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Ari Tammi, PG IEC LV Motors, Linda Stenman, LV Drives, · PDF fileNew revolutionary motor and...
Transcript of Ari Tammi, PG IEC LV Motors, Linda Stenman, LV Drives, · PDF fileNew revolutionary motor and...
Synchronous motor & drive packageLow Voltage motors and drives
Ari Tammi, PG IEC LV Motors, Linda Stenman, LV Drives, ABB internal training material Sep 25th 2011
Two new high-performance motor and drive packages
The High Output package� Power range from 1 to 350 kW� Powerful, yet highly compact motor with up to two frame sizes smaller than
conventional motor
For industrial applications
| Slide 2 standard motor+
special rotor
standard drive+
new software
A new revolutionary Drive Package!
conventional motor� Enables cost effective machine designs
The IE4 Super Premium Efficiency package� Power range from 11 to 200 kW� Energy losses reduced by up to 40%� Compliant to the upcoming efficiency class IE4� Payback time less than two years – from energy savings alone
Both packages are based on perfectly controlled synchronous motor technology without permanent magnets materials. Optimized for VSD operation, they combine motor, drive and advanced software into complete solutions.
9/2/2011© ABB Group
New revolutionary motor and drive package
� Similar functionality compared to traditional induction motor and drive package
� Suitable for general purpose industrial applications such as pumps, fans and compressors
� Same stator technology with induction motor combined with novel synchronous reluctance rotor
For industrial applications
with novel synchronous reluctance rotor
� Performance comparable to permanent magnet motors, but without magnets
� Optimized for VSD operation – not suitable for direct-on-line fixed speed operation
© ABB Group9/2/2011 | Slide 3
Synchronous reluctancemotorTechnology review
Synchronous reluctance technologyHistory - key technology steps
2010200519891960’s1923 19981888
(e)
© ABB Group9/2/2011 | Slide 5
(d)Iron Segment
Magnetic Barrier (Normally Air)
(No) line start capability� (a) Simple salient pole (SP) rotor
� (b) Axially laminated anisotropy (ALA) rotor
� (c) Transversally laminated anisotropy (TLA) rotor
� (d) J. K. Kostko 1923 (original patent)
� (e) Vagati and Fratta 1980s & 1990s
(c)
Synchronous Reluctance TechnologyDesign concept
Single sheet of punched electrical steel
The sheets stack to a complete rotor body. Can either be stacked on a pre-assembly piece or direct on the shaft.
© ABB BU LV Motors May, 2009 | Slide 6
on the shaft.
Mounting the rotor body on a shaft. The rotor will be balanced after shaft assembly.
The rotor body inset in a stator. A standard stator 4 pole design is used but with adapted winding.
LV motor and drive package
© ABB GroupSeptember 2, 2011 | Slide 7
Synchronous reluctance technologyFunction compared to induction motor
RRR
TS
RR
RR
S
S
TT
S
S
Induction motor Synchronous reluctance motor
© ABB Group9/2/2011 | Slide 8
RR R
T
T
S
S
ST
T
T
S
SS
T
T
TT
T
T
S
SS
S
R
R
RR
R
R
Elimination of resistive rotor losses
Key to successElimination of rotor losses
I2RRotor
Other
I2RStator
Other
IE4 SynRM motor
100%
60%
© ABB Group9/2/2011 | Slide 9
Losses
I2RStator
Other
I2RStator
Other
Traditional induction motor
IE4 SynRM motor
High Output SynRM motor
80 -90%
Product offerLV motor and drive package
Trademark and name
� High output synchronous motor and drive package
� Alumiunium motor frame M3AL 90-132 & ACS850
� Cast iron motor frame M3BL 160-315 & ACS850
� Generation code B in product code
� IE4 Super premium efficiency synchronous motor and drive
Special VSD motors
IE4 Super premium efficiency synchronous motor and drive package
� Cast iron motor frame M3BL 160-315 & ACS850
� Generation code C in product code
� Variant codes and mechanical construction details based on ”mother products” – M3AA and M3BP
� New ABB Drives product ranges support the synchronous reluctance control software. The first family with the revolutionary software is ACS850.
