ASAM Brochure

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GROUP OF C

Tradition since 192


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Capabilities

Introduction

Product range

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CONTENTS

Contact

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Page 4

Page 16

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1924 Establishment of ASAM as a maintenance unit of the Second Fleet within the Militar Air Force;

1947 Maintenance Workshop for the Autonomous Transportation Unit;

1974 Auto Spare Parts Unit - supplier of clutches and spare parts for the auto constructive industry;

1990 The former Auto Spare Parts Unit becomes ASAM and the production capacities increases;

2000 Private ownership and integration into the CONEX Industrial Group.

Advanced methods of manufacturing, the experience and tradition into a specific domain are the mostimportant elements that certify the quality of the products produced.

With a background of almost a hundred years of activity in the industry, ASAM is the first Romanian

company present in TecDoc and one of the most relevant manufacturer of spare parts and equipments

for trucks, cars and agricultural machinery.

History

INTRODUCTION

ASAM

OtherPetroleum & Gas

Railway partsIndustrial UseAutomotive parts

Internal market External market

17%

83%

Turnover structure

46%

30%22%

1% 1%


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Mission

The respect for our partners and for ourselves is the basis of a value system that guides our every action.

The maximum satisfaction of our customers necessities

Basic principles:

Creating long lasting partnerships in which all parties have to benefit is the sole purpose of ASAM Iasi,

the entire team acting on four major directions to achieve the desired result:

Expanding and diversifying the product portfolio

Strengthening current partnerships and developing new business relations

Achieving new quality standards

Values

ISO 9001/2000

ISO 14001

OHSAS

RAR

AFER

ISO/TS 16949:2007

Certifications SAP integrated system

Sales and Distribution Materials Management

Finance and Accounting

INTRODUCTION

One of the most relevant industrial manufacturers in the region, ASAM Iasi offers parts and component

for the automotive area and integrated business solutions to meet the needs of the national and externmarket.

Paying special attention to customer requirements

Commitment to quality productions

Investment in technology

Continuous training of our team


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Maxi-press Lines: 630 Tf; 1600 Tf; 2000 Tf;

2500 Tf; 4000 Tf;

Horizontal forging machines 800 and 100 Tf;

Forging hammers 1250, 2500 and 3150 Kf;

Continuous heat treatment lines of 1000 Kg/h;

Induction Heating;

Magnaflux crack inspection device;

Hardness Control Device WOLPERT;

Automatic Blasting Station 500 kg/batch.

Shear press;

Band saw;

Cold calibration - LLR 1000 tf press;

Hardness control

FORGE

EQUIPMENTS OTHER EQUIPMENTS


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Blanks forged

Die work:

die forging bevels for

exterior -3

max forging diam=300 mm

max. Length= 400 mm

Steels

0,2 1,3 630 Tf PE 100 Tf

1,3 3 1600 Tf PE 250 Tf

3 4,5 2000 Tf PE 250 Tf

4,5 8 2500 Tf PE 400 Tf

818 4000 Tf PE 400 Tf

Total capacity: 10.000 tone /year

The 2000, 2500 and 4000 Tf die forging lines also have drafting rollers.

Blanks forged on horizontal forging machine

Material steel

Blank weight (kg) 0,98

Press strength 800 Tf, 1000 Tf

Deburring press

Total capacity: 1000 T/year

5

for interior-5 7

max. Height= 200 mm

induction heating

FORGE


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Semi-automated forming line BMD - Belgium;

Mechanized forming line with frames, sizes: 550x600x200/200;

Eirich Station for preparing the forming mixture - Germany;

Inductotherm induction furnaces - Belgium with 2 t crucibles

Shotblasting Installation with blast cabinet and suspended conveyor - SCHLICK HB 12/22;

Materials used

Gray cast iron and low alloy - SR EN 1561/99/ - EN-GJL 150, 250, 300. Precision classes according to:

Phosphorous cast iron allied - UIC 832- P8, P10, P14. Precision classes according to: SR ISO 8062-95;

Nodular iron castings - SR EN 1563/99, EN-GJS 400-15, EN-GJS 450-10, EN-GJS 500-7, EN-GJS 600-3,

Non - alloy and alloy with Ni and Cr;

Manganese steel.

