ANSWER 3- Celestial Chocolates

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Transcript of ANSWER 3- Celestial Chocolates

  • Table 1: Numblaboratory, trip

    Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5

    Refrig 1 12 6 0 4Counter 2 5 4 3 8

    Sink 3 4 15 4 0Storage 4 2 7 0 2

    Stove 5 0 7 8 4

    Refrig Storage Sink Stove Counter2 3 2 2

    Refrig Counter Sink Storage StoveFrom 1 2 3 4 5

    Refrig 1 9 5 2 7Counter 2 9 4 7 2

    Sink 3 5 4 3 2Storage 4 2 7 3 5

    Stove 5 7 2 2 5

    1 2 3 4 5Refrig 1 0 108 30 0 28

    Counter 2 45 0 16 21 16Sink 3 20 60 0 12 0

    Storage 4 4 49 0 0 10Stove 5 0 14 16 20 0

    Total cost = 469 (metres/day)

    Checksum 469 (metres/day)

    Celestial Chocolates

    Table 2: Exisiting Layout (Metres)

    Table 3: Distance Matrix (Metres)To

    Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.

    Table 4: Total Cost Matrix (metres moved per day

    Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

    Total_cost = SUM(Total_Cost_Matrix)

    ANSWER 3: Celestial Chocolates - Layout A

  • Table 1: Numblaboratory, trip

    Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5

    Refrig 1 12 6 0 4Counter 2 5 4 3 16

    Sink 3 4 15 4 0Storage 4 2 7 0 2

    Stove 5 0 15 8 4

    Refrig Storage Sink Stove Counter2 3 2 2

    Refrig Counter Sink Storage StoveFrom 1 2 3 4 5

    Refrig 1 9 5 2 7Counter 2 9 4 7 2

    Sink 3 5 4 3 2Storage 4 2 7 3 5

    Stove 5 7 2 2 5

    1 2 3 4 5Refrig 1 0 108 30 0 28

    Counter 2 45 0 16 21 32Sink 3 20 60 0 12 0

    Storage 4 4 49 0 0 10Stove 5 0 30 16 20 0

    Total cost = 501 (metres/day)

    Checksum 501 (metres/day)

    Celestial Chocolates

    Table 2: Exisiting Layout (Metres)

    Table 3: Distance Matrix (Metres)To

    Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.

    Table 4: Total Cost Matrix (metres moved per day

    Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

    Total_cost = SUM(Total_Cost_Matrix)

    ANSWER 3: Celestial Chocolates - Layout A for Twice cooked Chocolates

  • Table 1: Numblaboratory, trip

    Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5

    Refrig 1 12 6 0 4Counter 2 5 4 3 8

    Sink 3 4 15 4 0Storage 4 2 7 0 2

    Stove 5 0 7 8 4

    Refrig Storage Sink Stove Counter2 3 1 2

    Refrig Counter Sink Storage StoveFrom 1 2 3 4 5

    Refrig 1 8 5 2 8Counter 2 8 3 6 2

    Sink 3 5 3 3 1Storage 4 2 6 3 4

    Stove 5 8 2 1 4

    1 2 3 4 5Refrig 1 0 96 30 0 32

    Counter 2 40 0 12 18 16Sink 3 20 45 0 12 0

    Storage 4 4 42 0 0 8Stove 5 0 14 8 16 0

    Total Cost 413Checksum 413 (feet/day)

    Celestial Chocolates

    Table 2: Exisiting Layout (Metres)

    Table 3: Distance Matrix (Metres)To

    Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.

    Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

    Total_cost = SUM(Total_Cost_Matrix)

    ANSWER 3: Celestial Chocolates - Layout B

  • Table 1: Numblaboratory, trip

    Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5

    Refrig 1 12 6 0 4Counter 2 5 4 3 16

    Sink 3 4 15 4 0Storage 4 2 7 0 2

    Stove 5 0 15 8 4

    Refrig Storage Sink Stove Counter2 3 1 2

    Refrig Counter Sink Storage StoveFrom 1 2 3 4 5

    Refrig 1 8 5 2 8Counter 2 8 3 6 2

    Sink 3 5 3 3 1Storage 4 2 6 3 4

    Stove 5 8 2 1 4

    1 2 3 4 5Refrig 1 0 96 30 0 32

    Counter 2 40 0 12 18 32Sink 3 20 45 0 12 0

    Storage 4 4 42 0 0 8Stove 5 0 30 8 16 0

    Total Cost 445Checksum 445 (feet/day)

    Celestial Chocolates

    Table 2: Exisiting Layout (Metres)

    Table 3: Distance Matrix (Metres)To

    Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.

    Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

    Total_cost = SUM(Total_Cost_Matrix)

    ANSWER 3: Celestial Chocolates - Layout B for Twice Cooked Chocolates

  • Table 1: Numblaboratory, trip

    Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5

    Refrig 1 12 6 0 4Counter 2 5 4 3 8

    Sink 3 4 15 4 0Storage 4 2 7 0 2

    Stove 5 0 7 8 4

    Refrig Counter1

    2 2 Sink1

    Storage Stove

    Refrig Counter Sink Storage StoveFrom 1 2 3 4 5

    Refrig 1 2 4 2 2Counter 2 2 1 2 2

    Sink 3 4 1 4 1Storage 4 2 2 4 2

    Stove 5 2 2 1 2

    1 2 3 4 5Refrig 1 0 24 24 0 8

    Counter 2 10 0 4 6 16Sink 3 16 15 0 16 0

    Storage 4 4 14 0 0 4Stove 5 0 14 8 8 0

    Total Cost 191Checksum 191 (metres/day)

    Celestial Chocolates

    Table 2: New U shaped Layout (Metres) U shaped layout

    Table 3: Distance Matrix (Metres)To

    Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.

    Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

    Total_cost = SUM(Total_Cost_Matrix)

    ANSWER 3: Celestial Chocolates - Layout C (U Shaped Layout)

  • Table 1: Numblaboratory, trip

    Work Centres Refrig Counter Sink Storage StoveFrom 1 2 3 4 5

    Refrig 1 12 6 0 4Counter 2 5 4 3 16

    Sink 3 4 15 4 0Storage 4 2 7 0 2

    Stove 5 0 15 8 4

    Refrig Counter1

    2 2 Sink1

    Storage StoveRefrig Counter Sink Storage Stove

    From 1 2 3 4 5Refrig 1 2 4 2 2

    Counter 2 2 1 2 2Sink 3 4 1 4 1

    Storage 4 2 2 4 2Stove 5 2 2 1 2

    1 2 3 4 5Refrig 1 0 24 24 0 8

    Counter 2 10 0 4 6 32Sink 3 16 15 0 16 0

    Storage 4 4 14 0 0 4Stove 5 0 30 8 8 0

    Total Cost 223Checksum 223 (metres/day)

    Celestial Chocolates

    To

    Table 2: New U shaped Layout (Metres) U shaped layout

    Table 3: Distance Matrix (Metres)To

    Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.

    Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1

    Total_cost = SUM(Total_Cost_Matrix)

    ANSWER 3: Celestial Chocolates - U Shaped Layout for Twice Cooked Chocoloate