Arx Presentation ( CeraDyna )
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Transcript of Arx Presentation ( CeraDyna )
ARX GROUP
Company Profile 2012
ARX Group Outline
HQ:
Employees:
R&D
Factories:
Taipei, TW,
65 in Taiwan
900 in China
25
Taiwan
China
Su Zhou
Dong Guan
ARX GROUP
ARX HQ Factory 1 Factory 2 ARX GROUP
Anor ARCera EU Admin. Manufacture Manufacture
R & D Logistics R & D Arxtech
canada Cooling Fan R & D
Cooler
module
Cooling Fan
Sales &
Marketing
Customized
Cooling
Device
Cooler
module
Customized
Cooling
Device
Ceramic Components
Import
Export
Trading
ARX
Technology
ARX
Dong Guan
ARX
Su Zhou
ARX
Overseas
Milestone
1990: Company ARX GROUP founded 1998: Research on Ceramic Components started 2001: Unveiled the patented Ceramic Bearing fan – CeraDyna A Series China Factory 1 - Dong Guan factory production start 2003: China Factory 2 - Su Zhou production launch Unveiled the patented Ceramic Bearing fan – CeraDyna C Series 2006: China Factory 1 – Moved to new location in Chang-Ping Dong Guan with doubled capacity. 2007: ARX became TS 16949 QMI Certified manufacturer and TIPS Certified company ARX won “ National Invention and Creation Award ” won “ Taiwan Excellence Award ” for Ceramic Bearing Cooling Fan. 2008: ARX spin off precision ceramic technology to new CIM company-AnOR. 2009: ARX became an ISO 9001: 2008 TÜV certified manufacturer in Taiwan. ARX won “National Industrial Innovation Achievement Award” and “National Small and Medium Business Innovation Research Industry Upgrade Award”. 2011: ARX won golden medals for both of the Lépine Invention Awards 2011 in Paris and ANDI Invention Awards 2011 in Italy with its thermal solutions for LED lightings.
ARX Groups Sales Turnover Sales in Million US$
Regional Revenue Shares
Asia
15%
China
37%Europe
20%
Americas
8%
Taiwan
20%
Sales in Applied Fields
National Industrial
Innovation
Achievement Award
in Taiwan
ARX Awards
National Small and
Medium Business
Innovation Research
Industry Upgrade
Award in Taiwan
National Invention
and Creation
Award
In Taiwan
the Lépine
Invention
Awards 2011
in Paris
ANDI Invention
Awards 2011 in Italy
ARX Global Presence
Connected
G l o b a l l y
ARX GROUP Taiwan
ARCera EU
ARX China Site 1 Dong Guan, China
ARX China Site 2 Su Zhou, China
Arxtech Canada
Singapore
Production Capacity
Dong Guan Factory
Space 22,000 sqm2
Employee 600
Fan/Cooler 2.0 KK/month
Module 1.5 KK/month
Tooling
Injection molding
Fan, Cooler, Module Assembly
Heat Sink
Taiwan HQ
Space 1,700 sqm2
Employee 65
Ceramic Parts 3 KK/month
Ceramic Material
Near-Net Shape Forming of
Complex Shape
Injection molding
Grinding
Lapping
Honing
Other machining processes
Su Zhou Factory
Space 10,000 sqm2
Employee 300
Fan/Cooler 1.0 KK/month
Module 600 K/month
Tooling
Injection molding
Fan, Cooler, Module Assembly
Heat Sink
Aerodynamics
Electronics
Mechanics
Material & Process Material & Process
TOTAL SOLUTION
Design
Simulation
Ceramic Bearings
Mechanical Components
Fan
Development
Ceramic
Components
Thermal
Management
Technical Integration
Mechanical
Component
Industrial
Application
Customized
Component
Ceramic
Bearing
Total Solution
Innovations and Products
Thermal Solutions Ceramic Technology
DC Fan
Customized
Parts
Heat
Pipe
Heat
Sink
Ceramic
Technology Led
Parts
Ceramic Components
Design and Manufacture Product Lines
Brushless
DC Fan
Brushless
DC Blower
VGA
Cooler
Thermal
Module
Heat
Sink
Ceramic
Screw
LED
Parts
Ceramic
Bearing
LED Substrate and Cup
CeraDyna Fan: A & C Type
Type CeraDyna A Series CeraDyna® C Series
Released 2001 Q4 2004 Q1
Bearing Ceramic Shaft
+ Alloy Sleeve
Ceramic Shaft
+ Ceramic Sleeve
Size Range 25x10 ~ 127x38 mm 25x10 ~ 90x25 mm
Operating
Temperature
-40 ~ +80 Celsius -40 ~ +90 Celsius
(Extreme application up to + 150C)