EQUIPMENTS

EN-GJS 700-2 - Precision classes according to SR ISO 8062-95;

SR ISO 8062/95;

FOUNDRY


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Technical capacity

Melting materials

Steels Gray cast iron Phosphorous cast iron Ductile iron

1000 2300 1000 700

The weight of the casting pieces: 0,5 150 kg

Low alloyed steel Alloyed steelGray cast iron SR EN

1561/99 EN-GJL 150,

Phosphorous Ductile iron

ISO 1083

200-400 Max 1,2% Mn 150 P8 400-15

200-400 W Max 5% Cu, Ni, Cr,Mo, V

200 P10 400-10

230 - 450 200 P14 500-7

250, 300 UIC 832cast iron

FOUNDRY


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EQUIPMENTS

Machining on CNC lathes and CNC centers;

Universal machining on machine tools;

Machining on machine tools and special machine tools;

The following product categories can be manufactured:

For the automotive industry: brake discs, wheel hubs, pinions, ball joints;

For the railway construction industry: hats, pallet, runners;Parts for the petroleum and gas industry: piston, rods, valves, elbows;

For the machine & equipment building industry: excavation bucket teeth, forged and cast wheels of

different sizes, chains;

For the shipbuilding industry: fittings - valves, flanges, filters;

MECHANICAL WORKINGS


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Capabilities

Normal

lathes

Carousel

lathes

Saro

lathes

Lathes

CNC

Copier

lathesHoning

Exterior

grinding

Interior

grinding

Plane

grinding

Plane grinding

with rotating

Max.diam.

700 mm 1200 mm 52 mm 500 mm 200 mm 200 mm 350 mm 500 mm - 1000 mm

Lmax /Hmax 1500 mm 1000 mm 85 mm 1000 mm 1000 mm 500 mm 1500 mm 500 mm 2000 mm 300 mm

Maximumweight

- 1500 kg - 500 kg - - 1000 kg 500 kg 500 kg -

Machining

Max.diameter

Max.module

Max.length

Exteriordenting 800 mm 12 -

Interiordenting

500 mm 8 -

Thread M32 - 120 mm

Radial drilling 80 mm - -

Broaching - - 1500 mm

Threading M16 - 100 mm

Max.width

Max.length

Max.height

Max.weight

Centerlessgrinding machine

400 mm 2000 mm 250 mm 500 kg

Horizontal 300 mm 900 mm - 300 kg

Vertical milling 250 mm 900 mm 370 mm 500 kg

Boaring 900 mm 1000 mm - 5000 kg

Coordinatedrilling

400 mm 700 mm - 200 kg

Planning 700 mm 2000 mm - -

milling

plate

rolling

MECHANICAL WORKINGS


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T

with super basic elctrodes

S 355

cast weldable steels

S 235

weld convertor

EQUIPMENTS

MIG/MAG welding installations

automatical installations for linear weldings

boring machineshydraulic presses

shot blasting installations

cutting spring-air installations

Materials used

Technologies

in protective environment with CO2 and argon

Materials used for welding

superbasic electrodes EN 499 E4.2.38

weld wire EN 440-G3Sil, 0,8-1,6

Welded structures

with dimensions between 100-3000 mm

weights: max. 3000 kg

Tools used

welding jigs

gauges

universal measurement devices

MECHANICO WELDINGPRESSING


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Cut strength 400 Tf

Cut length 4100 mm

Maximum sheet thickness (420 N/mm2) up to 16 mm

Cadence 16 - 35

CNC Shear

Bending strength up to 400 Tf

Bending length up to 4000 mm

Bending thickness up to 16 mm

Up and down headwork stroke up to 500 mm

Technicalcharacteristics 400 Tf

Capacity of cylinders 150 Tf

Horizontal pushing

50 Tf

Table dimensions

30 Tf

Maximum hit

Distance between

capacity

Lifting cylindercapacity

(Lxl)

and headwork

2400x1500 mm

1000 mm

1500 mm

500 Tf

200 Tf

50 Tf

30 Tf

2400x1500 mm

1000 mm

1500 mmworktable

CNC press brake

Pressing

MECHANICO WELDINGPRESSING


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EQUIPMENTS

Injection machines: Battenfeld B2700/1330, command type UNILOG B4;

