ANSWER 3- Celestial Chocolates
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Transcript of ANSWER 3- Celestial Chocolates
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Table 1: Numblaboratory, trip
Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5
Refrig 1 12 6 0 4Counter 2 5 4 3 8
Sink 3 4 15 4 0Storage 4 2 7 0 2
Stove 5 0 7 8 4
Refrig Storage Sink Stove Counter2 3 2 2
Refrig Counter Sink Storage StoveFrom 1 2 3 4 5
Refrig 1 9 5 2 7Counter 2 9 4 7 2
Sink 3 5 4 3 2Storage 4 2 7 3 5
Stove 5 7 2 2 5
1 2 3 4 5Refrig 1 0 108 30 0 28
Counter 2 45 0 16 21 16Sink 3 20 60 0 12 0
Storage 4 4 49 0 0 10Stove 5 0 14 16 20 0
Total cost = 469 (metres/day)
Checksum 469 (metres/day)
Celestial Chocolates
Table 2: Exisiting Layout (Metres)
Table 3: Distance Matrix (Metres)To
Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.
Table 4: Total Cost Matrix (metres moved per day
Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
Total_cost = SUM(Total_Cost_Matrix)
ANSWER 3: Celestial Chocolates - Layout A
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Table 1: Numblaboratory, trip
Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5
Refrig 1 12 6 0 4Counter 2 5 4 3 16
Sink 3 4 15 4 0Storage 4 2 7 0 2
Stove 5 0 15 8 4
Refrig Storage Sink Stove Counter2 3 2 2
Refrig Counter Sink Storage StoveFrom 1 2 3 4 5
Refrig 1 9 5 2 7Counter 2 9 4 7 2
Sink 3 5 4 3 2Storage 4 2 7 3 5
Stove 5 7 2 2 5
1 2 3 4 5Refrig 1 0 108 30 0 28
Counter 2 45 0 16 21 32Sink 3 20 60 0 12 0
Storage 4 4 49 0 0 10Stove 5 0 30 16 20 0
Total cost = 501 (metres/day)
Checksum 501 (metres/day)
Celestial Chocolates
Table 2: Exisiting Layout (Metres)
Table 3: Distance Matrix (Metres)To
Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.
Table 4: Total Cost Matrix (metres moved per day
Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
Total_cost = SUM(Total_Cost_Matrix)
ANSWER 3: Celestial Chocolates - Layout A for Twice cooked Chocolates
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Table 1: Numblaboratory, trip
Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5
Refrig 1 12 6 0 4Counter 2 5 4 3 8
Sink 3 4 15 4 0Storage 4 2 7 0 2
Stove 5 0 7 8 4
Refrig Storage Sink Stove Counter2 3 1 2
Refrig Counter Sink Storage StoveFrom 1 2 3 4 5
Refrig 1 8 5 2 8Counter 2 8 3 6 2
Sink 3 5 3 3 1Storage 4 2 6 3 4
Stove 5 8 2 1 4
1 2 3 4 5Refrig 1 0 96 30 0 32
Counter 2 40 0 12 18 16Sink 3 20 45 0 12 0
Storage 4 4 42 0 0 8Stove 5 0 14 8 16 0
Total Cost 413Checksum 413 (feet/day)
Celestial Chocolates
Table 2: Exisiting Layout (Metres)
Table 3: Distance Matrix (Metres)To
Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.
Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
Total_cost = SUM(Total_Cost_Matrix)
ANSWER 3: Celestial Chocolates - Layout B
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Table 1: Numblaboratory, trip
Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5
Refrig 1 12 6 0 4Counter 2 5 4 3 16
Sink 3 4 15 4 0Storage 4 2 7 0 2
Stove 5 0 15 8 4
Refrig Storage Sink Stove Counter2 3 1 2
Refrig Counter Sink Storage StoveFrom 1 2 3 4 5
Refrig 1 8 5 2 8Counter 2 8 3 6 2
Sink 3 5 3 3 1Storage 4 2 6 3 4
Stove 5 8 2 1 4
1 2 3 4 5Refrig 1 0 96 30 0 32
Counter 2 40 0 12 18 32Sink 3 20 45 0 12 0
Storage 4 4 42 0 0 8Stove 5 0 30 8 16 0
Total Cost 445Checksum 445 (feet/day)
Celestial Chocolates
Table 2: Exisiting Layout (Metres)
Table 3: Distance Matrix (Metres)To
Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.
Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
Total_cost = SUM(Total_Cost_Matrix)
ANSWER 3: Celestial Chocolates - Layout B for Twice Cooked Chocolates
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Table 1: Numblaboratory, trip
Work Centres Refrig Counter Sink Storage Stove1 2 3 4 5
Refrig 1 12 6 0 4Counter 2 5 4 3 8
Sink 3 4 15 4 0Storage 4 2 7 0 2
Stove 5 0 7 8 4
Refrig Counter1
2 2 Sink1
Storage Stove
Refrig Counter Sink Storage StoveFrom 1 2 3 4 5
Refrig 1 2 4 2 2Counter 2 2 1 2 2
Sink 3 4 1 4 1Storage 4 2 2 4 2
Stove 5 2 2 1 2
1 2 3 4 5Refrig 1 0 24 24 0 8
Counter 2 10 0 4 6 16Sink 3 16 15 0 16 0
Storage 4 4 14 0 0 4Stove 5 0 14 8 8 0
Total Cost 191Checksum 191 (metres/day)
Celestial Chocolates
Table 2: New U shaped Layout (Metres) U shaped layout
Table 3: Distance Matrix (Metres)To
Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.
Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
Total_cost = SUM(Total_Cost_Matrix)
ANSWER 3: Celestial Chocolates - Layout C (U Shaped Layout)
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Table 1: Numblaboratory, trip
Work Centres Refrig Counter Sink Storage StoveFrom 1 2 3 4 5
Refrig 1 12 6 0 4Counter 2 5 4 3 16
Sink 3 4 15 4 0Storage 4 2 7 0 2
Stove 5 0 15 8 4
Refrig Counter1
2 2 Sink1
Storage StoveRefrig Counter Sink Storage Stove
From 1 2 3 4 5Refrig 1 2 4 2 2
Counter 2 2 1 2 2Sink 3 4 1 4 1
Storage 4 2 2 4 2Stove 5 2 2 1 2
1 2 3 4 5Refrig 1 0 24 24 0 8
Counter 2 10 0 4 6 32Sink 3 16 15 0 16 0
Storage 4 4 14 0 0 4Stove 5 0 30 8 8 0
Total Cost 223Checksum 223 (metres/day)
Celestial Chocolates
To
Table 2: New U shaped Layout (Metres) U shaped layout
Table 3: Distance Matrix (Metres)To
Note the Pink cells should be defined as equal to the corresponding Green cellsFor instance AC = CA.
Table 4: Total Cost Matrix (metres moved per day Use the Material Handling Cost Equation, Heizer & Render (20104) Equation 9-1
Total_cost = SUM(Total_Cost_Matrix)
ANSWER 3: Celestial Chocolates - U Shaped Layout for Twice Cooked Chocoloate