Service Life L10 at +60C: 40,000+ Hours L10 at +60C: 60,000+ Hours
LED parts -
substrate and layout
Circular shape for solving heat and screw hole to connecting heat sink
High fracture strength under thermal cycle stress
Corrosion resistant and low Coefficient of Thermal Expansion
High dielectric constant for High Power design
Proper thermal conductive constant [Al2O3(27)]>[metal(200)+polymer(4)]
Safety regulation[>5KV for UL approval]
Fan Design workflow
Blade Design
Impeller, Housing
Design
Rapid Prototyping
Aerodynamics
Acoustics
Fan Development Process
Blade Design Impeller, Housing
Design Rapid Prototyping Aerodynamics Acoustics CFD analysis
Fan Design Prototyping
Design & test 5~10 days
Testing Molding
Verify
Thermal Shock
Production
For all process 4~ 8 weeks
Fan Production Line
Stator line
Fan assemble line Cooler assemble line
Coiling line
First article inspection
Burning Room
Processes and Tests
Balance Test ICT Test Pin-inserting
Coil Winding Vertical Injection Burning Rack Burning Room
Function Test
Fan Auto Production Process
Auto-magnetization Blade balance Test
Auto soldering Auto inset pin process Auto Vertical Injection Auto add oil
Multi electric function test Auto wiring
24
QUALITY STRATEGY
Design QA
Customer Service
Measuring / Calibrating
Instrument Center
Manufacturing QC
Document Control
Center
• JQE: NPRR, QMP, AQP, PPAP,
SL, Ramp, MP, Continual
Improvement by DMAICR
• SQE: Supplier Auditing, and CI
Tracking
• RoHS
• Real Time Information
Exchange
• Rapidly Response
Mechanism
• In Time Customer Support
• Worldwide Service
• Management of Measuring & Testing Instrument
• Calibrating of Measuring &
Testing Instrument
• MSA: Measurement System
Analysis by GRR
• Documents Release Control
• Notice of Documents
Change
• Filing and Assortment
• Documents Version Control
• IQC, PQC, IPQC, FQC, OQC
• FAI & LAI
• SPC on Line
• S-VLRR
• Weekly report
• OBA
• 1996 pass ISO 9002 TUV
• 1996 pass IS 9001 TUV
• 1998 pass ISO 14001 BVQI
• 2007 pass TS 16949 QMI
• 2010 pass GB/T28001 CNAS
• 2012 pass QC080000 HSPM IECQ
Quality Management
Certification
All ARX Products are ROHS Compliant and
Halogen Free
Reliability Test
Lock Test
Drop Test (IEC-68-2-31 )
Vibration Test (IEC-68-2-6 )
Shock Test (IEC-68-2-29 )
On/Off Test (CNS-C6249 )
The low temperature Test (IEC-68-2-1 )
The high temperature Test (IEC-68-2-2 )
The high temperature and high humidity Test (IEC-68-2-3 )
The high and low temperature circulate Test (IEC-68-2-38)
Dust Test (IEC 60529 )
Thermal Shock Tester
Magnetic Scanner
Overhead Projector Gravity Shock Tester
Testing Equipment
Constant Temperature &
humidity Tester
Drop Tester
Vibration Tester
High Temperature Tester
Testing Equipment
Thermal Resistance Simulator
CMM
Fan Function Testing System LCR Machine Oscilloscope
Rotor Balance Machine
Testing Equipment
Old structure
Label not able to
seal the oil spilling
Sleeve bearing not able to
seal by old structure to
prevent the evaporation of
lubricating oil effectively
New design
Advantage: dust proof and anti-lubrication spilled
reduce the gap between
the blade and stator
stand for preventing
the dust entering and
lubricant leaking
effectively.
Uses the entire sealed bearings
structure to prevent the
evaporation of lubricating oil
effectively
33
Dust Proof
Ceramic Bearing
system
1. Lubricant & Buffer Ditch: Recycle of oil route for bearing and shaft by oil ditch
Prevention of shocking structure
2. Ceramic Shaft & Bearing: Long operating life and stability
3. New Lubricant : work temp -40c ~150c
4. Dust Proof Design – ANSI/IEC IP5X Verified
Design Guide of CeraDyna Fan
2005 L10 life span test under 70 ℃ 50pcs 2000hrs
75°C
L10 3,432
2011 L10 test upgrade to 75 ℃ 200pcs 2,000 hrs.
life span upgrade around 5.3 times than 2005, (18,303/3,432)
75°C
L10 18,303
Thank you !