Injection machine: MI 400/130-TR;

Extrusion machines:Vulcanizing hydraulic presses;

Closed circuit cooling system for machinery and molds;

Electronic controled systems;

Dryer for plastic beads.

Polyethylene

Polipropietilena

ABS

Plain and reinforced polyamides with fiberglass

Polyacetals

Plain and reinforced polycarbonate with fiberglass

Injection

Extrusion

Vulcanisation

Between 2 and 600 gr.

Technologies used

Raw Materials

Weight

PLASTICS


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Thermo treatments

Electrochemical Coverings

The Electrochemical coverings department has a weak acidic galvanizing line for cold steel and castiron parts, consisting of:

4 galvanizing baths in frames; 2 drum galvanizing baths;

Useful dimensions of baths in mm (L*l*H) are:

1000*650*900 for weak acid zinc eletroplating;

1000*800*500 for phosphating chemical;

The maximum weight of the protected piece is 75 kg.

Treatment Material Weight Dimensions

Annealing steel 400 kg 1100x600x400

Normalization steel 400 kg 1100x600x400

Process Quality conditions Layer thickness Bath size Max. wieght

Low acid electrochemical zinc plating SR EN 12329 12 25 mm 1100x600x400 75

Chemical phosphating SR EN 12476 - 1100x600x400 75

EQUIPMENTS

Products subject to the zinc coating surface are up to 80 DMP and zinc layer may be deposited at 6 m

thickness 20 m.

TREATMENTS


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Spectral laboratory to determine the chemical composition

Metallographic laboratory and Mechanical Testing (mechanical tests, hardness tests);

3D measurements.

LABORATORY

According to company policy, ASAM is constantly preoccupied with the development of the product portfolio

and the improvement of the production capacity. Therefore, one of the main concerns in achieving this goal

are the most effective features of the processing stations.


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The department facilities are enabling the design and implementation of:

Forging dies;

Casting Molds;

Plastic injection molds;

Welding jigs;

Stamps cutting and bending tools;

Machining devices.

DESIGN & TOOLING

The Design & Tooling department represents one of the strengths of ASAM, due to the great advantage tha

we can produce ourselves the equipment, machinery and molds required for the proper operation of the

companys activity, the full range of products being made available to third parties.


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Automotive parts & equipments

Railway parts & equipments

wheel hubs;

drums;

ventilated/non ventilated brake discs;

clutches;

locking devices;

towing hooks;

welded construction for the chassis;

bogie and chassis parts;

brake shoes for vagons and locomotives;

PRODUCT RANGE


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Agricultural parts & equipments

Industrial parts & equipments

Splined shaft

Gears

Tractor clutches

Water pumps

Tractor Satelite

Cutter

Pressure plate

Harrow Plate

Crown release and axle sleeve

Petroleum and Gas Industry: cylinders, valves

Mining Industry: brakets

Marine Industry: welded constructions

Energy Industry: support braket

Building Industry: lifting braket

A wide range of spare parts and equipments for various industries: mining and petroleum, energy,

marine and building industry.

PRODUCT RANGE


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ONTACT

Silvestru, 152 , 700012 Iasi, Romania

E-mail: [email protected]

Aurel Vlaicu, 77 , 700381 Iasi, Romania

(e) [email protected]

(t) +4(0)232 215 515(f) +4(0)232 270 930

www.asam.ro

www.conexgrup.ro

GROUP OF COMPANIES


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