• Raise a work order (via Workflow connector to the ERP system of choice) directly from each alert

• Work Order is linked to the device alert

Avantis.PRO


Dashboard/Reports

Powerful Reporting CapabilitiesImprove operational uptime

Additional Device Status Information with alert description text

• Detailed Device History (Events, Commissioning, Calibration, etc.)

• OPEX savings clearly exhibited to management via online dashboards


Active Asset AlarmsImprove operational uptime


Maximize Your Return on AssetsPlanned

Shutdown Periods

Unplanned Outage caused by Device Failure


Predictive maintenance

saves 30% in costs over a

maintenance approach that

combines reactive

maintenance with a

scheduled shutdown

From Reactive to Proactive…Transition to Predictive Maintenance

Asset Management - what are some of your top priorties?

Technology

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