© ABB Group9/2/2011 | Slide 11
� Supply voltage
� 3-phase 380 V to 500 V
� Supply frequency
� 50 Hz to 60 Hz
� Motor control:
Standard ACS850 drive with new softwareNew motor control SynRM
� ABB’s Direct torque control (IM + PM + SynRM)
� Output power
� Up to 500 kW
� New variant code for synchronous reluctance motors
� +N7004 option ”SynRM”
© ABB Group9/2/2011 | Slide 12
High outputLV motor and drive package
High output range
� 90 to 132 aluminium frame, 1 to 55 kW
� 160 to 315 cast iron frame, up to 350 kW
� Up to two frame sizes smaller compared to induction motors
� Competitive product offering compared to traditional or other new technologies
’Small and powerful’
other new technologies
� Minimum IE2 efficiency
� Optimized for VSD operation up to 6000 r/min
� Simplicity – no permanent magnets
� Extended bearing service intervals
� Advanced ABB open loop control software
� Global ABB support
© ABB Group9/2/2011 | Slide 14
Super premium efficiencyLV motor and drive package
IE4 Super premium efficiency motor range
� 160 to 315 cast iron frame, 11 to 200 kW
� Energy saver – IE4 efficiency
� Replaceable with induction motors – same size and output
� Reliable – cooler bearings and windings
� Service friendly – no permanent magnets
’Simply efficient’
� Service friendly – no permanent magnets
� Optimized for VSD operation
� Advanced ABB open loop control software
� Global ABB support
© ABB Group9/2/2011 | Slide 16
Draft of the efficiency IE4 with VSD supply
VSD
SPE 160-315
Efficiency correspond to new IE4 levels (DOL)
DOL
SPE 160-315
Efficiency correspond to new IE4 levels with sinusoidal voltage
Supply Motor Efficiency level on motor
Example Efficiency level IE4 15 kW 1500rpmIEC IE4 level 94,0%
IEC IE4 level 94,0%
Conditions to describe efficiency levels for SPE range IE4
© ABB Group9/2/2011 | Slide 17
sinusoidal voltage supply
Losses and efficiency in electrical motorsEnergy facts - 37kW 1500rpm
Loss1,8 kWLosses at 95,3 % (IE4)Reduced losses = 1,1 kW
39,9 kW38,8 kW
© ABB Group9/2/2011 | Slide 18
Loss2,9 kWLosses at 92,7 % (IE2)
Savings 964 EUR per year = 4,8 tons CO2 (0,5kg/kwh)
37kW
If the efficiency level increases by 2,6 %-unit, the reduction of losses is 38%
Performance dataAvailable SynRM offering
High output range – Technical data
© ABB Group9/2/2011 | Slide 20
High output rangeTechnical data 1500rpm, M3BL160-315
© ABB Group9/2/2011 | Slide 21
High output rangeTechnical data 2100rpm, M3BL160-280
© ABB Group9/2/2011 | Slide 22
High output rangeTechnical data 3000rpm, M3BL160-250
© ABB Group9/2/2011 | Slide 23
Technical dataSynRM motor continuous loadability curve
0,8
0,9
1
1,1
© ABB Group9/2/2011 | Slide 24
0,4
0,5
0,6
0,7
0 0,2 0,4 0,6 0,8 1 1,2 1,4
T/Tn
n/nn
T/Tn IC411
T/Tn IC416
High output range SynRM vs IM
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© ABB Group9/2/2011 | Slide 25
� Select SynRM packages based on actual power need rather than based on IEC power rating !
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SynRM motor performance compared to IMSynRM & IM size 160MLB
© ABB Group9/2/2011 | Slide 26
Nominal speedsSynRM 40kW 1500 - 2100 - 3000rpm
25
30
35
40
45P
ower
[kW
]
© ABB Group9/2/2011 | Slide 27
0
5
10
15
20
0 500 1000 1500 2000 2500 3000 3500 4000
Pow
er [k
W]
Speed [rpm]
M3BL 200MLC 1500 r/min M3BL 160MLE 2100 r/min M3BL 160MLC 3000 r/min
Continuous and short time overloadabilitySynRM and IM
150
200
250To
rque
[Nm
]
© ABB Group9/2/2011 | Slide 28
0
50
100
0 500 1000 1500 2000 2500 3000
Torq
ue [N
m]
Speed [rpm]
IM 15kW Cont IM 15kW OL SR 18kW Cont SR 18kW OL