AP26 - Zhejiang Medicine Co. improves business-process connectivity with MES solution
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Transcript of AP26 - Zhejiang Medicine Co. improves business-process connectivity with MES solution
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
PUBLIC INFORMATION
AP26 – What’s in a Label? Zhejiang Changhai Biological Improves Business Process with MES Solution
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Agenda
Why Rockwell Automation
Our implementation of label
What’s In A Label
Label Requirements
Who Are We?
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
1.4H
4.8H
Changhai
Biological Co.
Xinchang
Pharmaceutical
Factory
Vitamin Factory
Bio-Pharmaceutical
R&D Center
Laiyi Pharmaceuticals
Co.
Zhejiang Health
Creation
Shengzhou
.Xinchang
.
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Who Are We?
1954 1997
1999
2012
2001
2003 2011
1954: Xinchang Pharmaceutical Factory
1997: Zhejiang Medicine Co., Ltd.
1999: Listed in Shanghai Stock market
2001: Vitamin Factory
2003: Health Creation Biotechnology
2011: Changhai Biological Company
2012: Zhejiang Laiyi Medicine Co., Ltd.
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Anti-Infectives
Anti-Viral
Anti-Fungal
Vitamins & Nutritional supplements
Anti-Diabetics
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Product Categories
Who Are We?
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Who Are We?
Our Customers:
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Master Planned,
Developed in stages
Registered :
In March, 2011
Site Area:
85.33 hectares
Nutriceuticals,
API and FDF
Employees:
Over 1, 500 Vision: Global supplier of
nutriceuticals, API and FDF products
Changhai Biological Co. Wholly-owned subsidiary of ZMC
Who Are We?
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Injection Facilities
Who Are We?
Large-Volume
Parental
Small-Volume Parental
OSD
Warehouse
SC
Powder
Injection
Powder
Injection
Ceph/Pen
Onco
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Label Requirements
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WHAT
WHO
TIME
BATCH CODE
……
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Label Requirements
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But the need to carry the information forward! Not the need for physical label,
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
LABEL
Equip
status
Weighing
Calibration Equipment
identification
Container
identification
Other types
Material
status
Different Types of Labels/ Identification in Pharmaceutical Industry
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Hand written, pre-printed, and MES, WMS, LIMS
printed.
Physically attached to equipment or Batch Record.
When techology was not available, hand written was
the simplest, require no capital investment and no IT
involvement.
Then came physical printing when you have some
investment and IT.
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Status Quo
What’s In A Label?
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 13
Easily damaged thus rendering the label
unreadable
Once used the label can be hard to remove
Risk of falling off, especially when wet
Laborious to apply and remove
Risk of mixing and rendering usage of wrong
materials/ equipment
Problems with the label:
What’s In A Label?
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Process flow Chart
Sterile fitration
Aseptic Spray Dryer
Sterle powder transfer
Sterile powder filling
Vials
Inspection&labeling
Primary& Secondary pakage
3rd floor
2nd floor
1st floor
LABEL
PACK Warehouse
Our Implementation
Roof
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Raw Material
API H2O2
Excipients NaOH
Filter element WFI
Culture Dish …
Packaging
Vial Inter Box
Cap Master Carton
Stopper Instruction
IP/ Finished Product
IP-A Sterilized powder
IP-B FP
Sterilized liquid …
How many labels we need in the process
Raw Material
Packaging
IP/ Finished
Product
Our Implementation
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Material
Barcode Sub-Batch No.
Material ID Expiry date
Material name Operator
Batch No. Date/Time
Equipment
Barcode Specification
ID Production date
Material name Sequence No.
Material ID Operator
Batch No. Date/Time
Spareparts
Barcode Status Expiry Date
ID Operator
Quantity Sequence No.
Batch No. ……
Which information need to be included in label?
Material
Equipment
Spareparts
Others
Our Implementation
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED 17
Idea implemented on our site
Permanent Marking
Written No hand written label.
MES/WMS printed label
for raw material or QC sample. Unique identifier to digitize all
label. Barcode engraved into the
surface of equipment, material pipe
or other components.
Our Implementation
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Network Cable
Desired Operation
Material Label
Identify Material
Standard Operation
Our Implementation
Camera
Mobile Device
WIFI
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Why Rockwell Automation?
Mature Pharma MES
platform
Professional Local
Engineering Resourse
Abundant Pharma
Experience and Practice
High Performance-Price
Ratio MES TEAM
Team
Pharma SuiteTM
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
Vision
报表
平台
事业部MES
报表平台
数据库服务器
昌海生物
1208车间MES
1208车间MES
产区ERP
事业部追溯平台
3068车间MES
操作终端
WEB服务器
数据库服务器
应用服务器接口服务器
3038车间MES
操作终端
WEB服务器
数据库服务器
应用服务器接口服务器
1108 MES
1208 MES
3068 MES 3038 MES
CHBIO
Strategy Co-Operation with Rockwell
Automation
cGMP Compliance Digital Factory
Copyright © 2015 Rockwell Automation, Inc. All Rights Reserved. Rockwell Automation TechED 2015 @ROKTechED #ROKTechED
We care what you think!
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1. Locate session using Schedule or Agenda Builder.
2. Click on the survey icon on the lower right corner of
the session detail.
3. Complete survey.
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Thank you!
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